Sheet Number:

HYDRAULIC POWER UNITS

Hillmar
Hillmar Industries Ltd.
HPT-06-MB1-EB1-V2-ALL
O & M MANUAL
Job Number:
275-213-01649
7371 Vantage W ay PARTS & SVC Form Number: Rev:
Delta, BC V4G 1C9 ENGLISH
P:604 946-7115 F:604 946-0329
[email protected] www.hillmar.com Company / Project Reference: Date: Page: Document Package No.: Rev:
Konecranes / PacNat RMG 17MAR10 1 of 15 100-510-45436 H
C:\Dokumente und Einstellungen\Harald Hof\Eigene Dateien\Aufträge Job\O&M\Montage+Bedienungsanleitung\WBHD\100-510-45436_H HPT-06-MB1-EB1 O&M MANUAL.doc

OPERATIONAL & MAINTENANCE MANUAL

HYDRAULIC POWER UNITS

HPT-06-MB1-EB1-V2-ALL

HILLMAR WORKS HAVE A FULLY REGISTERED ISO 9001: 2008 QUALITY ASSURANCE PROGRAMME (QCB #01-1525)

H TM UPDATED WITH MB1-V2 23JUN11

G TM COMBINED MB1 & EB1 MANUAL 17MAR10
Rev. Apr. By R E V I S I O N S Date Rev. Apr. By R E V I S I O N S Date

Storm Brakes • Thruster Disc Brakes • Thrusters • Industrial Disc Brakes • Hydraulic Power Units • Cable Reels
 Sheet Number:
HYDRAULIC POWER UNITS
Hillmar
Hillmar Industries Ltd.
HPT-06-MB1-EB1-V2-ALL
O & M MANUAL
Job Number:
275-213-01649
7371 Vantage W ay PARTS & SVC Form Number: Rev:
Delta, BC V4G 1C9 ENGLISH
P:604 946-7115 F:604 946-0329
[email protected] www.hillmar.com Company / Project Reference: Date: Page: Document Package No.: Rev:
Konecranes / PacNat RMG 17MAR10 2 of 15 100-510-45436 H

INDEX

1.0 MODELS COVERED BY THIS MANUAL ........................................................................................................ 2

2.0 REFERENCE MANUAL .................................................................................................................................... 3

2.1 TCD-CSM MANUAL ...................................................................................................................................... 3
2.2 INSTALLATION MANUAL ............................................................................................................................. 3
3.0 OPERATION DESCRIPTION ........................................................................................................................... 3
3.1 INTRODUCTION ........................................................................................................................................... 3
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3.2 DESIGN FEATURES ..................................................................................................................................... 3

4.0 MAINTENANCE ................................................................................................................................................ 4
4.1 HPT-06-MB1-V2 ............................................................................................................................................ 4
4.2 HPT-06-EB1-V2 ............................................................................................................................................. 5
5.0 LEAKAGE POINT CHECK ............................................................................................................................... 6

6.0 LONG TERM STORAGE .................................................................................................................................. 6

7.0 TROUBLESHOOTING...................................................................................................................................... 7

8.0 STANDARD WARRANTY TERMS & CONDITIONS ....................................................................................... 8

9.0 STANDARD WARRANTY COVERAGE DETAILS........................................................................................... 9

10.0 EXENTED WARRANTY TERMS & CONDITIONS .......................................................................................... 9

11.0 SPARE PARTS LIST ...................................................................................................................................... 10

1.0 MODELS COVERED BY THIS MANUAL

HPT-06-SS-MB1-005 HPT-06-SSEN-MB1-005
HPT-06-SS-MB1-010 HPT-06-SSEN-MB1-010
HPT-06-SS-MB1-015 HPT-06-SSEN-MB1-015
HPT-06-SS-MB1-020 HPT-06-SSEN-MB1-020
HPT-06-SS-MB1-030 HPT-06-SSEN-MB1-030

HPT-06-SS-EB1-005 HPT-06-SSEN-EB1-005
HPT-06-SS-EB1-010 HPT-06-SSEN-EB1-010
HPT-06-SS-EB1-015 HPT-06-SSEN-EB1-015
HPT-06-SS-EB1-020 HPT-06-SSEN-EB1-020
HPT-06-SS-EB1-030 HPT-06-SSEN-EB1-030

