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Descriptions: Fanuc Ac Spindle Motor @ Series

This document provides safety precautions for FANUC AC SPINDLE MOTOR series. It contains warnings about properly handling motors to avoid injury from moving or contacting energized parts. Specific warnings include wearing protective gear when handling motors, using lifting equipment rather than manually moving heavy motors, ensuring all terminals are isolated before handling wires, and not touching motors for at least 5 minutes after power is shut off to discharge any residual voltage. The document also contains cautions about not touching hot motors and keeping loose clothing and hair away from fans. Users are instructed to read all safety information before operating any spindle motor.
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© © All Rights Reserved
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0% found this document useful (0 votes)
476 views392 pages

Descriptions: Fanuc Ac Spindle Motor @ Series

This document provides safety precautions for FANUC AC SPINDLE MOTOR series. It contains warnings about properly handling motors to avoid injury from moving or contacting energized parts. Specific warnings include wearing protective gear when handling motors, using lifting equipment rather than manually moving heavy motors, ensuring all terminals are isolated before handling wires, and not touching motors for at least 5 minutes after power is shut off to discharge any residual voltage. The document also contains cautions about not touching hot motors and keeping loose clothing and hair away from fans. Users are instructed to read all safety information before operating any spindle motor.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 392

FANUC AC SPINDLE MOTOR @* series

DESCRIPTIONS

B-65272EN/04
Ȧ No part of this manual may be reproduced in any form.
Ȧ All specifications and designs are subject to change without notice.

In this manual we have tried as much as possible to describe all the


various matters.
However, we cannot describe all the matters which must not be done,
or which cannot be done, because there are so many possibilities.
Therefore, matters which are not especially described as possible in
this manual should be regarded as ”impossible”.
B-65272EN/04 SAFETY PRECAUTIONS

SAFETY PRECAUTIONS
This "Safety Precautions" section describes the precautions which
must be observed to ensure safety when using FANUC spindle
motors.
Users of any spindle motor model are requested to read this manual
carefully before using the spindle motor.
The users are also requested to read this manual carefully and
understand each function of the motor for correct use.
The users are basically forbidden to do any behavior or action not
mentioned in this manual. They are invited to ask FANUC previously
about what behavior or action is prohibited.

For matters that are not described in this manual, a machine must be
designed and assembled in accordance with EN60204-1 to ensure the
safety of the machine and compliance with European specifications.
For details, refer to the specification.

Contents
1.1 DEFINITION OF WARNING, CAUTION, AND NOTE.........s-2
1.2 WARNING ................................................................................s-3
1.3 CAUTION..................................................................................s-5
1.4 NOTE ...................................................................................s-7

s-1
SAFETY PRECAUTIONS B-65272EN/04

1.1 DEFINITION OF WARNING, CAUTION, AND NOTE

This manual includes safety precautions for protecting the user and
preventing damage to the machine. Precautions are classified into
Warning and Caution according to their bearing on safety. Also,
supplementary information is described as a Note. Read the Warning,
Caution, and Note thoroughly before attempting to use the machine.

WARNING
Applied when there is a danger of the user being
injured or when there is a damage of both the user
being injured and the equipment being damaged if
the approved procedure is not observed.

CAUTION
Applied when there is a danger of the equipment
being damaged, if the approved procedure is not
observed.

NOTE
The Note is used to indicate supplementary
information other than Warning and Caution.

- Read this manual carefully, and store it in a safe place.

s-2
B-65272EN/04 SAFETY PRECAUTIONS

1.2 WARNING

WARNING
- Be safely dressed when handling a motor.
Wear safety shoes or gloves when handling a motor as you may get
hurt on any edge or protrusion on it or electric shocks.

- Use a crane or lift to move a motor from one place to another.


A motor is heavy. If you lift the motor by hand, you may get a
backache, or you may be seriously injured when you drop the motor.
A suitable crane or lift must be used to move the motor. (For the
weight of motors, refer to this manual.)
When moving a motor using a crane or lift, use a hanging bolt if the
motor has a corresponding tapped hole, or textile rope if it has no
tapped hole. If a motor is attached with a machine or any other heavy
stuff, do not use a hanging bolt to move the motor as the hanging bolt
and/or motor may get broken.

- Before starting to connect a motor to electric wires, make sure they are isolated
from an electric power source.
A failure to observe this caution is vary dangerous because you may
get electric shocks.

- Be sure to secure power wires.


If operation is performed with a terminal loose, the terminal block
may become abnormally hot, possibly causing a fire. Also, the
terminal may become disconnected, causing a ground fault or short-
circuit, and possibly giving you electric shocks. See the section in this
manual that gives the tightening torque for attaching power wires and
short-bars to the terminal block.

- Be sure to ground a motor frame.


To avoid electric shocks, be sure to connect the grounding terminal in
the terminal box to the grounding terminal of the machine.

- Do not ground a motor power wire terminal or short-circuit it to another power


wire terminal.
A failure to observe this caution may cause electric shocks or a
burned wiring.
* Some motors require a special connection such as a winding
switching. Refer to their respective motor specification manuals
for details.

- Do not supply the power to the motor while any terminal is exposed.
A failure to observe this caution is very dangerous because you may
get electric shocks if your body or any conductive stuff touches an
exposed terminal.

s-3
SAFETY PRECAUTIONS B-65272EN/04

WARNING
- Do not bring any dangerous stuff near a motor.
Motors are connected to a power line, and may get hot. If a flammable
is placed near a motor, it may be ignited, catch fire, or explode.

- Do not get close to a rotary section of a motor when it is rotating.


You may get your clothes or fingers caught in a rotary section, and
may be injured. Before starting a motor, ensure that there is no stuff
that can fly away (such as a key) on the motor.

- Do not touch a motor with a wet hand.


A failure to observe this caution is vary dangerous because you may
get electric shocks.

- Before touching a motor, shut off the power to it.


Even if a motor is not rotating, there may be a voltage across the
terminals of the motor.
Especially before touching a power supply connection, take sufficient
precautions.
Otherwise you may get electric shocks.

- Do not touch any terminal of a motor for a while (at least 5 minutes) after the
power to the motor is shut off.
High voltage remains across power line terminals of a motor for a
while after the power to the motor is shut off. So, do not touch any
terminal or connect it to any other equipment. Otherwise, you may get
electric shocks or the motor and/or equipment may get damaged.

- To drive a motor, use a specified amplifier and parameters.


An incorrect combination of a motor, amplifier, and parameters may
cause the motor to behave unexpectedly. This is dangerous, and the
motor may get damaged.

- Before driving a motor, be sure to secure it.


If a motor is drove without being secured, it may roll over during
acceleration or deceleration, injuring the user.

s-4
B-65272EN/04 SAFETY PRECAUTIONS

1.3 CAUTION

CAUTION
- Do not touch a motor when it is running or immediately after it stops.
A motor may get hot when it is running. Do not touch the motor
before it gets cool enough. Otherwise, you may get burned.

- Be careful not get your hair or cloths caught in a fan.


Be careful especially for a fan used to generate an inward air flow.
Be careful also for a fan even when the motor is stopped, because it
continues to rotate while the amplifier is turned on.

- Ensure that motors and related components are mounted securely.


If a motor or its component slips out of place or comes off when the
motor is running, it is very dangerous.

- FANUC motors are designed for use with machines. Do not use them for any other
purpose.
If a FANUC motor is used for an unintended purpose, it may cause an
unexpected symptom or trouble. If you want to use a motor for an
unintended purpose, previously consult with FANUC.

- Ensure that a base or frame on which a motor is mounted is strong enough.


Motors are heavy. If a base or frame on which a motor is mounted is
not strong enough, it is impossible to achieve the required precision.

- Be sure to connect motor cables correctly.


An incorrect connection of a cable cause abnormal heat generation,
equipment malfunction, or failure. Always use a cable with an
appropriate current carrying capacity (or thickness). For how to
connect cables to motors, refer to their
respective specification manuals.

- Ensure that motors are cooled if they are those that require forcible cooling.
If a motor that requires forcible cooling is not cooled normally, it may
cause a failure or trouble. For a fan-cooled motor, ensure that it is not
clogged or blocked with dust and dirt. For a liquid-cooled motor,
ensure that the amount of the liquid is appropriate and that the liquid
piping is not clogged. For both types, perform regular cleaning and
inspection.

- When attaching a component having inertia, such as a pulley, to a motor, ensure


that any imbalance between the motor and component is minimized.
If there is a large imbalance, the motor may vibrates abnormally,
resulting in the motor being broken.

s-5
SAFETY PRECAUTIONS B-65272EN/04

CAUTION
- Be sure to attach a key to a motor with a keyed shaft.
If a motor with a keyed shaft runs with no key attached, it may impair
torque transmission or cause imbalance, resulting in the motor being
broken.With the αi series, a shaft with no key is used as standard.

s-6
B-65272EN/04 SAFETY PRECAUTIONS

1.4 NOTE

NOTE
- Do not step or sit on a motor.
If you step or sit on a motor, it may get deformed or broken. Do not
put a motor on another unless they are in packages.

- When storing a motor, put it in a dry (non-condensing) place at room temperature


(0 to 40 °C).
If a motor is stored in a humid or hot place, its components may get
damaged or deteriorated. In addition, keep a motor in such a position
that its shaft is held horizontal and its terminal box is at the top.

- Do not remove a nameplate from a motor.


If a nameplate comes off, be careful not to lose it. If the nameplate is
lost, the motor becomes unidentifiable, resulting in maintenance
becoming impossible. For a nameplate for a built-in spindle motor,
keep the nameplate with the spindle.

- Do not apply shocks to a motor or cause scratches to it.


If a motor is subjected to shocks or is scratched, its components may
be adversely affected, resulting in normal operation being impaired.
Be very careful when handling plastic portions, sensors, and windings,
because they are very liable to break. Especially, avoid lifting a motor
by pulling its plastic portion, winding, or power cable.

- Do not conduct dielectric strength or insulation test for a sensor.


Such a test can damage elements in the sensor.

- When testing the winding or insulation resistance of a motor, satisfy the


conditions stipulated in IEC34.
Testing a motor under a condition severer than those specified in
IEC34 may damage the motor.

- Do not disassemble a motor.


Disassembling a motor may cause a failure or trouble in it.
If disassembly is in need because of maintenance or repair, please
contact a service representative of FANUC.

- Do not modify a motor.


Do not modify a motor unless directed by FANUC. Modifying a
motor may cause a failure or trouble in it.

- Use a motor under an appropriate environmental condition.


Using a motor in an adverse environment may cause a failure or
trouble in it. Refer to their respective specification manuals for details
of the operating and environmental conditions for motors.

s-7
SAFETY PRECAUTIONS B-65272EN/04

NOTE
- Do not apply a commercial power source voltage directly to a motor.
Applying a commercial power source voltage directly to a motor may
result in its windings being burned. Be sure to use a specified
amplifier for supplying voltage to the motor.

