Descriptions: Fanuc Ac Spindle Motor @ Series
Descriptions: Fanuc Ac Spindle Motor @ Series
DESCRIPTIONS
B-65272EN/04
Ȧ No part of this manual may be reproduced in any form.
Ȧ All specifications and designs are subject to change without notice.
SAFETY PRECAUTIONS
This "Safety Precautions" section describes the precautions which
must be observed to ensure safety when using FANUC spindle
motors.
Users of any spindle motor model are requested to read this manual
carefully before using the spindle motor.
The users are also requested to read this manual carefully and
understand each function of the motor for correct use.
The users are basically forbidden to do any behavior or action not
mentioned in this manual. They are invited to ask FANUC previously
about what behavior or action is prohibited.
For matters that are not described in this manual, a machine must be
designed and assembled in accordance with EN60204-1 to ensure the
safety of the machine and compliance with European specifications.
For details, refer to the specification.
Contents
1.1 DEFINITION OF WARNING, CAUTION, AND NOTE.........s-2
1.2 WARNING ................................................................................s-3
1.3 CAUTION..................................................................................s-5
1.4 NOTE ...................................................................................s-7
s-1
SAFETY PRECAUTIONS B-65272EN/04
This manual includes safety precautions for protecting the user and
preventing damage to the machine. Precautions are classified into
Warning and Caution according to their bearing on safety. Also,
supplementary information is described as a Note. Read the Warning,
Caution, and Note thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being
injured or when there is a damage of both the user
being injured and the equipment being damaged if
the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment
being damaged, if the approved procedure is not
observed.
NOTE
The Note is used to indicate supplementary
information other than Warning and Caution.
s-2
B-65272EN/04 SAFETY PRECAUTIONS
1.2 WARNING
WARNING
- Be safely dressed when handling a motor.
Wear safety shoes or gloves when handling a motor as you may get
hurt on any edge or protrusion on it or electric shocks.
- Before starting to connect a motor to electric wires, make sure they are isolated
from an electric power source.
A failure to observe this caution is vary dangerous because you may
get electric shocks.
- Do not supply the power to the motor while any terminal is exposed.
A failure to observe this caution is very dangerous because you may
get electric shocks if your body or any conductive stuff touches an
exposed terminal.
s-3
SAFETY PRECAUTIONS B-65272EN/04
WARNING
- Do not bring any dangerous stuff near a motor.
Motors are connected to a power line, and may get hot. If a flammable
is placed near a motor, it may be ignited, catch fire, or explode.
- Do not touch any terminal of a motor for a while (at least 5 minutes) after the
power to the motor is shut off.
High voltage remains across power line terminals of a motor for a
while after the power to the motor is shut off. So, do not touch any
terminal or connect it to any other equipment. Otherwise, you may get
electric shocks or the motor and/or equipment may get damaged.
s-4
B-65272EN/04 SAFETY PRECAUTIONS
1.3 CAUTION
CAUTION
- Do not touch a motor when it is running or immediately after it stops.
A motor may get hot when it is running. Do not touch the motor
before it gets cool enough. Otherwise, you may get burned.
- FANUC motors are designed for use with machines. Do not use them for any other
purpose.
If a FANUC motor is used for an unintended purpose, it may cause an
unexpected symptom or trouble. If you want to use a motor for an
unintended purpose, previously consult with FANUC.
- Ensure that motors are cooled if they are those that require forcible cooling.
If a motor that requires forcible cooling is not cooled normally, it may
cause a failure or trouble. For a fan-cooled motor, ensure that it is not
clogged or blocked with dust and dirt. For a liquid-cooled motor,
ensure that the amount of the liquid is appropriate and that the liquid
piping is not clogged. For both types, perform regular cleaning and
inspection.
s-5
SAFETY PRECAUTIONS B-65272EN/04
CAUTION
- Be sure to attach a key to a motor with a keyed shaft.
If a motor with a keyed shaft runs with no key attached, it may impair
torque transmission or cause imbalance, resulting in the motor being
broken.With the αi series, a shaft with no key is used as standard.
s-6
B-65272EN/04 SAFETY PRECAUTIONS
1.4 NOTE
NOTE
- Do not step or sit on a motor.
If you step or sit on a motor, it may get deformed or broken. Do not
put a motor on another unless they are in packages.
s-7
SAFETY PRECAUTIONS B-65272EN/04
NOTE
- Do not apply a commercial power source voltage directly to a motor.
Applying a commercial power source voltage directly to a motor may
result in its windings being burned. Be sure to use a specified
amplifier for supplying voltage to the motor.
- For a motor with a terminal box, make a conduit hole for the terminal box in a
specified position.
When making a conduit hole, be careful not to break or damage
unspecified portions. Refer to an applicable specification manual.
- Before using a motor, measure its winding and insulation resistances, and make
sure they are normal.
Especially for a motor that has been stored for a prolonged period of
time, conduct these checks. A motor may deteriorate depending on the
condition under which it is stored or the time during which it is stored.
For the winding resistances of motors, refer to their respective
specification manuals, or ask FANUC. For insulation resistances, see
the following table.
Insulation
Judgment
resistance
100 MΩ or higher Acceptable
The winding has begun deteriorating. There is no
10 to 100 MΩ problem with the performance at present. Be
sure to perform periodic inspection.
The winding has considerably deteriorated.
1 to 10 MΩ Special care is in need. Be sure to perform
periodic inspection.
Lower than 1 MΩ Unacceptable. Replace the motor.
s-8
B-65272EN/04 PREFACE
PREFACE
The models covered by this manual, and their abbreviations are:
Series Model
α0.5/10000i, α1/10000i, α1.5/10000i, α2/10000i,
α3/10000i, α6/10000i, α8/8000i, α12/7000i, α15/7000i,
α18/7000i, α22/7000i, α30/6000i, α40/6000i, α50/4500i,
αi series
α1/15000i, α1.5/15000i, α2/15000i, α3/12000i, α6/12000i,
α8/10000i, α12/10000i, α15/10000i, α18/10000i,
α22/10000i
α12/6000iP, α15/6000iP, α18/6000iP, α22/6000iP,
αiP series α30/6000iP, α40/6000iP, α50/6000iP, α60/4500iP,
α12/8000iP, α15/8000iP, α18/8000iP, α22/8000iP
α1.5/15000iT, α2/15000iT, α3/12000iT, α6/12000iT,
αiT series α8/12000iT, α8/15000iT, α15/10000iT, α15/12000iT,
α22/10000iT
αiL series α8/20000iL, α15/15000iL, α26/15000iL
α0.5/10000HVi, α1/10000HVi, α1.5/10000HVi,
α2/10000HVi, α3/10000HVi, α6/10000HVi, α8/8000HVi,
α(HV)i series
α12/7000HVi, α15/7000HVi, α22/7000HVi, α30/6000HVi,
α40/6000HVi, α60/4500HVi, α100/4000HVi
α(HV)iP α15/6000HViP, α22/6000HViP, α40/6000HViP,
series α50/6000HViP, α60/4500HviP
α1.5/15000HViT, α2/15000HViT, α3/12000HViT,
α(HV)iT
α6/12000HViT, α8/12000HViT, α8/15000HViT,
series
α15/10000HViT, α15/12000HViT, α22/10000HviT
α(HV)iL
α8/20000HViL, α15/15000HViL, α26/15000HViL
series
p-1
B-65272EN/04 TABLE OF CONTENTS
TABLE OF CONTENTS
c-1
TABLE OF CONTENTS B-65272EN/04
4 CONNECTIONS ...................................................................................74
4.1 MODEL α0.5/10000i ....................................................................................75
4.2 MODELS α1/10000i TO α50/4500i .............................................................77
4.3 CONNECTION OF SIGNAL LEAD ..............................................................78
5 ALLOWABLE RADIAL LOAD..............................................................79
6 ASSEMBLING ACCURACY.................................................................80
7 EXTERNAL DIMENSIONS...................................................................81
7.1 MODEL α0.5/10000i (FLANGE MOUNTING TYPE) ...................................82
7.2 MODELS α1/10000i AND α1/15000i (FLANGE MOUNTING TYPE) ..........83
7.3 MODEL α1/10000i (FOOT MOUNTING TYPE)...........................................84
7.4 MODEL α1.5/10000i (FLANGE MOUNTING TYPE) ...................................85
7.5 MODEL α1.5/15000i (FLANGE MOUNTING TYPE) ...................................86
7.6 MODEL α1.5/10000i (FOOT MOUNTING TYPE)........................................87
7.7 MODEL α2/10000i (FLANGE MOUNTING TYPE) ......................................88
7.8 MODEL α2/15000i (FLANGE MOUNTING TYPE) ......................................89
7.9 MODEL α2/10000i (FOOT MOUNTING TYPE)...........................................90
7.10 MODELS α3/10000i AND α3/12000i (FLANGE MOUNTING TYPE) ..........91
7.11 MODEL α3/10000i (FOOT MOUNTING TYPE)...........................................92
7.12 MODELS α6/10000i AND α6/12000i (FLANGE MOUNTING TYPE) ..........93
7.13 MODEL α6/10000i (FOOT MOUNTING TYPE)...........................................94
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B-65272EN/04 TABLE OF CONTENTS
4 CONNECTIONS .................................................................................133
4.1 MODELS α12/6000iP TO α60/4500iP ........................................................134
4.2 CONNECTION OF SIGNAL LEAD ............................................................135
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TABLE OF CONTENTS B-65272EN/04
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TABLE OF CONTENTS B-65272EN/04
4 CONNECTIONS .................................................................................217
4.1 TOTAL CONNECTION DIAGRAM ............................................................218
4.2 SIZE OF POWER LEAD............................................................................219
4.3 CONNECTION OF SIGNAL LEAD ............................................................220
4.4 COOLING ..................................................................................................221
5 ASSEMBLING ACCURACY...............................................................223
6 EXTERNAL DIMENSIONS.................................................................224
6.1 MODEL α8/20000iL....................................................................................225
6.2 MODEL α15/15000iL..................................................................................226
6.3 MODEL α26/15000iL..................................................................................227
4 CONNECTIONS .................................................................................247
4.1 MODEL α0.5/10000HVi .............................................................................248
4.2 MODELS α1/10000HVi TO α100/4000HVi ...............................................250
4.3 CONNECTION OF SIGNAL LEAD ............................................................251
5 ALLOWABLE RADIAL LOAD............................................................252
6 ASSEMBLING ACCURACY...............................................................253
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B-65272EN/04 TABLE OF CONTENTS
7 EXTERNAL DIMENSIONS.................................................................254
7.1 MODEL α0.5/10000HVi (FLANGE MOUNTING TYPE) ............................255
7.2 MODEL α1/10000HVi (FLANGE MOUNTING TYPE) ...............................256
7.3 MODEL α1/10000HVi (FOOT MOUNTING TYPE)....................................257
7.4 MODEL α1.5/10000HVi (FLANGE MOUNTING TYPE) ............................258
7.5 MODEL α1.5/10000HVi (FOOT MOUNTING TYPE).................................259
7.6 MODEL α2/10000HVi (FLANGE MOUNTING TYPE) ...............................260
7.7 MODEL α2/10000HVi (FOOT MOUNTING TYPE)....................................261
7.8 MODEL α3/10000HVi (FLANGE MOUNTING TYPE) ...............................262
7.9 MODEL α3/10000HVi (FOOT MOUNTING TYPE)....................................263
7.10 MODEL α6/10000HVi (FLANGE MOUNTING TYPE) ...............................264
7.11 MODEL α6/10000HVi (FOOT MOUNTING TYPE)....................................265
7.12 MODEL α8/8000HVi (FLANGE MOUNTING TYPE) .................................266
7.13 MODEL α8/8000HVi (FOOT MOUNTING TYPE)......................................267
7.14 MODEL α12/7000HVi (FLANGE MOUNTING TYPE) ...............................268
7.15 MODEL α12/7000HVi (FOOT MOUNTING TYPE)....................................269
7.16 MODEL α15/7000HVi (FLANGE MOUNTING TYPE) ...............................270
7.17 MODEL α15/7000HVi (FOOT MOUNTING TYPE)....................................271
7.18 MODEL α22/7000HVi (FLANGE MOUNTING TYPE) ...............................272
7.19 MODEL α22/7000HVi (FOOT MOUNTING TYPE)....................................273
7.20 MODEL α30/6000HVi (FLANGE MOUNTING TYPE) ...............................274
7.21 MODEL α30/6000HVi (FOOT MOUNTING TYPE)....................................275
7.22 MODEL α40/6000HVi (FLANGE MOUNTING TYPE) ...............................276
7.23 MODEL α40/6000HVi (FOOT MOUNTING TYPE)....................................277
7.24 MODEL α60/4500HVi (FLANGE MOUNTING TYPE) ...............................278
7.25 MODEL α60/4500HVi (FOOT MOUNTING TYPE)....................................279
7.26 MODEL α100/4000HVi (FOOT FLANGE MOUNTING TYPE) ..................280
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TABLE OF CONTENTS B-65272EN/04
4 CONNECTIONS .................................................................................295
4.1 MODELS α15/6000HViP TO α60/4500HViP ..............................................296
4.2 CONNECTION OF SIGNAL LEAD ............................................................297
5 ALLOWABLE RADIAL LOAD............................................................298
6 ASSEMBLING ACCURACY...............................................................299
7 EXTERNAL DIMENSIONS.................................................................300
7.1 MODEL α15/6000HViP (FLANGE MOUNTING TYPE)..............................301
7.2 MODEL α15/6000HViP (FOOT MOUNTING TYPE) ..................................302
7.3 MODEL α22/6000HViP (FLANGE MOUNTING TYPE)..............................303
7.4 MODEL α22/6000HViP (FOOT MOUNTING TYPE) ..................................304
7.5 MODEL α40/6000HViP (FLANGE MOUNTING TYPE)..............................305
7.6 MODEL α40/6000HViP (FOOT MOUNTING TYPE) ..................................306
7.7 MODEL α50/6000HViP (FLANGE MOUNTING TYPE)..............................307
7.8 MODEL α50/6000HViP (FOOT MOUNTING TYPE) ..................................308
7.9 MODEL α60/4500HViP (FLANGE MOUNTING TYPE)..............................309
7.10 MODEL α60/4500HViP (FOOT MOUNTING TYPE) ..................................310
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B-65272EN/04 TABLE OF CONTENTS
5 CONNECTIONS .................................................................................333
5.1 CONNECTION OF THE POWER, FAN MOTOR, AND MZi SENSOR
SIGNAL LEADS .........................................................................................334
5.2 CONNECTION OF A SINGLE-PHASE FAN MOTOR ...............................335
5.3 CONNECTION OF SIGNAL LEAD ............................................................336
6 ASSEMBLING ACCURACY...............................................................337
7 EXTERNAL DIMENSIONS.................................................................338
7.1 MODEL α1.5/15000HViT ...........................................................................339
7.2 MODEL α2/15000HViT ..............................................................................340
7.3 MODEL α3/12000HViT ..............................................................................341
7.4 MODEL α6/12000HViT ..............................................................................342
7.5 MODELS α8/12000HViT AND α8/15000HViT ............................................343
7.6 MODEL α15/10000HViT ............................................................................344
7.7 MODEL α15/12000HViT ............................................................................345
7.8 MODEL α22/10000HViT ............................................................................346
4 CONNECTIONS .................................................................................357
4.1 POWER WIRE CRIMP TERMINAL SIZE ..................................................358
4.2 CONNECTION OF SIGNAL LEAD ............................................................359
4.3 COOLING ..................................................................................................360
5 ASSEMBLING ACCURACY...............................................................362
6 EXTERNAL DIMENSIONS.................................................................363
6.1 MODEL α8/20000HViL...............................................................................364
6.2 MODEL α15/15000HViL.............................................................................365
6.3 MODEL α26/15000HViL.............................................................................366
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I. DESCRIPTIONS FOR THE αi SERIES
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 1.GENERAL
1 GENERAL
As motors for driving the spindle of a CNC machine tool, the FANUC
AC Spindle Motor αi series has incorporated accumulated
technologies and employs the latest design and manufacturing
techniques to provide the features listed below.
Features
- The series provides a lineup of motors that satisfy various
spindle driving structures such as gear driving, belt driving, and
direct motor connection. So, the user can choose an optimal
motor that meets the spindle driving structure of the user.
- By employing winding switching, a wider rated output range
required for the spindle driving motor of a machine tool is
achieved. With the αi series, a high-speed winding is used to
remarkably increase the output level in the high-speed area, thus
reducing acceleration/deceleration time. With the αiP series, a
low-speed winding is used to increase the torque by a factor of
1.5.
- An up-to-date stator cooling method is employed for direct air-
cooling of the electromagnetic steel plate. So, a high power and
high torque are achieved with a compact size.
- By precision rotor aluminum casting and accurate rotor balance
correction, vibration grade V3 (option) is achieved even at high
speed.