Rev. Apr. By R E V I S I O N S Date Rev. Apr. By R E V I S I O N S Date

Storm Brakes • Thruster Disc Brakes • Thrusters • Industrial Disc Brakes • Hydraulic Power Units • Cable Reels
 Sheet Number:
HYDRAULIC POWER UNITS
Hillmar
Hillmar Industries Ltd.
HPT-06-MB1-EB1-V2-ALL
O & M MANUAL
Job Number:
275-213-01649
7371 Vantage W ay PARTS & SVC Form Number: Rev:
Delta, BC V4G 1C9 ENGLISH
P:604 946-7115 F:604 946-0329
[email protected] www.hillmar.com Company / Project Reference: Date: Page: Document Package No.: Rev:
Konecranes / PacNat RMG 17MAR10 3 of 15 100-510-45436 H

2.0 REFERENCE MANUAL

2.1 TCD-CSM MANUAL

Refer to Document No. 240-401-62333 (Rail Clamp)
Refer to Document No. 240-401-62328 (Rail Brake)
Refer to Document No. 240-401-62413 (Industrial Disc Brake)

2.2 INSTALLATION MANUAL

Refer to Document No. 100-510-45905
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3.0 OPERATION DESCRIPTION

3.1 INTRODUCTION

This power unit is designed to operate at various pressures, be sure the pressure setting matches the
equipment being operated (see Pressure Settings in TCD-CSM Manual). Each unit is assembled with
special care and attention paid to cleanliness and access to parts for inspection and maintenance.

The system is a zero leakage system thus all system leaks must be eliminated as soon as they are
diagnosed. It is important that the unit is shipped and stored in the upright position. This ensures that the
components housed in the enclosure function as designed.

3.2 DESIGN FEATURES

• A robust design ensures reliable performance.

• Modular design makes components easily removable and replaceable.
• A cycle counter is provided for programmed-maintenance and is visible through a sight window on the
standard junction box.
• An in-line, high-pressure filter provides system protection.
• SAE O-ring oil ports eliminate oil leaks.
• The electrical junction box is centrally located and pre-wired for easy installation.
• A hand pump with a built-in relief valve allows for manual operation with cylinder and seal protection
from over-pressure situations.
• A sight level gauge is supplied for visual indication of oil level in the reservoir.
• Anodized aluminum components resist corrosion and ensures long life
• A heavy-duty motor sized to meet specific customer power requirements.
• A pressure gauge and a relief valve provides system pressure monitoring and over-pressure
protection.

Caution
Do not bypass the temp level switch on start up or at any time during operation. Serious damage to
the hydraulic system may result as a consequence of this procedure.

Rev. Apr. By R E V I S I O N S Date Rev. Apr. By R E V I S I O N S Date

Storm Brakes • Thruster Disc Brakes • Thrusters • Industrial Disc Brakes • Hydraulic Power Units • Cable Reels
 Sheet Number:
HYDRAULIC POWER UNITS
Hillmar
Hillmar Industries Ltd.
HPT-06-MB1-EB1-V2-ALL
O & M MANUAL
Job Number:
275-213-01649
7371 Vantage W ay PARTS & SVC Form Number: Rev:
Delta, BC V4G 1C9 ENGLISH
P:604 946-7115 F:604 946-0329
[email protected] www.hillmar.com Company / Project Reference: Date: Page: Document Package No.: Rev:
Konecranes / PacNat RMG 17MAR10 4 of 15 100-510-45436 H

4.0 MAINTENANCE

It is a condition of Hillmar warranty that the customer provides proof of maintenance in writing when a warranty
claim is made. Should it become necessary to store equipment for an extended period of time, the following
procedure should be taken:

• All hydraulic components should be primed with oil and ensure protection of electrical components within
enclosure.
• Operate hydraulic system and brake(s) once a month to avoid serious deterioration of components.

4.1 HPT-06-MB1-V2
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3 5

HPT-06-MB1-V2 MAINTENANCE SCHEDULE

Maintenance Time Intervals (Months)
Description Cycles
1 2 3 4 5 6 7 8 9 10 11 12 24
CHECK HYDRAULIC FLUID LEVEL - SIGHT GAUGE (1) 500 
CHECK PRESSURE DEVELOPED - PRESSURE GAUGE (2) 500 
CHECK ALL HYDRAULIC LINES AND FITTINGS TO BE
SURE THERE ARE NO LEAKS IN THE SYSTEM. (REFER 500 
TO LEAKAGE POINT CHECK IN NEXT SECTION)
CHECK ALL SETTINGS (RESET IF NECESSARY) 1000 
CHECK HAND PUMP (3) OPERATION (SEE INSTRUCTION
1000 
INSIDE POWER UNIT ENCLOSURE)
CHECK FOR CORRECT RELEASE TIME (ADJUST FLOW
1000 
CONTROL IF NECESSARY)
CHANGE FILLER BREATHER (4) 2000 
DRAIN HYDRAULIC TANK AND REPLACE FLUID 2000 
REPLACE FILTER (5) 2000 