- For a motor with a terminal box, make a conduit hole for the terminal box in a
specified position.
When making a conduit hole, be careful not to break or damage
unspecified portions. Refer to an applicable specification manual.

- Before using a motor, measure its winding and insulation resistances, and make
sure they are normal.
Especially for a motor that has been stored for a prolonged period of
time, conduct these checks. A motor may deteriorate depending on the
condition under which it is stored or the time during which it is stored.
For the winding resistances of motors, refer to their respective
specification manuals, or ask FANUC. For insulation resistances, see
the following table.

- To use a motor as long as possible, perform periodic maintenance and inspection


for it, and check its winding and insulation resistances.
Note that extremely severe inspections (such as dielectric strength
tests) of a motor may damage its windings. For the winding
resistances of motors, refer to their respective specification manuals,
or ask FANUC. For insulation resistances, see the following table.

MOTOR INSULATION RESISTANCE MEASUREMENT


Measure an insulation resistance between each winding and
motor frame using an insulation resistance meter (500 VDC).
Judge the measurements according to the following table.

Insulation
Judgment
resistance
100 MΩ or higher Acceptable
The winding has begun deteriorating. There is no
10 to 100 MΩ problem with the performance at present. Be
sure to perform periodic inspection.
The winding has considerably deteriorated.
1 to 10 MΩ Special care is in need. Be sure to perform
periodic inspection.
Lower than 1 MΩ Unacceptable. Replace the motor.

s-8
B-65272EN/04 PREFACE

PREFACE
The models covered by this manual, and their abbreviations are:

Series Model
α0.5/10000i, α1/10000i, α1.5/10000i, α2/10000i,
α3/10000i, α6/10000i, α8/8000i, α12/7000i, α15/7000i,
α18/7000i, α22/7000i, α30/6000i, α40/6000i, α50/4500i,
αi series
α1/15000i, α1.5/15000i, α2/15000i, α3/12000i, α6/12000i,
α8/10000i, α12/10000i, α15/10000i, α18/10000i,
α22/10000i
α12/6000iP, α15/6000iP, α18/6000iP, α22/6000iP,
αiP series α30/6000iP, α40/6000iP, α50/6000iP, α60/4500iP,
α12/8000iP, α15/8000iP, α18/8000iP, α22/8000iP
α1.5/15000iT, α2/15000iT, α3/12000iT, α6/12000iT,
αiT series α8/12000iT, α8/15000iT, α15/10000iT, α15/12000iT,
α22/10000iT
αiL series α8/20000iL, α15/15000iL, α26/15000iL
α0.5/10000HVi, α1/10000HVi, α1.5/10000HVi,
α2/10000HVi, α3/10000HVi, α6/10000HVi, α8/8000HVi,
α(HV)i series
α12/7000HVi, α15/7000HVi, α22/7000HVi, α30/6000HVi,
α40/6000HVi, α60/4500HVi, α100/4000HVi
α(HV)iP α15/6000HViP, α22/6000HViP, α40/6000HViP,
series α50/6000HViP, α60/4500HviP
α1.5/15000HViT, α2/15000HViT, α3/12000HViT,
α(HV)iT
α6/12000HViT, α8/12000HViT, α8/15000HViT,
series
α15/10000HViT, α15/12000HViT, α22/10000HviT
α(HV)iL
α8/20000HViL, α15/15000HViL, α26/15000HViL
series

p-1
B-65272EN/04 TABLE OF CONTENTS

TABLE OF CONTENTS

SAFETY PRECAUTIONS .......................................................................... s-1

I. DESCRIPTIONS FOR THE αi SERIES


1 GENERAL ..............................................................................................3
2 CONFIGURATION OF THE αi SERIES .................................................5
3 MOTOR TYPES .....................................................................................6
4 NOTES ON INSTALLATION ..................................................................7
4.1 COMMON ......................................................................................................8
4.2 POWER LEAD CONNECTION....................................................................19
4.3 FAN MOTOR CONNECTION ......................................................................24
4.4 WHEN A MOTOR IS CONNECTED TO A SPINDLE VIA A BELT ..............27
4.5 WHEN A MOTOR IS CONNECTED TO A SPINDLE VIA A GEAR .............30
4.6 WHEN A MOTOR IS DIRECTLY CONNECTED TO A SPINDLE VIA
A COUPLING...............................................................................................31
5 NOTES ON OPERATION.....................................................................32
6 DETERMINING THE ACCELERATION TIME ......................................33
7 DETERMINING THE ALLOWABLE DUTY CYCLE .............................39
8 DISPOSAL OF SPINDLE MOTORS BY MATERIAL TYPE .................42

II. FANUC AC SPINDLE MOTOR αi SERIES


1 GENERAL ............................................................................................45
2 SPECIFICATIONS................................................................................46
3 OUTPUT/TORQUE CHARACTERISTICS ............................................56
3.1 MODEL α0.5/10000i ....................................................................................57
3.2 MODEL α1/10000i .......................................................................................57
3.3 MODEL α1.5/10000i ....................................................................................58
3.4 MODEL α2/10000i .......................................................................................58
3.5 MODEL α3/10000i .......................................................................................59
3.6 MODEL α6/10000i .......................................................................................59
3.7 MODEL α8/8000i .........................................................................................60
3.8 MODEL α12/7000i .......................................................................................60

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TABLE OF CONTENTS B-65272EN/04

3.9 MODEL α15/7000i .......................................................................................61


3.10 MODEL α18/7000i .......................................................................................61
3.11 MODEL α22/7000i .......................................................................................62
3.12 MODEL α30/6000i .......................................................................................62
3.13 MODEL α40/6000i .......................................................................................63
3.14 MODEL α50/4500i .......................................................................................63
3.15 MODEL α1/15000i .......................................................................................64
3.16 MODEL α1.5/15000i ....................................................................................65
3.17 MODEL α2/15000i .......................................................................................66
3.18 MODEL α3/12000i .......................................................................................67
3.19 MODEL α6/12000i .......................................................................................68
3.20 MODEL α8/10000i .......................................................................................69
3.21 MODEL α12/10000i .....................................................................................70
3.22 MODEL α15/10000i .....................................................................................71
3.23 MODEL α18/10000i .....................................................................................72
3.24 MODEL α22/10000i .....................................................................................73

4 CONNECTIONS ...................................................................................74
4.1 MODEL α0.5/10000i ....................................................................................75
4.2 MODELS α1/10000i TO α50/4500i .............................................................77
4.3 CONNECTION OF SIGNAL LEAD ..............................................................78
5 ALLOWABLE RADIAL LOAD..............................................................79
6 ASSEMBLING ACCURACY.................................................................80
7 EXTERNAL DIMENSIONS...................................................................81
7.1 MODEL α0.5/10000i (FLANGE MOUNTING TYPE) ...................................82
7.2 MODELS α1/10000i AND α1/15000i (FLANGE MOUNTING TYPE) ..........83
7.3 MODEL α1/10000i (FOOT MOUNTING TYPE)...........................................84
7.4 MODEL α1.5/10000i (FLANGE MOUNTING TYPE) ...................................85
7.5 MODEL α1.5/15000i (FLANGE MOUNTING TYPE) ...................................86
7.6 MODEL α1.5/10000i (FOOT MOUNTING TYPE)........................................87
7.7 MODEL α2/10000i (FLANGE MOUNTING TYPE) ......................................88
7.8 MODEL α2/15000i (FLANGE MOUNTING TYPE) ......................................89
7.9 MODEL α2/10000i (FOOT MOUNTING TYPE)...........................................90
7.10 MODELS α3/10000i AND α3/12000i (FLANGE MOUNTING TYPE) ..........91
7.11 MODEL α3/10000i (FOOT MOUNTING TYPE)...........................................92
7.12 MODELS α6/10000i AND α6/12000i (FLANGE MOUNTING TYPE) ..........93
7.13 MODEL α6/10000i (FOOT MOUNTING TYPE)...........................................94
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B-65272EN/04 TABLE OF CONTENTS

7.14 MODELS α8/8000i AND α8/10000i (FLANGE MOUNTING TYPE) ............95


7.15 MODEL α8/8000i (FOOT MOUNTING TYPE).............................................96
7.16 MODELS α12/7000i AND α12/10000i (FLANGE MOUNTING TYPE) ........97
7.17 MODEL α12/7000i (FOOT MOUNTING TYPE)...........................................98
7.18 MODELS α15/7000i AND α15/10000i (FLANGE MOUNTING TYPE) ........99
7.19 MODEL α15/7000i (FOOT MOUNTING TYPE).........................................100
7.20 MODELS α18/7000i AND α18/10000i (FLANGE MOUNTING TYPE) ......101
7.21 MODEL α18/7000i (FOOT MOUNTING TYPE).........................................102
7.22 MODELS α22/7000i AND α22/10000i (FLANGE MOUNTING TYPE) ......103
7.23 MODEL α22/7000i (FOOT MOUNTING TYPE).........................................104
7.24 MODEL α30/6000i (FLANGE MOUNTING TYPE) ....................................105
7.25 MODEL α30/6000i (FOOT MOUNTING TYPE).........................................106
7.26 MODEL α40/6000i (FLANGE MOUNTING TYPE) ....................................107
7.27 MODEL α40/6000i (FOOT MOUNTING TYPE).........................................108
7.28 MODEL α50/4500i (FLANGE MOUNTING TYPE) ....................................109
7.29 MODEL α50/4500i (FOOT MOUNTING TYPE).........................................110

III. FANUC AC SPINDLE MOTOR αiP SERIES


1 GENERAL ..........................................................................................113
2 SPECIFICATIONS..............................................................................114
3 OUTPUT/TORQUE CHARACTERISTICS ..........................................120
3.1 MODEL α12/6000iP ...................................................................................121
3.2 MODEL α15/6000iP ...................................................................................122
3.3 MODEL α18/6000iP ...................................................................................123
3.4 MODEL α22/6000iP ...................................................................................124
3.5 MODEL α30/6000iP ...................................................................................125
3.6 MODEL α40/6000iP ...................................................................................126
3.7 MODEL α50/6000iP ...................................................................................127
3.8 MODEL α60/4500iP ...................................................................................128
3.9 MODEL α12/8000iP ...................................................................................129
3.10 MODEL α15/8000iP ...................................................................................130
3.11 MODEL α18/8000iP ...................................................................................131
3.12 MODEL α22/8000iP ...................................................................................132

4 CONNECTIONS .................................................................................133
4.1 MODELS α12/6000iP TO α60/4500iP ........................................................134
4.2 CONNECTION OF SIGNAL LEAD ............................................................135

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TABLE OF CONTENTS B-65272EN/04

