Sample Vessel #3

96" Horizontal Vessel

Pressure Vessel Calculations

May 21, 2002

Aquacare Inc.
10 East Airport Road
Huntsville, Ontario

Laurence Brundrett P. Eng.

Charles Liu M. Eng.
Pressure Vessel Engineering Ltd.
PVE-Sample 3

1 of 24
Table of Contents 21-May-02 Page 2 of 24

Contents Page
Cover 1
Table of Contents 2
Summary 3
Material Properties 4
Pipe and Shell 5
Elliptical Head 6
0.75" Coupling In Top Shell 7
6" Nozzle B 8-9
6" Nozzle C 10 - 11
6" Slip On Flange B & C 12
Manway D & E 13
Manway F 14
1.5" Coupling In Bottom Shell 15
Weight and Volume 16
Lifting Lug 17
Zick 18 - 19
Hor. Vessel Forces 20
Flexible Saddle Stress 21
Flexible Saddle 22 - 24
Pressure Vessel Design Summary 21-May-02 Page 3 of 24

Aquacare Inc. Customer

Sample Vessel #3 Vessel
96" Horizontal Vessel Part Number
PVE-Sample 3 Drawing
PVE-Sample 3 Job

96 Outside Diameter [inch]

120 straight Shell (not including straight flange on heads)
640 Volume [cuft]
Water Fluid
6393 Weight Empty [lbs.]
46324 Weight Full
46324 Weight Under Test

Maximum Internal pressure, psi Maximum External Pressure, psi At Temperature, ºF

75 0 150 Maximum Allowed Working Pressure
Maximum Temperature, ºF Minimum Temperature, ºF At Pressure, psi
150 -20 75 Maximum Design Metal Temperature
Test Pressure, psi At a Minimum Temperature of: ºF For a Minimum Duration of:
98 60 30 min. Hydrostatic Test

3 Seismic Zone
1.5 Foundation Factor

SA-516 70 Primary Material of Construction

20,000 Allowable Stress
0.063 Minimum allowed thickness per UG-16(b)
no Material Normalized
no Material Impact Tested (not required per UG-20(f))
none Radiography required
0 Corrosion Allowance

ASME VIII-1 Code

2001 Edition
none Addenda
IID Materials
none Code Cases Required

UG-22 Loadings Considered

Yes (a) Internal pressure
- (a) External pressure
Yes (b) Vessel weight full, empty and at hydro test
- (c) Weight of attached equipment and piping
Yes (d)(1) Attachment of internals
Yes (d)(2) Attachment of vessel supports
- (d) Cyclic or dynamic reactions
- (f) Wind
- (f) Snow
Yes (f) Seismic
- (g) Fluid impact shock reactions
- (h) Temperature gradients
- (h) Differential thermal expansion
- (i) Abnormal pressures like deflagration
1 Material Properties ver 1.28 www.pveng.com 21-May-02 Page 4 of 24
2 ASME VIII, IID 2001 edition no addenda
3 Sample Vessel #3 <- vessel
4

5 Design Pressure UG-22(a)

6 75.0 <- P, internal operating pressure at top of vessel (psig)
7 0.0 <- mPa, external operation pressure
8 Water <- Operating Fluid
9 8 <- h, fluid height (ft)
10 1.00 <- rho, fluid density (1.0 for water)
11 Design Pressure = P + 0.4331*rho*h = 75 + 0.4331 * 1 * 8 mDp = 78.5
12

13 Hydro Test (UG-99(b)) pressure measured at top of vessel

14 Test Press = P * 1.3 * MR = 75 * 1.3 * 1 mTp = 97.5
15

16 Material Properties (ASME IID)

17 150 <- mTemp, design temp ºF Test at ambient temp
Material Where Used Ambient Design Strength Max ºF Ext
18 Strength Strength Ratio Graph
19 SA-516 70 Plate Head and Shell 20000 20000 1.000 1000 CS-2
20 SA-105 Forging Flanges/couplings 20000 20000 1.000 1000 CS-2
21 SA-106 B Seamless Pipe Nozzles 17100 17100 1.000 1000 CS-2
22 SA/CSA-G40.21 44W Saddle 17100 17100 1.000 650 CS-2
23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44 Min Ratio (MR) = 1.000

45

46 Use a Test Pressure of 98 PSI

47

48
12 Pipe and Shell ver 2.33 21-May-02 Page 5 of 24
13 ASME Code VIII Div I 2001 edition no addenda www.pveng.com
14 Sample Vessel #3 <- Vessel
15 3/8" Rolled Plate Shell <- Description Do
16

17 Dimensions:
18 96.000 <- Do - Outside Diameter t
19 0.313 <- t - Nominal Wall Thickness

Length
Long Seam
20 120.000 <- Le - Effective Length
21 120.000 <- Length for volume and weight
22 0.000 <- Corr, Corrosion Allowance
23

24 Material and Conditions:

25 SA-516 70 <- Material
26 20,000 <- S, Allowable Stress Level (psi)
27 0.7 <- El - Longitudinal Efficiency (circ. stress)
28 0.7 <- Ec - Circ. Connecting Efficiency (longitudinal stress)
29 0.0% <- UTP, Undertolerance allowance (%) 496.12 <- Volume (cubic ft)
30
31
0.000 <- UTI, Undertolerance allowance (inch) 3,202.2 <- Material Weight (lbs cs)
32 78.5 <- P, Interior Pressure
33 0.0 <- Pa, Exterior Pressure
36

37 Variables:
38 UT = t*UTP+UTI = 0.313*0+0 undertollerance UT = 0.000
39 nt = t-Corr-UT = 0.313-0-0 nominal thick nt = 0.313
40 Ri = Do/2-nt = 96/2-0.313 effective inside radius Ri = 47.687
41 LDo = Le/Do = 120/96 LDo = 1.250
42

43 Interior Pressure UG-27 (c) (1,2)

44 ta = P*Ri/(S*El-0.6*P) = 78.465*47.687/(20000*0.7-0.6*78.465) ta = 0.268
45 tb = P*Ri/(2*S*Ec+0.4*P) = 78.465*47.687/(2*20000*0.7+0.4*78.465 tb = 0.133
46 tmin = Max(ta,tb) <= nt Acceptable tmin = 0.268
47 PMaxA = (S*El*nt)/(Ri+0.6*nt) = (20000*0.7*0.313)/(47.687+0.6*0.313) PMaxA = 91.5
48 PMaxB = (2*S*Ec*nt)/(Ri-0.4*nt) = (2*20000*0.7*0.313)/(47.687-0.4*0.313) PMaxB = 184.3
49 PMax = Min(PMaxA,PMaxB) Acceptable PMax = 91.5
50 tr1 = P*Ri/(S*1-0.6*P) = 78.465*47.687/(20000*1-0.6*78.465) tr1 = 0.188
51

62 Shell stress relief -UCS-79(d), UNF-79(d), UHA-44(d)

63 Rf = (do-t)/2 = (96-0.313)/2 47.8435
64 % elong = (50*t/Rf)*(1-0) = (50*0.313/47.844)*(1-0) % elongation = 0.3
65 5.0% <- Max Elongation
66 Yes <- Cold formed 0.3% <- Elongation Required no
67 no <- Vessel carries lethal substances (Yes/no) no no
68 no <- Impact testing is required (Yes/no) no no
69 no <- Greater than 10% reduction in thickness no no
70 no <- Formed between 250 and 900 Degrees F no no
71 no <- Shell is greater than 5/8" thick before forming no no
72 Stress Relieve ? no
1 Elliptical Head ver 2.16 21-May-02 Page 6 of 24
2 ASME Code VIII Div I 2001 edition no Addenda www.pveng.com
3 Sample Vessel #3 <- Vessel
4 3/8" Thick Semi Elliptical Head <- Component
5

6 Dimensions: ho h
7 96.000 <- Do, outside diameter
8 23.859 <- h 24.14 <- ho
9 0.313 <- tb, thickness before forming Sperical Limit
10 0.282 <- tf, thickness after forming Thick
Skirt
11 0.000 <- Corr, corrosion allowance D
12 1.500 <- Skirt, straight skirt length Do
13

14 Material and Conditions: Calculated Properties:

15 SA-516 70 <- material 116.440 <- Approximate blank diameter
16 20,000 <- S, allowable stress level (psi) 945.3 <- Approximate weight for steel, (lbs)
17 0.85 <- E, efficiency 72.06 <- Volume (cuft, includes skirt)
18

19 78.5 <- P, interior pressure 76.35 <- Spherical Limit (0.8 * D)

20 0.0 <- Pa, exterior pressure
23

24 Variables:
25 D= Do-2*t = 96-2*0.282 D= 95.44
26 ho = h+t = 23.859+0.282 ho = 24.14
27 D/2h = D/(2*h) UG-37 & Ap 1-4(c) = 95.437/(2*23.859) D/2h = 2.000
28 Do/2ho = Do/(2*ho) UG-37 & Ap 1-4(c) = 96/(2*24.141) Do/2ho = 1.988
29 K= Interpolated value from table 1-4.1 D/2h interior K= 1.000
30 Kone = Interpolated value from table UG-37 D/2h spherica Kone = 0.900
31 Kzero = Interpolated value from table UG-33.1 Do/2ho exterior Kzero = 0.895
32 t= tf-corr = 0.282-0 t= 0.282
33 Ro = Ko*Do UG-33(d) = 0.895*96 Ro = 85.896
34