- The user can select a motor fan exhaust direction: forward
direction or backward direction. An exhaust direction that
subjects the machine to less heat deformation can be selected.
With the αi series, the cooling air path is optimized to further
improve cooling performance.
- Two types of speed sensors built into the motor are available: Mi
sensor based on the A/B-phase signal and MZi sensor based on
the A/B-phase signal and one-rotation signal. The user can
choose between the two types according to the spindle
configuration and spindle function.
- This series employ waterproof and pressure-proof design
conforming to the international standard (IEC).
-3-
1.GENERAL SPECIFICATIONS FOR THE αi SERIES B-65272EN/04
Features of αi
- Higher speed
- Increased rated output range by employing winding switching
αi, αiT : Remarkable output increase in the high-speed area by employing a high-speed winding.
→ Enables highly efficient cutting and acceleration time reduction
α6/12000i
α6/12000i (High-speed winding)
(Low-speed winding)
(kW)
7.5 7.5kW
Output : 2 times
3.7kW
0
1500 4000 8000 12000
Motor speed (min-1)
αiP: Remarkable torque increase in the low-speed area by employing a low-speed winding
→ Enables optimal spindle speed selection and motor model downsizing
α12/6000iP α12/6000iP
(Low-speed winding) (High-speed winding)
(kW)
7.5
αP12/6000
- Low vibration: Vibration grade V3 (optional specification with the non-key type
only)
-4-
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 2.CONFIGURATION OF THE αi series
-5-
3.MOTOR TYPES SPECIFICATIONS FOR THE αi SERIES B-65272EN/04
3 MOTOR TYPES
Each model includes the types of motors listed below, and the user
can make an optimal choice according to the spindle driving structure.
See the ordering list (B-65271EN) for available motors.
-6-
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION
4 NOTES ON INSTALLATION
-7-
4.NOTES ON INSTALLATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04
4.1 COMMON
CAUTION
1 Mount the motor so that the output shaft points in a direction
ranging within 45° degrees above the horizontal to vertically
downwards.
-8-
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION
3 Use the eyebolt of the motor to lift only a single motor, (gear and
pulley may be attached).
1. Using a pickup
A. Pressing a pickup against B. Screwing a block into the eyebolt
the side of the rear bracket internal thread on the rear
bracket, then screwing a pickup
into the block.
Block
Pickup Pickup
Side of the rear bracket
Eyebolt internal thread
Eyebolt
internal thread
-9-
4.NOTES ON INSTALLATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04
6 Dynamic balance
During high-speed operation, a small imbalance may cause a
large vibration, resulting in an unusual sound, premature bearing
damage, or some other abnormality.
Therefore, reduce the amount of the imbalance with the dynamic
balance of the other rotation shafts, as well as the gear and
pulley mounted on the output shaft of the motor, as much as
possible.
- Balance correction
With the αi series, a shaft with no key is used as standard to
facilitate the balance correction of a pulley, gear, and
coupling attached to the shaft. Use a completely symmetric
pulley, gear, or coupling, and use a backlash-less tightening
part such as a SPANN ELEMENTE to secure a pulley, gear,
or coupling to the shaft. When attaching a pulley to a shaft,
for example, adjust the periphery vibration to within 20 µm.
This basically eliminates the need for balance correction.
To further reduce the vibration level, make a field balance
correction, for example, by tightening a screw into the
tapped hole for balance correction provided on a
component such as a pulley.
NOTE
When a shaft with a key is required, contact your
FANUC sales representative.
- 10 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION
For those models with an oil seal, ensure that the surface of the
lubricant is below the lip of the oil seal.
If a simple labyrinth is used as the output shaft seal (high-speed
model) or if no seal is provided (foot mounting type), ensure that
lubricant does not splash onto the flange surface. (If such a
motor is directly mounted on a gear box, the lubricant may
gradually penetrate inside the motor even when no lubricant
splashes on flange surface, thus resulting in motor failure.
Therefore, do not mount such a motor on a gear box directly.
- 11 -
4.NOTES ON INSTALLATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04
- 12 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION
- 13 -
4.NOTES ON INSTALLATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04
NOTE
1 A foot mounting type motor has no oil seal. When an oil seal is
required, add #0002 to the drawing number of the motor. An oil
seal cannot be attached to any high-speed model, however. For
details, refer to "Order List" (B-65271EN).
Example)
Model α12/7000i (foot mounting type, with no key,
rearward exhaust)
A06B-1408-B200
A06B-1408-B200#0002 (with oil seal)
2 When the oil seal is not exposed to lubricant, remove the coil
spring of the oil seal to decrease the friction between the lip and
shaft.
There is no problem with dry dust sealing.
If the motor is turned at high speed with the contact section
between the oil seal and shaft being dry, the contact section can
make an abnormal sound (interfering sound), or the lip can be
damaged.
- 14 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION
3 Cable wiring
Follow the procedure below to install the cable.
(1) Use a hammer to strike the portion for the cable hole on the
terminal box and open the hole.
This time, pay attention not to break the other place except
hole. (In some models, it is not necessary to make a hole.)
(2) Thread the cable through a conduit. Connect the conduit
with the connector. (*1)
(3) Tighten the connector at the cable hole of the terminal box
using a nut. (*2, *3)
(4) Connect each terminal appropriately in the terminal box
with screws.
- 15 -
4.NOTES ON INSTALLATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04
e t
- 16 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION
Connector
Bushing Nut
- 17 -
4.NOTES ON INSTALLATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04
4 Center of gravity
The distance L from the flange end face to the center of gravity
in each model is listed below.
Center
of gravity
- 18 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION
WARNING
To attach the power leads and jumpers, follow the procedure
described in this section to make connections with specified torque.
Driving a motor with terminals loosened could result in the terminal
board overheating and causing a fire. In addition, it may remove
terminal to cause a ground fault, short circuit, or electric shock.
CAUTION
1. When attaching the power leads and jumpers to the terminal
board of a motor, tighten the screws with torque specified in the
table. For the terminal size of a terminal board, refer to Chapter
4, "CONNECTIONS" in the manual of the corresponding series.
Tightening torque
Terminal size
[N⋅⋅m]
M4 1.1 to 1.5
M5 2.0 to 2.5
M6 3.5 to 4.5
M8 8 to 10
M10 15 to 16
The output switching type motors in the αi series, αiP series, and
α(HV)iP series come standard with jumpers in the terminal box.
If you want to any other output switching type motor, place an
order for jumpers according to the following list.
- 19 -
4.NOTES ON INSTALLATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04
- 20 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION
For output switching type motors, six power leads (the U-, V-,
W-, X-, Y-, and Z-phase wires) can be connected on the terminal
board.
Z
X
Y
U
<2> Attaching power leads to V
the upper row Cover W
After putting the cover on
the lower row, attach the
U-, V-, and W-phase power
leads to the upper row and
fasten them with the
- 21 -
4.NOTES ON INSTALLATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04
Jumper
(A65L-0001-0630/SS)
Jumper
(A290-1410-X416)
Power lead
U
V
W
- 22 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION
U
V
<2> Attaching power leads W
Attach the U-, V-, and W-
phase power leads to the Power lead
upper row and fasten them
with the screws.
No cover need be put on
the lower row.
Jumper
(A290-1410-X417)
Power lead
U
V
W
- 23 -
4.NOTES ON INSTALLATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04
50Hz 60Hz
αi, αiP, αiT series Rated Rated Surge Rated Rated Surge
spindle motor models voltage current current voltage current current
[V] [A] [Ap-p] [V] [A] [Ap-p]
α2i, α3i, α2iT, α3iT 200 0.10 0.41 200 0.10 0.40
α6i, α8i, α6iT, α8iT 200 0.13 0.50 200 0.14 0.51
α12i to α22i,
α12iP to α22iP, 200 0.22 1.15 200 0.32 1.10
α15iT, α22iT
α30i, α40i,
200 0.65 3.12 200 0.8 3.06
α30iP, α40iP, α50iP
50Hz 60Hz
α(HV)i, α(HV)iP, α(HV)iT series Rated Rated Surge Rated Rated Surge
spindle motor models voltage current current voltage current current
[V] [A] [Ap-p] [V] [A] [Ap-p]
NOTE
1 The term "surge current" represents a peak-to-peak
current that flows when the power is turned on.
2 The values listed below are a rough standard. They
are not guaranteed.
- 24 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION
<1> For a non-screw terminal block (Peel off each wire sheath on the
motor side by 8 to 9 mm.)
φ11
<2> For an M4 or M3.5 screw terminal block (Attach crimp terminals
to the both ends.)
φ11
- 25 -
4.NOTES ON INSTALLATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04
Cautions
- Only one wire must be connected to one spring.
- A wire, which may be a stranded wire or single conductor, can
be directly connected without performing terminal processing if
its sheath is peeled off. A wire after ferrule processing can also
be connected.
Screwdriver
Non-screw
terminal block Conductor
- 26 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION
CAUTION
1 Mounting the pulley
- The gap between the inner surface of the motor pulley and
output shaft should be 10µm to 15µm.
- If the gap is large when the high-speed rotation (4500 min-1),
fretting produced at the gap causes a large vibration,
resulting in damage to the motor bearing.
- As the vibration is intensified, fretting occurs in the gap
mentioned above, and the pulley and shaft can stick to each
other.
- To secure a pulley, use a friction-tightening part such as a
SPANN ELEMENTE or clamping sleeve.
NOTE
The SPANN ELEMENTE RfN8006 is manufactured
by RINGFEDER.
The clamping sleeve DSM is manufactured by
SPIETH.
SPANN ELEMENTE
4 Limit the radial load applied to the motor output shaft by the
tension of the belt to the allowable value described in the manual
for each series. If the allowable value is exceeded, the bearing or
shaft may fail prematurely.
Recommended belts:
Ribace manufactured by BANDO.
Ribstar manufactured by MITSUBOSHI.
- 28 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION
Tension
kgf
Tension gage
Adjustment belt T3
(onie unit) Read the value
T2
Tension : T=W/2 kgf
T1
M1 M2 M3
Tension gage scale
Adjustment weight (W kgf)
Radial load applied to the motor shaft (kgf) = tension (T kgf) × 2 × number of belts
Spindle
Spindle motor
- 29 -
4.NOTES ON INSTALLATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04
CAUTION
1 Do not use a helical gear which applies a load in the motor axial
direction.
2 To prevent unusual gear sounds, apply the following
precautions:
(1) The deviation of the gear tooth surface should indicate the
proper value.
(Tip) Measuring the deviation of a gear tooth surface
- 30 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION
CAUTION
1 Use a coupling which can absorb thermal expansion in the axial
direction of the motor mating shaft so that no load is applied in
the motor axial direction.
(Examples)
- Diaphragm coupling (EAGLE INDUSTRY CO., LTD.)
- Oldham's coupling
- Gear coupling
- 31 -
5.NOTES ON OPERATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04
5 WARNING
NOTES ON OPERATION
CAUTION
1 After a continuous and long operation, the temperature of model
α0.5i may rise higher than other motors because they have no
fan motor. So please treat them carefully.
3 Cooling
Clean off dust from the cooling air inlet and outlet of the stator
every year, and check the flow of air carefully.
NOTE
1 To increase the operating lifetime of a motor of these series,
break in the motor. As a guideline, increase the speed of the
motor from 1000 min-1 to its maximum speed in 1000 min-1
increments, and operate the motor at each speed for about 5
minutes.
- 32 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 6.DETERMINING THE ACCELERATION TIME
Output
[kW]
Pm
0 Speed
Nb Nf Nm
(1) (2) (3)
NOTE
Obtain an output value at acceleration time
according to the following methods:
- When a maximum output value at acceleration
time is shown in the output characteristics
diagram, use the value.
- When an αCi series motor is used or if the
machine load torque is high, use the 30-minute
rated output as is.
- In other cases
The target output during
acceleration/deceleration is 1.2 times the 30-
minute rated output of each model (10- or 15-
minute rated output for some models).
- 33 -
6.DETERMINING THE ACCELERATION TIME SPECIFICATIONS FOR THE αi SERIES B-65272EN/04
The total time (t) required for acceleration in the range from 0 to N m
is t1+t2+t3 [sec]
Deceleration can be controlled so that the time required for
deceleration is nearly equal to that for acceleration. When the power
voltage is high, or the impedance of the power is high, the time
required for deceleration may not be made equal to that for
acceleration.
Calculation example
Model α8/8000i has the acceleration/deceleration output
characteristics shown below.
Output
[kW] Acceleration/deceleration output
30-minute rated output
13.2
11 9
7.5
0 Speed
1500 6000 8000[min-1]
NOTE
The rotor inertia is 0.28 [kgf⋅cm⋅sec2] in the
α8/8000i specifications. When the unit is changed
for calculation, the rotor inertia is 0.28
[kgf⋅cm⋅sec2]/100 = 0.0028[kgf⋅m⋅sec2]
- 34 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 6.DETERMINING THE ACCELERATION TIME
Pf : 11×1.2=13.2 [kW]
Pm : 7.5×1.2=9 [kW]
Nb : 1500 [min-1]
Nf : 6000 [min-1]
Nm : 8000 [min-1]
NOTE
For all models, these are not guaranteed values but
guidelines. In case of αCi series, use 30 min rated
output for Pf and Pm (10 min or 15 min rated output
for some models) must be adjusted. And, setting of
the parameter related to acceleration/deceleration
time constant is also necessary. Refer to
Parameter Manual (B-65280EN).
13.2×8000-9×6000
×{(8000-6000) - ×Ln(9 / 13.2)}
9-13.2
=1.164[sec]
The total time required for acceleration in the range from 0 to 8000
min-1 is t1+t2+t3=2.47 [s]
- 35 -
6.DETERMINING THE ACCELERATION TIME SPECIFICATIONS FOR THE αi SERIES B-65272EN/04
Reference 1
When a cylinder rotates about its center axis, its inertia can be
obtained from the following equation. The inertia of a gear can be
obtained in a similar way.
Q [cm]
L [cm]
πγ
J= Q4L [kgf⋅cm⋅sec2]
32×980
- 36 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 6.DETERMINING THE ACCELERATION TIME
Reference 2
To obtain the value GD2 [kgf⋅m2] for cylinder, get the value of G from
its weight in kilograms and use the following equation to get the value
of D2.
- Solid cylinder
D0 [m]
D2=D0 /2
2
- Hollow cylinder
D0 [m] D1 [m]
NOTE
g indicates the acceleration of gravity :
9.80 [m/sec2].
- 37 -
6.DETERMINING THE ACCELERATION TIME SPECIFICATIONS FOR THE αi SERIES B-65272EN/04
Reference 3
Note the following relationship between the value of inertia I [kg⋅m2]
in SI units and the value of GD2 [kgf⋅m2]:
I[kg⋅m2]=GD2 [kgf⋅m2]/4
Therefore, to convert I [kg⋅m2] to J [kgf⋅cm⋅sec2], use the following
equation:
J[kgf⋅cm⋅sec2] = GD2 [kgf⋅m2]/4/g×100
= I [kg⋅m2]/g×100
= I [kg⋅m2]/9.80×100
= I [kg⋅m2] ×10.2
NOTE
g indicates the acceleration of gravity:
9.80 [m/sec2].
Reference 4
- Difference of inertia
Calculate the inertia of the solid steel cylinder shown in the following
figure.
10 [cm]
20 [cm]
- 38 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 7.DETERMINING THE ALLOWABLE DUTY CYCLE
t1 t2 t3 t4 t5
Motor P1 P2 P3 P4 P1
output
2 2 2 2
P1 t1 + P2 t 2 + P3 t 3 + P4 t 4
Average output Pav =
Dt
NOTE This is not a guaranteed value but a guideline.
- 39 -
7.DETERMINING THE ALLOWABLE DUTY CYCLE SPECIFICATIONS FOR THE αi SERIES B-65272EN/04
NOTE
1 Cutting output P3 at motor speed N which is lower
than base speed Nb shall be calculated by the
following equation.
P3=PC × Nb/N [kW] (PC: Actual cutting output)
2 In case that P3 is calculated by the load indicator
voltage, use the following equation.
P3=P1 × L3/10 [kW]
(L3: Load indicator voltage in cutting [V])
1
2 2 2 2
Dt= × (P1 t1+P2 t2+P3 t3+P4 t4)
2
Pav
1
Dt= ×(6.62×3+6.62×3)=19.1 seconds
2
3.7
- 40 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 7.DETERMINING THE ALLOWABLE DUTY CYCLE
Passage
of time t1 t4
Motor
output P4 P1
P1
1
Dt= ×(P30min2×1.22) × (t1+t4)
2
P CONT
- 41 -
8.DISPOSAL OF SPINDLE MOTORS BY MATERIAL TYPESPECIFICATIONS FOR THE αi SERIESB-65272EN/04
Terminal
box
Fan cover
- 42 -
II. FANUC AC SPINDLE MOTOR αi SERIES
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 1.GENERAL
1 GENERAL
The FANUC AC spindle motor αi series is ideal for CNC machine
tool spindles.