5 ALLOWABLE RADIAL LOAD............................................................136


6 ASSEMBLING ACCURACY...............................................................137
7 EXTERNAL DIMENSIONS.................................................................138
7.1 MODELS α12/6000iP AND α12/8000iP (FRANGE MOUNTING TYPE).....139
7.2 MODEL α12/6000iP (FOOT MOUNTING TYPE) .......................................140
7.3 MODELS α15/6000iP AND α15/8000iP (FRANGE MOUNTING TYPE).....141
7.4 MODEL α15/6000iP (FOOT MOUNTING TYPE) .......................................142
7.5 MODELS α18/6000iP AND α18/8000iP (FRANGE MOUNTING TYPE).....143
7.6 MODEL α18/6000iP (FOOT MOUNTING TYPE) .......................................144
7.7 MODELS α22/6000iP AND α22/8000iP (FRANGE MOUNTING TYPE).....145
7.8 MODEL α22/6000iP (FOOT MOUNTING TYPE) .......................................146
7.9 MODELS α30/6000iP AND α40/6000iP (FRANGE MOUNTING TYPE).....147
7.10 MODELS α30/6000iP AND α40/6000iP (FOOT MOUNTING TYPE) .........148
7.11 MODEL α50/6000iP (FRANGE MOUNTING TYPE) ..................................149
7.12 MODEL α50/6000iP (FOOT MOUNTING TYPE) .......................................150
7.13 MODEL α60/4500iP (FRANGE MOUNTING TYPE) ..................................151
7.14 MODEL α60/4500iP (FOOT MOUNTING TYPE) .......................................152

IV. FANUC AC SPINDLE MOTOR αiT SERIES


1 GENERAL ..........................................................................................155
2 SPECIFICATIONS..............................................................................157
3 OUTPUT/TORQUE CHARACTERISTICS ..........................................163
3.1 MODEL α1.5/15000iT ................................................................................164
3.2 MODEL α2/15000iT ...................................................................................165
3.3 MODEL α3/12000iT ...................................................................................166
3.4 MODEL α6/12000iT ...................................................................................167
3.5 MODEL α8/12000iT ...................................................................................168
3.6 MODEL α8/15000iT ...................................................................................169
3.7 MODEL α15/10000iT .................................................................................170
3.8 MODEL α15/12000iT .................................................................................171
3.9 MODEL α22/10000iT .................................................................................172

4 CONFIGURATION AND ORDERING NUMBER ................................173


4.1 CONFIGURATION.....................................................................................174
4.2 ORDERING NUMBER ...............................................................................175
5 CONNECTIONS .................................................................................176
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B-65272EN/04 TABLE OF CONTENTS

5.1 CONNECTION OF THE POWER, FAN MOTOR, AND MZi SENSOR


SIGNAL LEADS .........................................................................................177
5.2 CONNECTION OF SIGNAL LEAD ............................................................179
6 ASSEMBLING ACCURACY...............................................................180
7 EXTERNAL DIMENSIONS.................................................................181
7.1 MODEL α1.5/15000iT ................................................................................182
7.2 MODEL α2/15000iT ...................................................................................183
7.3 MODEL α3/12000iT ...................................................................................184
7.4 MODEL α6/12000iT ...................................................................................185
7.5 MODELS α8/12000iT AND α8/15000iT ......................................................186
7.6 MODEL α15/10000iT .................................................................................187
7.7 MODEL α15/12000iT .................................................................................188
7.8 MODEL α22/10000iT .................................................................................189
7.9 DISTANCE BLOCK TYPE 1.5iT ................................................................190
7.10 DISTANCE BLOCK TYPE 2iT ...................................................................191
7.11 DISTANCE BLOCK TYPE 6iT ...................................................................192
7.12 DISTANCE BLOCK TYPE 15iT .................................................................193

8 POINTS ABOUT DIRECT CONNECTION STRUCTURE ...................194


9 NOTES ON MOTOR INSTALLATION................................................195
9.1 HIGHER-PRECISION MOUNTING FLANGE AND SHAFT .......................196
9.2 CENTERING USING CENTERING PLATES.............................................197
9.3 CHECKING MOTOR VIBRATION (TO SEE WHETHER CENTERING
IS SUCCESSFUL) .....................................................................................198
9.4 COUPLING SELECTION...........................................................................199
9.5 ROTATION JOINT .....................................................................................202
9.6 COOLANT JOINT ......................................................................................203
9.7 ROTATION JOINT SUPPORT HOUSING .................................................205

V. FANUC AC SPINDLE MOTOR αiL SERIES


1 GENERAL ..........................................................................................209
2 SPECIFICATIONS..............................................................................210
3 OUTPUT/TORQUE CHARACTERISTICS ..........................................213
3.1 MODEL α8/20000iL....................................................................................214
3.2 MODEL α15/15000iL..................................................................................215
3.3 MODEL α26/15000iL..................................................................................216

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TABLE OF CONTENTS B-65272EN/04

4 CONNECTIONS .................................................................................217
4.1 TOTAL CONNECTION DIAGRAM ............................................................218
4.2 SIZE OF POWER LEAD............................................................................219
4.3 CONNECTION OF SIGNAL LEAD ............................................................220
4.4 COOLING ..................................................................................................221
5 ASSEMBLING ACCURACY...............................................................223
6 EXTERNAL DIMENSIONS.................................................................224
6.1 MODEL α8/20000iL....................................................................................225
6.2 MODEL α15/15000iL..................................................................................226
6.3 MODEL α26/15000iL..................................................................................227

VI. FANUC AC SPINDLE MOTOR α(HV)i SERIES


1 GENERAL ..........................................................................................231
2 SPECIFICATIONS..............................................................................232
3 OUTPUT/TORQUE CHARACTERISTICS ..........................................238
3.1 MODEL α0.5/10000HVi .............................................................................239
3.2 MODEL α1/10000HVi ................................................................................239
3.3 MODEL α1.5/10000HVi .............................................................................240
3.4 MODEL α2/10000HVi ................................................................................240
3.5 MODEL α3/10000HVi ................................................................................241
3.6 MODEL α6/10000HVi ................................................................................241
3.7 MODEL α8/8000HVi ..................................................................................242
3.8 MODEL α12/7000HVi ................................................................................242
3.9 MODEL α15/7000HVi ................................................................................243
3.10 MODEL α22/7000HVi ................................................................................243
3.11 MODEL α30/6000HVi ................................................................................244
3.12 MODEL α40/6000HVi ................................................................................244
3.13 MODEL α60/4500HVi ................................................................................245
3.14 MODEL α100/4000HVi ..............................................................................246

4 CONNECTIONS .................................................................................247
4.1 MODEL α0.5/10000HVi .............................................................................248
4.2 MODELS α1/10000HVi TO α100/4000HVi ...............................................250
4.3 CONNECTION OF SIGNAL LEAD ............................................................251
5 ALLOWABLE RADIAL LOAD............................................................252
6 ASSEMBLING ACCURACY...............................................................253
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B-65272EN/04 TABLE OF CONTENTS

7 EXTERNAL DIMENSIONS.................................................................254
7.1 MODEL α0.5/10000HVi (FLANGE MOUNTING TYPE) ............................255
7.2 MODEL α1/10000HVi (FLANGE MOUNTING TYPE) ...............................256
7.3 MODEL α1/10000HVi (FOOT MOUNTING TYPE)....................................257
7.4 MODEL α1.5/10000HVi (FLANGE MOUNTING TYPE) ............................258
7.5 MODEL α1.5/10000HVi (FOOT MOUNTING TYPE).................................259
7.6 MODEL α2/10000HVi (FLANGE MOUNTING TYPE) ...............................260
7.7 MODEL α2/10000HVi (FOOT MOUNTING TYPE)....................................261
7.8 MODEL α3/10000HVi (FLANGE MOUNTING TYPE) ...............................262
7.9 MODEL α3/10000HVi (FOOT MOUNTING TYPE)....................................263
7.10 MODEL α6/10000HVi (FLANGE MOUNTING TYPE) ...............................264
7.11 MODEL α6/10000HVi (FOOT MOUNTING TYPE)....................................265
7.12 MODEL α8/8000HVi (FLANGE MOUNTING TYPE) .................................266
7.13 MODEL α8/8000HVi (FOOT MOUNTING TYPE)......................................267
7.14 MODEL α12/7000HVi (FLANGE MOUNTING TYPE) ...............................268
7.15 MODEL α12/7000HVi (FOOT MOUNTING TYPE)....................................269
7.16 MODEL α15/7000HVi (FLANGE MOUNTING TYPE) ...............................270
7.17 MODEL α15/7000HVi (FOOT MOUNTING TYPE)....................................271
7.18 MODEL α22/7000HVi (FLANGE MOUNTING TYPE) ...............................272
7.19 MODEL α22/7000HVi (FOOT MOUNTING TYPE)....................................273
7.20 MODEL α30/6000HVi (FLANGE MOUNTING TYPE) ...............................274
7.21 MODEL α30/6000HVi (FOOT MOUNTING TYPE)....................................275
7.22 MODEL α40/6000HVi (FLANGE MOUNTING TYPE) ...............................276
7.23 MODEL α40/6000HVi (FOOT MOUNTING TYPE)....................................277
7.24 MODEL α60/4500HVi (FLANGE MOUNTING TYPE) ...............................278
7.25 MODEL α60/4500HVi (FOOT MOUNTING TYPE)....................................279
7.26 MODEL α100/4000HVi (FOOT FLANGE MOUNTING TYPE) ..................280

VII. FANUC AC SPINDLE MOTOR α(HV)iP SERIES


1 GENERAL ..........................................................................................283
2 SPECIFICATIONS..............................................................................284
3 OUTPUT/TORQUE CHARACTERISTICS ..........................................289
3.1 MODEL α15/6000HViP ..............................................................................290
3.2 MODEL α22/6000HViP ..............................................................................291
3.3 MODEL α40/6000HViP ..............................................................................292
3.4 MODEL α50/6000HViP ..............................................................................293

c-7
TABLE OF CONTENTS B-65272EN/04

3.5 MODEL α60/4500HViP ..............................................................................294

4 CONNECTIONS .................................................................................295
4.1 MODELS α15/6000HViP TO α60/4500HViP ..............................................296
4.2 CONNECTION OF SIGNAL LEAD ............................................................297
5 ALLOWABLE RADIAL LOAD............................................................298
6 ASSEMBLING ACCURACY...............................................................299
7 EXTERNAL DIMENSIONS.................................................................300
7.1 MODEL α15/6000HViP (FLANGE MOUNTING TYPE)..............................301
7.2 MODEL α15/6000HViP (FOOT MOUNTING TYPE) ..................................302
7.3 MODEL α22/6000HViP (FLANGE MOUNTING TYPE)..............................303
7.4 MODEL α22/6000HViP (FOOT MOUNTING TYPE) ..................................304
7.5 MODEL α40/6000HViP (FLANGE MOUNTING TYPE)..............................305
7.6 MODEL α40/6000HViP (FOOT MOUNTING TYPE) ..................................306
7.7 MODEL α50/6000HViP (FLANGE MOUNTING TYPE)..............................307
7.8 MODEL α50/6000HViP (FOOT MOUNTING TYPE) ..................................308
7.9 MODEL α60/4500HViP (FLANGE MOUNTING TYPE)..............................309
7.10 MODEL α60/4500HViP (FOOT MOUNTING TYPE) ..................................310