35 Interior Pressure App 1-4(c)(d), UG-37 1(a)

36 TMinI = (P*D*K)/(2*S*E-0.2*P) <= t TMinI (min thickness) = 0.220
37 = (78.465*95.437*1)/(2*20000*0.85-0.2*78.465) <= 0.282 Okay
38 PMax = (2*S*E*t)/(K*D+0.2*t) >= P PMax = 100.3
39 = (2*20000*0.85*0.282)/(1*95.437+0.2*0.282) >= 78 Okay
40 TSpI = (P*D*Kone)/(2*S*E-0.2*P) TSpI (required sphere zone thick) = 0.169
41 = (78.465*95.437*0.9)/(2*20000*1-0.2*78.465)
42

51 Head stress relief UCS-79(d), UNF-79(d), UHA-44(d)

52 % elong = ((75*t)/h)*(1-0) = ((75*0.282)/23.859)*(1-0) % elong = 1.0
53 5.0% <- Max Elongation
54 Yes <- Cold Formed 1.0% <- Elongation Required no
55 no <- Vessel carries lethal substances(Yes/no) no no
56 no <- Impact testing is required (Yes/no) no no
57 no <- Formed between 250 and 900 Degrees F no no
58 no <- Greater than 10% reduction in thickness no no
59 no <- Head is greater than 5/8" thick before forming no no
60 Stress Relieve ? no
15 Coupling ver 2.02 UW16.1Z1M 21-May-02 Page 7 of 24
16 ASME Code VIII Div I 2001 edition, no addenda www.pveng.com
22 Sample Vessel #3 <- Vessel
18 3/4" Class 3000 Half Coupling A <- Description COD
19
POD
20 Shell:
F1
23 0.313 <- t, Shell Wall Thick (inch) Outside
27 1.500 <- D, Shell Opening Diameter (inch) t
t1
29 78.5 <- P,design Pressure (psi) Inside Vessel
30

31 Coupling:
D
32 3/4 inch 3000# <- Coupling
33 SA-105 <- Coupling Material UW-16.1 Z-1 (Modified) Coupling
34 20,000 <- Sn, Allowable Stress Level (Sn)
36 0.250 <- F1, Weld Size
38 0.000 <- Corrc, Coupling Corrosion Allowance (inch)
39 1.380 <- COD - Coupling OD
40 1.050 <- POD - Pipe OD
42 14.000 <- n, Treads Per Inch
44 0.219 <- pt, Corresponding sch160 Wall Thickness (inch)
46 12.5% <- UT, Under Tolerence (%)
47

49 Geometry Restrictions Fig. UW-16.1

50 tcp = (COD-POD)/2-CORRC = (1.38-1.05)/2-0 Tcp = 0.165
51 Tmin = Min(0.75,tcp,t) = Min(0.75,0.165,0.313) Tmin = 0.165
53 tcmin = Min(0.25,0.7*Tmin) = Min(0.25,0.7*0.165) tcmin = 0.116
56 t1 = 0.7*F1 = 0.7*0.25 t1 = 0.175
61 t1 > = tcMin = 0.175 >= 0.116 Okay
78

79 Required Coupling Wall Thickness B16.11 - 2.1.1 and UG-31 (C) (2)
80 Ro = POD/2-0.8/n = 1.05/2-0.8/14 Ro = 0.468
81 tp = (1-UT)*pt-Corrc-0.8/n = (1-0.125)*0.219-0-0.8/14 tp = 0.134
82 Min Thick = P*Ro/(Sn*1+0.4*P) = 78*0.468/(20000*1+0.4*78.465 Okay trn = 0.002
83

84 Pressure Weld Stress UW-18(d) - Pressure Load only UW-16(f)(3)(a)(3)(b)

85 Load = COD^2*(PI()/4)*P = 1.38^2*(PI()/4)*78.465 Load = 117
86 Weld Area = pi()*((COD+F1)^2-COD^2)/4 Weld Area = 0.591
87 = pi()*((1.38+0.25)^2-1.38^2)/4
92 Max Stress = Min(Sn,Sv) * 0.55 = Min(20000,20000) * 0.55 Max Stress = 11000
93 Weld Stress = Load / Area = 117 / 0.591 Weld Stress = 199
94 Okay
99

100
26 Nozzle Reinforcement ver 3.53 UW16(c)mod 21-May-02 Page 8 of 24
27 ASME Code VIII Div I 2001 edition no addenda www.pveng.com Manual dh for hillside nozzles
22 Sample Vessel #3 <- Vessel Automatic Limit Diameter
29 6" SCH 80 Nozzle B <- Desc Curved Shell or Head Section
30 Shell:
31 SA-516 70 <- Shell material
32 20,000 <- Sv, shell allowable stress level, PSI
33 1.00 <- Eone, efficiency of shell at nozzle
34

35 0.282 <- Vt, shell wall thick, uncorroded, UT removed

OD Nozzle
36 0.220 <- tr, required shell wall thickness int. press.
37 0.000 <- trE, required shell wall thickness ext. press. Nt Leg43
38 0.000 <- sca, shell corrosion allowance Full
39 0.063 <- tmin16b, Min allowed wall per UG-16(b) t Penn.
40 Nozzle: Leg41
41 SA-106B <- Nozzle material

Nozzle
42 17,100 <- Sn, allowable stress level (Sn) Leg41 Shell
44 1.00 <- E nozzle
45

46 78.5 <- P, internal design pressure Vt

47 0.0 <- Pa, external design pressure
48 Leg43
49 6.625 <- Do, outside diameter Proj
50 6.500 <- dh, id of hillside nozzle
52 0.432 <- Nt, wall thick, uncorroded
53 12.5% <- UTp, undertolerance (%) UW-16.1 (c) modified
55 0.000 <- nca, nozzle corrosion allowance
56

57 2.000 <- L, exterior Projection

58 1.000 <- Ip, interior projection
60

61 Reinforcing:
71 0.313 <- Leg41, size of weld fillet
73 0.313 <- Leg43, size of weld fillet
74 1.000 <- F
77 Variables:
78 UT = Nt*UTp = 0.432 * 0.125 Undertolerance UT = 0.054
79 Rn = Do/2 - (Nt-nca) + UT = 6.625/2 - (0.432-0) + 0.054 Effective Radius Rn = 2.935
84 t= Vt-sca = 0.2817 - 0 Effective Shell Thickness t= 0.282
85 ti = Nt-2*nca = 0.432 - 2 * 0 Nom Thick of Int. Proj. ti = 0.432
90 tn = Nt-nca = 0.432-0 Avail. Nozzle Thick. No UT tn = 0.432
99 fr1 = MIN(Sn/Sv,1) = MIN(17100/20000, 1) fr1 = 0.855
102 fr2 = MIN(Sn/Sv,1) = MIN(17100/20000, 1) fr2 = 0.855
112 h= MIN(Ip-sca,2.5*t,2.5*ti) = MIN(1-0,2.5*0.282,2.5*0.432) h= 0.704
113 tcLeg41 = Min(0.25,0.7*Min(0.75,tn,t)) = Min(0.25,0.7*Min(0.75,0.432,0.282)) tc41 = 0.197
115 tcLeg43 = Min(0.25,0.7*Min(0.75,t,tn)) = Min(0.25,0.7*Min(0.75,0.282,0.432)) tc43 = 0.197
117 F= Min(Fenterered, 1) F= 1.000
125

126 Pipe Required Wall Thickness - trn from internal, trnE from external pressure
127 LDo = L/Do LDo = 0.302 Dot = Do/trnE Dot = 0.000
128 trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT = (78.5*2.935)/(17100*1 - 0.6*78.5) trn = 0.014 Acceptable
129 trnE = (3*Do*Pa)/(4*B) <= tn-ut = (3*6.625*0)/(4*1) trnE = 0.000 Acceptable
130

131 Geometry Constraints:

133 0.7*Leg41 >= tc41 0.7*0.313 >= 0.197 0.219 >= 0.197 Acceptable
142 0.7*Leg43 >= tc43 0.7*0.313 >= 0.197 0.219 >= 0.197 Acceptable
152
157