Features
- The motor is compact, light-weight and furnished with digital
control for much higher performance.
- The motor inertia of the AC spindle motor is made smaller to
shorten the acceleration/deceleration speed. Further, optimum
control enables highly efficient cutting.
- The built-in Mi sensor or MZi sensor enables synchronous
spindle and Z-axis feed and rigid tapping.
- Improvement in machining of the motor housing enhances the
accuracy of the mounting part.
- Waterproof and pressure-proof design conforming to the
international standard (IEC) is employed to improve reliability
and make it resistant to most environments.
- 45 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
2 SPECIFICATIONS
- 46 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 2.SPECIFICATIONS
Series αi series
Model
α0.5/10000i α1/10000i α1.5/10000i
Item
Cont. rated kW 0.55 1.5 1.1
(HP) (0.74) (2.0) (1.5)
30 min rated kW 1.1 2.2 3.7
Output [15 min, 10min]
(*2) (*3) (HP) (1.5) (3.0) (5.0)
S3 60% kW 1.1 2.2 3.7
[40%,25%]
(*4)(*5) (HP) (1.5) (3.0) (5.0)
Cont. rated 7 11 14
Rated current A
30 min rated (*3)
(*6) 11 13 28
S3 60% (*4)
Speed Base speed 3000 3000 1500
-1
min Max. speed 10000 10000 10000
Output torque
(Cont. rated torque at const. rated torque range)
N⋅m 1.75 4.77 7.00
(kgf⋅cm) (17.9) (48.7) (71.4)
2
kg⋅m 0.00048 0.003 0.0043
Rotor inertia 2
kgf⋅cm⋅s 0.0048 0.03 0.04
Weight kgf 7 18 24
Vibration V5 (option V3)
Noise 75dB(A) or less
Totally enclosed and
Cooling system (*7) Totally enclosed and fan cooled IC0A6
non-ventilated IC0A0
Cooling fan W None 17
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 2048
Number of detected gear teeth per rotation
64 128
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration(*11)
1.32 2.64 4.44
kW
Applicable spindle amplifier module SPM-2.2i SPM-5.5i
Model α0.5/10000i α1/10000i α1.5/10000i
- 47 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
Series αi series
Model
α2/10000i α3/10000i α6/10000i α8/8000i
Item
Cont. rated kW 2.2 3.7 5.5 7.5
(HP) (3.0) (5.0) (7.4) (10)
30 min rated kW 3.7 5.5 7.5 11
Output [15 min, 10min]
(*2) (*3) (HP) (5.0) (7.4) (10) (14.7)
S3 60% kW 3.7 5.5 7.5 11
[40%,25%]
(*4)(*5) (HP) (5.0) (7.4) (10) (14.7)
Cont. rated 19 23 43 43
Rated current A
30 min rated (*3)
(*6) 27 29 49 53
S3 60% (*4)
Speed Base speed 1500 1500 1500 1500
-1
min Max. speed 10000 10000 10000 8000
Output torque
(Cont. rated torque at const. rated torque range)
N⋅m 14.0 23.5 35.0 47.7
(kgf⋅cm) (143) (240) (357) (487)
2
kg⋅m 0.0078 0.0148 0.0179 0.0275
Rotor inertia 2
kgf⋅cm⋅s 0.08 0.15 0.18 0.28
Weight kgf 27 46 51 80
Vibration V5 (option V3)
Noise 75dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 17 20
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 2048 4096
Number of detected gear teeth per rotation
128 256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration(*11)
4.44 6.6 9.0 13.2
kW
Applicable spindle amplifier module SPM-5.5i SPM-11i
Model α2/10000i α3/10000i α6/10000i α8/8000i
- 48 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 2.SPECIFICATIONS
Series αi series
Model
α12/7000i α15/7000i α18/7000i α22/7000i
Item
Cont. rated kW 11 15 18.5 22
(HP) (14.7) (20.1) (24.8) (29.5)
30 min rated kW 15 18.5 22 26
Output [15 min, 10min]
(*2) (*3) (HP) (20.1) (24.8) (29.5) (34.9)
S3 60% kW 15 18.5 22 26
[40%,25%]
(*4)(*5) (HP) (20.1) (24.8) (29.5) (34.9)
Rated Cont. rated 54 70 82 98
current A 30 min rated (*3)
64 82 95 111
(*6) S3 60% (*4)
Speed Base speed 1500 1500 1500 1500
-1
min Max. speed 7000 7000 7000 7000
Output torque
(Cont. rated torque at const. rated torque range)
N⋅m 70.0 95.4 117.7 140.0
(kgf⋅cm) (714) (974) (1201) (1428)
2
kg⋅m 0.07 0.09 0.105 0.128
Rotor inertia 2
kgf⋅cm⋅s 0.77 0.93 1.08 1.29
Weight kgf 95 110 125 143
Vibration V5 (option V3)
Noise 75dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 56
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration(*11)
18.0 22.2 26.4 31.2
kW
Applicable spindle amplifier module SPM-15i SPM-22i SPM-26i
Model α12/7000i α15/7000i α18/7000i α22/7000i
- 49 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
Series αi series
Model
α30/6000i α40/6000i α50/4500i
Item
Cont. ratedkW 30 37 45
(HP) (40.2) (49.6) (60.3)
30 min rated kW 37 45 55
Output [15 min, 10min]
(*2) (*3) (HP) (49.6) (60.3) (73.7)
S3 60% kW 37 45 55
[40%,25%]
(*4)(*5) (HP) (49.6) (60.3) (73.7)
Cont. rated 131 160 193
Rated current A
30 min rated (*3)
(*6) 155 185 236
S3 60% (*4)
Speed Base speed 1150 1500 1150
-1
min Max. speed 6000 6000 4500
Output torque
(Cont. rated torque at const. rated torque range)
N⋅m 249.1 235.5 373.6
(kgf⋅cm) (2540) (2402) (3810)
2
kg⋅m 0.295 0.355 0.49
Rotor inertia 2
kgf⋅cm⋅s 3.0 3.6 5.0
Weight kgf 250 290 460
Vibration V5 (option V3) V10 (option V5)
Noise 75dB(A) or less 80dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 84 90
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration(*11)
44.4 54.0 66.0
kW
Applicable spindle amplifier module SPM-45i SPM-55i
Model α30/6000i α40/6000i α50/4500i
- 50 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 2.SPECIFICATIONS
Series αi series
Model
α1/15000i α1.5/15000i α2/15000i α3/12000i
Item
Cont. rated kW 1.5 1.5 2.2 3.7
(HP) (2.0) (2.0) (3.0) (5.0)
30 min rated kW 2.2 2.2 3.7 5.5
Output [15 min, 10min]
(*2) (*3) (HP) (3.0) (3.0) (5.0) (7.4)
S3 60% kW 2.2 2.2 3.7 5.5
[40%,25%]
(*4)(*5) (HP) (3.0) (3.0) (5.0) (7.4)
Cont. rated 24 28 41 36
Rated current A
30 min rated (*3)
(*6) 27 33 53 46
S3 60% (*4)
Speed Base speed 3000 3000 3000 1500
-1
min Max. speed 15000 15000 15000 12000
Output torque
(Cont. rated torque at const. rated torque range)
N⋅m 4.77 4.77 7.0 23.5
(kgf⋅cm) (48.7) (48.7) (71.5) (240)
2
kg⋅m 0.003 0.0043 0.0078 0.0148
Rotor inertia 2
kgf⋅cm⋅s 0.03 0.04 0.08 0.15
Weight kgf 18 24 27 46
Vibration V3 V5 (option V3)
Noise 75dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 17
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor MZi sensor (*12)
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 2048
Number of detected gear teeth per rotation
128
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration(*11)
5.6 13 20 13
kW
Applicable spindle amplifier module SPM-5.5i SPM-15i SPM-22i SPM-11i
Model α1/15000i α1.5/15000i α2/15000i α3/12000i
- 51 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
Series αi series
α6/12000i(*1) α8/10000i(*1)
Model
Item Low-speed High-speed Low-speed High-speed
winding winding winding winding
Cont. rated kW 5.5 5.5 7.5 7.5
(HP) (7.4) (7.4) (10) (10)
30 min rated kW 7.5 7.5 11 11
Output [15 min, 10min]
(*2) (*3) (HP) (10) (10) (14.7) (14.7)
S3 60% kW 7.5 7.5 11 11
[40%,25%]
(*4)(*5) (HP) (10) (10) (14.7) (14.7)
Cont. rated 38 38 43 46
Rated current A
30 min rated (*3)
(*6) 48 45 53 56
S3 60% (*4)
Speed Base speed 1500 4000 1500 4000
-1
min Max. speed 12000 12000 10000 10000
Output torque
(Cont. rated torque at const. rated torque range)
N⋅m 35.0 13.1 47.7 17.9
(kgf⋅cm) (357) (133) (487) (183)
2
kg⋅m 0.0179 0.0275
Rotor inertia 2
kgf⋅cm⋅s 0.18 0.28
Weight kgf 51 80
Vibration V5 (option V3)
Noise 75dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 20
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration(*11)
9 13.2
kW
Applicable spindle amplifier module SPM-11i
Model α6/12000i α8/10000i
- 52 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 2.SPECIFICATIONS
Series αi series
α12/10000i(*1) α15/10000i(*1)
Model
Low-speed High-speed Low-speed High-speed
Item
winding winding winding winding
Cont. rated kW 11 11 15 15
(HP) (14.7) (14.7) (20.1) (20.1)
30 min rated kW 15 15 18.5 18.5
Output [15 min, 10min]
(*2) (*3) (HP) (20.1) (20.1) (24.8) (24.8)
S3 60% kW 15 15 18.5 18.5
[40%,25%]
(*4)(*5) (HP) (20.1) (20.1) (24.8) (24.8)
Rated Cont. rated 54 52 70 71
current A 30 min rated (*3)
64 63 82 81
(*6) S3 60% (*4)
Speed Base speed 1500 4000 1500 4000
-1
min Max. speed 10000 10000 10000 10000
Output torque
(Cont. rated torque at const. rated torque range)
N⋅m 70.0 26.3 95.4 35.8
(kgf⋅cm) (714) (268) (974) (365)
2
kg⋅m 0.07 0.09
Rotor inertia 2
kgf⋅cm⋅s 0.77 0.93
Weight kgf 95 110
Vibration V5 (option V3)
Noise 75dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 56
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration(*11)
18.0 22.2
kW
Applicable spindle amplifier module SPM-15i SPM-22i
Model α12/10000i α15/10000i
- 53 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
Series αi series
α18/10000i(*1) α22/10000i(*1)
Model
Low-speed High-speed Low-speed High-speed
Item
winding winding winding winding
Cont. rated kW 18.5 18.5 22 22
(HP) (24.8) (24.8) (29.5) (29.5)
30 min rated kW 22 22 26 26
Output [15 min, 10min]
(*2) (*3) (HP) (29.5) (29.5) (34.9) (34.9)
S3 60% kW 22 22 26 26
[40%,25%]
(*4)(*5) (HP) (29.5) (29.5) (34.9) (34.9)
Rated Cont. rated 82 83 100 101
current A 30 min rated (*3)
95 94 111 112
(*6) S3 60% (*4)
Speed Base speed 1500 4000 1500 4000
-1
min Max. speed 10000 10000 10000 10000
Output torque
(Cont. rated torque at const. rated torque range)
N⋅m 117.7 44.2 140.0 52.5
(kgf⋅cm) (1201) (451) (1428) (536)
2
kg⋅m 0.105 0.128
Rotor inertia 2
kgf⋅cm⋅s 1.08 1.29
Weight kgf 125 143
Vibration V5 (option V3)
Noise 75dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 56
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration(*11)
26.4 31.2
kW
Applicable spindle amplifier module SPM-22i SPM-26i
Model α18/10000i α22/10000i
- 54 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 2.SPECIFICATIONS
- 55 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
3
Reference
OUTPUT/TORQUE CHARACTERISTICS
T[N⋅m]=P[kW]×1000/0.1047/N[min-1]
P[kW]: Motor output
N[min-1]: Motor speed
- 56 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
Output Torque
[kW] [N⋅m]
1.6 4
15min, S3 40%
Operating zone
1.2 1.1kW 3
0.4 Continuous 1
0.37kW Continuous
operating zone operating zone
3000 3000
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]
Output Torque
[kW] [N⋅m]
2.5 8
2.2kW 15min, S3 60%
Operating zone
2 15min, S3 60%
6
Operating zone
1.5
Continuous
4
operating zone
1
Continuous
2 operating zone
0.5
3000 3000
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]
- 57 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
Output Torque
[kW] [N⋅m]
5 25
Output Torque
[kW] [N⋅m]
5 28
15min, S3 60%
24 Operating zone
4 3.7kW
20
3 15min, S3 60%
16 Continuous
2.2kW Operating zone operating zone
2 12
Continuous
operating zone 8
1
4
1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]
- 58 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
Output Torque
[kW] [N⋅m]
8 40
30min, S3 60% 30min, S3 60%
Operating zone Operating zone
6 5.5kW 30
Continuous
4 3.7kW 20
3.7kW operating zone
Continuous
operating zone 2.5kW
2 10
Output Torque
[kW] [N⋅m]
10 60
30min, S3 60% 30min, S3 60%
Operating zone 50 Operating zone
8 7.5kW
40
6 5.5kW
Continuous
5.5kW
30 operating zone
4
Continuous 3.7kW
20
operating zone
2
10
1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]
- 59 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
Output Torque
[kW] [N⋅m]
16 80
30min, S3 60% 30min, S3 60%
Operating zone Operating zone
12 11kW 60
Continuous
7.5kW
8 40 operating zone
7.5kW
Continuous 5.5kW
4 operating zone 20
1500 1500
0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]
Output Torque
[kW] [N⋅m]
20 120
30min, S3 60% 30min, S3 60%
Operating zone Operating zone
15 90
11kW
11kW Continuous
10 60 operating zone
7.5kW
Continuous
5 operating zone 30
- 60 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
Output Torque
[kW] [N⋅m]
25 150
30min, S3 60% 30min, S3 60%
Operating zone Operating zone
20 18.5kW 120
15kW
15 15kW 90 Continuous
operating zone
11kW
10 60
Continuous
operating zone
5 30
Output Torque
[kW] [N⋅m]
30 150
30min, S3 60% 30min, S3 60%
Operating zone Operating zone
24 22kW 120
18.5kW
18 18.5kW 90 Continuous
15kW operating zone
12 60
Continuous
operating zone
6 30
- 61 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
Output Torque
[kW] [N⋅m]
32 180
30min, S3 60%Operating zone 30min, S3 60%
26kW
150 Operating zone
24 22kW
22kW 120
18.5kW
16 90
Continuous
operating zone 60
Continuous
8
operating zone
30
1500 7000 1500 7000
0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]
Output Torque
[kW] [N⋅m]
50 400
30min, S3 40%Operating zone
40 37kW
300
30kW 30min, S3 40%
30 Operating zone
200
Continuous 22kW
20
operating zone 18.5kW
100
10 Continuous
operating zone
1150 3500 1150 3500
0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
-1
Motor speed [min ] Motor speed [min-1]
- 62 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
40 37kW
300
30min, S3 60%
30 30kW Operating zone
26kW 200
20
Continuous
operating zone 100
10 Continuous
operating zone
1500 1500
0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
-1
Motor speed [min ] Motor speed [min-1]
45kW
45kW
40 300
37kW
Continuous
20 operating zone 150 Continuous
operating zone
1150 3500 1150 3500
0 0
0 1000 2000 3000 4000 4500 0 1000 2000 3000 4000 4500
Motor speed [min-1] Motor speed [min-1]
- 63 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
Acceleration
output
[kW]
8
0
0 3000 6000 9000 12000 15000
Motor speed [min-1]
NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.
- 64 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
Acceleration
output
[kW]
16
13kW (Maximum output
during acceleration)
12 12kW
8000
0
0 3000 6000 9000 12000 15000
NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.
- 65 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
18
13kW
12
5500 8000
0
0 3000 6000 9000 12000 15000
NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.
- 66 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
12
10
9.5kW
8
2
7000
0
0 3000 6000 9000 12000
NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.