VIII. FANUC AC SPINDLE MOTOR α(HV)iT SERIES


1 GENERAL ..........................................................................................313
2 SPECIFICATIONS..............................................................................314
3 OUTPUT/TORQUE CHARACTERISTICS ..........................................320
3.1 MODEL α1.5/15000HViT ...........................................................................321
3.2 MODEL α2/15000HViT ..............................................................................322
3.3 MODEL α3/12000HViT ..............................................................................323
3.4 MODEL α6/12000HViT ..............................................................................324
3.5 MODEL α8/12000HViT ..............................................................................325
3.6 MODEL α8/15000HViT ..............................................................................326
3.7 MODEL α15/10000HViT ............................................................................327
3.8 MODEL α15/12000HViT ............................................................................328
3.9 MODEL α22/10000HViT ............................................................................329

4 CONFIGURATION AND ORDERING NUMBER ................................330


4.1 CONFIGURATION.....................................................................................331
4.2 ORDERING NUMBER ...............................................................................332

c-8
B-65272EN/04 TABLE OF CONTENTS

5 CONNECTIONS .................................................................................333
5.1 CONNECTION OF THE POWER, FAN MOTOR, AND MZi SENSOR
SIGNAL LEADS .........................................................................................334
5.2 CONNECTION OF A SINGLE-PHASE FAN MOTOR ...............................335
5.3 CONNECTION OF SIGNAL LEAD ............................................................336
6 ASSEMBLING ACCURACY...............................................................337
7 EXTERNAL DIMENSIONS.................................................................338
7.1 MODEL α1.5/15000HViT ...........................................................................339
7.2 MODEL α2/15000HViT ..............................................................................340
7.3 MODEL α3/12000HViT ..............................................................................341
7.4 MODEL α6/12000HViT ..............................................................................342
7.5 MODELS α8/12000HViT AND α8/15000HViT ............................................343
7.6 MODEL α15/10000HViT ............................................................................344
7.7 MODEL α15/12000HViT ............................................................................345
7.8 MODEL α22/10000HViT ............................................................................346

IX. FANUC AC SPINDLE MOTOR α(HV)iL SERIES


1 GENERAL ..........................................................................................349
2 SPECIFICATIONS..............................................................................350
3 OUTPUT/TORQUE CHARACTERISTICS ..........................................353
3.1 MODEL α8/20000HViL...............................................................................354
3.2 MODEL α15/15000HViL.............................................................................355
3.3 MODEL α26/15000HViL.............................................................................356

4 CONNECTIONS .................................................................................357
4.1 POWER WIRE CRIMP TERMINAL SIZE ..................................................358
4.2 CONNECTION OF SIGNAL LEAD ............................................................359
4.3 COOLING ..................................................................................................360
5 ASSEMBLING ACCURACY...............................................................362
6 EXTERNAL DIMENSIONS.................................................................363
6.1 MODEL α8/20000HViL...............................................................................364
6.2 MODEL α15/15000HViL.............................................................................365
6.3 MODEL α26/15000HViL.............................................................................366

c-9
I. DESCRIPTIONS FOR THE αi SERIES
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 1.GENERAL

1 GENERAL
As motors for driving the spindle of a CNC machine tool, the FANUC
AC Spindle Motor αi series has incorporated accumulated
technologies and employs the latest design and manufacturing
techniques to provide the features listed below.

Features
- The series provides a lineup of motors that satisfy various
spindle driving structures such as gear driving, belt driving, and
direct motor connection. So, the user can choose an optimal
motor that meets the spindle driving structure of the user.
- By employing winding switching, a wider rated output range
required for the spindle driving motor of a machine tool is
achieved. With the αi series, a high-speed winding is used to
remarkably increase the output level in the high-speed area, thus
reducing acceleration/deceleration time. With the αiP series, a
low-speed winding is used to increase the torque by a factor of
1.5.
- An up-to-date stator cooling method is employed for direct air-
cooling of the electromagnetic steel plate. So, a high power and
high torque are achieved with a compact size.
- By precision rotor aluminum casting and accurate rotor balance
correction, vibration grade V3 (option) is achieved even at high
speed.
- The user can select a motor fan exhaust direction: forward
direction or backward direction. An exhaust direction that
subjects the machine to less heat deformation can be selected.
With the αi series, the cooling air path is optimized to further
improve cooling performance.
- Two types of speed sensors built into the motor are available: Mi
sensor based on the A/B-phase signal and MZi sensor based on
the A/B-phase signal and one-rotation signal. The user can
choose between the two types according to the spindle
configuration and spindle function.
- This series employ waterproof and pressure-proof design
conforming to the international standard (IEC).

αi series αiT series

-3-
1.GENERAL SPECIFICATIONS FOR THE αi SERIES B-65272EN/04

Features of αi

- Higher speed
- Increased rated output range by employing winding switching

αi, αiT : Remarkable output increase in the high-speed area by employing a high-speed winding.
→ Enables highly efficient cutting and acceleration time reduction

α6/12000i
α6/12000i (High-speed winding)
(Low-speed winding)
(kW)
7.5 7.5kW

Output : 2 times
3.7kW

0
1500 4000 8000 12000
Motor speed (min-1)

αiP: Remarkable torque increase in the low-speed area by employing a low-speed winding
→ Enables optimal spindle speed selection and motor model downsizing

α12/6000iP α12/6000iP
(Low-speed winding) (High-speed winding)
(kW)

7.5

αP12/6000

0 500 750 6000


Motor speed (min-1)

Torque : 1.5 times

- Low vibration: Vibration grade V3 (optional specification with the non-key type
only)

-4-
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 2.CONFIGURATION OF THE αi series

2 CONFIGURATION OF THE αi series


The FANUC AC Spindle Motor αi series consists of the series listed
below with their features.
Feature
Example of
Rated
Series Feature applicable
output
machine
αi 0.55 to 45 Standard motors for machine-tool spindles
Motors with constant output over a wide range, which require no For Lathe and
αiP 5.5 to 30
reduction units Machining center
α(HV)i 0.55 to 100 αi series directly connectable to a 400 V power supply
αiT 1.5 to 22 Model for direct spindle connection used with machining centers
For Machining
Liquid-cooled model for direct spindle connection used with high center
αiL 7.5 to 30
precision machining centers

Lineup for αi series spindle motor


Continuous
αi αiP αiT αiL α(HV)i α(HV)iP α(HV)iT α(HV)iL
rated output
α0.5/ α0.5/
0.55
10000i 10000HVi
α1/ α1/ α1/
1.1
10000i 15000i 10000HVi
α1.5/ α1.5/ α1.5/ α1.5/ α1.5/
1.5
10000i 15000i 15000iT 10000HVi 15000HViT
α2/ α2/ α2/ α2/ α2/
2.2
10000i 15000i 15000iT 10000HVi 15000HViT
α3/ α3/ α3/ α3/ α3/
3.7
10000i 12000i 12000iT 10000HVi 12000HViT
α6/ α6/ α12/ α6/ α6/ α6/
5.5
10000i 12000i 6000iP 12000iT 10000HVi 12000HViT
α8/ α8/ α15/ α8/ α8/ α8/ α15/ α8/ α8/
7.5
8000i 10000i 6000iP 12000iT 20000iL 8000HVi 6000HViP 12000HViT 20000HViL
α18/
9
6000iP
α12/ α12/ α22/ α12/ α22/
11
7000i 10000i 6000iP 7000HVi 6000HViP
α15/ α15/ α30/ α15/ α15/ α15/ α15/ α15/
15
7000i 10000i 6000iP 12000iT 15000iL 7000HVi 12000HViT 15000HViL
α18/ α18/ α40/ α40/
18.5
7000i 10000i 6000iP 6000HViP
α22/ α22/ α50/ α22/ α22/ α50/ α22/
22
7000i 10000i 6000iP 10000iT 7000HVi 6000HViP 10000HViT
α30/ α60/ α26/ α30/ α60/ α26/
30
6000i 4500iP 15000iL 6000HVi 4500HViP 15000HViL
α40/ α40/
37
6000i 6000HVi
α50/
45
4500i
α60/
60
4500HVi
α100/
100
4000HVi

15000 Highest-speed upgraded model Model supporting winding switching

-5-
3.MOTOR TYPES SPECIFICATIONS FOR THE αi SERIES B-65272EN/04

3 MOTOR TYPES
Each model includes the types of motors listed below, and the user
can make an optimal choice according to the spindle driving structure.
See the ordering list (B-65271EN) for available motors.

Item Type Use Remarks


Connected to spindle via a gear
The motor can be positioned
Flange mounting type Directly connected to a spindle
Mounting types accurately.
Connected to spindle via a belt
Foot mounting type Connected to spindle via a belt
When connected to the spindle via a
belt or gear at a deceleration ratio
Mi sensor For a detailed explanation, refer to the
other than 1:1
following descriptions:
(When the spindle has a sensor)
Built-in sensor Subsection, “Spindle Amplifier Module
When connected to the spindle via a (SPM)” in the SERVO AMPLIFIER αi
MZi sensor belt, gear, or coupling on a 1:1 basis series DESCRIPTIONS (B-65282EN)
(When the spindle has no sensor)
A shaft with no key is used as
standard to facilitate pulley and gear
balance correction and acceleration/
Shaft figure With no key Connected to a pulley deceleration operation.
When a shaft with a key is needed,
contact your FANUC sales
representative.
Rearward exhaust
(Exhaust from side When the machine is positioned at
opposite the output the output shaft side
Cooling air exhaust Direct the exhaust out and away from
shaft)
direction the machine.
Forward exhaust
When the machine is positioned at
(Exhaust from the
the side opposite the output shaft
output shaft side)
Gear connection, direct connection, Used in flange mounting type
Oil seal
and belt driving standard-speed models.
Belt driving and direct connection
Used in flange mounting type high-
(Only when no lubricant or coolant
Labyrinth speed models. (Some high-speed
splashes onto the flange surface of
models have an oil seal.)
Output shaft seal the motor)
Foot-mounting type models have no
Belt driving output shaft seal, but can be changed
No seal (Only when no lubricant splashes to a model with an oil seal or labyrinth.
onto the flange surface of the motor) For the models that can be changed,
refer to "Order List" (B-65271EN).
Standard-speed
- Consider the maximum speed of each
Maximum speed model
model and select a model accordingly.
High-speed model -

-6-
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION

4 NOTES ON INSTALLATION

-7-
4.NOTES ON INSTALLATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04

4.1 COMMON

Be sure to observe the following, regardless of the connection method


of the motor:
WARNING
When connecting a metallic conduit to a plastic terminal box, connect
the conduit to ground on the power magnetics cabinet side.