Rev. Apr. By R E V I S I O N S Date Rev. Apr. By R E V I S I O N S Date

Storm Brakes • Thruster Disc Brakes • Thrusters • Industrial Disc Brakes • Hydraulic Power Units • Cable Reels
 Sheet Number:
HYDRAULIC POWER UNITS
Hillmar
Hillmar Industries Ltd.
HPT-06-MB1-EB1-V2-ALL
O & M MANUAL
Job Number:
275-213-01649
7371 Vantage W ay PARTS & SVC Form Number: Rev:
Delta, BC V4G 1C9 ENGLISH
P:604 946-7115 F:604 946-0329
[email protected] www.hillmar.com Company / Project Reference: Date: Page: Document Package No.: Rev:
Konecranes / PacNat RMG 17MAR10 5 of 15 100-510-45436 H

4.2 HPT-06-EB1-V2

3
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2
5

HPT-06-EB1-V2 MAINTENANCE SCHEDULE

MAINTENANCE TIME INTERVALS (MONTHS)
DESCRIPTION Cycles
1 2 3 4 5 6 7 8 9 10 11 12 24
CHECK HYDRAULIC FLUID LEVEL - SIGHT GAUGE (1) 500 
CHECK PRESSURE DEVELOPED - PRESSURE GAUGE (2) 500 
CHECK ALL HYDRAULIC LINES AND FITTINGS TO BE
SURE THERE ARE NO LEAKS IN THE SYSTEM. (REFER 500 
TO LEAKAGE POINT CHECK IN NEXT SECTION)
CHECK ALL SETTINGS (RESET IF NECESSARY) 1000 
CHECK HAND PUMP (3) OPERATION (SEE INSTRUCTION
1000 
INSIDE POWER UNIT ENCLOSURE)
CHECK FOR CORRECT RELEASE TIME (ADJUST FLOW
1000 
CONTROL IF NECESSARY)
CHANGE FILLER BREATHER (4) 2000 
DRAIN HYDRAULIC TANK AND REPLACE FLUID 2000 
REPLACE SINTERED FILTER (5) 2000 

Rev. Apr. By R E V I S I O N S Date Rev. Apr. By R E V I S I O N S Date

Storm Brakes • Thruster Disc Brakes • Thrusters • Industrial Disc Brakes • Hydraulic Power Units • Cable Reels
 Sheet Number:
HYDRAULIC POWER UNITS
Hillmar
Hillmar Industries Ltd.
HPT-06-MB1-EB1-V2-ALL
O & M MANUAL
Job Number:
275-213-01649
7371 Vantage W ay PARTS & SVC Form Number: Rev:
Delta, BC V4G 1C9 ENGLISH
P:604 946-7115 F:604 946-0329
[email protected] www.hillmar.com Company / Project Reference: Date: Page: Document Package No.: Rev:
Konecranes / PacNat RMG 17MAR10 6 of 15 100-510-45436 H

5.0 LEAKAGE POINT CHECK

3
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CHECKING A POWER UNIT FOR LEAKS

1. Check all JIC connections, ensure that they are tight, especially connections that may have been loosened
during installation.
2. Cycle the brakes off and on to ensure that no oil is coming out of the breather. If the tank is overfilled oil will
come out of the breather (4). – THIS HAPPENS FREQUENTLY.
3. Pressurize the system for a few minutes and check for visible leaks.
4. Use the hand pump to pressurize the system and check for leaks around the hand pump (3).
5. Ensure that bottom tank plug (2) is tight and that sight level gauge (1) fittings are tight.

Caution
Your Hillmar Hydraulic Power Unit is a static system (not constant running). It is essential
that the system be kept leak free to ensure maximum operating trouble free life.

6.0 LONG TERM STORAGE

The power unit must be stored indoors in a cool and clean place away from excessive humidity. The power
unit must be stored in such a way that the components are protected from falling objects or equipment.

The power unit does not require further surface treatment for indoors storage for up to 3 months. For storage
up to 1 year, cover completely with plastic to protect from dust. It is recommended that control valves be stored
in a dry place, free of corrosive substances and vapors. A regular check should be kept on storage conditions.
Should it be necessary to store the valves for a period exceeding three months, the valves must be filled with
hydraulic oil and sealed.