- 67 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
40
6 5.5kW
30 Continuous
Continuous
4 Q operating zone
operating zone 3.7kW
20
2 2.2kW
10
1500 8000 1500
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1 -1
Motor speed [min ] Motor speed [min ]
6 5.5kW
Continuous 10
4 operating zone
5
2
Continuous
4000 4000 operating zone
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1 -1
Motor speed [min ] Motor speed [min ]
- 68 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
7.5kW
8 40 Continuous
Continuous operating zone
operating zone 5.5kW
4 3.7kW 20
1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]
7.5kW
8
Continuous
Continuous operating zone
operating zone 10
4
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]
- 69 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
11kW
10 Continuous 20
operating zone
5 10
Continuous
operating zone
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]
- 70 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
12 80 Continuous
Continuous 11kW
operating zone operating zone
7.5kW
6 40
1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]
- 71 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]
20
6
Continuous
operating zone
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]
- 72 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
18 18.5kW
100
Continuous
15kW
operating zone
9 50
Continuous
1500 1500 operating zone
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
Motor speed [min-1] Motor speed [min-1]
18 Continuous 40
operating zone
9 20
Continuous
operating zone
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]
- 73 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
4 CONNECTIONS
- 74 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 4.CONNECTIONS
The power lead and signal lead are connected with the connector. Use
the shield cable for the connection.
Refer to FANUC SERVO AMPLIFIER αi series DESCRIPTIONS
(B-65282EN) for other respects in the connection.
NOTE
If the outer sheath diameter is inadequate, the
waterproofness can degrade.
- 75 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
SS
Connector pins arrangement
1 2 3
RA RB -
4 5 6 7
PA PB - 0V
8 9 10
+5V THR1 THR2
SS
Connector pins arrangement
1 2 3
*VA *VB *VZ
4 5 6 7
VA VB VZ 0V
8 9 10
+5V THR1 THR2
- Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).
- 76 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 4.CONNECTIONS
Cables for power lead and fan motor are connected to the terminal
block.
Mi sensor or MZi sensor signal or thermistor signal use a connector
manufactured by Tyco Electronics AMP.
The connector housing and the connector are attached to the motor.
- 77 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
- Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).
- 78 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 5.ALLOWABLE RADIAL LOAD
NOTE
1 When using a belt, adjust the tension so the
allowable loads indicated above are not exceeded.
If an excessive load is applied, consider the use of
a support bearing on the machine side to maintain
the long-term reliability of the motor. (If an
excessive load is applied, it is possible that an
abnormal sound may occur.)
2 When the belt tension is maximized at a point
outside the output shaft end, the allowable loads
are less than those at the output shaft end.
3 If a thrust load is applied when a helical gear is
used, the shaft moves in the direction of the thrust.
So, as a general rule, never apply a thrust load.
- 79 -
6.ASSEMBLING ACCURACYFANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
6 ASSEMBLING ACCURACY
Model α1/15000i to
α0.5i to α22i α30i to α50i Measuring method
Item α2/15000i
10
40µm or less 60µm or less 30µm or less
against the core of the
shaft (only for flange type)
CAUTION
Except for α1/15000i to α2/15000i, the assembling
accuracies of high-speed models are the same as
those of the standard models shown above.
- 80 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS
7 EXTERNAL DIMENSIONS
Model name Section
Model α0.5/10000i (flange mounting type) 7.1
Models α1/10000i and α1/15000i (flange mounting type) 7.2
Model α1/10000i (foot mounting type) 7.3
Model α1.5/10000i (flange mounting type) 7.4
Model α1.5/15000i (flange mounting type) 7.5
Model α1.5/10000i (foot mounting type) 7.6
Model α2/10000i (flange mounting type) 7.7
Model α2/15000i (flange mounting type) 7.8
Model α2/10000i (foot mounting type) 7.9
Models α3/10000i and α3/12000i (flange mounting type) 7.10
Model α3/10000i (foot mounting type) 7.11
Models α6/10000i and α6/12000i (flange mounting type) 7.12
Model α6/10000i (foot mounting type) 7.13
Models α8/8000i and α8/10000i (flange mounting type) 7.14
Model α8/8000i (foot mounting type) 7.15
Models α12/7000i and α12/10000i (flange mounting type) 7.16
Model α12/7000i (foot mounting type) 7.17
Models α15/7000i and α15/10000i (flange mounting type) 7.18
Model α15/7000i (foot mounting type) 7.19
Models α18/7000i and α18/10000i (flange mounting type) 7.20
Model α18/7000i (foot mounting type) 7.21
Models α22/7000i and α22/10000i (flange mounting type) 7.22
Model α22/7000i (foot mounting type) 7.23
Model α30/6000i (flange mounting type) 7.24
Model α30/6000i (foot mounting type) 7.25
Model α40/6000i (flange mounting type) 7.26
Model α40/6000i (foot mounting type) 7.27
Model α50/4500i (flange mounting type) 7.28
Model α50/4500i (foot mounting type) 7.29
- 81 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
- 82 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS
- 83 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
- 84 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS
- 85 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
- 86 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS
- 87 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
- 88 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS
- 89 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
- 90 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS
- 91 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
- 92 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS
- 93 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
- 94 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS
- 95 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
- 96 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS
- 97 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
- 98 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS
- 99 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
- 100 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS
- 101 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
- 102 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS
- 103 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
- 104 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS
- 105 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
- 106 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS
- 107 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
- 108 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS
- 109 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04
- 110 -
III. FANUC AC SPINDLE MOTOR αiP SERIES
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 1.GENERAL
1 GENERAL
FANUC AC spindle motor αiP series is suitable for structural
simplification by eliminating the machine spindle gear box.
Features
- As the rated output range is wide from 1:10 to 1:16 , a gear box
structure for speed change is not required, thereby allowing the
structure of the machine to be simplified.
Accordingly, vibration and noise caused by the gear box
structure is also eliminated.
- Improvement in efficiency of construction equipment
Unnecessary use of time is reduced because it is not necessary to
stop the spindle when switching the gear.
- Despite a compact configuration, a large low-speed torque can
be obtained.
- The method of fan exhaust can be selected from either a exhaust
front type or exhaust rear type, thus preventing heat deformation
of the machine.
- Waterproof and pressure-proof design conforming to the
international standard (IEC) is employed to improve reliability
and make it resistant to most environments.
- 113 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04
2 SPECIFICATIONS
- 114 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 2.SPECIFICATIONS
- 115 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04
- 116 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 2.SPECIFICATIONS
- 117 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04
- 118 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 2.SPECIFICATIONS
(*1) When the output switch function is used, the CNC soft option
and switching magnetic contactor unit associated with the
output switch function (Y-∆ switch) are required.
See FANUC SERVO AMPLIFIER αi series DESCRIPTIONS
(B-65282EN) for details of the output switch control.
(*2) The rated output is guaranteed at the rated voltage.
(Amplifier input: 200/220/230V AC +10% -15%, 50/60 Hz
±1Hz)
If the input voltage fluctuates, it is possible that the rated output
cannot be obtained even when such fluctuations are within the
allowable fluctuation range.
(*3) The output for low-speed winding models other than
α50/6000iP and α60/4500iP is 15 min rated.
(*4) S3 15% for low-speed winding models other than α50/6000iP
and α60/4500iP
S3 25% for low-speed winding of α50/6000iP and α60/4500iP
(*5) The cycle time is 10 minutes, S3 60%: ON 6 minutes, OFF 4
minutes, S3 25%: ON 2.5 minutes, OFF 7.5 minutes and S3
15%: ON 1.5 minutes, OFF 8.5 minutes.
(*6) The rated current is not a guaranteed value but a guideline for
the maximum current at rated output.
(*7) IC code conforms to IEC 34-6.
(*8) IM code conforms to IEC 34-7.
(*9) This is not a guaranteed value but a guideline for the maximum
motor output at a rated supply voltage.
(*10) Type conforms to IEC 34-11.
(*11) These values are to be used only as guidance for selecting a
power supply module and are not guaranteed.
(*12) Degree of protection:
with oil seal: IP54, without oil seal: IP40.
- 119 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04
3
Reference
OUTPUT/TORQUE CHARACTERISTICS
T[N⋅m]=P[kW]×1000/0.1047/N[min-1]
P[kW]: Motor output
N[min-1]: Motor speed
- 120 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES3.OUTPUT/TORQUE CHARACTERISTICS
750 750
0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
-1 -1
Motor speed [min ] Motor speed [min ]
- 121 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04
5kW
100
4 Continuous
operating zone
50
Continuous
operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1
6 80
Continuous
Continuous operating zone operating zone
3 40
750 750
0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
-1 -1
Motor speed [min ] Motor speed [min ]
- 122 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES3.OUTPUT/TORQUE CHARACTERISTICS
8 80
Continuous
Continuous operating zone operating zone
4 40
750 750
0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
-1 -1
Motor speed [min ] Motor speed [min ]
- 123 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04
15min, S3 15%
15 240
Operating zone
15min, S3 15%
Operating zone
10 160
7.5kW
Continuous
5 operating zone 80
Continuous
operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min-1]
750 750
0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
-1 -1
Motor speed [min ] Motor speed [min ]
- 124 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES3.OUTPUT/TORQUE CHARACTERISTICS
12 180
9kW Continuous
Continuous operating zone operating zone
6 7.5kW 90
- 125 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04
12 13KW 240
11KW
Continuous
6 operating zone 120
Continuous
400 400 operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1
- 126 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES3.OUTPUT/TORQUE CHARACTERISTICS
- 127 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04
18.5KW
20 400
17kW
13kW
10 200
Continuous
operating zone Continuous
400 750 400 operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1
- 128 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES3.OUTPUT/TORQUE CHARACTERISTICS
750 750
0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]
- 129 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04
5kW
100
4
Continuous
operating zone 50
Continuous
operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1
6 80
5.5kW
Continuous
Continuous operating zone operating zone
3 40
750 750
0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]
- 130 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES3.OUTPUT/TORQUE CHARACTERISTICS
750 750
0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]
- 131 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04
15min, S3 15%
15 240 Operating zone
15min, S3 15%
Operating zone
10 160
7.5kW
5 80
Continuous Continuous
operating zone operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1
750 750
0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]
- 132 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 4.CONNECTIONS
4 CONNECTIONS
- 133 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04
Cables for power lead and fan motor are connected to the terminal
block.
Mi sensor or MZi sensor signal or thermo stat signal use a connector
manufactured by Tyco Electronics AMP.
The connector housing and the connector are attached to the motor.
- 134 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 4.CONNECTIONS
- Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).
- 135 -
5.ALLOWABLE RADIAL LOAD FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04
NOTE
1 When using a belt, adjust the tension so the
allowable loads indicated above are not exceeded.
If an excessive load is applied, consider the use of
a support bearing on the machine side to maintain
the long-term reliability of the motor. (If an
excessive load is applied, it is possible that an
abnormal sound may occur.)
2 When the belt tension is maximized at a point
outside the output shaft end, the allowable loads
are less than those at the output shaft end.
3 If a thrust load is applied when a helical gear is
used, the shaft moves in the direction of the thrust.
So, as a general rule, never apply a thrust load.
- 136 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 6.ASSEMBLING ACCURACY
6 ASSEMBLING ACCURACY
Model
α12iP to α22iP α30iP to α60iP Measuring method
Item
10
40µm or less 60µm or less
core of the shaft (only for flange
type)
CAUTION
Assembling accuracy of high speed models are
same as above.
- 137 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04
7 EXTERNAL DIMENSIONS
Model name Section
Models α12/6000iP and α12/8000iP (flange mounting type) 7.1
Model α12/6000iP (foot mounting type) 7.2
Models α15/6000iP and α15/8000iP (flange mounting type) 7.3
Model α15/6000iP (foot mounting type) 7.4
Models α18/6000iP and α18/8000iP (flange mounting type) 7.5
Model α18/6000iP (foot mounting type) 7.6
Models α22/6000iP and α22/8000iP (flange mounting type) 7.7
Model α22/6000iP (foot mounting type) 7.8
Models α30/6000iP and α40/6000iP (flange mounting type) 7.9
Models α30/6000iP and α40/6000iP (foot mounting type) 7.10
Model α50/6000iP (flange mounting type) 7.11
Model α50/6000iP (foot mounting type) 7.12
Model α60/4500iP (flange mounting type) 7.13
Model α60/4500iP (foot mounting type) 7.14
- 138 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 7.EXTERNAL DIMENSIONS
- 139 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04
- 140 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 7.EXTERNAL DIMENSIONS
- 141 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04
- 142 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 7.EXTERNAL DIMENSIONS
- 143 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04
- 144 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 7.EXTERNAL DIMENSIONS
- 145 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04
- 146 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 7.EXTERNAL DIMENSIONS
- 147 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04
- 148 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 7.EXTERNAL DIMENSIONS
- 149 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04
- 150 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 7.EXTERNAL DIMENSIONS
- 151 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04
- 152 -
IV. FANUC AC SPINDLE MOTOR αiT SERIES
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 1.GENERAL
1
Features
GENERAL
Coolant-through spindle
Spindle motor model
α6/12000iT
- 155 -
1.GENERAL FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04
Important
(1) For attachment of this type of motor to a spindle, only coupling-
based direct connection with the spindle is allowed. When a
spindle of direct motor connection type is used, fretting can
occur with the motor shaft in a short-time operation, or the
bearing of the spindle or motor can be damaged if the spindle
and motor are not aligned precisely. As the method of
quantitatively determining whether a spindle and motor are
aligned precisely, FANUC recommends the user to measure the
vibration (acceleration G) of the motor after being connected
with the spindle. For details, see Section 9.3, "CHECKING
MOTOR VIBRATION" in this manual.
(2) Do not apply a thrust load onto the motor shaft. Select a coupling
that does not apply a thrust load onto the motor shaft for a cause
such as coolant pressure when the temperature rises or cutting is
performed.
- 156 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 2.SPECIFICATIONS
2 SPECIFICATIONS
- 157 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04
Model
α1.5/15000iT α2/15000iT α3/12000iT
Item
(S1)Cont. rated kW 1.5 2.2 3.7
(HP) (2.0) (3.0) (5.0)
Output (S2)30 min rated kW 2.2 3.7 5.5
(*1) [15 min](*2)(HP) (3.0) (5.0) (7.4)
(S3)60%[40%]kW 2.2 3.7 5.5
(*3) (*4) (HP) (3.0) (5.0) (7.4)
Rated (S1) A 28 41 36
current
(*5) (S2),(S3) A 33 53 46
Speed Base speed 3,000 3,000 1,500
-1
min Max. speed 15,000 15,000 12,000
Cont. rated torque at const.
rated torque range
N⋅m 4.77 7.0 23.5
(kgf⋅cm) (48.7) (71.5) (240)
2
Rotor kg⋅m 0.0043 0.0078 0.0148
2
inertia (kgf⋅cm⋅s ) (0.04) (0.08) (0.15)
Weight kgf 24 27 46
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*6) Totally enclosed and fan cooled (IC0A6)
Cooling fan W 17
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*7)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2)
(1 min) (*8)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*9) TP211
Resolution of the Built-in with MZi sensor
built-in sensor p/rev 2048
Number of detected gear teeth
128
per rotation λ/rev.
Bearing lubrication Grease
Shaft end seal, protection
Simplified labyrinth: IP40
format (IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*10)
Allowable thrust load (*11)kgf 6
Maximum output during
13.0 20.0 13.0
acceleration (*12) kW
Applicable spindle amplifier
SPM-15i SPM-22i SPM-11i
module
* See Page 162 for Cautions and limitations.
- 158 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 2.SPECIFICATIONS
Model
α6/12000iT α8/12000iT
Item
Low-speed winding High-speed winding Low-speed winding High-speed winding
Connection (*13)
(Y connection) (∆ connection) (Y connection) (∆ connection)
(S1)Cont. rated kW 5.5 5.5 7.5 7.5
(HP) (7.4) (7.4) (10) (7.5)
Output (S2)30 min rated kW 7.5 7.5 11 11
(*1) (HP) (10) (10) (14.7) (14.7)
(S3)60% kW 7.5 7.5 11 11
(*4) (HP) (10) (10) (14.7) (14.7)
Rated (S1) A 37 38 49 51
current
(*5) (S2),(S3) A 47 45 61 62
Speed Base speed 1,500 4,000 1,500 4,000
-1
min Max. speed 12,000 12,000 12,000 12,000
-1
Switching speed min 4,000 4,000
Cont. rated torque at const. rated
torque range
N⋅m 35.0 13.2 47.7 17.9
(kgf⋅cm) (357) (134) (487) (182.7)
2
kg⋅m 0.0179 0.0275
Rotor inertia 2
(kgf⋅cm⋅s ) (0.18) (0.28)
Weight kgf 51 80
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*6) Totally enclosed and fan cooled (IC0A6)
Cooling fan W 20
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*7)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2)
(1 min) (*8)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*9) TP211
Resolution of the Built-in with MZi sensor
built-in sensor p/rev 4096
Number of detected gear teeth per
256
rotation λ/rev.