CAUTION
1 Mount the motor so that the output shaft points in a direction
ranging within 45° degrees above the horizontal to vertically
downwards.

2 When the motor needs to be pointed to more than 45° degrees


above the horizontal, consult you FANUC representative.

-8-
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION

3 Use the eyebolt of the motor to lift only a single motor, (gear and
pulley may be attached).

4 Place a cover over an air-cooled motor to prevent the motor from


being exposed to coolant or lubricant.

5 Limit the vibration acceleration at the rear bracket of the motor


to 0.5 G (4.9 m/s2) to ensure the long-term reliability of each part
of the motor.
In particular, to limit the acceleration in the case of direct
connection to 0.5 G, carefully perform centering with the mating
spindle and make the motor shaft parallel with the spindle.

Details of the measuring method


Measuring instrument:
Equivalent to the VM-3314A or VM-3304 manufactured by
IMV CORPORATION.
Condition: At the time of highest-speed rotation with no load
Measurement frequency range with no load at the highest speed:
10 to 1000 Hz
Criteria: 0.5 G (4.9 m/s2) or less at the rear bracket

1. Using a pickup
A. Pressing a pickup against B. Screwing a block into the eyebolt
the side of the rear bracket internal thread on the rear
bracket, then screwing a pickup
into the block.

Block

Pickup Pickup
Side of the rear bracket
Eyebolt internal thread

2. Vibration measurement position (rear bracket)

Side of the rear bracket

Eyebolt
internal thread

-9-
4.NOTES ON INSTALLATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04

6 Dynamic balance
During high-speed operation, a small imbalance may cause a
large vibration, resulting in an unusual sound, premature bearing
damage, or some other abnormality.
Therefore, reduce the amount of the imbalance with the dynamic
balance of the other rotation shafts, as well as the gear and
pulley mounted on the output shaft of the motor, as much as
possible.

- Balance correction
With the αi series, a shaft with no key is used as standard to
facilitate the balance correction of a pulley, gear, and
coupling attached to the shaft. Use a completely symmetric
pulley, gear, or coupling, and use a backlash-less tightening
part such as a SPANN ELEMENTE to secure a pulley, gear,
or coupling to the shaft. When attaching a pulley to a shaft,
for example, adjust the periphery vibration to within 20 µm.
This basically eliminates the need for balance correction.
To further reduce the vibration level, make a field balance
correction, for example, by tightening a screw into the
tapped hole for balance correction provided on a
component such as a pulley.

NOTE
When a shaft with a key is required, contact your
FANUC sales representative.

- 10 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION

7 Output shaft seal


To prevent cutting lubricant or dust from penetrating inside the
motor, one of the following output shaft seals is provided on the
output shaft. (For the use and applicable motors, see Chapter 3,
"MOTOR TYPES.")

For those models with an oil seal, ensure that the surface of the
lubricant is below the lip of the oil seal.
If a simple labyrinth is used as the output shaft seal (high-speed
model) or if no seal is provided (foot mounting type), ensure that
lubricant does not splash onto the flange surface. (If such a
motor is directly mounted on a gear box, the lubricant may
gradually penetrate inside the motor even when no lubricant
splashes on flange surface, thus resulting in motor failure.
Therefore, do not mount such a motor on a gear box directly.

- 11 -
4.NOTES ON INSTALLATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04

8 The lid of the terminal box is provided with rubber gasket to


make it waterproof.
Check that the lid has this gasket, then mount it on the terminal
box.
9 The edge of the fauset joint to mount the flange mounting type
motor should be chamfered about C1.

10 Please space 30 mm or more between the fan cover and the


partition to keep the cooling ability well.
We recommend to take a structure such as you can clean air
holes and the fan cover easily.

- 12 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION

11 If much oil mist, dust, or other foreign matter settles on the


motor, the cooling performance is degraded, resulting in
degraded performance of the motor. Design the machine such
that only clean cooling air is drawn into the motor.
Example)
When a duct with a filter is installed on a flange mounting
type motor with a rear exhaust (The filter requires periodic
cleaning.)

- 13 -
4.NOTES ON INSTALLATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04

NOTE
1 A foot mounting type motor has no oil seal. When an oil seal is
required, add #0002 to the drawing number of the motor. An oil
seal cannot be attached to any high-speed model, however. For
details, refer to "Order List" (B-65271EN).
Example)
Model α12/7000i (foot mounting type, with no key,
rearward exhaust)
A06B-1408-B200
A06B-1408-B200#0002 (with oil seal)

2 When the oil seal is not exposed to lubricant, remove the coil
spring of the oil seal to decrease the friction between the lip and
shaft.
There is no problem with dry dust sealing.
If the motor is turned at high speed with the contact section
between the oil seal and shaft being dry, the contact section can
make an abnormal sound (interfering sound), or the lip can be
damaged.

- 14 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION

3 Cable wiring
Follow the procedure below to install the cable.
(1) Use a hammer to strike the portion for the cable hole on the
terminal box and open the hole.
This time, pay attention not to break the other place except
hole. (In some models, it is not necessary to make a hole.)
(2) Thread the cable through a conduit. Connect the conduit
with the connector. (*1)
(3) Tighten the connector at the cable hole of the terminal box
using a nut. (*2, *3)
(4) Connect each terminal appropriately in the terminal box
with screws.

When a hole once made is not used, purchase the following


rubber bushing and mount it at the hole.
Do not open a hole where it is not required.
Break the thin plastic plate to make a hole.

Model Ordering number


α1i to α15i , α12iP to α22iP
α1.5/15000iT to α15/10000iT
α6HVi to α22HVi
A06B-0754-K001
α15HViP , α22HViP
α1.5/15000HViT to α22/10000HViT
α8/20000iL , α8/20000HViL
α18i, α22i, α30iP, α40iP, α50iP
α40HViP , α50HViP
α15/12000iT, α22/10000iT A06B-0731-K001
α15/15000iL, α26/15000iL
α15/15000HViL, α26/15000HViL

High-speed models are same as above.

- 15 -
4.NOTES ON INSTALLATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04

*1 If a 90° connector is used on any of the following models,


the mounting orientation of its conduit is limited as shown
below to avoid interference between the conduit and motor.
If you want to mount the conduit in any orientation, use a
45° connector. (For any model other than listed below, the
conduit for a 90° connector can be mounted in any
orientation.)
Applicable models :
α12i to α15i, α12iP to α22iP, α15/10000iT,
α12HVi to α22HVi, α15/6000HViP to α22/6000HViP,
α15/10000HViT, α15/12000HViT, α22/10000HViT
Conduit mounting orientation for a 90° connector

Conduit mounting orientation for a 45° connector

*2 The nut used to fasten the connector to the terminal box


must be smaller than the size listed below. (Any larger nut
interferes with the terminal box.) For the diameter of the
cable hole in each model, refer to the outside dimension
drawing of the respective models.
Cable hole
Outside diameter e Width t
diameter
φ42.5 mm 53 mm (maximum) 9 mm (maximum)
φ61 mm 80 mm (maximum) 15 mm (maximum)
Outside dimensions of the conduit-connector retaining nut

e t

- 16 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION

*3 If the connector you want to use is smaller than the cable


hole on the terminal box, prepare the bushing, nut, and O-
ring shown below.
O-ring

Connector

Bushing Nut

Cable hole O-ring code


diameter
JIS B 2401 ISO 3601-1
φD
φ42.5 mm P46 C0462G
φ61 mm P65 C0650G

* For the diameter of the cable hole in each model, refer


to the outside dimension drawing of the respective
models.

- 17 -
4.NOTES ON INSTALLATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04

4 Center of gravity
The distance L from the flange end face to the center of gravity
in each model is listed below.

Center
of gravity

αi αiP α (HV)i α(HV)iP


Center of gravity [mm]
series series series series
α0.5/10000i - α0.5/10000HVi - 95±5
α1/10000i
- α1/10000HVi - 125±5
α1/15000i
α1.5/10000i
- α1.5/10000HVi - 145±5
α1.5/15000i
α2/10000i
- α2/10000HVi - 125±5
α2/15000i
α3/10000i
- α3/10000HVi - 170±5
α3/12000i
α6/10000i
- α6/10000HVi - 150±5
α6/12000i
α8/8000i
- α8/8000HVi - 185±5
α8/10000i
α12/7000i α12/6000iP
α12/7000HVi - 160±5
α12/10000i α12/8000iP
α15/7000i α15/6000iP
α15/7000HVi α15/6000HViP
α15/10000i α15/8000iP
α18/7000i α18/6000iP
- -
α18/10000i α18/6000iP
α22/7000i α22/6000iP
α22/7000HVi α22/6000HViP
α22/10000i α22/8000iP
α30/6000i α30/6000iP α30/6000HVi -
α40/6000i α40/6000iP α40/6000HVi α40/6000HViP
- α50/4500iP - α50/6000HViP
α50/4500i - - -
- α60/4500iP α60/4500HVi α60/4500HViP
- - α100/4000HVi -

- 18 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION

4.2 POWER LEAD CONNECTION

WARNING
To attach the power leads and jumpers, follow the procedure
described in this section to make connections with specified torque.
Driving a motor with terminals loosened could result in the terminal
board overheating and causing a fire. In addition, it may remove
terminal to cause a ground fault, short circuit, or electric shock.

CAUTION
1. When attaching the power leads and jumpers to the terminal
board of a motor, tighten the screws with torque specified in the
table. For the terminal size of a terminal board, refer to Chapter
4, "CONNECTIONS" in the manual of the corresponding series.

Tightening torque
Terminal size
[N⋅⋅m]
M4 1.1 to 1.5
M5 2.0 to 2.5
M6 3.5 to 4.5
M8 8 to 10
M10 15 to 16

2. To maintain the required isolation distance, observe the


following:
• When attaching a crimp terminal at the end of a power lead,
cover the crimped portion of the crimp terminal with
insulating tube.
• If the terminal board is provided with an insulating cover,
fasten the power leads with the screws, and then put back
the insulating cover in place.

3. If you want to energize an output switching type motor only with


the low- or high-speed winding rather than switching its output,
jumper the low- or high-speed winding, whichever is applicable,
and then connect three power leads (the U-, V-, and W-phase
wires) to the motor (except for the α15/12000iT and αiL series
motors).

The output switching type motors in the αi series, αiP series, and
α(HV)iP series come standard with jumpers in the terminal box.
If you want to any other output switching type motor, place an
order for jumpers according to the following list.