Rev. Apr. By R E V I S I O N S Date Rev. Apr. By R E V I S I O N S Date

Storm Brakes • Thruster Disc Brakes • Thrusters • Industrial Disc Brakes • Hydraulic Power Units • Cable Reels
 Sheet Number:
HYDRAULIC POWER UNITS
Hillmar
Hillmar Industries Ltd.
HPT-06-MB1-EB1-V2-ALL
O & M MANUAL
Job Number:
275-213-01649
7371 Vantage W ay PARTS & SVC Form Number: Rev:
Delta, BC V4G 1C9 ENGLISH
P:604 946-7115 F:604 946-0329
[email protected] www.hillmar.com Company / Project Reference: Date: Page: Document Package No.: Rev:
Konecranes / PacNat RMG 17MAR10 7 of 15 100-510-45436 H

7.0 TROUBLESHOOTING

PROBLEM: REMEDY:

Noisy Pump
Verify oil level

Check that suction to pump is clear

Check for correct hydraulic fluid

Check that the pump is not defective or has been damaged

Check in-line filter

Check that no air is entering the suction line
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Loss of Pressure
Oil level too low, add oil

In-line Filter clogged

Pump rotating in wrong direction, reverse phase

Pump damaged, replace

Relief Valve not closing, replace

Solenoid Valve not operating, replace coil or valve

Excessive leakage in the system, check seals in piston and
manifold

Brakes Fail to Retract
Faulty pump, replace

Piston seals failed, replace

System pressure too low, reset system

Solenoid valve not operating, replace coil or valve

Slow or Erratic Actuation
Dirt in system, flush hydraulics and replace oil

Fluid level low, add oil

Incorrect hydraulic fluid, replace

Excessive internal leakage, check seals

Damaged or worn pump, replace

Piston or cylinder is binding check cylinder

Incorrect drive speed, check motor

Pump runs continuously
Relief valve setting too low, reset

Solenoid valve not operating, replace coil or valve

Pump is running in wrong direction, check direction

Excessive leakage in system, check seals

Check actuator rod operating range

Pump starts and stops
Faulty valve in manifold, check valves

frequently
System requires re-calibration, reset system

Hand pump handle moves
Faulty hand pump, replace

under normal operation
Access check valve 2 springs, stretch, reset and test

Unusual rail wear
Hydraulic cylinder or system leakage, check seals

Rev. Apr. By R E V I S I O N S Date Rev. Apr. By R E V I S I O N S Date

Storm Brakes • Thruster Disc Brakes • Thrusters • Industrial Disc Brakes • Hydraulic Power Units • Cable Reels
 Sheet Number:
ALL PRODUCTS
Hillmar
Hillmar Industries Ltd.
ALL
WARRANTY TERMS & CONDITIONS
Job Number:

7371 Vantage W ay PARTS & SVC Form Number: Rev:

Delta, BC V4G 1C9 ENGLISH 500-005-52532 C
P:604 946-7115 F:604 946-0329
[email protected] www.hillmar.com Company / Project Reference: Date: Page: Document Package No.: Rev:
10 DEC 09 8 of 15 100-510-45436 H

8.0 STANDARD WARRANTY TERMS & CONDITIONS

Standard warranty is 12 months from startup or 18 months from shipment whatever comes first.

8.1 Manufacturer’s Warranty – Hillmar 8.4 Limit of Hillmar’s Responsibility

Manufactured Parts Only Supplied and consumable items such as oil, grease, fuel and filters
There are no warranties, express or implied, made by either the will be furnished or paid for by the customer at Hillmar’s regular billing
distributor of the manufacturer of new Hillmar equipment except the rates on usual credit terms. Supplies and consumable items
manufacturer's warranty against defects, material and workmanship furnished by the customer must, therefore, meet or exceed the
set out below:: manufacturer’s specifications.

The manufacturer warrants each new product made by the Premium freight charges (such as air express or air fare charges for
manufacturer to be free from defects in material and workmanship, its transportation of personnel, tools and for replacement parts) and
obligation and liability under this warranty being limited to replacing other expenses will be paid for by the customer at Hillmar’s regular
C:\Dokumente und Einstellungen\Harald Hof\Eigene Dateien\Aufträge Job\O&M\Montage+Bedienungsanleitung\WBHD\100-510-45436_H HPT-06-MB1-EB1 O&M MANUAL.doc