Bearing lubrication Grease
Shaft end seal, protection format
Simplified labyrinth: IP40
(IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*10)
Allowable thrust load (*11) kgf 13
Maximum output during
13.0 13.2
acceleration (*12) kW
Applicable spindle amplifier
SPM-15i SPM-15i
module
* See Page 162 for Cautions and limitations.
- 159 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04
Model
α8/15000iT α15/10000iT
Item
Low-speed winding High-speed winding Low-speed winding High-speed winding
Connection (*13)
(Y connection) (∆ connection) (Y connection) (∆ connection)
(S1)Cont. rated kW 7.5 7.5 15 15
(HP) (10) (10) (20.1) (20.1)
(S2)30 min rated kW 11 11 18.5 18.5
Output (HP) (14.7) (14.7) (24.8) (24.8)
(*1) (S2) 10 min rated kW 15.0 15.0
- -
(HP) (20.1) (20.1)
(S3)60% kW 18.5 18.5
- -
(*4) (HP) (24.8) (24.8)
Rated (S1) A 70 74 70 71
current
(*5) (S2),(S3) A 108 107 82 81
Speed Base speed 1,500 4,000 1,500 4,000
-1
min Max. speed 4,000 15,000 10,000 10,000
Switching speed
-1 4,000 4,000
min
Cont. rated torque at const.
rated torque range
N⋅m 47.7 17.9 95.4 35.8
(kgf⋅cm) (487) (182) (974) (365)
2
kg⋅m 0.0275 0.09
Rotor inertia 2
(kgf⋅cm⋅s ) (0.28) (0.93)
Weight kgf 80 110
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*6) Totally enclosed and fan cooled (IC0A6)
Cooling fan W 20 56
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*7)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2)
(1 min) (*8)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*9) TP211
Resolution of the Built-in with MZi sensor
built-in sensor p/rev 4096
Number of detected gear teeth
256
per rotation λ/rev.
Bearing lubrication Grease
Shaft end seal, protection
Simplified labyrinth: IP40
format (IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*10)
Allowable thrust load (*11) kgf 13
Maximum output during
28.0 22.2
acceleration (*12) kW
Applicable spindle amplifier
SPM-26i SPM-22i
module
* See Page 162 for Cautions and limitations.
- 160 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 2.SPECIFICATIONS
Model
α15/12000iT α22/10000iT
Item
Low-speed winding High-speed winding Low-speed winding High-speed winding
Connection (*13)
(Y connection) (Y connection) (Y connection) (∆ connection)
(S1)Cont. rated kW 15 15 22 22
(HP) (20.1) (20.1) (29.5) (29.5)
(S2)30 min rated kW 18.5 18.5 26 26
Output (HP) (24.8) (24.8) (34.9) (34.9)
(*1) (S2) 15 min rated kW 22 22
- -
(HP) (29.5) (29.5)
(S3)40% kW 26 26
- -
(*3)(*4) (HP) (34.9) (34.9)
Rated (S1) A 76 86 100 101
current
(*5) (S2),(S3) A 104 108 111 112
Speed Base speed 1,400 5,000 1,500 4,000
-1
min Max. speed 4,000 12,000 10,000 10,000
Switching speed
-1 3,500 4,000
min
Cont. rated torque at const. rated
torque range
N⋅m 102.2 28.6 140 52.5
(kgf⋅cm) (1043.3) (292.1) (1428) (536)
2
kg⋅m 0.055 0.128
Rotor inertia 2
(kgf⋅cm⋅s ) (0.56) (1.29)
Weight kgf 121 143
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*6) Totally enclosed and fan cooled (IC0A6)
Cooling fan W 56
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*7)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2)
(1 min) (*8)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*9) TP211
Resolution of the Built-in with MZi sensor
built-in sensor p/rev 4096
Number of detected gear teeth per
256
rotation λ/rev.
Bearing lubrication Grease
Shaft end seal, protection format
Simplified labyrinth: IP40
(IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*10)
Allowable thrust load (*11) kgf 13
Maximum output during
38 31.2
acceleration (*12) kW
Applicable spindle amplifier
SPM-30i SPM-26i
module
* See Page 162 for Cautions and limitations.
- 161 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04
- 162 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES3.OUTPUT/TORQUE CHARACTERISTICS
3
Reference
OUTPUT/TORQUE CHARACTERISTICS
T[N⋅m]=P[kW]×1000/0.1047/N[min-1]
P[kW]: Motor output
N[min-1]: Motor speed
- 163 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04
1 4
Continuous
operating zone
0.5 2
Continuous
operating zone
0 0
0 3000 6000 9000 12000 15000 0 3000 6000 9000 12000 15000
Motor speed [min-1] Motor speed [min-1]
Acceleration output
15
13kW (Maximum output during acceleration)
12 12kW
8000
0
0 3000 6000 9000 12000 15000
-1
Motor speed [min ]
NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.
- 164 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES3.OUTPUT/TORQUE CHARACTERISTICS
4 15min, S3 40%
12
3.7kW Operating zone
15min, S3 40%
3 9
Operating zone
2
2.2kW
6
Continuous
operating zone
1 3
Continuous
operating zone
0 0
0 3000 6000 9000 12000 15000 0 3000 6000 9000 12000 15000
Motor speed [min-1] Motor speed [min-1]
Acceleration output
[kW]
25
20kW (Maximum output
during acceleration)
20
15
13kW
10
5500 8000
0
0 3000 6000 9000 12000 15000
Motor speed [min-1]
NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.
- 165 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04
30min, S3 60%
6 30
5.5kW Operating zone
30min, S3 60%
Operating zone
4 3.7kW 20
Continuous
operating zone
2 10
12
9.5kW
8
7000
0
0 3000 6000 9000 12000
Motor speed [min-1]
NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.
- 166 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES3.OUTPUT/TORQUE CHARACTERISTICS
[kW] [N⋅m]
15 50
13kW (Maximum output during acceleration)
30min, S3 60%
Operating zone
12 40
9 30
7.5kW Continuous
30min, S3 60% operating zone
6 Operating zone 20
5.5kW 4.4kW
3
Continuous 3.7kW 10
operating zone 2.2kW
1500 8000 1500 8000
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
Motor speed [min-1] Motor speed [min-1]
7.5kW 10
30min, S3 60% Operating zone
6 5.5kW
Continuous operating zone 5
3
NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.
- 167 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04
[kW] [N⋅m]
16 80
30min, S3 60%
Operating zone
12 11kW 60
30min, S3 60%
Operating zone
8 40
7.5kW 6.6kW Continuous
operating zone
4.5kW 20
4
Continuous
operating zone
1500 7000 1500 7000
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1
Motor speed [min ] Motor speed [min ] -1
4000 4000
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
Motor speed [min-1] Motor speed [min-1]
- 168 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES3.OUTPUT/TORQUE CHARACTERISTICS
[kW] [N⋅m]
20 120
10 min
operating zone
15 90 30 min
15kW
10 min operating zone
operating zone Continuous
11kW operating zone
10 30 min 60
operating zone
7.5kW
5 30
Continuous
operating zone
1500 1500
0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
Motor speed [min-1] Motor speed [min-1]
NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.
- 169 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04
[kW] [N⋅m]
30 160
30min, S3 60% Operating zone 30min, S3 60%
Operating zone
24
120
18.5kW
18
15kW
80
Continuous
12 operating zone
Continuous 11kW
operating zone 7.5kW 40
6
1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1
Motor speed [min ] Motor speed [min ]-1
18 18.5kW
15kW 40
12
Continuous
operating zone 20
6
Continuous
operating zone
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]
- 170 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES3.OUTPUT/TORQUE CHARACTERISTICS
[kW] [N⋅m]
30 200
15 min 15 min
operating zone 30 min
operating zone
25 operating zone
22kW 30 min
150
operating zone
20
Continuous
18.5kW operating zone
15 15kW 100
15kW
10 11kW
Continuous
7.5kW 50
operating zone
5
NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.
- 171 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04
[kW] [N⋅m]
40 200
30min, S3 40% 30min, S3 40%
Operating zone
Operating zone
30 150
26kW
22kW
20 100 Continuous
Continuous operating zone
16kW
operating zone 13kW
10 50
1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
Motor speed [min-1] Motor speed [min-1]
40 80
30min, S3 40% Operating zone 30min, S3 40% Operating zone
30 60
26kW
22kW
20 40
10 20
Continuous Continuous
operating zone operating zone
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
Motor speed [min-1] Motor speed [min-1]
- 172 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 4.CONFIGURATION AND ORDERING NUMBER
- 173 -
4.CONFIGURATION AND ORDERING NUMBER FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04
4.1 CONFIGURATION
- 174 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 4.CONFIGURATION AND ORDERING NUMBER
Distance block
* Please prepare Distance-block by the machine tool builder.
The distance blocks indicated in the table below are available
from FANUC as separate items.
Name Ordering number Remarks
Type 1.5iT A06B-1463-K560 For α1.5iT
Type 2iT A06B-1464-K560 For α2iT and α3iT
Type 6iT A06B-1466-K560 For α6iT and α8iT
- 175 -
5.CONNECTIONS FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04
5 CONNECTIONS
- 176 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 5.CONNECTIONS
Cables for power lead and fan motor are connected to the terminal
block.
MZi sensor signal or thermo stat signal use a connector manufactured
by Tyco Electronics AMP.
The connector housing and the connector are attached to the motor.
Observe the sizes indicated below when using power leads to be used
between the amplifier and motor, and crimp terminals.
NOTE
1 LMFC power lead: Fire-retardant Polyflex power
cable (Heat resistance: 105°C)
2 Flonlex power lead: Manufactured by HITACHI
CABLE, Ltd. (Heat resistance: 200°C)
- 177 -
5.CONNECTIONS FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04
- 178 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 5.CONNECTIONS
Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).
- 179 -
6.ASSEMBLING ACCURACY FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04
6 Item
ASSEMBLING ACCURACY
Accuracy Measuring method
10
mounting the flange against the core 30µm or less
of the shaft
40µm or less
surface against the core of the shaft
- 180 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 7.EXTERNAL DIMENSIONS
7 EXTERNAL DIMENSIONS
Model name Section
Model α1.5/15000iT 7.1
Model α2/15000iT 7.2
Model α3/12000iT 7.3
Model α6/12000iT 7.4
Models α8/12000iT and α8/15000iT 7.5
Model α15/10000iT 7.6
Model α15/12000iT 7.7
Model α22/10000iT 7.8
Distance block Type 1.5iT 7.9
Distance block Type 2iT 7.10
Distance block Type 6iT 7.11
Distance block Type 15iT 7.12
- 181 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04
- 182 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 7.EXTERNAL DIMENSIONS
- 183 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04
- 184 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 7.EXTERNAL DIMENSIONS
- 185 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04
- 186 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 7.EXTERNAL DIMENSIONS
- 187 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04
- 188 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 7.EXTERNAL DIMENSIONS
- 189 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04
- 190 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 7.EXTERNAL DIMENSIONS
- 191 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04
- 192 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 7.EXTERNAL DIMENSIONS
- 193 -
8.POINTS ABOUT DIRECT CONNECTION STRUCTUREFANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04
<1> See Section 9.1, "HIGHER-PRECISION <2> See Section 9.2, "CENTERING
MOUNTING FLANGE AND SHAFT". USING CENTERING PLATES".
<4> See Section 9.4, <6> See Section 9.6, <5> See Section 9.5,
"COUPLING SELECTION". "COOLANT JOINT". "ROTATION JOINT".
- 194 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 9.NOTES ON MOTOR INSTALLATION
- 195 -
9.NOTES ON MOTOR INSTALLATION FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04
With the αiT series, a mounting flange and shaft are assembled with
higher precision for direct connection with the spindle. For details,
see Chapter 6, "ASSEMBLY PRECISION".
- 196 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 9.NOTES ON MOTOR INSTALLATION
When connecting the spindle with the motor shaft, make centering
with a target concentricity of 5µm. If centering accuracy measurement
is difficult, it is recommended to use centering plates between the
spindle head and motor.
Prepare two centering plates: one for the motor and the other for the
spindle head. Mate the socket and spigot joint of the plate for the
motor with the socket and spigot joint of the plate for the spindle head
(with a target of no gap). After centering of the plate for the motor
with the motor, center the plate for the spindle head with the spindle
head. Then, attach the motor with the plate to the plate for the spindle
head. (For plate centering, the user should prepare a stand and orient
the spindle upward.)
This centering structure allows high-precision installation even in the case of motor replacement in the field.
To be produced for mating (with
Center the spindle with the a target of no gap)
plate, then drive pins.
To be produced with
a gap of 30 to 40 µm Spring pin
Stand
Spring pin
Center the motor with the
plate, then drive pins.
- 197 -
9.NOTES ON MOTOR INSTALLATION FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04
Pickup
Vibration-meter
Name: Anavibro
Model: VM-3304
Manufacturer: IMV Corporation (TEL : 03-3262-6311)
Features: Since a pickup of moving-coil (velocity) type is
employed, the need for complicate setting is
eliminated to allow an easy measurement.
The frequency range is 10 to 1000 Hz, so that this
vibration-meter is suitable for measurement of motor
rotation components.
- 198 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 9.NOTES ON MOTOR INSTALLATION
Select a coupling that does not apply a thrust load onto the motor
shaft for a cause such as coolant pressure when the temperature rises
or cutting is performed. When attaching a coupling to the motor shaft,
do not strike the coupling so that no shock load is applied to the
bearing.
NOTE
If a gear coupling or Oldham coupling is used, the
motor shaft can be left pushed into the inside of the
motor when the motor shaft is inserted into the
spindle. So, measure the distance (L in the figure
below) between the mounting face for a rotation joint
support housing and the flinger rear end face before
and after insertion, and check that the two measured
values are identical. Particularly when a gear
coupling is used, the gear section (closed section)
needs to have an air vent.
(Reference)
- 199 -
9.NOTES ON MOTOR INSTALLATION FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04
NOTE
Select SPANN ELEMENTE that can withstand a
torque(*1) 3.6 times greater than the S3 rated torque
to protect against slippage in intermittent cutting.
With the models α1.5/15000iT and α2/15000iT,
however, the motor shaft to which a SPANN
ELEMENTE is fastened is thin. So, select SPANN
ELEMENTE and a fastening method so that the
stress applied to the motor shaft does not exceed the
yield point of the motor shaft (490 N/mm2). As shown
below, provide a space of L mm or more between the
SPANN ELEMENTE and the tip of the motor shaft.
*1 With the high-acceleration type models
α1.5/15000iT, α2/15000iT, α8/15000iT, and
α15/12000iT, select SPANN ELEMENTE that can
withstand a torque 3 times greater than the
maximum torque at acceleration time.
See the example of SPANN ELEMENTE selection
shown below. For the method of calculation and the
location of fastening to the motor shaft, contact the
following company:
TAKEDA TRADE CO., LTD. (RINGFEDER)
Tel: 06-6441-1503, 03-3815-6501
- 200 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 9.NOTES ON MOTOR INSTALLATION
t
L
φd
Motor shaft
SPANN ELEMENTE
RINGFEDER
α6/12000iT
α8/12000iT
α1.5/15000iT
α8/15000iT
Model α2/15000iT
α15/10000iT
α3/12000iT
α15/12000iT
α22/10000iT
φd φ16 +−00.018 φ 20 +−00.021
L 13 17
[Example of selection]
Condition 1: Two sets of SPANN ELEMENTE RfN8006 22 × 26 (inner diameter × outer diameter) are used.
Condition 2: Four M5 bolts (strength class: 12.9) are tightened by a tightening torque of 10.0 [N⋅m].
2
Surface pressure P (170.7 [N/mm ]) is produced on the motor shaft, and torque T (128.2 [N⋅m]) becomes transferable.
From the produced surface pressure P and the transferable torque T, check stress σ applied onto the motor shaft.
2
[Check]: Stress σ applied onto the motor shaft ≤ Motor shaft yield point (490 [N/mm ])
2
From the produced surface pressure P (170.7 [N/mm ]) and the transferable torque (128.2 [N⋅m]), stress σ applied onto
2
the motor shaft is calculated as σ = 453.1 [N/mm ]. Accordingly, the following is obtained:
453.1 ≤ 490
When coolant is flown through the through hole of the motor shaft, a
coolant pressure acts on the end face of the coolant joint attached to
the shaft front end, thus producing a thrust load that pushes the motor
shaft backward. (See Section 9.6.)
If a rotation joint of separate external support type is attached to the
motor shaft rear end, a coolant pressure acts also on the rotation joint
to push the motor shaft forward, and therefore the thrust load can be
canceled.
The αiT series is designed assuming that a rotation joint indicated in
the table below is attached to the shaft rear end:
Rotation joints of separate external support type manufactured by
Deublin or Rix.