- 19 -
4.NOTES ON INSTALLATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04

Terminal Specification of the Required


Ordering number
size winding to be used quantity
M5 Low-speed winding A65L-0001-0630/SS 1
M5 High-speed winding A65L-0001-0630/SD 3
M6 Low-speed winding A290-1410-X416 1
M6 High-speed winding A290-1410-X417 3

- 20 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION

4. How to connect power leads to output switching type motors

For output switching type motors, six power leads (the U-, V-,
W-, X-, Y-, and Z-phase wires) can be connected on the terminal
board.

• Detailed descriptions of an Screws (six M5 screws)


M5 type terminal board U
V
The terminal board has two Cover
W
rows. The U-, V-, and W-phase
leads can be connected to the
upper row, while the Z-, X-, and
Y-phase wires can be
connected to the lower row.
Z
X
Y
Terminal board

1) Using the motor by switching its output


To use the motor by switching its output, connect the six
power leads (the U-, V-, W-, X-, Y-, and Z-phase wires)
respectively to the terminal board screws marked U, V, W,
X, Y, and Z.
(For the α15/12000iT and αiL series motors, the terminal
board screws are marked U1, V1, W1, U2, V2, and W2.)
• Connecting power wires to
an M5 type terminal board

<1> Connecting power leads to


the lower row
Attach the Z-, X-, and Y-
phase power leads to the
lower row and fasten them
with the screws.
Power lead

Z
X
Y

U
<2> Attaching power leads to V
the upper row Cover W
After putting the cover on
the lower row, attach the
U-, V-, and W-phase power
leads to the upper row and
fasten them with the

- 21 -
4.NOTES ON INSTALLATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04

2) Using the motor by energizing it only with the low-speed


winding (Y connection) rather than switching its output
• Connecting power leads to an M5
type terminal board

<1> Mounting a jumper


Mount a jumper on the lower row to
make electric connections (Z-X-Y)
among the three terminals on the
lower row.
The jumper must be mounted in the
specified orientation. See the figure Z
at the right. X
Y

Jumper
(A65L-0001-0630/SS)

<2> Attaching power leads


After putting the cover on the U
lower row, attach the U-, V-, and V
Cover W
W-phase power leads to the
upper row and fasten them with Power lead
the screws.

• Connecting power leads to an M6 type Power leads (six)


terminal board on the motor side
<1> Mounting a jumper
Mount a jumper on the lower row to
make electric connections among the
Z, X, and Y terminals.
The jumper must be mounted in the
specified orientation. See the figure at
the right.
Z
X
Y

Jumper
(A290-1410-X416)

<2> Attaching power leads


Attach the U-, V-, and W-phase
power leads and fasten them with
the screws.

Power lead
U
V
W

- 22 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION

3) Using the motor by energizing it only with the high-speed


winding (∆ connection) rather than switching its output
• Connecting power leads to an M5 Jumper
type terminal board (A65L-0001-0630/SD)
<1> Mounting jumpers
Mount three jumpers between the U
upper and lower rows to make
electric connections between U
and Z, between V and X, and
between W and Y.
The jumpers must be mounted in
the specified orientation. See the
figure at the right.
Z

U
V
<2> Attaching power leads W
Attach the U-, V-, and W-
phase power leads to the Power lead
upper row and fasten them
with the screws.
No cover need be put on
the lower row.

• Connecting power leads to an M6


type terminal board Power leads (six)
on the motor side
<1> Mounting jumpers
Mount three jumpers to make an
electric connection in each pair of
adjacent terminals (between U
and Z, between V and X, and
between W and Y).
The jumper must be mounted in U
the specified orientation. See the
Z
figure at the right.

Jumper
(A290-1410-X417)

<2> Attaching power leads


Attach the U-, V-, and W-
phase power leads and
fasten them with the
screws.

Power lead
U
V
W

- 23 -
4.NOTES ON INSTALLATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04

4.3 FAN MOTOR CONNECTION

50Hz 60Hz

αi, αiP, αiT series Rated Rated Surge Rated Rated Surge
spindle motor models voltage current current voltage current current
[V] [A] [Ap-p] [V] [A] [Ap-p]

α1i, α1.5i, α1.5iT 240 0.15 0.47 240 0.12 0.48

α2i, α3i, α2iT, α3iT 200 0.10 0.41 200 0.10 0.40

α6i, α8i, α6iT, α8iT 200 0.13 0.50 200 0.14 0.51
α12i to α22i,
α12iP to α22iP, 200 0.22 1.15 200 0.32 1.10
α15iT, α22iT
α30i, α40i,
200 0.65 3.12 200 0.8 3.06
α30iP, α40iP, α50iP

α50i, α60i, α60iP 200 0.75 3.96 200 0.75 3.68

50Hz 60Hz

α(HV)i, α(HV)iP, α(HV)iT series Rated Rated Surge Rated Rated Surge
spindle motor models voltage current current voltage current current
[V] [A] [Ap-p] [V] [A] [Ap-p]

α1HVi, α1.5HVi, α1.5HViT 200 0.09 230 0.11


α2HVi, α3HVi,
200 0.11 230 0.13
α2HViT, α3HViT
α6HVi, α8HVi,
400 0.07 0.31 480 0.08 0.37
α6HViT, α8HViT
α12HVi to α22HVi,
α15HViP, α22HViP, 400 0.20 0.97 480 0.24 1.22
α15HViT, α22HViT
α30HVi, α40HVi,
α100HVi (circumference fan), 380 0.30 1.86 380 0.35 1.82
α40HViP, α50HViP

α60HVi, α60HViP 380 0.30 2.18 380 0.30 1.98

α100HVi (back fan) 400 0.30 400 0.36

NOTE
1 The term "surge current" represents a peak-to-peak
current that flows when the power is turned on.
2 The values listed below are a rough standard. They
are not guaranteed.

- 24 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION

Cable for the fan motor


The machine tool builder is to prepare the following cable for the fan
motor:

Vinyl heavy-duty power cord JIS C 3312 3-conductor


Conductor: 37/0.26 (2 mm2)
Sheath: PVCφ11
Crimp terminal: T2-4S

<1> For a non-screw terminal block (Peel off each wire sheath on the
motor side by 8 to 9 mm.)

φ11
<2> For an M4 or M3.5 screw terminal block (Attach crimp terminals
to the both ends.)

φ11

- 25 -
4.NOTES ON INSTALLATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04

Method of connection to a non-screw terminal for the fan motor


8 to 9mm
Peel-off length of a wire sheath
By using an appropriate tool, peel off each wire sheath by 8 to 9
mm.

Sheath Conductor Screwdriver


Use a flat-blade screwdriver with a blade size of 3.5 × 0.5 mm.
(210-120J (standard type), 210-350J (short type) manufactured
by WAGO)

<3> Connection procedure


Screwdriver <1> Insert the tip of the screwdriver into the screwdriver insertion
<4>
slot (small rectangular hole) until the tip touches the spring. Next,
<1> while tilting the screwdriver toward the inside of the terminal
<2> block, push the screwdriver until it butts the conductive plate. In
this state, the spring is opened completely, and the screwdriver is
held in the terminal block. Ensure that the screwdriver is secured.
Otherwise, the next step (wire insertion) cannot be conducted
easily.
<2> Check the peel-off length (8 to 9 mm), then insert the wire into
the wire insertion slot (large rectangular hole) until it stops, by
sliding the wire along the outer side of the hole slowly so that
the conductor does not become loose. Be careful not to push a
thin wire excessively.
<3> While holding down the inserted wire by one hand, extract the
Conductor
screwdriver. The spring is closed to make a connection.
Spring
<4> By slightly pulling the wire, check that the wire is connected
Conductive plate firmly. The wire need not be pulled intensely.

Cautions
- Only one wire must be connected to one spring.
- A wire, which may be a stranded wire or single conductor, can
be directly connected without performing terminal processing if
its sheath is peeled off. A wire after ferrule processing can also
be connected.

Screwdriver

Non-screw
terminal block Conductor

Non-screw terminal block


(cross section)

Inside the terminal box State of cable connection

- 26 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION

4.4 WHEN A MOTOR IS CONNECTED TO A SPINDLE VIA A


BELT

CAUTION
1 Mounting the pulley
- The gap between the inner surface of the motor pulley and
output shaft should be 10µm to 15µm.
- If the gap is large when the high-speed rotation (4500 min-1),
fretting produced at the gap causes a large vibration,
resulting in damage to the motor bearing.
- As the vibration is intensified, fretting occurs in the gap
mentioned above, and the pulley and shaft can stick to each
other.
- To secure a pulley, use a friction-tightening part such as a
SPANN ELEMENTE or clamping sleeve.

NOTE
The SPANN ELEMENTE RfN8006 is manufactured
by RINGFEDER.
The clamping sleeve DSM is manufactured by
SPIETH.

Example 1 Two sets of SPANN ELEMENTE RfN8006 are used.


The collar is pinched at two points by the two sets.

SPANN ELEMENTE

Example 2 Clamping sleeve DSM is used.


SPANN ELEMENTE

2 After attaching a pulley to the motor, adjust the vibration of the


belt groove to within 20 µm (T.I.R).

5 Before the belt is looped, FANUC recommends that the dynamic


balance (field balance) be corrected.
- 27 -
4.NOTES ON INSTALLATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04

4 Limit the radial load applied to the motor output shaft by the
tension of the belt to the allowable value described in the manual
for each series. If the allowable value is exceeded, the bearing or
shaft may fail prematurely.

5 The tension of the belt is reduced as a result of abrasion during


the initial several hours of operation. To transfer torque normally
after this reduction in tension, the initial tension before operation
should be set to a value 1.3 times the actually required tension T.

Recommended belts:
Ribace manufactured by BANDO.
Ribstar manufactured by MITSUBOSHI.

- 28 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION

6 Use an appropriate tension gage to tension the belt.


Examples
Sonic type:
U-305 series manufactured by UNITTA.
Mechanical type:
BT-33-73F manufactured by KENT-MOORE of the
United States
A mechanical type tension gage may give a false reading
depending on the belt's number of peaks and length. To
overcome this problem, hang an object of a known weight on the
belt, read the tension value, then adjust the tension gage.

Tension
kgf

Tension gage
Adjustment belt T3
(onie unit) Read the value
T2
Tension : T=W/2 kgf
T1

M1 M2 M3
Tension gage scale
Adjustment weight (W kgf)

Radial load applied to the motor shaft (kgf) = tension (T kgf) × 2 × number of belts

7 Reduce the deviation between the positions of the motor and


machine pulleys in the shaft direction as much as possible and
ensure that the center lines of the shafts are as parallel as
possible.