158 Area Replacement: Fig UG-37.1 Pressure From: Internal External

159 A = 1.0*d*tr*F + 2*tn*tr*F*(1-frone) A Required (internal) = 1.460
160 = 1.0*6.5*0.22*1 + 2*0.432*0.22*1*(1-0.855)
163 Ae = 0.5*(d*trE*1 + 2*tn*trE*1*(1-frone)) A Required (external) = 0.000
164 = 0.5*(6.5*0*1 + 2*0.432*0*1*(1-0.855))
167 A1 = max(d, 2*(t+tn)) * (E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1) A1 = 0.391
168 = max(6.5, 2*(0.282+0.432)) * (1*0.282-1*0.22)-2*0.432*(1*0.282-1*0.22)*(1-0.855)
172 A1e = max(d, 2*(t+tn)) * (Eone*t-F*trE)-2*tn*(Eone*t-F*trE)*(1-frone) A1e = 1.796
173 = max(6.5, 2*(0.282+0.432)) * (1*0.282-1*0)-2*0.432*(1*0.282-1*0)*(1-0.855)
179 A2 = min((tn-trn)*fr2*Min(5*t,2*L) , (tn-trn)*fr2*Min(5*tn,2*L)) A2 = 0.504
180 = min((0.432-0.014)*0.855*Min(5*0.282,2*2) , (0.432-0.014)*0.855*Min(5*0.432,2*2))
184 A2e = min((tn-trnE)*frtwo*Min(5*t,2*L) , (tn-trnE)*frtwo*Min(5*tn,2*L)) A2e = 0.520
185 = min((0.432-0)*0.855*Min(5*0.282,2*2) , (0.432-0)*0.855*Min(5*0.432,2*2))
187 A3 = Min(5*t*ti*frtwo, 5*ti*ti*frtwo, 2*h*ti*frtwo) A3 = 0.520 0.520
188 = Min(5*0.282*0.432*0.855, 5*0.432*0.432*0.855, 2*0.704*0.432*0.855)
194 A41 = Leg41^2*frTwo A41 = 0.313^2*0.855 A41 = 0.084 0.084
201 A43 = (Leg43-nca)^2*frtwo A43 = (0.313-0)^2*0.855 A43 = 0.084 0.084
203 Actual Area = 1.583 3.004
204 Acceptable Actual-Required = 0.123 3.004
298 Sample Vessel #3 6" SCH 80 Nozzle B 21-May-02 Page 9 of 24
300 Nozzle
301 Tstd = Standard pipe wall thickness from chart Tstd = 0.280
302 Swre = tr * Pa / P = 0.22 * 0 / 78.465 Req. Exterior pressure Swre = 0.000
303 Nact = Nt * (1-UTp) = 0.432 * (1-0.125) Actual Wall Thick. Nact = 0.378
304 Tt = 0.8/Nth = 0.8/0 Ug-31(c)(2) threads Tt = 0.000
307

308 UG-45
313 UG45 = Max(UG45a, UG45b) <= Nact UG45 = 0.220
314 = Max(0.014, 0.22) <= 0.378 Acceptable
315

316 UG-45(a)
321 UG45a = Max(trn,trnE) + Nca + Tt UG45a = 0.014
322 Max(0.014,0) + 0 + 0
323

324 UG-45(b)
330 UB45b = Min(UG45b1, UG45b2, UG45b3, UG45b4) UB45b = 0.220
331 = Min(0.22, , 0.22, 0.245)
332

333 UG-45(b)(1)
337 UG45b1 = Max(tr + Sca, Tmin16b + Sca) UG45b1 = 0.220
338 Max(0.22 + 0, 0.063 + 0)
339

340 UG-45(b)(2)
345 UG45b2 = Max(Swre + Sca,Tmin + Sca) UG45b2 =
346 Max(0 + 0,0.063 + 0)
347

348 UG-45(b)(3)
351 UG45b3 = Max(UG45b1,UG45b2) = Max(0.22,) UG45b3 = 0.220
352

353 UG-45(b)(4)
357 UG45b4 = Tstd*0.875 + Nca = 0.28*0.875 + 0 UG45b4 = 0.245
26 Nozzle Reinforcement ver 3.53 UW16(h)M 21-May-02 Page 10 of 24
27 ASME Code VIII Div I 2001 edition no addenda www.pveng.com Manual dh for hillside nozzles
22 Sample Vessel #3 <- Vessel Automatic Limit Diameter
29 6" SCH 80 Nozzle C <- Desc Curved Shell or Head Section
30 Shell:
31 SA-516 70 <- Shell material
32 20,000 <- Sv, shell allowable stress level, PSI
33 0.70 <- Eone, efficiency of shell at nozzle
34

35 0.282 <- Vt, shell wall thick, uncorroded, UT removed

Do
36 0.220 <- tr, required shell wall thickness int. press.
37 0.000 <- trE, required shell wall thickness ext. press. Nt Leg41
38 0.000 <- sca, shell corrosion allowance
Leg42
39 0.063 <- tmin16b, Min allowed wall per UG-16(b)
40 Nozzle: Leg41
41 SA-106B <- Nozzle material

Nozzle
42 17,100 <- Sn, allowable stress level (Sn) Ring te Leg42
44 1.00 <- E nozzle
45
g Vt
46 78.5 <- P, internal design pressure Shell
47 0.0 <- Pa, external design pressure
48
Dp
49 6.625 <- Do, outside diameter
50 6.020 <- dh, id of hillside nozzle Weld to connect
52 0.432 <- Nt, wall thick, uncorroded t to reinforcing pad
53 12.5% <- UTp, undertolerance (%)
55 0.000 <- nca, nozzle corrosion allowance UW-16.1 (h) - modified
56

57 2.000 <- L, exterior Projection

60

61 Reinforcing:
63 SA-516 70 <- Reinforcing plate material
65 20,000 <- Sp, allowable stress level
66 12.000 <- Dp, outside diameter
69 0.313 <- te, reinforcement thick
71 0.313 <- Leg41, size of weld fillet
72 0.250 <- Leg42, size of weld fillet
75 0.282 <- LegG, depth of groove
77 Variables:
78 UT = Nt*UTp = 0.432 * 0.125 Undertolerance UT = 0.054
79 Rn = Do/2 - (Nt-nca) + UT = 6.625/2 - (0.432-0) + 0.054 Effective Radius Rn = 2.935
80 Dp = Min(2*d,DpEntered) = Min(2*6.02,12) Effective Reinforcing Dp = 12.000
84 t= Vt-sca = 0.2817 - 0 Effective Shell Thickness t= 0.282
85 ti = Nt-2*nca = 0.432 - 2 * 0 Nom Thick of Int. Proj. ti = 0.432
90 tn = Nt-nca = 0.432-0 Avail. Nozzle Thick. No UT tn = 0.432
99 fr1 = MIN(Sn/Sv,1) = MIN(17100/20000, 1) fr1 = 0.855
102 fr2 = MIN(Sn/Sv,1) = MIN(17100/20000, 1) fr2 = 0.855
105 fr3 = MIN(Sn/Sv,Sp/Sv,1) = MIN(17100/20000, 20000/20000,1) fr3 = 0.855
106 fr4 = MIN(Sp/Sv,1) = MIN(20000/20000,1) fr4 = 1.000
116 F= 1.000 F= 1.000
125

126 Pipe Required Wall Thickness - trn from internal, trnE from external pressure
128 trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT = (78.5*2.935)/(17100*1 - 0.6*78.5) trn = 0.014 Acceptable
129 trnE = (3*Do*Pa)/(4*B) <= tn-ut = (3*6.625*0)/(4*1) trnE = 0.000 Acceptable
130

131 Geometry Constraints:

135 0.7*Leg41 >= 0.7*min(0.75,te,tn) 0.7*0.313 >= 0.7*Min(0.75,0.313,0.432) 0.219 >= 0.219 Acceptable
139 0.7*Leg42 >= 0.5*Min(0.75,te,t) 0.7*0.25 >= 0.5*Min(0.75,0.313,0.282) 0.175 >= 0.141 Acceptable
151 UG45 = Long form calculations are not shown in this view UG45 = 0.220 Acceptable
152
156 Sample Vessel #3 6" SCH 80 Nozzle C 0.0135 0.22035 21-May-02 Page 11 of 24
157

158 Area Replacement: Fig UG-37.1 Pressure From: Internal External

159 A = 1.0*d*tr*F + 2*tn*tr*F*(1-frone) A Required (internal) = 1.354
160 = 1.0*6.02*0.22*1 + 2*0.432*0.22*1*(1-0.855)
163 Ae = 0.5*(d*trE*1 + 2*tn*trE*1*(1-frone)) A Required (external) = 0.000
164 = 0.5*(6.02*0*1 + 2*0.432*0*1*(1-0.855))
167 A1 = max(d, 2*(t+tn)) * (E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1) A1 = 0.000
168 = max(6.02, 2*(0.282+0.432)) * (0.7*0.282-1*0.22)-2*0.432*(0.7*0.282-1*0.22)*(1-0.855)
172 A1e = max(d, 2*(t+tn)) * (Eone*t-F*trE)-2*tn*(Eone*t-F*trE)*(1-frone) A1e = 1.162
173 = max(6.02, 2*(0.282+0.432)) * (0.7*0.282-1*0)-2*0.432*(0.7*0.282-1*0)*(1-0.855)
177 A2 = min((tn-trn)*fr2*min(5*t,2*L) , (tn-trn)*(Min(2.5*tn+te,L)*fr1*2) A2 = 0.504
178 = min((0.432-0.014)*0.855*min(5*0.282,2*2) , (0.432-0.014)*(Min(2.5*0.432+0.313,2*2)*0.855*2)
182 A2e = min((tn-trnE)*frtwo*Min(5*t,2*L) , 2*(tn-trnE)*Min(2.5*tn+te,L)*frone) A2e = 0.520
183 = min((0.432-0)*0.855*Min(5*0.282,2*2) , 2*(0.432-0)*Min(2.5*0.432+0.313,2)*0.855)
190 A5 = (Dp - d - 2tn)te*fr4 =(12 - 6.02 - 2*0.432)*0.313*1 A5 = 1.601 1.601
195 A41 = Leg41^2*frThree A41 = 0.313^2*0.855 A41 = 0.084 0.084
198 A42 = Leg42^2*frfour A42 = 0.25^2*1 A42 = 0.063 0.063
203 Actual Area = 2.252 3.430
204 Acceptable Actual-Required = 0.897 3.430
210 Internal Weld Load: (UG-41)
211 WmaxI = (A - A1 + 2*Tn*Fr1*(E1*t-F*tr))*Sv, min0 Max value for weld loads WmaxI = 26,740
212 = (1.354 - 0 + 2*0.432*0.855*(0.7*0.282-1*0.22))*20000
216