CAUTION
For details of the rotation joint function, the method
of attaching rotation joints, and rotation joints
capable of air-through during rotation, contact the
following company:
For rotation joints and support housings, contact:
Deublin Japan Corporation TEL: 0727-57-0099
Rix corporation TEL: 092-472-7312, E-mail : [email protected]
Contact
Rotation Separated Stationary
side
side
- 202 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 9.NOTES ON MOTOR INSTALLATION
Motor shaft
(Deublin)
φd
φ12.9
φ6
A Coolant joint
B
(Figure of coolant joint)
Convex type Concave type
φd
φd
- 203 -
9.NOTES ON MOTOR INSTALLATION FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04
Coolant joint
Pressure reception diameter φd
φd
Thrust load
- 204 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 9.NOTES ON MOTOR INSTALLATION
Rotation joint
(separate type)
Coolant piping
Drain
(Inner hose diameter of
φ18 or more)
(PT3/8 or more)
Drain (spare)
(PT1/4)
Drain (notch)
Socket and spigot joint at
Socket and spigot joint at
the motor rear end
the motor rear end
Notch (window) on the mounting housing
Notch (window)
- 205 -
V. FANUC AC SPINDLE MOTOR αiL SERIES
B-65272EN/04 FANUC AC SPINDLE MOTOR αiL SERIES 1.GENERAL
1 GENERAL
The FANUC AC spindle motor αiL series is liquid-cooled motors.
They feature low temperature rise, high-speed, high torque at low
speed, and low vibration.
Coupling an αiL series motor directly to the spindle of a machining
center makes it possible to realize gear-less, high-precision operation.
The motor shaft has a through hole, through which center-through
coolant can be passed.
Features
(1) Thermal conduction to the spindle head and heat radiation to the
machine column are reduced by cooling the front flange and
motor case with a unique conduit structure (granted Japanese
patent No. 2105-445 and US patent No. 5,084,642).
(5) The motor shaft is provided with a through hole for center-
through coolant.
(6) The MZi sensor signal incorporated in the motor can be used in
performing orientation and rigid tapping, so there is no need to
mount a detector on the machine tool.
• See descriptions about the αiT series for the features of the
spindle coupled directly to the motor, the points of the direct
coupling structure, and cautions for mounting the motor.
- 209 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiL SERIES B-65272EN/04
2 SPECIFICATIONS
- 210 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiL SERIES 2.SPECIFICATIONS
Model
α8/20000iL α15/15000iL α26/15000iL
Item
Low-speed High-speed Low-speed High-speed Low-speed High-speed
Connection (*1) winding (Y winding (Y winding (Y winding (Y winding (Y winding (Y
connection) connection) connection) connection) connection) connection)
(S1) Cont. rated kW 11 15 18.5 18.5 15 26
(HP) (14.7) (20.1) (24.8) (24.8) (20.1) (34.9)
(S2) 30 min ratedkW 22 30
- - - -
(HP) (29.5) (40.2)
(S2) 15 min ratedkW 22
Rated - - - - -
(HP) (29.5)
output
(S3)60% kW 15 18.5 30
(*2) - - -
(*3) (HP) (20.1) (24.8) (40.2)
(S3)40% kW 22
- - - - -
(*3) (HP) (29.5)
(S3)25% kW 15
- - - - -
(*3) (HP) (20.1)
Rated (S1) A 76 107 103 84
current (*4) (S2),(S3) A 119 121 121 96
Speed Base speed 1,500 5,000 1,400 6,000 600 2,500
-1
min Max. speed 4,000 20,000 4,000 15,000 2,000 15,000
-1
Switching speed min 4,000 4,000 1,800
Cont. rated torque at N⋅m 70.0 28.6 126.1 29.4 238.8 99.3
const. rated torque range (kgf⋅cm) (715) (292) (1286) (300) (2435) (1013)
2
kg⋅m 0.0275 0.055 0.167
Rotor inertia 2
(kgf⋅cm⋅s ) (0.28) (0.56) (1.70)
Weight kgf 80 140 170
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*5) Liquid-cooling method (IC9U7A7)
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*6)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2) or (S3)
(1 min) (*7)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*8) TP211
Resolution of the Built-in with MZi sensor
built-in sensor p/rev 2048
Number of detected gear teeth per
128
rotation λ/rev
Bearing lubrication Grease
Shaft end seal, protection format
Simplified labyrinth: IP40
(IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*9)
Allowable thrust load (*10) kgf 6 13
Maximum output during
41 41 43
acceleration (*11) kW
Applicable spindle amplifier
SPM-30i SPM-30i SPM-30i
module
* See Page 212 for Cautions and limitations.
- 211 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiL SERIES B-65272EN/04
- 212 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiL SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
3
Reference
OUTPUT/TORQUE CHARACTERISTICS
T[N⋅m]=P[kW]×1000/0.1047/N[min-1]
P[kW]: Motor output
N[min-1]: Motor speed
- 213 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiL SERIES B-65272EN/04
[kW] [N⋅m]
30 150
S3 25%
Operating zone
S3 25%
Operating zone
20 S3 60% 100
Operating zone S3 60%
Operating zone
15kW
10 11kW 50
Continuous
Continuous
operating zone
operating zone
1500 1500
0 0
1150 1150
0 1000 2000 3000 4000 0 1000 2000 3000 4000
Motor speed [min-1] Motor speed [min ]-1
NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.
- 214 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiL SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
[kW] [N⋅m]
40 200
15 min
15 min operating zone
operating zone
30 150
22kW
20 100
18.5kW
15kW
10 11kW 50
Continuous
operating zone
1400 1400
0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
-1
Motor speed [min ] Motor speed [min-1]
30
4000 30
22kW 24kW
20
18.5kW 15kW
15
11kW
10 Continuous
Continuous operating zone
6000 operating zone 6000
0 0
0 5000 10000 15000 0 5000 10000 15000
NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.
- 215 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiL SERIES B-65272EN/04
[kW] [N⋅m]
30 400
S3 15%
S3 40% S3 40%
Operating zone
Operating zone Operating zone
22kW 300
20
S3 15%
Operating zone
15kW 200
10 Continuous
operating zone
100
Continuous
600 operating zone
600
0 0
0 500 1000 1500 2000 0 500 1000 1500 2000
Motor speed [min-1] Motor speed [min-1]
[kW] [N⋅m]
40kW (Maximum output
45 during acceleration)
120
S3 60% S3 60%
Operating zone Operating zone
90
30 30kW
26kW
24kW 60
18.5kW
15 15kW
Continuous 30 Continuous
operating zone operating zone
NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.
- 216 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiL SERIES 4.CONNECTIONS
4 CONNECTIONS
- 217 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR αiL SERIES B-65272EN/04
Switching unit
CNC
JA7BA +24V RYS(8) RELAY
SOCKET(5)
200 VAC, single phase
MCC1(42)
NOTE
1 The machine tool builder is requested to prepare
cables for any equipment other than the spindle
amplifier module, switching unit, or AC spindle
motor, which are enclosed within the heavy-line
frame.
2 Refer to FANUC SERVO AMPLIFIER αi series
DESCRIPTIONS (B-65282EN) for explanations
about the switching unit and the low-/high-speed
winding switching sequence.
3 The power wire switching method is Y-Y switching.
4 The relationships between the magnetic contactor in
the switching unit and the winding state are listed
below:
State MCC1 MCC2
Low-speed winding ON OFF
High-speed winding OFF ON
- 218 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiL SERIES 4.CONNECTIONS
NOTE
1 LMFC power lead: Fire-retardant Polyflex power
cable (Heat resistance: 105°C)
2 Flonlex power lead: Manufactured by HITACHI
CABLE, Ltd. (Heat resistance: 200°C)
- 219 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR αiL SERIES B-65272EN/04
THR1
Connector pins arrangement
THR2
Number B1 B2 B3 B4 B5 B6
+5V
0V Color
VA
*V A Signal *VA *VB *VZ 0V THR2
VB
*V B
Number A1 A2 A3 A4 A5 A6
VZ Color
*V Z
SS Signal +5V VA VB VZ SS THR1
Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).
- 220 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiL SERIES 4.CONNECTIONS
4.4 COOLING
Cooling conditions
Item α8/20000iL α15/15000iL α26/15000iL
(*1) (*1) (*1)
kw 2.3 to 3.5 2.9 to 3.5 2.9 to 4.1
Cooler capacity
(kcal/h) (2000 to 3000) (2500 to 3000) (2500 to 3500)
1. Liquid
Liquid coolant (*2)
2. Liquid additive (example: 2% SHELL DONAX CC)
Liquid coolant flow L/min 10 or more
Liquid coolant 2
kPa(kgf/cm ) 490 or lower (5 or lower) (as measured at the cooling pipe inlet)
pressure
Liquid coolant 2 -5
m /sec(cSt) 1.0 × 10 or lower (10 or lower)
viscosity
Liquid coolant
J/g⋅K 1.87
specific heat
Liquid coolant 3
g/cm 0.78
density
Liquid coolant (*3) Room temperature +0°C to +10°C
temperature (as measured at the cooling pipe inlet)
(*1) This cooler capacity meets the corresponding CE marking
standard.
(*2) It has been confirmed that a dilute solution with 2% of "SHELL
DNAX CC" made by SHELL is usable for cooling.
(*3) If the temperature of the liquid coolant is lower than the room
temperature as measured at the cooling pipe inlet, it is likely that
condensation may occur in the motor. Be sure to strictly observe
the specified temperature.
- 221 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR αiL SERIES B-65272EN/04
- Factory-setting
The motor comes with rubber blocks for pipe protection.
The machine tool builder is requested to prepare a pipe block
according to the following drawing.
Enlarged drawing
of portion A
A
Pipe protection
rubber blocks (two)
φ15
φ10
23
36
26 PT3/8 20
O-ring
42
(P11)
- 222 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiL series 5.ASSEMBLING ACCURACY
5 Item
ASSEMBLING ACCURACY
Accuracy Measuring method
10
30µm or less
the flange against the core of the shaft
40µm or less
against the core of the shaft
- 223 -
6.EXTERNAL DIMENSIONSFANUC AC SPINDLE MOTOR αiL SERIES B-65272EN/04
6 EXTERNAL DIMENSIONS
Model name Section
Model α8/20000iL 6.1
Model α15/15000iL 6.2
Model α26/15000iL 6.3
- 224 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiL SERIES6.EXTERNAL DIMENSIONS
- 225 -
6.EXTERNAL DIMENSIONSFANUC AC SPINDLE MOTOR αiL SERIES B-65272EN/04
- 226 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiL SERIES6.EXTERNAL DIMENSIONS
- 227 -
VI. FANUC AC SPINDLE MOTOR α(HV)i SERIES
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 1.GENERAL
1 GENERAL
The FANUC AC Spindle Motor α(HV)i series includes standard
spindle motors for CNC machine tool spindles, which can be driven
by 400 to 480VAC without a step-down transformer(*1).
(*1) For models α1HVi, α1.5HVi, α2HVi, and α3HVi, however, a
single-phase step-down transformer for fan motors is required
when 480VAC is applied.
Features
- The motor is compact, light-weight and furnished with digital
control for much higher performance.
- The motor inertia of the AC spindle motor is made smaller to
shorten the acceleration/deceleration speed. Further, optimum
control enables highly efficient cutting.
- The built-in Mi sensor or MZi sensor enables synchronous
spindle and Z-axis feed and rigid tapping.
- Improvement in machining of the motor housing enhances the
accuracy of the mounting part.
- Waterproof and pressure-proof design conforming to the
international standard (IEC) is employed to improve reliability
and make it resistant to most environments.
- 231 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
2 SPECIFICATIONS
- 232 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 2.SPECIFICATIONS
- 233 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
- 234 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 2.SPECIFICATIONS
- 235 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
- 236 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 2.SPECIFICATIONS
- 237 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
3
Reference
OUTPUT/TORQUE CHARACTERISTICS
T[N⋅m]=P[kW]×1000/0.1047/N[min-1]
P[kW]: Motor output
N[min-1]: Motor speed
- 238 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
0.4 Continuous 1
0.37kW Continuous
operating zone
operating zone
3000 3000
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]
3000 3000
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]
- 239 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
- 240 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
Continuous
4 3.7kW 20
3.7kW operating zone
Continuous
operating zone 2.5kW
2 10
40
6 5.5kW
Continuous
5.5kW
30 operating zone
4
Continuous 3.7kW
20
operating zone
2
10
1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
Motor speed [min-1] Motor speed [min-1]
- 241 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
7.5kW
8 40
7.5kW Continuous
5.5kW operating zone
4 20
Continuous
operating zone
1500 1500
0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]
[kW] [N⋅m]
20 120
30min, S3 60% 30min, S3 60%
Operating zone Operating zone
15 90
11kW
11kW
10 60
Continuous
7.5kW operating zone
5 30
Continuous
operating zone
1500 7000 1500 7000
0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
Motor speed [min-1] Motor speed [min-1]
- 242 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
15kW
15 15kW 90
Continuous
11kW operating zone
10 60
Continuous
operating zone
5 30
- 243 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
40 37kW
300
30min, S3 60%
30 30kW Operating zone
26kW 200
Continuous
20
operating zone
100 Continuous
10 operating zone
1500 1500
0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Motor speed [min-1] Motor speed [min-1]
- 244 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
- 245 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
80 800
60 60kW 600
Continuous
operating zone
40 400
Continuous
operating zone
20 200
0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
-1
Motor speed [min ] Motor speed [min-1]
80 800
60 600
Continuous
operating zone
40 400
Continuous
operating zone
20 200
0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
-1 -1
Motor speed [min ] Motor speed [min ]
- 246 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 4.CONNECTIONS
4 CONNECTIONS
- 247 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
The power lead and signal lead are connected with the connector. Use
the shield cable for the connection.
Refer to FANUC SERVO AMPLIFIER αi series DESCRIPTIONS
(B-65282EN) for other respects in the connection.
NOTE
If the outer sheath diameter is inadequate, the
waterproofness can degrade.
- 248 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 4.CONNECTIONS
SS
Connector pins arrangement
1 2 3
RA RB -
4 5 6 7
PA PB - 0V
8 9 10
+5V THR1 THR2
- Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).
- 249 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
- 250 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 4.CONNECTIONS
- Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).
- 251 -
5.ALLOWABLE RADIAL LOADFANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
NOTE
1 When using a belt, adjust the tension so the
allowable loads indicated above are not exceeded.
If an excessive load is applied, consider the use of
a support bearing on the machine side to maintain
the long-term reliability of the motor. (If an
excessive load is applied, it is possible that an
abnormal sound may occur.)
2 When the belt tension is maximized at a point
outside the output shaft end, the allowable loads
are less than those at the output shaft end.
3 If a thrust load is applied when a helical gear is
used, the shaft moves in the direction of the thrust.
So, as a general rule, never apply a thrust load.
- 252 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 6.ASSEMBLING ACCURACY
6 ASSEMBLING ACCURACY
Model α0.5HVi to α30HVi to
α100HVi Measuring method
Item α22HVi α60HVi
10
against the core of the 40µm or less 60µm or less 200µm or less
shaft (for flange type or
foot flange type)
the core of the shaft (for 80µm or less 100µm or less 200µm or less
flange type or foot flange
type)
- 253 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
7 EXTERNAL DIMENSIONS
Model name Section
Model α0.5/10000HVi (flange mounting type) 7.1
Model α1/10000HVi (flange mounting type) 7.2
Model α1/10000HVi (foot mounting type) 7.3
Model α1.5/10000HVi (flange mounting type) 7.4
Model α1.5/10000HVi (foot mounting type) 7.5
Model α2/10000HVi (flange mounting type) 7.6
Model α2/10000HVi (foot mounting type) 7.7
Model α3/10000HVi (flange mounting type) 7.8
Model α3/10000HVi (foot mounting type) 7.9
Model α6/10000HVi (flange mounting type) 7.10
Model α6/10000HVi (foot mounting type) 7.11
Model α8/8000HVi (flange mounting type) 7.12
Model α8/8000HVi (foot mounting type) 7.13
Model α12/7000HVi (flange mounting type) 7.14
Model α12/7000HVi (foot mounting type) 7.15
Model α15/7000HVi (flange mounting type) 7.16
Model α15/7000HVi (foot mounting type) 7.17
Model α22/7000HVi (flange mounting type) 7.18
Model α22/7000HVi (foot mounting type) 7.19
Model α30/6000HVi (flange mounting type) 7.20
Model α30/6000HVi (foot mounting type) 7.21
Model α40/6000HVi (flange mounting type) 7.22
Model α40/6000HVi (foot mounting type) 7.23
Model α60/4500HVi (flange mounting type) 7.24
Model α60/4500HVi (foot mounting type) 7.25
Model α100/4000HVi (foot flange mounting type) 7.26
- 254 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS
- 255 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
- 256 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS
- 257 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
- 258 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS
- 259 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
- 260 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS
- 261 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
- 262 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS
- 263 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
- 264 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS
- 265 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
- 266 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS
- 267 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
- 268 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS
- 269 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
- 270 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS
- 271 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
- 272 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS
- 273 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
- 274 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS
- 275 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
- 276 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS
- 277 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
- 278 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS
- 279 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04
- 280 -
VII. FANUC AC SPINDLE MOTOR α(HV)iP SERIES
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 1.GENERAL
1 GENERAL
FANUC AC spindle motor α(HV)iP series is suitable for structural
simplification by eliminating the machine spindle gear box.