Spindle pulley Spindle pulley

Spindle

Parallelism Pulley positions

Spindle motor

Motor pulley Motor pulley

- 29 -
4.NOTES ON INSTALLATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04

4.5 WHEN A MOTOR IS CONNECTED TO A SPINDLE VIA A


GEAR

CAUTION
1 Do not use a helical gear which applies a load in the motor axial
direction.
2 To prevent unusual gear sounds, apply the following
precautions:
(1) The deviation of the gear tooth surface should indicate the
proper value.
(Tip) Measuring the deviation of a gear tooth surface

(2) The correct backlash should be provided.


(3) The perpendicularity of the motor flange mounting surface
to the machine shaft should indicate the proper value.
3 Mount the motor on the machine so that the vibration
acceleration is 0.5 G or less when it is measured using the
method described in CAUTION 4 of Section 4.1.

- 30 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 4.NOTES ON INSTALLATION

4.6 WHEN A MOTOR IS DIRECTLY CONNECTED TO A


SPINDLE VIA A COUPLING

CAUTION
1 Use a coupling which can absorb thermal expansion in the axial
direction of the motor mating shaft so that no load is applied in
the motor axial direction.
(Examples)
- Diaphragm coupling (EAGLE INDUSTRY CO., LTD.)
- Oldham's coupling
- Gear coupling

2 Set the torsional rigidity of the coupling to an appropriate high


value. If the torsional rigidity is low, vibration may be produced
during orientation.

3 It is important to perform centering and obtain parallelism to


avoid having to recourse to the flexibility of the coupling.
At high speeds, any eccentricity may cause the bearing to fail
prematurely.

4 Check all machines before shipping to confirm that the vibration


acceleration is 0.5 G or less when measured using the method
described in CAUTION 4 of Section 4.1.

- 31 -
5.NOTES ON OPERATION SPECIFICATIONS FOR THE αi SERIES B-65272EN/04

5 WARNING
NOTES ON OPERATION

1 When supplying voltage to the spindle motor or the fan motor,


ensure that the earth cable is connected to the earth terminal and
secure that the spindle motor is put to earth certainly.

CAUTION
1 After a continuous and long operation, the temperature of model
α0.5i may rise higher than other motors because they have no
fan motor. So please treat them carefully.

2 Sound and vibration


Check that there is no abnormal sound or vibration.

3 Cooling
Clean off dust from the cooling air inlet and outlet of the stator
every year, and check the flow of air carefully.

NOTE
1 To increase the operating lifetime of a motor of these series,
break in the motor. As a guideline, increase the speed of the
motor from 1000 min-1 to its maximum speed in 1000 min-1
increments, and operate the motor at each speed for about 5
minutes.

- 32 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 6.DETERMINING THE ACCELERATION TIME

6 DETERMINING THE ACCELERATION


TIME
The time required for each acceleration for the acceleration/
deceleration output characteristics shown below can be obtained from
the following equation.
Since machine load torque is not taken into consideration, the actual
time is slightly longer than the calculated time.

Output
[kW]

Acceleration/deceleration output characteristics (Note)


Pf

Pm

0 Speed
Nb Nf Nm
(1) (2) (3)

JL : Load inertia converted for the motor shaft [kgf⋅m⋅s2]


Jm : Motor inertia [kgf⋅m⋅s2]
Pf, Pm : Output [kW]
Nb, Nf, Nm : Speed [min-1]

NOTE
Obtain an output value at acceleration time
according to the following methods:
- When a maximum output value at acceleration
time is shown in the output characteristics
diagram, use the value.
- When an αCi series motor is used or if the
machine load torque is high, use the 30-minute
rated output as is.
- In other cases
The target output during
acceleration/deceleration is 1.2 times the 30-
minute rated output of each model (10- or 15-
minute rated output for some models).

- 33 -
6.DETERMINING THE ACCELERATION TIME SPECIFICATIONS FOR THE αi SERIES B-65272EN/04

- Acceleration time (t1) in the constant-torque range (0 to Nb)


(JL+Jm) ×Nb2
t1=0.10754× [sec]
Pf×1000

- Acceleration time (t2) in the constant-output range (Nb to Nf)


(JL+Jm) × (Nf2-Nb2)
t2=0.10754× [sec]
2×Pf×1000

- Acceleration time (t3) in the decreasing-output range (Nf to Nm)


(JL+Jm) × (Nm-Nf) Pf Nm-Pm Nf
t3=0.10754× × {(Nm-Nf) - ×Ln(Pm/Pf)} [sec]
(Pm-Pf) ×1000 Pm-Pf

The total time (t) required for acceleration in the range from 0 to N m
is t1+t2+t3 [sec]
Deceleration can be controlled so that the time required for
deceleration is nearly equal to that for acceleration. When the power
voltage is high, or the impedance of the power is high, the time
required for deceleration may not be made equal to that for
acceleration.

Calculation example
Model α8/8000i has the acceleration/deceleration output
characteristics shown below.

Output
[kW] Acceleration/deceleration output
30-minute rated output

13.2

11 9
7.5

0 Speed
1500 6000 8000[min-1]

In this case, the variables have the following values.


Jm : 0.0028 [kgf⋅m⋅sec2]

NOTE
The rotor inertia is 0.28 [kgf⋅cm⋅sec2] in the
α8/8000i specifications. When the unit is changed
for calculation, the rotor inertia is 0.28
[kgf⋅cm⋅sec2]/100 = 0.0028[kgf⋅m⋅sec2]

- 34 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 6.DETERMINING THE ACCELERATION TIME

Pf : 11×1.2=13.2 [kW]
Pm : 7.5×1.2=9 [kW]
Nb : 1500 [min-1]
Nf : 6000 [min-1]
Nm : 8000 [min-1]

NOTE
For all models, these are not guaranteed values but
guidelines. In case of αCi series, use 30 min rated
output for Pf and Pm (10 min or 15 min rated output
for some models) must be adjusted. And, setting of
the parameter related to acceleration/deceleration
time constant is also necessary. Refer to
Parameter Manual (B-65280EN).

Suppose that JL is 0.0056 [kgf⋅m⋅sec2]. Then the acceleration times


are as follows:

- Acceleration time (t1) in the constant-torque range (0 to Nb)


(0.0056+0.0028) ×15002
t1=0.10754× =0.154[sec]
13.2×1000

- Acceleration time (t2) in the constant-output range (Nb to Nf)


(0.0056+0.0028) × (60002-15002)
t2=0.10754×
2×13.2×1000
=1.155[sec]

- Acceleration time (t3) in the decreasing-output range (Nf to Nm)


(0.0056+0.0028) × (8000-6000)
t3=0.10754×
(9-13.2) ×1000

13.2×8000-9×6000
×{(8000-6000) - ×Ln(9 / 13.2)}
9-13.2
=1.164[sec]

The total time required for acceleration in the range from 0 to 8000
min-1 is t1+t2+t3=2.47 [s]

- 35 -
6.DETERMINING THE ACCELERATION TIME SPECIFICATIONS FOR THE αi SERIES B-65272EN/04

Reference 1
When a cylinder rotates about its center axis, its inertia can be
obtained from the following equation. The inertia of a gear can be
obtained in a similar way.

Q [cm]

L [cm]

πγ
J= Q4L [kgf⋅cm⋅sec2]
32×980

When steel (γ=7.8×10-3 kgf/cm3) is used, the approximate inertia is


obtained from the following equation.
J=0.78×10-6Q4L [kgf⋅cm⋅sec2]

When the unit for J is changed.


J=0.78×10-8Q4L [kgf⋅m⋅sec2]

- 36 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 6.DETERMINING THE ACCELERATION TIME

Reference 2
To obtain the value GD2 [kgf⋅m2] for cylinder, get the value of G from
its weight in kilograms and use the following equation to get the value
of D2.

- Solid cylinder

D0 [m]

D2=D0 /2
2

- Hollow cylinder

D0 [m] D1 [m]

D2=(D0 +D1 )/2


2 2

Use the following equiation to convert GD2 [kgf⋅m2] to J [kgf⋅cm⋅sec2]


J[kgf⋅cm⋅sec2] = GD2 [kgf⋅m2]/4/g×100
= GD2 [kgf⋅m2]/4/9.8×100
= GD2 [kgf⋅m2] ×2.55

NOTE
g indicates the acceleration of gravity :
9.80 [m/sec2].

- 37 -
6.DETERMINING THE ACCELERATION TIME SPECIFICATIONS FOR THE αi SERIES B-65272EN/04

Reference 3
Note the following relationship between the value of inertia I [kg⋅m2]
in SI units and the value of GD2 [kgf⋅m2]:
I[kg⋅m2]=GD2 [kgf⋅m2]/4
Therefore, to convert I [kg⋅m2] to J [kgf⋅cm⋅sec2], use the following
equation:
J[kgf⋅cm⋅sec2] = GD2 [kgf⋅m2]/4/g×100
= I [kg⋅m2]/g×100
= I [kg⋅m2]/9.80×100
= I [kg⋅m2] ×10.2

NOTE
g indicates the acceleration of gravity:
9.80 [m/sec2].

Reference 4

- Difference of inertia
Calculate the inertia of the solid steel cylinder shown in the following
figure.

10 [cm]

20 [cm]

(1) Calculating J [kgf⋅cm⋅sec2]


J = πγ /(32×980) ×Q4×L
= π×7.8×10-3/(32×980) ×104×20
= 0.156[kgf⋅cm⋅sec2]

(2) Calculating GD2 [kgf⋅m2]


G = π/4×102×20×γ
= π/4×102×20×7.8×10-3
= 12.25[kgf]
D2 = D02/2
= 0.12/2
= 0.005[m2]
GD2 = 12.25×0.005
= 0.0613[kgf⋅m2]

- 38 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 7.DETERMINING THE ALLOWABLE DUTY CYCLE

7 DETERMINING THE ALLOWABLE DUTY


CYCLE
When machining requires the spindle to accelerate and decelerate
frequently, the average output per cycle must not exceed the
continuous rated output.The allowable duty cycle for a typical AC
spindle motor can be obtained as shown below.

Duty cycle and average output


Motor
speed

One cycle time Dt

t1 t2 t3 t4 t5

Motor P1 P2 P3 P4 P1
output

P1, P4 : Acceleration/deceleration output [kW]


= 30 min rated output at const. output power range × 1.2
Note 1) 10 min rated output at const. output power range ×
1.2 or 15 min rated output at const. output power
range × 1.2 apply for some models.
Note 2) This is not a guaranteed value but a guideline.
P2 : Output with no load [kW] (P2=0)
P3 : Cutting output [kW]

2 2 2 2
P1 t1 + P2 t 2 + P3 t 3 + P4 t 4
Average output Pav =
Dt
NOTE This is not a guaranteed value but a guideline.