217 W 1-1 = MIN((A2 + A5 + A41 + A42)*Sv,WmaxI) Weld load W 1-1 = 26,740

218 = MIN((0.504 + 1.601 + 0.084 + 0.063)*20000,26740)
219 W 2-2 = Min((A2 + A3 + A41 + A43 + 2*Tn*t*frone)*Sv,WmaxI) Weld load W 2-2 = 15,917
220 = Min((0.504 + 0 + 0.084 + 0 + 2*0.432*0.282*0.855)*20000,26740)
224 W 3-3 = Min((A2 + A3 + A5 + A41 + A42 + A43 + 2*Tn*t*fr1)*Sv,WmaxI) Weld load W 3-3 = 26,740
225 = Min((0.504 + 0 + 1.601 + 0.084 + 0.063 + 0 + 2*0.432*0.282*0.855)*20000,26740)
229

230 External Weld Load: (UG-41)

231 WmaxE = (Ae - A1e + 2*Tn*Fr1*(E1*t-F*tr))*Sv, min0 Max value for weld loads WmaxE = 0
232 = (0 - 1.162 + 2*0.432*0.855*(0.7*0.282-1*0.22))*20000
236

237 W 1-1 = MIN((A2e + A5 + A41 + A42)*Sv,WmaxE) Weld load W 1-1e = 0

238 = MIN((0.52 + 1.601 + 0.084 + 0.063)*20000,0)
239 W 2-2 = Min((A2e + A3 + A41 + A43 + 2*Tn*t*frone)*Sv,WmaxE) Weld load W 2-2e = 0
240 = Min((0.52 + 0 + 0.084 + 0 + 2*0.432*0.282*0.855)*20000,0)
244 W 3-3 = Min((A2e + A3 + A5 + A41 + A42 + A43 + 2*Tn*t*fr1)*Sv,WmaxE) Weld load W 3-3e = 0
245 = Min((0.52 + 0 + 1.601 + 0.084 + 0.063 + 0 + 2*0.432*0.282*0.855)*20000,0)
249

255 Component Strength (UG-45(c), UW-15(c))

256 A2 shear = PI()/2*(Do-tn)*tn*Sn*0.7 = PI()/2*(6.625-0.432)*0.432*17100*0.7 A2s = 50,304
257 g tension = PI()/2*Do*LegG*Min(Sv,Sn)*0.74 =PI()/2*6.625*0.282*Min(20000,17100)*0.74 gt = 43,433
258 A41 shear = PI()/2*Do*Leg41*Min(Sn,Sp)*0.49 =PI()/2*6.625*0.313*Min(17100,20000)*0.49 A41s = 27,292
262 A42 shear = PI()/2*DP*Leg42*Min(Sv,Sp)*0.49 = PI()/2*12*0.25*Min(20000,20000)*0.49 A42s = 46,181
269

270 Failure mode along strength path (Greater than Weld Load, see App L-7)
273 S1-1 = A42s + A2s >= W1-1 Acceptable S1-1 = 96,485
274 = 46181 + 50304 >= 26740
283 S2-2 = A41s + gt >= W2-2 Acceptable S2-2 = 70,725
284 = 27292 + 43433 >= 15917
287 S3-3 = gt + A42s >= W3-3 Acceptable S3-3 = 89,614
288 = 43433 + 46181 >= 26740
292

293

294
12 B16.5 Slip On Flange Ver 1.35 www.pveng.com 21-May-02 Page 12 of 24
13 ASME B16.5-1996 ASME VIII A2001 edition no addenda
14

15 Sample Vessel #3 <- Comments

16 6" Class 150 RFSO Flange B & C <- Description
17

18 Select Flange
F2
19 SA <- Category F1
20 Forged <- Material Type
F2
21 SA 105 <- Material
F1
22 150 <- Pressure Class
23 6.00 <- Nominal Size F2 F1
24

25 Nozzle
26 0.432 <- tn, Nozzle Wall Thickness (inch)
27 0.014 <- tnr, Required Nozzle Wall Thickness (inch)
28

29 Operating Conditions
30 150 <- T, temperature ºF Max press @100ºF [p1] 285
31 78.5 <- P, pressure, psig Max press @150ºF [p2] 273
0.000 <- Corr, corrosion allowance Acceptable
33

34 Flange Welds: VIII UW-15 (c)

35 0.250 <- F1, pipe fillet size Nominal - C-Si
36 0.250 <- Setback
37 0.250 <- F2, flange fillet size F2 Table - 2-1.1
38 17100 <- Sp, allowable stress, pipe Max Temp ºF - 1000
39 20000 <- Sf, allowable stress, flange Pod, pipe OD - 6.625
40

41 Geometry constraint: VIII UW-21 (b)

42 c = Min(tn,tx) = Min(0.432,0.027) c= 0.027
43 tx = 2*tnr = 2*0.014 tx = 0.027
44 wtmin = 0.7*c = 0.7*0.027 wtmin = 0.019
45 wt = 0.7*MIN(F1,F2) weld throat wt = 0.175
46 = 0.7*MIN(0.25,0.25) Acceptable
47

48 Maxsetback = c+0.25 = 0.027+0.25 Maxsetback = 0.277

49 Setback = 0.250 Acceptable
50

51 Weld Strength:
52 Min Sa = MIN(Sp,Sf) = MIN(17100,20000) Min Sa = 17,100
53 Max Weld Stress = Sa * 0.49 = 17100 * 0.49 Max S = 8,379
54 Weld Load = Pod^2*pi*P/4 = 6.625^2*pi*78.465/4 Load = 2,705
55 Weld Area = Pod*pi*(F1-corr + F2) Area = 10.407
56 = 6.625*pi*(0.25-0 + 0.25)
57 Weld Stress = Load/Area = 2704.808/10.407 Stress = 260
58 Acceptable
59

60

61

62
26 Nozzle Reinforcement ver 3.53 UW16(c)mod 21-May-02 Page 13 of 24
27 ASME Code VIII Div I 2001 edition no addenda www.pveng.com Automatic dh - not hillside
22 Sample Vessel #3 <- Vessel Manually enter Limit Diameter
29 12" Manway D & E With 3/4"x4" Ring <- Desc Curved Shell or Head Section
30 Shell:
31 SA-516 70 <- Shell material
32 20,000 <- Sv, shell allowable stress level, PSI
33 1.00 <- Eone, efficiency of shell at nozzle
34

35 0.282 <- Vt, shell wall thick, uncorroded, UT removed

OD Nozzle
36 0.169 <- tr, required shell wall thickness int. press.
37 0.000 <- trE, required shell wall thickness ext. press. Nt Leg43
38 0.000 <- sca, shell corrosion allowance Full
39 0.063 <- tmin16b, Min allowed wall per UG-16(b) t Penn.
40 Nozzle: Leg41
41 SA-106B <- Nozzle material

Nozzle
42 17,100 <- Sn, allowable stress level (Sn) Leg41 Shell
44 1.00 <- E nozzle
45

46 78.5 <- P, internal design pressure Vt

47 0.0 <- Pa, external design pressure
48 Leg43
49 17.500 <- Do, outside diameter Proj
51 8.110 <- dLr, Limit radius <= d
52 0.750 <- Nt, wall thick, uncorroded
53 12.5% <- UTp, undertolerance (%) UW-16.1 (c) modified
55 0.000 <- nca, nozzle corrosion allowance
56

57 1.000 <- L, exterior Projection

58 1.000 <- Ip, interior projection
60

61 Reinforcing:
71 0.313 <- Leg41, size of weld fillet
73 0.313 <- Leg43, size of weld fillet
74 1.000 <- F
77 Variables:
78 UT = Nt*UTp = 0.75 * 0.125 Undertolerance UT = 0.094
79 Rn = Do/2 - (Nt-nca) + UT = 17.5/2 - (0.75-0) + 0.094 Effective Radius Rn = 8.094
84 t= Vt-sca = 0.282 - 0 Effective Shell Thickness t= 0.282
85 ti = Nt-2*nca = 0.75 - 2 * 0 Nom Thick of Int. Proj. ti = 0.750
90 tn = Nt-nca = 0.75-0 Avail. Nozzle Thick. No UT tn = 0.750
93 d= Do-2*tn = 17.5 - 2*0.75 Opening Dia. d= 16.000
99 fr1 = MIN(Sn/Sv,1) = MIN(17100/20000, 1) fr1 = 0.855
102 fr2 = MIN(Sn/Sv,1) = MIN(17100/20000, 1) fr2 = 0.855
112 h= MIN(Ip-sca,2.5*t,2.5*ti) = MIN(1-0,2.5*0.282,2.5*0.75) h= 0.705
113 tcLeg41 = Min(0.25,0.7*Min(0.75,tn,t)) = Min(0.25,0.7*Min(0.75,0.75,0.282)) tc41 = 0.197
115 tcLeg43 = Min(0.25,0.7*Min(0.75,t,tn)) = Min(0.25,0.7*Min(0.75,0.282,0.75)) tc43 = 0.197
117 F= Min(Fenterered, 1) F= 1.000
125