free of charge at its factory, any part proving defective under normal billing rates on usual credit terms. Serviceman’s regular straight time
use and service within twenty four (24) months from the date of initial travel and regular straight item labour required to repair or replace
sale or eighteen (18) months from start up whichever comes first. defective parts shall be to the account of Hillmar should, in the
This warranty is in lieu of all other warranties, express or implied and opinion of Hillmar’s service rep, these parts be deemed defective due
the obligation and liability of the manufacturer under this warranty to a fault of Hillmar Industries Ltd. Signed and approve records are
shall not include any transportation or other charges or consequential required.
damages or delay resulting from the defect. Any operation beyond
rated capacity or the improper use or application of the product or the It is a condition of this warranty that the customer shall properly
substitution of any parts not approved by the manufacturers is maintain and operate the equipment and comply with all the service
covered only by such warranties as are made by their manufacturers. requirements and recommendations of Hillmar or the manufacturer.
Labour or parts furnished to make repairs required as a result of
This warranty is expressly in lieu of any other warranties, express or improper or careless operating practices, lack of adequate daily
implied, including any implied warranty of merchantability of fitness operating maintenance, willful or accidental damage or normal wear
for a particular purpose and of any other obligations or liability on the and tear are not covered by warranty and will be paid for by the
part of the manufacturer and Hillmar Industries Ltd. neither assumes customer at Hillmar’s regular billing rates on usual credit terms.
nor authorizes any other person to assume for it any other liability in
connection with such equipment. Warranty claims will not be allowed unless Hillmar is notified in
writing, by fax or other such means at the time of failure and before
the expiration date of warranty. Failed parts must be submitted,
freight prepaid, to Hillmar for inspection before any warranty claim will
8.2 Hillmar’s Responsibility for Labour be allowed.
Performed at Hillmar’s Premises
Labour required within the service territory of Hillmar for the repair or The liability of Hillmar under this warranty is limited to the repair or
replacement of parts which are found to be defective in material or replacement of defective new parts as provided herein (Note: all
workmanship under the terms of the manufacturer’s warranty will components manufactured by others which are an integral part of our
normally be done by Hillmar during other than regular working hours if unit, will be warranted in accordance with the original equipment
an emergency exists, but the customer will pay the difference manufacturer’s conditions), and Hillmar, its employees, agents and
between Hillmar’s billing rates for such labour at its regular straight contractors shall not under any circumstances be liable for any
time billing rates on usual credit terms. personal injuries (including death) to any person (including the
customer or any subsequent purchaser) or for any loss or damage to
property or business either direct, indirect or consequential, whether
8.3 Additional Condition of Warranty to the equipment or to any other property of the customer or
• The equipment will be checked and adjusted at Hillmar’s shop subsequent purchaser of any other third party caused or contributed
prior to shipment to the customer and instructions supplied to by the work performed by Hillmar hereunder or by the delivery,
concerning its maintenance. operation or possession of the equipment by Hillmar or any other
• It is a condition of this warranty that the P.M. program, as person or by any defect in material or workmanship or by any default
included with the maintenance manual, must be followed and or negligence of Hillmar, its employees, agents and contractors or by
records kept of such; otherwise Hillmar’s warranty will not apply. other cause or reason whatsoever. In addition, in no case shall
• It is also a condition of this warranty that the customer shall Hillmar be liable for loss of profits, income or use of the equipment
properly maintain an on-site or nearby supply of spare parts whether or not caused or contributed to by the negligence or default
appropriate to the service conditions experienced with the of Hillmar. The terms contained in this policy are in lieu of all other
equipment. warranties either express, statutory or implied, including any warranty
• Charges and costs incurred by Hillmar necessary to expedite of merchantability or fitness for a particular purpose.
parts, which should have been immediately available as on-site
spares, will be paid by the customer. 8.5 Parts Supplied by Others
Parts used in the manufacture of Hillmar Products are warranted only
by such warranties as are issued by those manufacturers.

Rev. Apr. By R E V I S I O N S Date Rev. Apr. By R E V I S I O N S Date

Storm Brakes • Thruster Disc Brakes • Thrusters • Industrial Disc Brakes • Hydraulic Power Units • Cable Reels
 Sheet Number:
ALL PRODUCTS
Hillmar
Hillmar Industries Ltd.
ALL
WARRANTY TERMS & CONDITIONS
Job Number:

7371 Vantage W ay PARTS & SVC Form Number: Rev:

Delta, BC V4G 1C9 ENGLISH 500-005-52532 C
P:604 946-7115 F:604 946-0329
[email protected] www.hillmar.com Company / Project Reference: Date: Page: Document Package No.: Rev:
10 DEC 09 9 of 15 100-510-45436 H

9.0 STANDARD WARRANTY COVERAGE DETAILS

9.1 Warranty Parts Shipping: 9.6 Authorized Field Labour

• CIF to port of entry only by Hillmar Industries Ltd. It is 9.6.1 Hillmar Service Technician
customer’s responsibility to clear the custom and transfer to
the job site.
• Hillmar shall dispatch a Hillmar Service Technician in the
case that the warranty problem requires a factory
9.2 Existing Faulty Parts Shipping Back: representative.