Features
- As the rated output range is wide from 1:10 to 1:16 , a gear box
structure for speed change is not required, thereby allowing the
structure of the machine to be simplified.
Accordingly, vibration and noise caused by the gear box
structure is also eliminated.
- Improvement in efficiency of construction equipment
Unnecessary use of time is reduced because it is not necessary to
stop the spindle when switching the gear.
- Despite a compact configuration, a large low-speed torque can
be obtained.
- The method of fan exhaust can be selected from either a exhaust
front type or exhaust rear type, thus preventing heat deformation
of the machine.
- Waterproof and pressure-proof design conforming to the
international standard (IEC) is employed to improve reliability
and make it resistant to most environments.
- 283 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04
2 SPECIFICATIONS
- 284 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 2.SPECIFICATIONS
- 285 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04
- 286 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 2.SPECIFICATIONS
- 287 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04
(*1) When the output switch function is used, the CNC soft option
and switching magnetic contactor unit associated with the
output switch function (Y-∆ switch) are required.
See FANUC SERVO AMPLIFIER αi series DESCRIPTIONS
(B-65282EN) for details of the output switch control.
(*2) The rated output is guaranteed at the rated voltage.
(Amplifier input: 400/480VAC +10% -15%, 50/60 Hz ±1Hz)
If the input voltage fluctuates, it is possible that the rated output
cannot be obtained even when such fluctuations are within the
allowable fluctuation range.
(*3) The output for low-speed winding models other than
α50/6000HViP and α60/4500HViP is 15 min rated.
(*4) S3 15% for low-speed winding models other than
α50/6000HViP and α60/4500HViP.
S3 25% for low-speed winding of α50/6000HViP and
α60/4500HViP
(*5) The cycle time is 10 minutes, S3 60%: ON 6 minutes, OFF 4
minutes, S3 25%: ON 2.5 minutes, OFF 7.5 minutes and S3
15%: ON 1.5 minutes, OFF 8.5 minutes.
(*6) The rated current is not a guaranteed value but a guideline for
the maximum current at each rated output.
(*7) IC code conforms to IEC 34-6.
(*8) IM code conforms to IEC 34-7.
(*9) This is not a guaranteed value but a guideline for the maximum
motor output at a rated supply voltage.
(*10) Type conforms to IEC 34-11.
(*11) These values are to be used only as guidance for selecting a
power supply module and are not guaranteed.
(*12) Degree of protection:
with oil seal: IP54, without oil seal: IP40.
- 288 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
3
Reference
OUTPUT/TORQUE CHARACTERISTICS
T[N⋅m]=P[kW]×1000/0.1047/N[min-1]
P[kW]: Motor output
N[min-1]: Motor speed
- 289 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04
5kW
100
4 Continuous
operating zone
50
Continuous
operating zone
0 0
0 500 1000 1500 0 500 1000 1500
-1
Motor speed [min ] Motor speed [min ] -1
6 80
Continuous
Continuous operating zone operating zone
3 40
750 750
0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
-1 -1
Motor speed [min ] Motor speed [min ]
- 290 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
15min, S3 15%
15 240
Operating zone
15min, S3 15%
Operating zone
10 160
7.5kW
Continuous
5 operating zone 80
Continuous
operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min-1]
750 750
0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
-1 -1
Motor speed [min ] Motor speed [min ]
- 291 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04
12 13KW 240
11KW
Continuous
6 operating zone 120
Continuous
400 400 operating zone
0 0
0 500 1000 1500 0 500 1000 1500
-1
Motor speed [min ] Motor speed [min ] -1
- 292 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
10
50
Continuous
1200 4000 1200 operating zone
0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
-1 -1
Motor speed [min ] Motor speed [min ]
- 293 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04
18.5KW
20 400
17kW
13kW
10 200
Continuous
operating zone Continuous
400 750 400 operating zone
0 0
0 500 1000 1500 0 500 1000 1500
-1
Motor speed [min ] Motor speed [min ] -1
- 294 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 4.CONNECTIONS
4 CONNECTIONS
- 295 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04
Cables for the power lead and fan motor are connected to the terminal
block.
Mi sensor or MZi sensor signal or thermo stat signal use a connector
manufactured by Tyco Electronics AMP.
The connector housing and the connector are attached to the motor.
- 296 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 4.CONNECTIONS
- Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).
- 297 -
5.ALLOWABLE RADIAL LOAD FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04
NOTE
1 When using a belt, adjust the tension so the
allowable loads indicated above are not exceeded.
If an excessive load is applied, consider the use of
a support bearing on the machine side to maintain
the long-term reliability of the motor. (If an
excessive load is applied, it is possible that an
abnormal sound may occur.)
2 When the belt tension is maximized at a point
outside the output shaft end, the allowable loads
are less than those at the output shaft end.
3 If a thrust load is applied when a helical gear is
used, the shaft moves in the direction of the thrust.
So, as a general rule, never apply a thrust load.
- 298 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 6.ASSEMBLING ACCURACY
6 ASSEMBLING ACCURACY
Model
α15HViP, α22HviP α40HViP to α60HViP Measuring method
Item
10
40µm or less 60µm or less
the core of the shaft (only for
flange type)
- 299 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04
7 EXTERNAL DIMENSIONS
Model name Section
Model α15/6000HViP (flange mounting type) 7.1
Model α15/6000HViP (foot mounting type) 7.2
Model α22/6000HViP (flange mounting type) 7.3
Model α22/6000HViP (foot mounting type) 7.4
Model α40/6000HViP (flange mounting type) 7.5
Model α40/6000HViP (foot mounting type) 7.6
Model α50/6000HViP (flange mounting type) 7.7
Model α50/6000HViP (foot mounting type) 7.8
Model α60/4500HViP (flange mounting type) 7.9
Model α60/4500HViP (foot mounting type) 7.10
- 300 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 7.EXTERNAL DIMENSIONS
- 301 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04
- 302 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 7.EXTERNAL DIMENSIONS
- 303 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04
- 304 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 7.EXTERNAL DIMENSIONS
- 305 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04
- 306 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 7.EXTERNAL DIMENSIONS
- 307 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04
- 308 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 7.EXTERNAL DIMENSIONS
- 309 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04
- 310 -
VIII. FANUC AC SPINDLE MOTOR α(HV)iT SERIES
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 1.GENERAL
1 GENERAL
The FANUC AC Spindle Motor α(HV)iT series includes spindle
motors (hollow shaft), which can be driven by 400 to 480VAC
without a step-down transformer(*1).
(*1) For models α1.5HViT, α2HViT, and α3HViT, however, a single-
phase step-down transformer for fan motors is required when
480VAC is applied.
Features
- For features of a spindle that is directly connected to a motor,
see the αiT series section.
- 313 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04
2 SPECIFICATIONS
- 314 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 2.SPECIFICATIONS
Model
α1.5/15000HViT α2/15000HViT α3/12000HViT
Item
(S1)Cont. rated kW 1.5 2.2 3.7
(HP) (2.0) (3.0) (5.0)
Output (S2)30 min rated kW 2.2 3.7 5.5
(*1) [15 min](*2)(HP) (3.0) (5.0) (7.4)
(S3)60%[40%]kW 2.2 3.7 5.5
(*3) (*4) (HP) (3.0) (5.0) (7.4)
Rated (S1) A 13 21 18
current
(S2),(S3) A 16 28 23
(*5)
Speed Base speed 3,000 3,000 1,500
-1
min Max. speed 15,000 15,000 12,000
Cont. rated torque at const.
rated torque range
N⋅m 4.77 7.0 23.5
(kgf⋅cm) (48.7) (71.5) (240)
2
Rotor kg⋅m 0.0043 0.0078 0.0148
2
inertia (kgf⋅cm⋅s ) (0.04) (0.08) (0.15)
Weight kgf 24 27 46
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*6) Totally enclosed and fan cooled (IC0A6)
Cooling fan W (*15)
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*7)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2)
(1 min) (*8)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*9) TP211
Resolution of the Built-in with MZi sensor
built-in sensor p/rev 2048
Number of detected gear teeth
128
per rotation λ/rev.
Bearing lubrication Grease
Shaft end seal, protection
Simplified labyrinth: IP40
format (IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*10)
Allowable thrust load (*11)kgf 6
Maximum output during
13.0 20.0 13.0
acceleration (*12) kW
Applicable spindle amplifier
SPM-15HVi SPM-30HVi SPM-11HVi
module
* See Page 319 for Cautions and limitations.
- 315 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04
Model
α6/12000HViT α8/12000HViT
Item
Low-speed winding High-speed winding Low-speed winding High-speed winding
Connection (*13)
(Y connection) (∆ connection) (Y connection) (∆ connection)
(S1)Cont. rated kW 5.5 5.5 7.5 7.5
(HP) (7.4) (7.4) (10) (7.5)
Output (S2)30 min rated kW 7.5 7.5 11 11
(*1) (HP) (10) (10) (14.7) (14.7)
(S3)60% kW 7.5 7.5 11 11
(*4) (HP) (10) (10) (14.7) (14.7)
Rated (S1) A 18 18 23 25
current
(S2),(S3) A 22 24 29 30
(*5)
Speed Base speed 1,500 4,000 1,500 4,000
-1
min Max. speed 12,000 12,000 12,000 12,000
-1
Switching speed min 4,000 4,000
Cont. rated torque at const. rated
torque range
N⋅m 35.0 13.2 47.7 17.9
(kgf⋅cm) (357) (134) (487) (182.7)
2
kg⋅m 0.0179 0.0275
Rotor inertia 2
(kgf⋅cm⋅s ) (0.18) (0.28)
Weight kgf 51 80
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*6) Totally enclosed and fan cooled (IC0A6)
Cooling fan W
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*7)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2)
(1 min) (*8)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*9) TP211
Resolution of the Built-in with MZi sensor
built-in sensor p/rev 4096
Number of detected gear teeth per
256
rotation λ/rev.
Bearing lubrication Grease
Shaft end seal, protection format
Simplified labyrinth: IP40
(IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*10)
Allowable thrust load (*11) kgf 13
Maximum output during
13.0 13.2
acceleration (*12) kW
Applicable spindle amplifier
SPM-15HVi SPM-15HVi
module
* See Page 319 for Cautions and limitations.
- 316 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 2.SPECIFICATIONS
Model
α8/15000HViT α15/10000HViT
Item
Low-speed winding High-speed winding Low-speed winding High-speed winding
Connection (*13)
(Y connection) (∆ connection) (Y connection) (∆ connection)
(S1)Cont. rated kW 7.5 7.5 15 15
(HP) (10) (10) (20.1) (20.1)
(S2)30 min rated kW 11 11 18.5 18.5
Output (HP) (14.7) (14.7) (24.8) (24.8)
(*1) (S2) 10 min rated kW 15.0 15.0
- -
(HP) (20.1) (20.1)
(S3)60% kW 18.5 18.5
- -
(*4) (HP) (24.8) (24.8)
Rated (S1) A 35 37 37 36
current
(S2),(S3) A 55 53 45 41
(*5)
Speed Base speed 1,500 4,000 1,500 4,000
-1
min Max. speed 4,000 15,000 10,000 10,000
Switching speed
-1 4,000 4,000
min
Cont. rated torque at const.
rated torque range
N⋅m 47.7 17.9 95.4 35.8
(kgf⋅cm) (487) (182) (974) (365)
2
kg⋅m 0.0275 0.09
Rotor inertia 2
(kgf⋅cm⋅s ) (0.28) (0.93)
Weight kgf 80 110
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*6) Totally enclosed and fan cooled (IC0A6)
Cooling fan W
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*7)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2)
(1 min) (*8)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*9) TP211
Resolution of the Built-in with MZi sensor
built-in sensor p/rev 4096
Number of detected gear teeth
256
per rotation λ/rev.
Bearing lubrication Grease
Shaft end seal, protection
Simplified labyrinth: IP40
format (IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*10)
Allowable thrust load (*11) kgf 13
Maximum output during
28.0 22.2
acceleration (*12) kW
Applicable spindle amplifier
SPM-30HVi SPM-30HVi
module
* See Page 319 for Cautions and limitations.
- 317 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04
Model
α15/12000HViT α22/10000HViT
Item
Low-speed winding High-speed winding Low-speed winding High-speed winding
Connection (*13)
(Y connection) (∆ connection) (Y connection) (∆ connection)
(S1)Cont. rated kW 15 15 22 22
(HP) (20.1) (20.1) (29.5) (29.5)
(S2)30 min rated kW 18.5 18.5 26 26
Output (HP) (24.8) (24.8) (34.9) (34.9)
(*1) (S2) 15 min rated kW 22 22
- -
(HP) (29.5) (29.5)
(S3)40% kW 26 26
- -
(*3)(*4) (HP) (34.9) (34.9)
Rated (S1) A 48 41 46 47
current
(S2),(S3) A 67 56 54 53
(*5)
Speed Base speed 1,400 5,000 1,500 4,000
-1
min Max. speed 4,000 12,000 10,000 10,000
Switching speed
-1 3,500 4,000
min
Cont. rated torque at const. rated
torque range
N⋅m 102.2 28.6 140 52.5
(kgf⋅cm) (1043.3) (292.1) (1428) (536)
2
kg⋅m 0.055 0.128
Rotor inertia 2
(kgf⋅cm⋅s ) (0.56) (1.29)
Weight kgf 121 143
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*6) Totally enclosed and fan cooled (IC0A6)
Cooling fan W
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*7)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2)
(1 min) (*8)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*9) TP211
Resolution of the Built-in with MZi sensor
built-in sensor p/rev 4096
Number of detected gear teeth per
256
rotation λ/rev.
Bearing lubrication Grease
Shaft end seal, protection format
Simplified labyrinth: IP40
(IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*10)
Allowable thrust load (*11) kgf 13
Maximum output during
38 31.2
acceleration (*12) kW
Applicable spindle amplifier
SPM-30HVi SPM-30HVi
module
* See Page 319 for Cautions and limitations.
- 318 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 2.SPECIFICATIONS
- 319 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04
3
Reference
OUTPUT/TORQUE CHARACTERISTICS
T[N⋅m]=P[kW]×1000/0.1047/N[min-1]
P[kW]: Motor output
N[min-1]: Motor speed
- 320 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
1 4
Continuous
operating zone
0.5 2
Continuous
operating zone
0 0
0 3000 6000 9000 12000 15000 0 3000 6000 9000 12000 15000
Motor speed [min-1] Motor speed [min-1]
Acceleration output
15
13kW (Maximum output during acceleration)
12 12kW
8000
0
0 3000 6000 9000 12000 15000
-1
Motor speed [min ]
NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.
- 321 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04
4 15min, S3 40%
12
3.7kW Operating zone
15min, S3 40%
3 9
Operating zone
2
2.2kW
6
Continuous
operating zone
1 3
Continuous
operating zone
0 0
0 3000 6000 9000 12000 15000 0 3000 6000 9000 12000 15000
Motor speed [min-1] Motor speed [min-1]
Acceleration output
[kW]
25
20kW (Maximum output
during acceleration)
20
15
13kW
10
5500 8000
0
0 3000 6000 9000 12000 15000
Motor speed [min-1]
NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.
- 322 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
30min, S3 60%
6 30
5.5kW Operating zone
30min, S3 60%
4 Operating zone
3.7kW 20
Continuous
operating zone
2 10
12
9.5kW
8
7000
0
0 3000 6000 9000 12000
Motor speed [min-1]
NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.
- 323 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04
[kW] [N⋅m]
15 50
13kW (Maximum output during acceleration)
30min, S3 60%
Operating zone
12 40
9 30
7.5kW Continuous
30min, S3 60% operating zone
6 Operating zone 20
5.5kW 4.4kW
3
Continuous 3.7kW 10
operating zone 2.2kW
1500 8000 1500 8000
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
Motor speed [min-1] Motor speed [min-1]
7.5kW 10
30min, S3 60% Operating zone
6 5.5kW
Continuous operating zone 5
3
NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.
- 324 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
[kW] [N⋅m]
16 80
30min, S3 60%
Operating zone
12 11kW 60
30min, S3 60%
Operating zone
8 40
7.5kW 6.6kW Continuous
operating zone
4.5kW 20
4
Continuous
operating zone
1500 7000 1500 7000
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1
Motor speed [min ] Motor speed [min ] -1
4000 4000
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
Motor speed [min-1] Motor speed [min-1]
- 325 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04
[kW] [N⋅m]
20 120
10 min
operating zone
15 15kW 90 30 min
10 min operating zone
operating zone Continuous
11kW operating zone
10 30 min 60
operating zone
7.5kW
5 30
Continuous
operating zone
1500 1500
0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
Motor speed [min-1] Motor speed [min-1]
NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.