126 Pipe Required Wall Thickness - trn from internal, trnE from external pressure
127 LDo = L/Do LDo = 0.057 Dot = Do/trnE Dot = 0.000
128 trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT = (78.5*8.094)/(17100*1 - 0.6*78.5) trn = 0.037 Acceptable
129 trnE = (3*Do*Pa)/(4*B) <= tn-ut = (3*17.5*0)/(4*1) trnE = 0.000 Acceptable
130

131 Geometry Constraints:

133 0.7*Leg41 >= tc41 0.7*0.313 >= 0.197 0.219 >= 0.197 Acceptable
142 0.7*Leg43 >= tc43 0.7*0.313 >= 0.197 0.219 >= 0.197 Acceptable
151 UG45 = Long form calculations are not shown in this view UG45 = 0.169 Acceptable
152
157

158 Area Replacement: Fig UG-37.1 Pressure From: Internal External

159 A = 1.0*d*tr*F + 2*tn*tr*F*(1-frone) A Required (internal) = 2.734
160 = 1.0*16*0.169*1 + 2*0.75*0.169*1*(1-0.855)
163 Ae = 0.5*(d*trE*1 + 2*tn*trE*1*(1-frone)) A Required (external) = 0.000
164 = 0.5*(16*0*1 + 2*0.75*0*1*(1-0.855))
167 A1 = max(dLr, 2*(t+tn)) * (E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1) A1 = 0.895
168 = max(8.11, 2*(0.282+0.75)) * (1*0.282-1*0.169)-2*0.75*(1*0.282-1*0.169)*(1-0.855)
172 A1e = max(dLr, 2*(t+tn)) * (Eone*t-F*trE)-2*tn*(Eone*t-F*trE)*(1-frone) A1e = 2.226
173 = max(8.11, 2*(0.282+0.75)) * (1*0.282-1*0)-2*0.75*(1*0.282-1*0)*(1-0.855)
179 A2 = min((tn-trn)*fr2*Min(5*t,2*L) , (tn-trn)*fr2*Min(5*tn,2*L)) A2 = 0.859
180 = min((0.75-0.037)*0.855*Min(5*0.282,2*1) , (0.75-0.037)*0.855*Min(5*0.75,2*1))
184 A2e = min((tn-trnE)*frtwo*Min(5*t,2*L) , (tn-trnE)*frtwo*Min(5*tn,2*L)) A2e = 0.904
185 = min((0.75-0)*0.855*Min(5*0.282,2*1) , (0.75-0)*0.855*Min(5*0.75,2*1))
187 A3 = Min(5*t*ti*frtwo, 5*ti*ti*frtwo, 2*h*ti*frtwo) A3 = 0.904 0.904
188 = Min(5*0.282*0.75*0.855, 5*0.75*0.75*0.855, 2*0.705*0.75*0.855)
194 A41 = Leg41^2*frTwo A41 = 0.313^2*0.855 A41 = 0.084 0.084
201 A43 = (Leg43-nca)^2*frtwo A43 = (0.313-0)^2*0.855 A43 = 0.084 0.084
203 Actual Area = 2.826 4.202
204 Acceptable Actual-Required = 0.093 4.202
26 Nozzle Reinforcement ver 3.53 UW16(c)mod 21-May-02 Page 14 of 24
27 ASME Code VIII Div I 2001 edition no addenda www.pveng.com Automatic dh - not hillside
22 Sample Vessel #3 <- Vessel Automatic Limit Diameter
29 12" Manway F With 3/4"x4" Ring <- Desc Curved Shell or Head Section
30 Shell:
31 SA-516 70 <- Shell material
32 20,000 <- Sv, shell allowable stress level, PSI
33 1.00 <- Eone, efficiency of shell at nozzle
34

35 0.313 <- Vt, shell wall thick, uncorroded, UT removed

OD Nozzle
36 0.188 <- tr, required shell wall thickness int. press.
37 0.000 <- trE, required shell wall thickness ext. press. Nt Leg43
38 0.000 <- sca, shell corrosion allowance Full
39 0.063 <- tmin16b, Min allowed wall per UG-16(b) t Penn.
40 Nozzle: Leg41
41 SA-106B <- Nozzle material

Nozzle
42 17,100 <- Sn, allowable stress level (Sn) Leg41 Shell
44 1.00 <- E nozzle
45

46 78.5 <- P, internal design pressure Vt

47 0.0 <- Pa, external design pressure
48 Leg43
49 17.500 <- Do, outside diameter Proj
52 0.750 <- Nt, wall thick, uncorroded
53 12.5% <- UTp, undertolerance (%)
55 0.000 <- nca, nozzle corrosion allowance UW-16.1 (c) modified
56

57 1.000 <- L, exterior Projection

58 1.000 <- Ip, interior projection
60

61 Reinforcing:
71 0.375 <- Leg41, size of weld fillet
73 0.375 <- Leg43, size of weld fillet
74 1.000 <- F
77 Variables:
78 UT = Nt*UTp = 0.75 * 0.125 Undertolerance UT = 0.094
79 Rn = Do/2 - (Nt-nca) + UT = 17.5/2 - (0.75-0) + 0.094 Effective Radius Rn = 8.094
84 t= Vt-sca = 0.313 - 0 Effective Shell Thickness t= 0.313
85 ti = Nt-2*nca = 0.75 - 2 * 0 Nom Thick of Int. Proj. ti = 0.750
90 tn = Nt-nca = 0.75-0 Avail. Nozzle Thick. No UT tn = 0.750
93 d= Do-2*tn = 17.5 - 2*0.75 Opening Dia. d= 16.000
99 fr1 = MIN(Sn/Sv,1) = MIN(17100/20000, 1) fr1 = 0.855
102 fr2 = MIN(Sn/Sv,1) = MIN(17100/20000, 1) fr2 = 0.855
112 h= MIN(Ip-sca,2.5*t,2.5*ti) = MIN(1-0,2.5*0.313,2.5*0.75) h= 0.783
113 tcLeg41 = Min(0.25,0.7*Min(0.75,tn,t)) = Min(0.25,0.7*Min(0.75,0.75,0.313)) tc41 = 0.219
115 tcLeg43 = Min(0.25,0.7*Min(0.75,t,tn)) = Min(0.25,0.7*Min(0.75,0.313,0.75)) tc43 = 0.219
117 F= Min(Fenterered, 1) F= 1.000
125

126 Pipe Required Wall Thickness - trn from internal, trnE from external pressure
127 LDo = L/Do LDo = 0.057 Dot = Do/trnE Dot = 0.000
128 trn = (P*Rn)/(Sn*E - 0.6*P) <= tn-UT = (78.5*8.094)/(17100*1 - 0.6*78.5) trn = 0.037 Acceptable
129 trnE = (3*Do*Pa)/(4*B) <= tn-ut = (3*17.5*0)/(4*1) trnE = 0.000 Acceptable
130

131 Geometry Constraints:

133 0.7*Leg41 >= tc41 0.7*0.375 >= 0.219 0.263 >= 0.219 Acceptable
142 0.7*Leg43 >= tc43 0.7*0.375 >= 0.219 0.263 >= 0.219 Acceptable
151 UG45 = Long form calculations are not shown in this view UG45 = 0.188 Acceptable
152
157