• Customer has to pay CIF, Port of Vancouver. 9.6.2 Field Service by Customer
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• If the existing damaged parts are requested by Hillmar to (UNPAID)

be sent back and customer fails to do so within certain time
frame (60 days after request), the replacement warranty
parts will be billed to the customer. • For items considered simple to service such as:
- Changing out a hydraulic component on a power unit.
- Changing out a limit switch on a TDB brake.
9.3 Warranty for Warranty Replacement Parts: • The Hillmar policy is to request that the customer take care
of such simple items.
• The replacement parts are under one year warranty after
customer’s receiving the parts, not from the time when
9.6.3 Field Service by Customer (PAID)
these replacement parts are installed.
• This new warranty covers the replacement parts only.
• Items which require extensive dismantling of equipment
such as:
9.4 Warranty Coverage: - Rail Clamp broken springs.
- Rail Clamp broken shoes etc.
• Warranty covers replacement parts only, not the installation • Hillmar may issue authorization to the customer to charge
cost of replacement parts. Hillmar directly for such work. In all cases, Hillmar shall
provide an assessment for the time required to complete
the task with an approved dollar amount. The customer on
9.5 Field Service During Warranty Period: completion of the task will then invoice Hillmar for such
Factory Authorized work.
• When any field service is requested, a Purchase Order is
required from customer. Customer is entitled to request a
field service cost estimate before issuing the Purchase 9.7 Simple Parts Repair & Replacement
Order.
• If inspection at the job site confirms that it is a warranty • Hillmar reserves the right to request as a condition of parts
issue, Hillmar Industries Ltd. will absorb the field service replacement under warranty. The item which requires
cost and issue a credit against customer’s Purchase Order. minimum time to replace, repair or fix shall be completed by
Otherwise, customer is responsible for the field service cost the customer at no cost to Hillmar, i.e., at customer’s
and Hillmar will issue an invoice. expense.
• Examples of such parts would be single items such as
motors, pumps, valves, etc.

10.0 EXENTED WARRANTY TERMS & CONDITIONS

This Warranty is only applicable on contracts for which Hillmar has agreed and charged for such extended warranty conditions.
All conditions as outlined on Standard Warranty are applicable to any extended warranty.

Extended warranty conditions do not cover:

10.1 Non Hillmar Proprietary Parts

All parts supplied to Hillmar by third parties are subject to Hillmar supplier warranties. Hillmar cannot extend warranty conditions
beyond a maximum of 12 months from start up.

10.2 Items Subject to Wear

Items such as brake shoes, linings, rail clamp guide rollers, etc which are subject to wear during use are not subject to extended
warranty.

Rev. Apr. By R E V I S I O N S Date Rev. Apr. By R E V I S I O N S Date

Storm Brakes • Thruster Disc Brakes • Thrusters • Industrial Disc Brakes • Hydraulic Power Units • Cable Reels
 Sheet Number:
HYDRAULIC POWER UNITS
Hillmar
Hillmar Industries Ltd.
HPT-06-MB1-EB1-V2-ALL
O & M MANUAL
Job Number:
275-213-01649
7371 Vantage W ay PARTS & SVC Form Number: Rev:
Delta, BC V4G 1C9 ENGLISH
P:604 946-7115 F:604 946-0329
[email protected] www.hillmar.com Company / Project Reference: Date: Page: Document Package No.: Rev:
Konecranes / PacNat RMG 10 DEC 09 10 of 15 100-510-45436 H

11.0 SPARE PARTS LIST

11.1 GENERAL ASSEMBLY

4
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5 2

1
6

LEFT VIEW FRONT VIEW

ITEM DESCRIPTION QUANTITY

1 Tank Assembly 1
2 Motor-Pump Assembly 1
3 Manifold Assembly and Kit 1
4 Hand Pump Assembly and Kit 1
5 Temperature and Oil Level Switch Assembly 1
6 Hydraulic Assembly 1
7 Electrical Assembly 1

SPARE PARTS ORDERING:

JOB NUMBER – PAGE NUMBER – ITEM NUMBER - DESCRIPTION

Rev. Apr. By R E V I S I O N S Date Rev. Apr. By R E V I S I O N S Date

Storm Brakes • Thruster Disc Brakes • Thrusters • Industrial Disc Brakes • Hydraulic Power Units • Cable Reels
 Sheet Number:
HYDRAULIC POWER UNITS
Hillmar
Hillmar Industries Ltd.
HPT-06-MB1-EB1-V2-ALL
O & M MANUAL
Job Number:
275-213-01649
7371 Vantage W ay PARTS & SVC Form Number: Rev:
Delta, BC V4G 1C9 ENGLISH
P:604 946-7115 F:604 946-0329
[email protected] www.hillmar.com Company / Project Reference: Date: Page: Document Package No.: Rev:
Konecranes / PacNat RMG 10 DEC 09 11 of 15 100-510-45436 H

11.2 RESERVOIR ASSEMBLY

4 2 1
C:\Dokumente und Einstellungen\Harald Hof\Eigene Dateien\Aufträge Job\O&M\Montage+Bedienungsanleitung\WBHD\100-510-45436_H HPT-06-MB1-EB1 O&M MANUAL.doc

5
6

7 3

ITEM DESCRIPTION QTY

1 Reservoir 1
2 Sight Level Gauge 1
3 Adapter – Drain Plug ½” ORB 1
4 Tank Top Gasket 1
5 Capscrew HH 6
6 Nut Nylock 6
7 Adaptor – Hand Pump Fitting 1

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JOB NUMBER – PAGE NUMBER – ITEM NUMBER - DESCRIPTION

Rev. Apr. By R E V I S I O N S Date Rev. Apr. By R E V I S I O N S Date

Storm Brakes • Thruster Disc Brakes • Thrusters • Industrial Disc Brakes • Hydraulic Power Units • Cable Reels
 Sheet Number:
HYDRAULIC POWER UNITS
Hillmar
Hillmar Industries Ltd.
HPT-06-MB1-EB1-V2-ALL
O & M MANUAL
Job Number:
275-213-01649
7371 Vantage W ay PARTS & SVC Form Number: Rev:
Delta, BC V4G 1C9 ENGLISH
P:604 946-7115 F:604 946-0329
[email protected] www.hillmar.com Company / Project Reference: Date: Page: Document Package No.: Rev:
Konecranes / PacNat RMG 10 DEC 09 12 of 15 100-510-45436 H

11.3 PUMP MOTOR ASSEMBLY KIT

1
C:\Dokumente und Einstellungen\Harald Hof\Eigene Dateien\Aufträge Job\O&M\Montage+Bedienungsanleitung\WBHD\100-510-45436_H HPT-06-MB1-EB1 O&M MANUAL.doc

4 5

6
7 12 13 14

10 11 8 9

ITEM DESCRIPTION QTY

1 Motor 1
2 Capscrew – HH 4
3 Seal Washer 4
4 Pump- motor adaptor 1
5 Adaptor gasket 1
6 Capscrew – HH 2
7 Locking Washer 2
8 Gear Pump 1
9 Adapter 3/8” ORB – ¼” JIC 90° 1
10 Adapter 1/2” NPT Male 90° 1
11 Adapter 1/2” ORB – ½” NPT Female 1
12 Coupling Half 1
13 Coupling Insert 1
14 Coupling Half 1

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JOB NUMBER – PAGE NUMBER – ITEM NUMBER - DESCRIPTION

Rev. Apr. By R E V I S I O N S Date Rev. Apr. By R E V I S I O N S Date

Storm Brakes • Thruster Disc Brakes • Thrusters • Industrial Disc Brakes • Hydraulic Power Units • Cable Reels
 Sheet Number:
HYDRAULIC POWER UNITS
Hillmar
Hillmar Industries Ltd.
HPT-06-MB1-EB1-V2-ALL
O & M MANUAL
Job Number:
275-213-01649
7371 Vantage W ay PARTS & SVC Form Number: Rev:
Delta, BC V4G 1C9 ENGLISH
P:604 946-7115 F:604 946-0329
[email protected] www.hillmar.com Company / Project Reference: Date: Page: Document Package No.: Rev:
Konecranes / PacNat RMG 10 DEC 09 13 of 15 100-510-45436 H

11.4 TEMPERATURE & OIL LEVEL SWITCH ASSEMBLY

C:\Dokumente und Einstellungen\Harald Hof\Eigene Dateien\Aufträge Job\O&M\Montage+Bedienungsanleitung\WBHD\100-510-45436_H HPT-06-MB1-EB1 O&M MANUAL.doc

ITEM DESCRIPTION QTY

1 TEMP LEVEL SWITCH KIT 1

SPARE PARTS ORDERING:

JOB NUMBER – PAGE NUMBER – ITEM NUMBER - DESCRIPTION

Rev. Apr. By R E V I S I O N S Date Rev. Apr. By R E V I S I O N S Date

Storm Brakes • Thruster Disc Brakes • Thrusters • Industrial Disc Brakes • Hydraulic Power Units • Cable Reels
 Sheet Number:
HYDRAULIC POWER UNITS
Hillmar
Hillmar Industries Ltd.
HPT-06-MB1-EB1-V2-ALL
O & M MANUAL
Job Number:
275-213-01649
7371 Vantage W ay PARTS & SVC Form Number: Rev:
Delta, BC V4G 1C9 ENGLISH
P:604 946-7115 F:604 946-0329
[email protected] www.hillmar.com Company / Project Reference: Date: Page: Document Package No.: Rev:
Konecranes / PacNat RMG 10 DEC 09 14 of 15 100-510-45436 H

11.5 HAND PUMP ASSEMBLY & KIT

1
C:\Dokumente und Einstellungen\Harald Hof\Eigene Dateien\Aufträge Job\O&M\Montage+Bedienungsanleitung\WBHD\100-510-45436_H HPT-06-MB1-EB1 O&M MANUAL.doc

ITEM DESCRIPTION QTY

1 Manifold block 1
2 Hand pump 1

SPARE PARTS ORDERING:

JOB NUMBER – PAGE NUMBER – ITEM NUMBER - DESCRIPTION

Rev. Apr. By R E V I S I O N S Date Rev. Apr. By R E V I S I O N S Date

Storm Brakes • Thruster Disc Brakes • Thrusters • Industrial Disc Brakes • Hydraulic Power Units • Cable Reels
 Sheet Number:
HYDRAULIC POWER UNITS
Hillmar
Hillmar Industries Ltd.
HPT-06-MB1-EB1-V2-ALL
O & M MANUAL
Job Number:
275-213-01649
7371 Vantage W ay PARTS & SVC Form Number: Rev:
Delta, BC V4G 1C9 ENGLISH
P:604 946-7115 F:604 946-0329
[email protected] www.hillmar.com Company / Project Reference: Date: Page: Document Package No.: Rev:
Konecranes / PacNat RMG 10 DEC 09 15 of 15 100-510-45436 H

11.6 MANIFOLD ASSEMBLY AND KIT (MB1-V2-SV-HP)

ACC

PS1
NV1 SV1 G1 TP FROM
TO HAND PUMP
SC
CV CYLINDER
NV3 NV2
FC1
C:\Dokumente und Einstellungen\Harald Hof\Eigene Dateien\Aufträge Job\O&M\Montage+Bedienungsanleitung\WBHD\100-510-45436_H HPT-06-MB1-EB1 O&M MANUAL.doc

FROM
TANK CV1

FT1 RV1
RV
ACCUMULATOR HAND PUMP ASS'Y FROM
PUMP-MOTOR

ITEM QTY. DESCRIPTION

TO CYLINDER
TLS 1 TEMP. LEVEL SWITCH
FC1 SV1 1 SOLENOID VALVE
ACC PS1
FC2 G1 1 PRESSURE GAUGE

NV1 1 NEEDLE VALVE (BLK)

MANIFOLD (MB) -6 -6 -4
NV2 1 NEEDLE VALVE

NV3 1 NEEDLE VALVE

G1
FC1&2 1 FLOW CONTROL VALVE
-4
NV1 NV3 CV1 1 CHECK VALVE
CV1
-4 FC1 1 FLOW CONTROL VALVE
SC TP
FT1
RV1 1 RELIEF VALVE
SV1
HPA 1 HAND PUMP ASSY.
-6
RV1 NV2
-6 1/4 NPT
FT1 1 FILTER (IN LINE)

FLB FLB 1 FILLER BREATHER

TLS
PM 1 PUMP

M 1 MOTOR
M PM SLG
SC 1 SOLENOID COIL
TANK (RSV)
SLG 1 SIGHT LEVEL GAUGE

RSV 1 HYDRAULIC RESERVOIR

HAND PUMP OPERATION
1. Close NV1 (black) fully & open NV2 fully. TP 1 TEST PORT
2. Actuate hand pump to release brake.
3. Open NV1 & close NV2 to set brake (relieve pressure). PS1 1 PRESSURE SWITCH

NORMAL OPERATION ACC 1 ACCUMULATOR

1. Open NV1 (black) & close NV2.
LABEL NO. REFER TO 179-079-11149PT

Rev. Apr. By R E V I S I O N S Date Rev. Apr. By R E V I S I O N S Date

Storm Brakes • Thruster Disc Brakes • Thrusters • Industrial Disc Brakes • Hydraulic Power Units • Cable Reels