- 326 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
[kW] [N⋅m]
30 160
30min, S3 60% Operating zone 30min, S3 60%
Operating zone
24
120
18.5kW
18
15kW
80
Continuous
12 operating zone
Continuous 11kW
operating zone 7.5kW 40
6
1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1
Motor speed [min ] Motor speed [min ]-1
18 18.5kW
15kW 40
12
Continuous
operating zone 20
6
Continuous
operating zone
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]
- 327 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04
[kW] [N⋅m]
30 200
15 min 15 min
operating zone 30 min
operating zone
25 operating zone
22kW 30 min
150
operating zone
20
Continuous
18.5kW operating zone
15 15kW 100
15kW
10 11kW
Continuous
7.5kW 50
operating zone
5
40 50
35kW (Maximum output during acceleration) 15 min
15 min
operating operating zone
zone 40
30 30 min
30 min
operating
4000 8000 26kW operating zone
zone 22kW 30
20
18.5kW
18.5kW 20
15kW Continuous
15kW
10 11kW operating zone
Continuous 10
operating zone
5000 10000 5000 10000
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
Motor speed [min-1] Motor speed [min-1]
NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.
- 328 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
[kW] [N⋅m]
40 200
30min, S3 40% 30min, S3 40%
Operating zone
Operating zone
30 150
26kW
22kW
20 100 Continuous
Continuous operating zone
16kW
operating zone 13kW
10 50
1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
Motor speed [min-1] Motor speed [min-1]
40 80
30min, S3 40% Operating zone 30min, S3 40% Operating zone
30 60
26kW
22kW
20 40
10 20
Continuous Continuous
operating zone operating zone
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
Motor speed [min-1] Motor speed [min-1]
- 329 -
4.CONFIGURATION AND ORDERING NUMBER FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04
- 330 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 4.CONFIGURATION AND ORDERING NUMBER
4.1 CONFIGURATION
- 331 -
4.CONFIGURATION AND ORDERING NUMBER FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04
Distance block
* Please prepare Distance-block by the machine tool builder.
The distance blocks indicated in the table below are available
from FANUC as separate items.
Name Ordering number Remarks
Type 1.5iT A06B-1463-K560 For α1.5HViT
Type 2iT A06B-1464-K560 For α2HViT and α3HViT
Type 6iT A06B-1466-K560 For α6HViT and α8HViT
Type 15iT A06B-1469-K560 For α15HViT and α22HViT
- 332 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 5.CONNECTIONS
5 CONNECTIONS
- 333 -
5.CONNECTIONS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04
Cables for power lead and fan motor are connected to the terminal
block.
MZi sensor signal or thermostat signal use a connector manufactured
by Tyco Electronics AMP.
The connector housing and the connector are attached to the motor.
- 334 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 5.CONNECTIONS
Blue (already
Red
connected)
Blue
White
Ground plate
To fan motor
Blue (already
Red
connected)
Blue
White
Ground plate
To fan motor
- 335 -
5.CONNECTIONS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04
Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).
- 336 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES6.ASSEMBLING ACCURACY
6 Item
ASSEMBLING ACCURACY
Accuracy Measuring method
10
mounting the flange against the core 30µm or less
of the shaft
40µm or less
surface against the core of the shaft
- 337 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04
7 EXTERNAL DIMENSIONS
Model name Section
Model α1.5/15000HViT 7.1
Model α2/15000HViT 7.2
Model α3/12000HViT 7.3
Model α6/12000HViT 7.4
Models α8/12000HViT and α8/15000HViT 7.5
Model α15/10000HViT 7.6
Model α15/12000HViT 7.7
Model α22/10000HViT 7.8
* For a distance block, see the αiT series section.
- 338 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 7.EXTERNAL DIMENSIONS
- 339 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04
- 340 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 7.EXTERNAL DIMENSIONS
- 341 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04
- 342 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 7.EXTERNAL DIMENSIONS
- 343 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04
- 344 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 7.EXTERNAL DIMENSIONS
- 345 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04
- 346 -
IX. FANUC AC SPINDLE MOTOR α(HV)iL SERIES
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iL SERIES 1.GENERAL
1 GENERAL
The FANUC AC spindle motor α(HV)iL series is liquid-cooled
motors that can be energized at 400 to 480 V without using a step-
down transformer. They feature low temperature rise, high-speed,
high torque at low speed, and low vibration.
Coupling an α(HV)iL series motor directly to the spindle of a
machining center makes it possible to realize gear-less, high-precision
operation.
The motor shaft has a through hole, through which center-through
coolant can be passed.
Features
(1) Thermal conduction to the spindle head and heat radiation to the
machine column are reduced by cooling the front flange and
motor case with a unique conduit structure (granted Japanese
patent No. 2105-445 and US patent No. 5,084,642).
(5) The motor shaft is provided with a through hole for center-
through coolant.
(6) The MZi sensor signal incorporated in the motor can be used in
performing orientation and rigid tapping, so there is no need to
mount a detector on the machine tool.
• See descriptions about the αiT series for the features of the
spindle coupled directly to the motor, the points of the direct
coupling structure, and cautions for mounting the motor.
- 349 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR α(HV)iL SERIES B-65272EN/04
2 SPECIFICATIONS
- 350 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iL SERIES 2.SPECIFICATIONS
Model
α8/20000HViL α15/15000HViL α26/15000HViL
Item
Low-speed High-speed Low-speed High-speed Low-speed High-speed
Connection (*1) winding (Y winding (∆ winding (Y winding (∆ winding (Y winding (∆
connection) connection) connection) connection) connection) connection)
(S1) Cont. rated kW 11 15 18.5 18.5 15 26
(HP) (14.7) (20.1) (24.8) (24.8) (20.1) (34.9)
(S2) 30 min ratedkW 22 30
- - - -
(HP) (29.5) (40.2)
(S2) 15 min ratedkW 22
Rated - - - - -
(HP) (29.5)
output
(S3)60% kW 15 18.5 30
(*2) - - -
(*3) (HP) (20.1) (24.8) (40.2)
(S3)40% kW 22
- - - - -
(*3) (HP) (29.5)
(S3)25% kW 15
- - - - -
(*3) (HP) (20.1)
Rated (S1) A
current (*4) (S2),(S3) A
Speed Base speed 1,500 5,000 1,400 6,000 700 2,000
-1
min Max. speed 4,000 20,000 4,000 15,000 2,000 15,000
-1
Switching speed min 4,000 4,000 1,500
Cont. rated torque at
N⋅m 70.0 28.6 126.1 29.4 204.7 124.2
const. rated torque
(kgf⋅cm) (715) (292) (1286) (300) (2088) (1267)
range
2
kg⋅m 0.0275 0.055 0.167
Rotor inertia 2
(kgf⋅cm⋅s ) (0.28) (0.56) (1.70)
Weight kgf 80 140 170
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*5) Liquid-cooling method (IC9U7A7)
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*6)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2) or (S3)
(1 min) (*7)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*8) TP211
Resolution of the Built-in with MZi sensor
built-in sensor p/rev 2048
Number of detected gear teeth per
128
rotation λ/rev
Bearing lubrication Grease
Shaft end seal, protection format
Simplified labyrinth: IP40
(IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*9)
Allowable thrust load (*10) kgf 6 13
Maximum output during
48 48 50
acceleration (*11) kW
Applicable spindle amplifier
SPM-45HVi SPM-45HVi SPM-45HVi
module
- 351 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR α(HV)iL SERIES B-65272EN/04
- 352 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iL SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
3
Reference
OUTPUT/TORQUE CHARACTERISTICS
T[N⋅m]=P[kW]×1000/0.1047/N[min-1]
P[kW]: Motor output
N[min-1]: Motor speed
- 353 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)iL SERIES B-65272EN/04
[kW] [N⋅m]
30 150
S3 25%
Operating zone
S3 25%
Operating zone
20 S3 60% 100
Operating zone S3 60%
Operating zone
15kW
10 11kW 50
Continuous
Continuous
operating zone
operating zone
1500 1500
0 0
1150 1150
0 1000 2000 3000 4000 0 1000 2000 3000 4000
Motor speed [min-1] Motor speed [min ]-1
[kW] [N⋅m]
40
50 43kW (Maximum output S3 60%
during acceleration) Operating zone
40 30
8000
30
S3 60%
Operating zone 20
20 18.5kW
13kW
15kW 10
10 11kW Continuous
Continuous 7.5kW operating zone
operating zone
0 0
0 5000 10000 15000 20000 0 5000 10000 15000 20000
Motor speed [min-1] Motor speed [min-1]
NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.
- 354 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iL SERIES 3.OUTPUT/TORQUE CHARACTERISTICS
[kW] [N⋅m]
40 200
15 min
15 min operating zone
operating zone
30 150
22kW
20 100
18.5kW Continuous
15kW
operating zone
10 11kW 50
Continuous
operating zone
1400 1400
0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
Motor speed [min-1] Motor speed [min ] -1
[kW] [N⋅m]
50 43kW (Maximum output 45
during acceleration) 30 min 30 min
operating zone operating zone
40
30
30
4000 7000
22kW
20 18kW
18.5kW 15kW 15
Continuous
10 11kW
Continuous operating zone
operating zone
6000 6000
0
0
0 5000 10000 15000
0 5000 10000 15000
NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.
- 355 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)iL SERIES B-65272EN/04
[kW] [N⋅m]
30 400
S3 15%
S3 40% S3 40%
Operating zone
Operating zone Operating zone
22kW 300
20
S3 15%
Operating zone
15kW 200
10 Continuous
operating zone
100
Continuous
700 operating zone
0 0 700
0 500 1000 1500 2000 0 500 1000 1500 2000
-1
Motor speed [min ] Motor speed [min-1]
[kW] [N⋅m]
45kW (Maximum output
50 160
during acceleration)
S3 60% S3 60%
Operating zone Operating zone
40
120
30
30kW
26kW
80
20
13kW Continuous
40
10 11kW operating
Continuous 7.5kW zone
2000 7000 operating zone 2000 7000
0 0
0 5000 10000 15000 0 5000 10000 15000
Motor speed [min-1] Motor speed [min ] -1
NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.
- 356 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iL SERIES 4.CONNECTIONS
4 CONNECTIONS
- 357 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR α(HV)iL SERIES B-65272EN/04
For the power wires, use the crimp terminals listed below or
equivalents.
Crimp terminal size
Motor model
Motor side Amplifier side
α8/20000HViL M5 M6
α15/15000HViL M6 M6
α26/15000HViL M6 M6
- 358 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iL SERIES 4.CONNECTIONS
THR1
Connector pins arrangement
THR2
Number B1 B2 B3 B4 B5 B6
+5V
0V Color
VA
*V A Signal *VA *VB *VZ 0V THR2
VB
*V B
Number A1 A2 A3 A4 A5 A6
VZ Color
*V Z
SS Signal +5V VA VB VZ SS THR1
Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).
- 359 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR α(HV)iL SERIES B-65272EN/04
4.3 COOLING
Cooling conditions
Item α8/20000HViL α15/15000HViL α26/15000HViL
(*1) (*1) (*1)
kw 2.3 to 3.5 2.9 to 3.5 2.9 to 4.1
Cooler capacity
(kcal/h) (2000 to 3000) (2500 to 3000) (2500 to 3500)
1. Liquid
Liquid coolant (*2)
2. Liquid additive (example: 2% SHELL DONAX CC)
Liquid coolant flow L/min 10 or more
2
Liquid coolant pressure kPa(kgf/cm ) 490 or lower (5 or lower) (as measured at the cooling pipe inlet)
2 -5
Liquid coolant viscosity m /sec(cSt) 1.0 × 10 or lower (10 or lower)
Liquid coolant specific heat J/g⋅K 1.87
3
Liquid coolant density g/cm 0.78
(*3) Room temperature +0°C to +10°C
Liquid coolant temperature
(as measured at the cooling pipe inlet)
(*1) This cooler capacity meets the corresponding CE marking
standard.
(*2) It has been confirmed that a dilute solution with 2% of "SHELL
DNAX CC" made by SHELL is usable for cooling.
(*3) If the temperature of the liquid coolant is lower than the room
temperature as measured at the cooling pipe inlet, it is likely that
condensation may occur in the motor. Be sure to strictly observe
the specified temperature.
- 360 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iL SERIES 4.CONNECTIONS
- Factory-setting
The motor comes with rubber blocks for pipe protection.
The machine tool builder is requested to prepare a pipe block
according to the following drawing.
Enlarged drawing
of portion A
A
Pipe protection
rubber blocks (two)
φ15
φ10
23
36
26 PT3/8 20
O-ring
42
(P11)
- 361 -
5.ASSEMBLING ACCURACYFANUC AC SPINDLE MOTOR α(HV)iL SERIES B-65272EN/04
5 Item
ASSEMBLING ACCURACY
Accuracy Measuring method
40µm or less
against the core of the shaft
- 362 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iL SERIES6.EXTERNAL DIMENSIONS
6 EXTERNAL DIMENSIONS
Model name Section
Model α8/20000HViL 6.1
Model α15/15000HViL 6.2
Model α26/15000HViL 6.3
- 363 -
6.EXTERNAL DIMENSIONSFANUC AC SPINDLE MOTOR α(HV)iL SERIES B-65272EN/04
- 364 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iL SERIES6.EXTERNAL DIMENSIONS
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6.EXTERNAL DIMENSIONSFANUC AC SPINDLE MOTOR α(HV)iL SERIES B-65272EN/04
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B-65272EN/04 INDEX
INDEX
<A> <N>
ALLOWABLE RADIAL LOAD ............ 79, 136, 252, 298 NOTES ON INSTALLATION ......................................... 7
ASSEMBLING ACCURACY NOTES ON MOTOR INSTALLATION ...................... 195
.......................... 80, 137, 180, 223, 253, 299, 337, 362 NOTES ON OPERATION ............................................. 32
<C> <O>
CENTERING USING CENTERING PLATES............ 197 ORDERING NUMBER........................................ 175, 332
CHECKING MOTOR VIBRATION (TO SEE WHETHER OUTPUT/TORQUE CHARACTERISTICS
CENTERING IS SUCCESSFUL).......................... 198 .......................... 56, 120, 163, 213, 238, 289, 320, 353
COMMON........................................................................ 8
<P>
CONFIGURATION.............................................. 174, 331
POINTS ABOUT DIRECT CONNECTION
CONFIGURATION AND ORDERING NUMBER
STRUCTURE......................................................... 194
........................................................................ 173, 330
POWER LEAD CONNECTION .................................... 19
CONFIGURATION OF THE αi SERIES ........................ 5
POWER WIRE CRIMP TERMINAL SIZE ................. 358
CONNECTION OF A SINGLE-PHASE FAN MOTOR
................................................................................ 335 <R>
CONNECTION OF SIGNAL LEAD ROTATION JOINT ...................................................... 202
.......................... 78, 135, 179, 220, 251, 297, 336, 359 ROTATION JOINT SUPPORT HOUSING................. 205
CONNECTION OF THE POWER, FAN MOTOR, AND
<S>
MZi SENSOR SIGNAL LEADS ................... 177, 334
SIZE OF POWER LEAD ............................................. 219
CONNECTIONS .... 74, 133, 176, 217, 247, 295, 333, 357
SPECIFICATIONS
COOLANT JOINT ....................................................... 203
.......................... 46, 114, 157, 210, 232, 284, 314, 350
COOLING ............................................................ 221, 360
COUPLING SELECTION............................................ 199 <T>
TOTAL CONNECTION DIAGRAM ........................... 218
<D>
DETERMINING THE ACCELERATION TIME .......... 33 <W>
DETERMINING THE ALLOWABLE DUTY CYCLE. 39 WHEN A MOTOR IS CONNECTED TO A SPINDLE
DISPOSAL OF SPINDLE MOTORS BY MATERIAL VIA A BELT ............................................................ 27
TYPE........................................................................ 42 WHEN A MOTOR IS CONNECTED TO A SPINDLE
VIA A GEAR ........................................................... 30
<E>
WHEN A MOTOR IS DIRECTLY CONNECTED TO A
EXTERNAL DIMENSIONS
SPINDLE VIA A COUPLING................................. 31
.......................... 81, 138, 181, 224, 254, 300, 338, 363
<F>
FAN MOTOR CONNECTION ...................................... 24
<H>
HIGHER-PRECISION MOUNTING FLANGE AND
SHAFT ................................................................... 196
<M>
MOTOR TYPES............................................................... 6
i-1
Revision Record
04 Feb., 2003 αiP series, αiT series, αiL series, α(HV)iP, α(HV)iT, and
α(HV)iL series
01 Jul., 2001