158 Area Replacement: Fig UG-37.1 Pressure From: Internal External

159 A = 1.0*d*tr*F + 2*tn*tr*F*(1-frone) A Required (internal) = 3.041
160 = 1.0*16*0.188*1 + 2*0.75*0.188*1*(1-0.855)
163 Ae = 0.5*(d*trE*1 + 2*tn*trE*1*(1-frone)) A Required (external) = 0.000
164 = 0.5*(16*0*1 + 2*0.75*0*1*(1-0.855))
167 A1 = max(d, 2*(t+tn)) * (E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1) A1 = 1.980
168 = max(16, 2*(0.313+0.75)) * (1*0.313-1*0.188)-2*0.75*(1*0.313-1*0.188)*(1-0.855)
172 A1e = max(d, 2*(t+tn)) * (Eone*t-F*trE)-2*tn*(Eone*t-F*trE)*(1-frone) A1e = 4.940
173 = max(16, 2*(0.313+0.75)) * (1*0.313-1*0)-2*0.75*(1*0.313-1*0)*(1-0.855)
179 A2 = min((tn-trn)*fr2*Min(5*t,2*L) , (tn-trn)*fr2*Min(5*tn,2*L)) A2 = 0.954
180 = min((0.75-0.037)*0.855*Min(5*0.313,2*1) , (0.75-0.037)*0.855*Min(5*0.75,2*1))
184 A2e = min((tn-trnE)*frtwo*Min(5*t,2*L) , (tn-trnE)*frtwo*Min(5*tn,2*L)) A2e = 1.004
185 = min((0.75-0)*0.855*Min(5*0.313,2*1) , (0.75-0)*0.855*Min(5*0.75,2*1))
187 A3 = Min(5*t*ti*frtwo, 5*ti*ti*frtwo, 2*h*ti*frtwo) A3 = 1.004 1.004
188 = Min(5*0.313*0.75*0.855, 5*0.75*0.75*0.855, 2*0.783*0.75*0.855)
194 A41 = Leg41^2*frTwo A41 = 0.375^2*0.855 A41 = 0.120 0.120
201 A43 = (Leg43-nca)^2*frtwo A43 = (0.375-0)^2*0.855 A43 = 0.120 0.120
203 Actual Area = 4.178 7.188
204 Acceptable Actual-Required = 1.137 7.188
15 Coupling ver 2.02 UW16.1Z1M 21-May-02 Page 15 of 24
16 ASME Code VIII Div I 2001 edition, no addenda www.pveng.com
22 Sample Vessel #3 <- Vessel
18
19
1 1/2" Class 3000 Half Coupling G <- Description
20 Shell:
23 0.313 <- t, Shell Wall Thick (inch) COD
27 2.625 <- D, Shell Opening Diameter (inch) POD
29 78.5 <- P,design Pressure (psi) F1
30
Outside
31 Coupling:
t
t1
32 1 1/2 inch 3000# <- Coupling
Inside Vessel
33 SA-105 <- Coupling Material
34 20,000 <- Sn, Allowable Stress Level (Sn) D
36 0.313 <- F1, Weld Size
38 0.000 <- Corrc, Coupling Corrosion Allowance (inch) UW-16.1 Z-1 (Modified) Coupling

39 2.500 <- COD - Coupling OD

40 1.900 <- POD - Pipe OD
42 11.500 <- n, Treads Per Inch
44 0.281 <- pt, Corresponding sch160 Wall Thickness (inch)
46 12.5% <- UT, Under Tolerence (%)
47

49 Geometry Restrictions Fig. UW-16.1

50 tcp = (COD-POD)/2-CORRC = (2.5-1.9)/2-0 Tcp = 0.300
51 Tmin = Min(0.75,tcp,t) = Min(0.75,0.3,0.313) Tmin = 0.300
53 tcmin = Min(0.25,0.7*Tmin) = Min(0.25,0.7*0.3) tcmin = 0.210
56 t1 = 0.7*F1 = 0.7*0.313 t1 = 0.219
61 t1 > = tcMin = 0.219 >= 0.21 Okay
78

79 Required Coupling Wall Thickness B16.11 - 2.1.1 and UG-31 (C) (2)
80 Ro = POD/2-0.8/n = 1.9/2-0.8/11.5 Ro = 0.880
81 tp = (1-UT)*pt-Corrc-0.8/n = (1-0.125)*0.281-0-0.8/11.5 tp = 0.176
82 Min Thick = P*Ro/(Sn*1+0.4*P) = 78*0.88/(20000*1+0.4*78.465) Okay trn = 0.003
83

84 Pressure Weld Stress UW-18(d) - Pressure Load only UW-16(f)(3)(a)(3)(b)

85 Load = COD^2*(PI()/4)*P = 2.5^2*(PI()/4)*78.465 Load = 385
86 Weld Area = pi()*((COD+F1)^2-COD^2)/4 Weld Area = 1.306
87 = pi()*((2.5+0.313)^2-2.5^2)/4
92 Max Stress = Min(Sn,Sv) * 0.55 = Min(20000,20000) * 0.55 Max Stress = 11000
93 Weld Stress = Load / Area = 385 / 1.306 Weld Stress = 295
94 Okay
99

100
Vessel Weight and Volume 21-May-02 Page 16 of 24

Sample Vessel #3 <- Vessel

Volume:
1.00 <- Fluid Specific Gravity
72.06 <- Head each (cuft) 144.11 2 heads
496.12 <- Shell (cuft) 496.12
======
640.24 <- cuft
3988.03 <- Imp Gallons
4789.29 <- US Gallons
39,931 <- fluid wt 39,931

Construction:
945.29 <- Head (ea, lbs) 1890.58 2 heads
3202.22 <- Shell 3202.22
1300 <- Misc 1300
=======
6,393 <- lbs 6,393
======
Total 46,324 lbs
1
2
Lifting Lugs ver 1.3 www.pveng.com 21-May-02 Page 17 of 24
3 Sample Vessel #3 <- Vessel
4 Liftlug calculations <- Description Load Case 1
5

6 Dimensions (all units inch and lb): OR

7 3,196 <- Load, vessel weight empty
8 8.000 <- W, width Dia
9 0.750 <- Thick, lug thickness
10 2.500 <- H, hole height
11 1.500 <- Dia, hole diameter Load Case 2
12 2.500 <- OR, outside radius
13 0.250 <- Weld, leg size H
14

15 SA-516 70 <- Material

16 20,000 <- SA, allowed stress in tension
17

All of load assumed carried by one lug

18
Weld
19 All load cases analyzed independently
20 Never load lug perpendicular to face W
21 Contour lug to fit vessel
22 Do not move or support vessel with this lug when full or pressurized
23

24 SB = SA * 1.5 = 20000 * 1.5 Max bending stress SB = 30,000

25 SS = SA * 0.8 = 20000 * 0.8 Max Shear Stress SS = 16,000
26 SSw = SA * 0.49 = 20000 * 0.49 UW-15 Max Weld Shear SSw = 9,800
27

28 Tensile Stress (case 1)

29 A1 = Thick*(OR-Dia/2) = 0.75*(2.5-1.5/2) A1 = 1.313
30 A = A1 * 2 = 1.313 * 2 A = 2.625
31 Stress = Load / A <= SA = 3196.4 / 2.625 <= 20000 Acceptable Stress = 1,218
32

33 Pin Bearing Stress (case 1 and 2)

34 Area = Dia * Thick = 1.5 * 0.75 Area = 1.125
35 Stress = Load / Area <= SA = 3196.4 / 1.125 <= 20000 Acceptable Stress = 2,841
36

37 Bending Stress (case 2)

38 Moment = Load * H = 3196.4 * 2.5 Moment = 7,991
39 I = Thick * W^3 / 12 = 0.75 * 8^3 / 12 I= 32.000
40 c = W/2 = 8/2 c= 4.000
41 Stress = M*c/I <= SB = 7990.999*4/32 <= 30000 Acceptable Stress = 999
42

43 Shear Stress (case 2)

44 Area = W*Thick = 8*0.75 Area = 6.000
45 Stress = Load/Area <= SS = 3196.4/6 <= 16000 Acceptable Stress = 533
46

47 Weld Stress (case 1)

48 Circ = W*2+Thick*2+Weld*4 = 8*2+0.75*2+0.25*4 Circ = 18.5
49 Area = Circ * Weld = 18.5 * 0.25 Area = 4.625
50 Stress = Load / Area <= SSw = 3196.4 / 1.125 <= 9800 Acceptable Stress = 691
51

52 Weld Stress (case 2)

53 Moment = Load * H = 3196.4 * 2.5 Moment = 7,991
54 I = (Thick +2*weld)* (W+2*Weld)^3 / 12 - I2 I = 31.971
55 = (0.75 +2*0.25)* (8+2*0.25)^3 / 12 - 32
56 c = W/2 + Weld = 8/2 + 0.25 c = 4.250
57 Stress = M*c/I <= SSw = 7990.999*4.25/31.971 <= 9800 cceptable Stress = 1,062
58

59

60
1 Zick Analysis - Unstiffened Vessel ver 1.02 21-May-02 Page 18 of 24
2 L.P. Zick - 1951 www.pveng.com
3

4 Sample Vessel #3 <- vessel

L
5 Saddle Support Calculations <- Item
6

7 123.000 <- L - Length (inch)

8 48.000 <- R - Radius of Shell (inch)
9 24.000 <- H - depth of Head
10 120.000 <- Theta - Saddle Contact Angleº
11 12.000 <- b - Saddle Width (inch)
12 12.000 <- A - Overhang (inch)
13 0.313 <- ts - Nominal Shell Thickness (inch)
14 0.313 <- th - Nominal Head Thickness (inch)
15
Q Q
16 23,162 <- Q, Load on one saddle (lbs) R
17 78.5 <- P, Design Pressure, (psi)
18 SA-516 70 <- Shell Material
19 20,000 <- Sa, Allowable Shell Stress (psi)
20 38,000 <- Sy, Yield Point (psi)
21 11,500 <- Comp Limit for Shell, psi
22 0.70 <- E, Circ Joint Efficiency
23

24 K Factors - From Charts

25 K1 = 0.335 K4 = 0.880 K5 = 0.401 K7 = 0.760
26 K2 = 1.171 K3 = 0.319 K6 = 0.013 K8 = 0.603
27

28 Stress - Longitudinal Bending - Tension

29 S1a top saddle = ((Q*A)(K1*Rvar^2*ts))*(*(1-(1-A/L+(Rvar^2-H^2)/(2*A*L))/(1+(4*H)/(3*L)))) S1a = -208
30 = (23162.1340737743*12/(0.335*48^2*0.313))*(1-(1-12/123+(48^2-24^2)/(2*12*123)/(1+(4*24)/(3*123)
31 S1b bot. saddle = ((Q*A)(K8*Rvar^2*ts))*(*(1-(1-A/L+(Rvar^2-H^2)/(2*A*L))/(1+(4*H)/(3*L)))) S1b = -115
32 = (23162.1340737743*12/(0.603*48^2*0.313))*(1-(1-12/123+(48^2-24^2)/(2*12*123)/(1+(4*24)/(3*123)
33 S1c midspan = ((Q*L/4)/(Pi()*Rvar^2*ts))*(1+(2*(Rvar^2-H^2)/L^2/(1+(4*H)/(3*L))-(4*A/L)) S1c = 249
34 = ((23162.1340737743*123/4)/(3.14*48^2*0.313))*(1+(2*(48^2-24^2)/123^2/(1+(4*24)/(3*123))-(4*12/123))
35 S1max = Max(S1a, S1b, S1c) = Max(-208, -115, 249) S1max = 249
36 S1from Press. = P*R/(2*ts) = 78.4648*48/(2*0.313) S1p = 6,016
37 S1total = S1max + S1p = 249 + 6016 S1total = 6,265
38 S1Limit = Sa * E = 20000 * 0.7 S1Limit = 14,000
39 Acceptable
40 Stress - Longitudinal Bending - Compression
41 A = 0.125/(R/t) = 0.125/(48/0.313) A = 0.00082
42 Max Comp = max(S1b, S1c) = Max(-115, 249) Max Comp = 249
43 Comp Limit = 11,500
44 Acceptable
45 Stress - Tangential Shear - Shell
46 S2a in Shell = ((K2*Q)/(R*ts))*((L-2*A)/(L+4/3*H) S2a = 1,153
47 = ((1.171*23162.1340737743)/(48*0.313))*((123-2*12/(123+4/3*24)
48 S2b in Shell = ((K3*Q)/(R*ts))*((L-2*A)/(L+4/3*H) S2b = 314
49 = ((0.319*23162.1340737743)/(48*0.313))*((123-2*12/(123+4/3*24)
50 S2c in Shell = (K4*Q)/(R*ts) = (0.88*23162.1340737743)/(48*0.3 S2c = 1,357
51 S2d in Head = (K4*Q)/(R*th) = (0.88*23162.1340737743)/(48*0.3 S2d = 1,357
52 S2e (A>R/2) = max(S2a, S2b) = max(1153, 314) S2e = 1,153
53 S2f (A<=R/2) = max(S2c, S2d) = max(1357, 1357) S2f = 1,357
54 S2 = Use S2f S2 = 1,357
55 S2 limit = 0.8*Sa = 0.8*20000 S2 limit = 16,000
56 Acceptable
60 Sample Vessel #3 Saddle Support Calculations 21-May-02 Page 19 of 24
61

67 Stress - Circumferential Bending - Saddle Horn

68 S4a (L >= 8R) = (Q/(4*ts*(b+1.56*sqrt(R*ts))))-((3*K6*Q)/(2*ts^2)) S4a = 3,611
69 = (23162.1340737743/(4*0.313*(12+1.56*sqrt(48*0.313))))-((3*0.013*23162.1340737743)/(2*
70 S4b (L < 8R) = (Q/(4*ts*(b+1.56*sqrt(R*ts))))-((12*K6*Q*Rvar)/(2*L*ts^2)) S4b = 6,212
71 = (23162.1340737743/(4*0.313*(12+1.56*sqrt(48*0.313))))-((12*0.013*23162.1340737743*48
72 S4 = Use S4b S4 = 6,212
73 S4 limit = 1.5*Sa = 1.5*20000 S4 limit = 30,000
74 Acceptable
75 Stress - Circumferential Bending - Bottom of Shell
76 S5 = Q*K7/(ts*(b+1.56*sqrt(R*ts))) S5 = 3116
77 = (23162.1340737743*0.76)/(0.313*(12+1.56*SQRT(48*0.313)))
78 S5 limit = 0.5*Sy = 0.5*Sy S5 limit = 19,000
79 Acceptable
80

81
1 Horizontal Vessel Loads ver1.0 21-May-02 Page 20 of 24
2 Moss - Pressure Vessel Design Manual www.xlpv.com On line help
3

4 Sample Vessel #3 <- Vessel L

5 Support Loads <- Item
6
Weight
7 Vessel: H max
8 48.0 <- R, Radius (inch) 96.0 <- D Mov ing F ixed

9 123.0 <- L, Length (inch)

10 46,324 <- W, Largest Weight (lbs)
11 Fl
Q Q
12 Environment: R
13 0 <- Exposure Factor (E)
14 0 <- Wind velocity (mph)
15 1.0 <- Wind Importance factor (I)
16 10 <- Highest height above ground, ft (Hmax)
17 3 <- Seismic Zone 0.116 <- Coefficient
18 1.00 <- Slide Pad Coeficient of Friction (Cf)
19 Ft
20 Gravity
21 Q = W/2 = 46324.2681475486 / 2 Q = 23,162
22

23 Wind
24 Kz = 0.00 ANSI A58.1 1982
25 Gh = 0.00 ANSI A58.1 1982
26 Area L = pi*R^2/144 = 3.14 * 48 ^ 2 / 144 Area L = 50
27 Area T = AreaL + D*L/144 = 50 + 96 * 123 / 144 Area T = 132
28 Qz = 0.00256*Kz*(I*V)^2 = 0.00256 * 0 * (1 * 0)^2 Qz = 0.0
29 WL = AreaL*0.6*Gh*Qz = 50 * 0.6 * 0 * 0 WL = 0
30 WT = AreaT*0.6*Gh*Qz = 132 * 0.6 * pi*R^2/144 * 0 WT = 0
31

32 Seismic
33 SL = C*W = 0.116 * 46324.2681475486 SL = 5,374
34 ST = C*Q = 0.116 * 23162.1340737743 ST = 2,687
35

36 Thermal Expansion
37 ET = 0
38 EL = Cf*Q = 0.116 * 23162.1340737743 EL = 23,162
39

40 Combined Forces
41 Q = Fg Q = 23,162
42 Ft = Max(WT,ST) = Max(0 , 2687) Ft = 2,687
43 Fl = Max(WL+EL,SL) = Max(0 + 23162 , 5374) Fl = 23,162
44

45 No slide pads used - both ends bolted

46
1 Flexible Saddle Peak Stress 1.1 21-May-02 Page 21 of 24
2 L.S. Ong - Journal PVT Nov 1995 www.laurencebrundrett.com Check latest version
3

4 Sample Vessel #3 <- vessel Saddle Supports <- Item

5

8
tc A C A
9 Bp
OD
10 tp 174º
11 90º 150º
tp
12

13

14

15

16 See program "Flexible Saddle" for the proper design of this saddle
17

18 Dimensions
19 96.000 <- OD - Outside Diameter (inch) 2Beta = 120º Fixed
20 0.375 <- tc - Nominal Wall Thickness (inch) Alpha = 12º Fixed
21 0.375 <- tp - Wear Plate Thickness (inch)
22 96.000 <- Saddle Spacing - C (inch)
23 12.000 <- Overhang - A (inch)
24 12.000 <- Width - Bp (inch)
25 23,162 <- Weight on one saddle, Q (lbs)
26

27 Length = C + 2*A = 96 + 2*12 Length = 120.00

28 R = (OD-tc)/2 = (96 - 0.375)/2 R = 47.81
29

30 Graph Factors
31 AlphaA = (A/R)*Sqrt(tc/r) = (12/47.8125)*Sqrt(0.375/47.8125) AlphaA = 0.022
32 AlphaB = (Bp/R)*Sqrt(tc/r) = (12/47.8125)*Sqrt(0.375/47.8125) AlphaB = 0.022
33 AlphaC = (C/R)*Sqrt(tc/r) = (96/47.8125)*Sqrt(0.375/47.8125) AlphaC = 0.178
34 AlphaS = AlphaB^0.33*(tp/tc) = 0.022^0.33*(0.375/0.375) AlphaS = 0.281
35

36 Lookup Factors (interpolated)

37 Ka = From graph "Fig. 1 - Support location factor" Ka = 0.339
38 Kb = From graph "Fig. 2 - Support width factor" Kb = 1.725
39 Kc = From graph "Fig. 3 - Support spacing factor" Kc = 0.970
40 Ks1 = From graph "Fig. 4 - Stress reduction factor at wear plate" Ks1 = 0.211
41 Ks2 = From graph "Fig. 4 - Stress reduction factor at wear plate" Ks2 = 0.618
42 Ks = Max(Ks1,Ks2) = Max(0.211 , 0.618) Ks = 0.618
43

44 Stress
45 Basic Stress = (Q/t^2) * sqrt(tc/r) = 14587
= (23162.1340737743 / 0.375^2) * sqrt(0.375 / 47.813)
47

48 Stress = Basic Stress * Ka * Kb * Kc * Ks Stress = 5109

49 = 14587 * 0.339 * 1.725 * 0.97 * 0.618 Max circ stress in the saddle region
50

51 Improved saddle horn stress S4, replaces zick calculation S4.

52
1 Flexible Saddle ver1.0 21-May-02 Page 22 of 24
2 Moss / Ong www.laurencebrundrett.com Check latest version
3

4 Sample Vessel #3 <- Vessel Saddle Design- 44w cs <- Item

5

6 tc
7 R Wp
8

9 174º Ts / 2
tp 150º typ
10 90º
11
tp
12 Hc
13 Ts / 2
tb typ
14 Ts / 2 Xb
tb 2 x tp
15

16

17
Es
tb A Ts
18 Bp
19 Vessel Dimensions:
20 96.000 <- Vessel OD (R x 2)
21 0.313 <- Shell Thickness (tc)
22 66.000 <- Height (Hc) Fg
23

24 Vessel Loads:
25 23,162 <- Fg
26 2,687 <- Ft
27 23,162 <- Fl
28

29 Saddle Dimensions:
30 0.375 <- Wear plate thickness (tp)
31 12.000 <- Wear plate width (Bp) Fl
32 0.375 <- Support Thickness (Ts)
33 0.750 <- Base Thickness (Tb) Ft
34 5 <- Ribs
35 16,600 <- IID Allowable Stress (Sa)
36

37 Calculated Dimensions
38 R= OD/2 = 96 / 2 R= 48.000
39 Rk = R + tp + ts = 48 + 2*0.375 Rk = 48.750
40 B= 2 * Rk*Cos(15º) = 2 * 48.75 * 0.9659 B= 94.178
41 Hb = Hc - RkSin(15º) - tb = 66 - 48.75 * 0.2588 - 0.75 Hb = 52.633
42 Hx = B-2HbTan(15º) = 94.178 - 2 * 52.633 * 0.2579 Hx = 65.972
43 A= Hx + 2*tp = 65.972 - 2 * 0.375 A= 67.000
44 Xb = Bp/2 - 2*Tp - Ts/2 = 12 / 2 - 2 * 0.375 - 0.375/2 Xb = 5.063
45 h= Hc - R + tc = 66 - 48 + 0.313 Saddle hgt inside shell = 18.313
46 Es = (A-4*tb-ts)/(n-1) Es = 15.906
47 Wp = 0.7*Min(Ts,Tp) = 0.7*Min(0.375,0.375) Min allowed Wp = 0.26
48

49 Constraints
51 Fbmax = SA*1.5 = 16600 * 1.5 Bending Stress Limit Fb = 24900
52 Fsmax = SA*0.8 = 16600 * 0.8 Shear Stress Limit Fs = 13280
53 Gt = Bp - 2Tp = 12 - 2 * 0.375 Gt = 11.25
54 Gtmin = Sqrt((5.012*Fl/(Ts(n-1)*Fbmax)*(h + a*0.255)) Okay Gtmin = 10.5
55 = SQRT((5.012 * 23162 /(0.375*(5-1))*24900)*(18.313+67*0.255))
59 Sample Vessel #3 Saddle Design- 44w cs 21-May-02 Page 23 of 24
60

61 Foundation Load
62 Ba = A * Bp = 67 * 12 Base Area - Ba = 804
63 Bs = Fg / Ba = 23162 / 804 Foundation Stress - Bs = 29
64 Okay Max 500 psi for concrete
65
66
Moment of Inertia - Saddle Splitting
67 Width = Bp + 1.56*SQRT(VarR*Ts) Shell Effective Width = 18.6
68 = 12 + 1.56*SQRT(48*0.375)
69

70 Width Height Area Y A*Y A*Y2 Io

71 Shell 18.62 0.31 5.83 18.16 106 1921 0.0
72 Wear Plate 12.00 0.38 4.50 17.81 80 1428 0.1
73 Saddle 0.38 16.88 6.33 9.19 58 534 150.2
74 Base 12.00 0.75 9.00 0.38 3 1 0.4
75 Sum 18.3 25.66 247 3884 150.7
76

77 C1 = Sum(Ay)/Sum(A) = 247.5 / 25.7 Centroid C1 = 9.6

78 I = SumAY2 + SumIo - Ci*SumAy
79 = 3884.3 + 150.7 - 9.6 * 247.5 I = 1647.8
80 A5 = SumA-AShell = 25.7 - 5.8 A5 = 19.8
81

82 Tension Stress - Saddle Splitting

83 Fh = K1*Fg = 0.206 * 23162.1 Saddle Splitting force Fh = 4771.4
84 Tension = 2*Fh/A5 = 2 * 4771 / 20 Tension = 481
85

86 Bending Stress - Saddle Splitting

87 d = Hc - 0.827*R = 66 - 0.827 * 48 d = 26.3
88 M = 2*fh*d = 2 * 4771 * 26.3 M = 251014
89 fb = MC1/I = 251014 * 10 / 1648 fb = 1469
90

91 Base plate thickness

92 M2 = Q*Bp/8 = 23162*12/8 M2 = 34743.2
93 Z = A*tb^2/6 = 67*0.75^2/6 Z = 6.281
94 fb2 = M/Z = 34743 / 6.2813 fb2 = 5531
95

96 Moment of Inertia - Longitudinal Direction

97 Width Thick Area Y A*Y A*Y2 Io
98 Saddle 66.3 0.4 24.8 5.3 130.4 684.8 0.3
99 Half Ribs 0.4 5.1 9.5 2.5 24.0 60.8 4.1
100 Half Ribs 0.4 5.1 9.5 8.0 75.6 602.8 4.1
101 Sum 10.5 43.8 230.1 1348.3 8.4
102

103 C3 = Sum(Ay)/Sum(A) = 230.1 / 43.8 Centroid C3 = 5.3

104 I = SumAY2 + SumIo - C2*SumAy
105 = 1348.3 + 8.4 - 5.3 * 230.1 I3 = 148.7
106

107 Support Shear - Longitudinal Load

108 Shear L = FL / area = 23162 / 44 Shear L = 528
109

110 Bending Stress - Longitudinal Load

111 Lr = h+0.29*R-tb-ts = 18.313 + 0.29 * 48 - 0.375 - 0.75
Longest Rib - Lr = 31.1
112 Ls = Hc-R-tb-ts-tp = 66 - 48 - 0.75 - 0.375 - 0.375 Shortest Rib - Ls = 16.5
113 Lave = (Lr + Ls)/2 = (31.1 + 16.5)/2 Lave = 23.8
114 M3 = fl*Lave = 23162 * 23.8 M3 = 551351
115 fb3 = MC2/I2 = 551351 * 5 / 149 fb3 = 19463
116
119 Sample Vessel #3 Saddle Design- 44w cs 21-May-02 Page 24 of 24
120

121 Moment of Inertia - Transverse Direction

122 Width Thick Area Y A*Y A*Y2 Io
123 Saddle 0.4 65.972 24.7 32.986 816.1 26918.5 8972.8
124 Ribs 1 10.1 0.375 3.8 31.813 120.8 3842.6 0.0
125 Ribs 2 10.1 0.375 3.8 15.906 60.4 960.6 0.0
126 Ribs 3 10.1 0.375 3.8 0.000 0.0 0.0 0.0
127 Ribs 4 10.1 0.375 3.8 -15.906 -60.4 960.6 0.0
128 Ribs 5 10.1 0.375 3.8 -31.813 -120.8 3842.6 0.0
129

130

131

132

133

134

135

136 Sum 43.7 816.1 36525.0 8973.1

137

138 C4 = Sum(Ay)/Sum(A) = 816.1 / 43.7 Centroid C4 = 18.7

139 I4 = SumAY2 + SumIo - C4*SumAy
140 = 36525 + 8973.1 - 18.7 * 816.1 I4 = 30267.2
141

142 Support Shear - Transverse Load

143 Shear T = FT / area = 2687 / 44 Shear T = 61
144

145 Bending Stress - Traverse Load

146 M4 = ft*Lave = 2687 * 23.8 M4 = 63957
147 fb4 = MC3/I3 = 63957 * 19 / 30267 fb4 = 39
148

149 Gravity Load

150 Lg = Fg/Area = 23162.1340737743 / 44 Lg = 530
151

152 Combined Loading

153 Stress Value Limit Limit Ratio
154 Baseplate Stress fb2 5531 Fbmax 24900 0.22
155 fb 1469 Fbmax 24900 0.06
156 Okay sum 0.28
157

158 Stress Value Limit Limit Ratio

159 Saddle and Rib Stress Tension 481 Sa 16600 0.03
160 fb 1469 fbmax 24900 0.06
161 Shear L 528 FsMax 13280 0.04
162 fb3 19463 fbmax 24900 0.78
163 Shear T 61 FsMax 13280 0.00
164 fb4 39 fbmax 24900 0.00
165 Lg 530 Sa 16600 0.03
166 Okay sum 0.95
167

168

169