- 39 -
7.DETERMINING THE ALLOWABLE DUTY CYCLE SPECIFICATIONS FOR THE αi SERIES B-65272EN/04

NOTE
1 Cutting output P3 at motor speed N which is lower
than base speed Nb shall be calculated by the
following equation.
P3=PC × Nb/N [kW] (PC: Actual cutting output)
2 In case that P3 is calculated by the load indicator
voltage, use the following equation.
P3=P1 × L3/10 [kW]
(L3: Load indicator voltage in cutting [V])

Allowable duty cycle time Dt


From the equation for getting the value of Pav[kW].

1
2 2 2 2
Dt= × (P1 t1+P2 t2+P3 t3+P4 t4)
2
Pav

Substitute the continuous rated output of the used AC spindle motor


for Pav [kW] in the equation above.
Example)
To obtain the allowable duty cycle when model α3i accelerates
and decelerates repeatedly without load (P2=P3=0).
- Continuous rated output Pav=Pcont=3.7kW
- Acceleration/deceleration output P1=P4=5.5kW×1.2=6.6kW
- Acceleration time t1=3s, deceleration time t4=3s

1
Dt= ×(6.62×3+6.62×3)=19.1 seconds
2
3.7

As shown above, when model α3i accelerates and decelerates


repeatedly, the allowable duty cycle time is 19 seconds.

- 40 -
B-65272EN/04 SPECIFICATIONS FOR THE αi SERIES 7.DETERMINING THE ALLOWABLE DUTY CYCLE

Allowable duty cycle time Dt for repeated acceleration/deceleration


Motor
output

Passage
of time t1 t4

Motor
output P4 P1
P1

Passage 1 cycle time Dt


of time

1
Dt= ×(P30min2×1.22) × (t1+t4)
2
P CONT

Pcont : Continuous rated output


P30min : 30-minute rated output
t1+t4 : Sum of the acceleration and deceleration time

- 41 -
8.DISPOSAL OF SPINDLE MOTORS BY MATERIAL TYPESPECIFICATIONS FOR THE αi SERIESB-65272EN/04

8 DISPOSAL OF SPINDLE MOTORS BY


MATERIAL TYPE
Disposal of motors by separating plastic parts from metal parts
After a motor is dismantled, the plastic parts (terminal box, terminal
box cover, fan cover) must be separated for disposal. The plastic parts
are made of the following material.

Plastic material : >(PBT+PC)-GF(30)FR(17)<

Terminal box cover

Terminal
box

Fan cover

- 42 -
II. FANUC AC SPINDLE MOTOR αi SERIES
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 1.GENERAL

1 GENERAL
The FANUC AC spindle motor αi series is ideal for CNC machine
tool spindles.

Features
- The motor is compact, light-weight and furnished with digital
control for much higher performance.
- The motor inertia of the AC spindle motor is made smaller to
shorten the acceleration/deceleration speed. Further, optimum
control enables highly efficient cutting.
- The built-in Mi sensor or MZi sensor enables synchronous
spindle and Z-axis feed and rigid tapping.
- Improvement in machining of the motor housing enhances the
accuracy of the mounting part.
- Waterproof and pressure-proof design conforming to the
international standard (IEC) is employed to improve reliability
and make it resistant to most environments.

- 45 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

2 SPECIFICATIONS

- 46 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 2.SPECIFICATIONS

Series αi series
Model
α0.5/10000i α1/10000i α1.5/10000i
Item
Cont. rated kW 0.55 1.5 1.1
(HP) (0.74) (2.0) (1.5)
30 min rated kW 1.1 2.2 3.7
Output [15 min, 10min]
(*2) (*3) (HP) (1.5) (3.0) (5.0)
S3 60% kW 1.1 2.2 3.7
[40%,25%]
(*4)(*5) (HP) (1.5) (3.0) (5.0)
Cont. rated 7 11 14
Rated current A
30 min rated (*3)
(*6) 11 13 28
S3 60% (*4)
Speed Base speed 3000 3000 1500
-1
min Max. speed 10000 10000 10000
Output torque
(Cont. rated torque at const. rated torque range)
N⋅m 1.75 4.77 7.00
(kgf⋅cm) (17.9) (48.7) (71.4)
2
kg⋅m 0.00048 0.003 0.0043
Rotor inertia 2
kgf⋅cm⋅s 0.0048 0.03 0.04
Weight kgf 7 18 24
Vibration V5 (option V3)
Noise 75dB(A) or less
Totally enclosed and
Cooling system (*7) Totally enclosed and fan cooled IC0A6
non-ventilated IC0A0
Cooling fan W None 17
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 2048
Number of detected gear teeth per rotation
64 128
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration(*11)
1.32 2.64 4.44
kW
Applicable spindle amplifier module SPM-2.2i SPM-5.5i
Model α0.5/10000i α1/10000i α1.5/10000i

- 47 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

Series αi series
Model
α2/10000i α3/10000i α6/10000i α8/8000i
Item
Cont. rated kW 2.2 3.7 5.5 7.5
(HP) (3.0) (5.0) (7.4) (10)
30 min rated kW 3.7 5.5 7.5 11
Output [15 min, 10min]
(*2) (*3) (HP) (5.0) (7.4) (10) (14.7)
S3 60% kW 3.7 5.5 7.5 11
[40%,25%]
(*4)(*5) (HP) (5.0) (7.4) (10) (14.7)
Cont. rated 19 23 43 43
Rated current A
30 min rated (*3)
(*6) 27 29 49 53
S3 60% (*4)
Speed Base speed 1500 1500 1500 1500
-1
min Max. speed 10000 10000 10000 8000
Output torque
(Cont. rated torque at const. rated torque range)
N⋅m 14.0 23.5 35.0 47.7
(kgf⋅cm) (143) (240) (357) (487)
2
kg⋅m 0.0078 0.0148 0.0179 0.0275
Rotor inertia 2
kgf⋅cm⋅s 0.08 0.15 0.18 0.28
Weight kgf 27 46 51 80
Vibration V5 (option V3)
Noise 75dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 17 20
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 2048 4096
Number of detected gear teeth per rotation
128 256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration(*11)
4.44 6.6 9.0 13.2
kW
Applicable spindle amplifier module SPM-5.5i SPM-11i
Model α2/10000i α3/10000i α6/10000i α8/8000i

- 48 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 2.SPECIFICATIONS

Series αi series
Model
α12/7000i α15/7000i α18/7000i α22/7000i
Item
Cont. rated kW 11 15 18.5 22
(HP) (14.7) (20.1) (24.8) (29.5)
30 min rated kW 15 18.5 22 26
Output [15 min, 10min]
(*2) (*3) (HP) (20.1) (24.8) (29.5) (34.9)
S3 60% kW 15 18.5 22 26
[40%,25%]
(*4)(*5) (HP) (20.1) (24.8) (29.5) (34.9)
Rated Cont. rated 54 70 82 98
current A 30 min rated (*3)
64 82 95 111
(*6) S3 60% (*4)
Speed Base speed 1500 1500 1500 1500
-1
min Max. speed 7000 7000 7000 7000
Output torque
(Cont. rated torque at const. rated torque range)
N⋅m 70.0 95.4 117.7 140.0
(kgf⋅cm) (714) (974) (1201) (1428)
2
kg⋅m 0.07 0.09 0.105 0.128
Rotor inertia 2
kgf⋅cm⋅s 0.77 0.93 1.08 1.29
Weight kgf 95 110 125 143
Vibration V5 (option V3)
Noise 75dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 56
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration(*11)
18.0 22.2 26.4 31.2
kW
Applicable spindle amplifier module SPM-15i SPM-22i SPM-26i
Model α12/7000i α15/7000i α18/7000i α22/7000i

- 49 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

Series αi series
Model
α30/6000i α40/6000i α50/4500i
Item
Cont. ratedkW 30 37 45
(HP) (40.2) (49.6) (60.3)
30 min rated kW 37 45 55
Output [15 min, 10min]
(*2) (*3) (HP) (49.6) (60.3) (73.7)
S3 60% kW 37 45 55
[40%,25%]
(*4)(*5) (HP) (49.6) (60.3) (73.7)
Cont. rated 131 160 193
Rated current A
30 min rated (*3)
(*6) 155 185 236
S3 60% (*4)
Speed Base speed 1150 1500 1150
-1
min Max. speed 6000 6000 4500
Output torque
(Cont. rated torque at const. rated torque range)
N⋅m 249.1 235.5 373.6
(kgf⋅cm) (2540) (2402) (3810)
2
kg⋅m 0.295 0.355 0.49
Rotor inertia 2
kgf⋅cm⋅s 3.0 3.6 5.0
Weight kgf 250 290 460
Vibration V5 (option V3) V10 (option V5)
Noise 75dB(A) or less 80dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 84 90
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration(*11)
44.4 54.0 66.0
kW
Applicable spindle amplifier module SPM-45i SPM-55i
Model α30/6000i α40/6000i α50/4500i

- 50 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 2.SPECIFICATIONS

Series αi series
Model
α1/15000i α1.5/15000i α2/15000i α3/12000i
Item
Cont. rated kW 1.5 1.5 2.2 3.7
(HP) (2.0) (2.0) (3.0) (5.0)
30 min rated kW 2.2 2.2 3.7 5.5
Output [15 min, 10min]
(*2) (*3) (HP) (3.0) (3.0) (5.0) (7.4)
S3 60% kW 2.2 2.2 3.7 5.5
[40%,25%]
(*4)(*5) (HP) (3.0) (3.0) (5.0) (7.4)
Cont. rated 24 28 41 36
Rated current A
30 min rated (*3)
(*6) 27 33 53 46
S3 60% (*4)
Speed Base speed 3000 3000 3000 1500
-1
min Max. speed 15000 15000 15000 12000
Output torque
(Cont. rated torque at const. rated torque range)
N⋅m 4.77 4.77 7.0 23.5
(kgf⋅cm) (48.7) (48.7) (71.5) (240)
2
kg⋅m 0.003 0.0043 0.0078 0.0148
Rotor inertia 2
kgf⋅cm⋅s 0.03 0.04 0.08 0.15
Weight kgf 18 24 27 46
Vibration V3 V5 (option V3)
Noise 75dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 17
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor MZi sensor (*12)
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 2048
Number of detected gear teeth per rotation
128
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration(*11)
5.6 13 20 13
kW
Applicable spindle amplifier module SPM-5.5i SPM-15i SPM-22i SPM-11i
Model α1/15000i α1.5/15000i α2/15000i α3/12000i

- 51 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

Series αi series
α6/12000i(*1) α8/10000i(*1)
Model
Item Low-speed High-speed Low-speed High-speed
winding winding winding winding
Cont. rated kW 5.5 5.5 7.5 7.5
(HP) (7.4) (7.4) (10) (10)
30 min rated kW 7.5 7.5 11 11
Output [15 min, 10min]
(*2) (*3) (HP) (10) (10) (14.7) (14.7)
S3 60% kW 7.5 7.5 11 11
[40%,25%]
(*4)(*5) (HP) (10) (10) (14.7) (14.7)
Cont. rated 38 38 43 46
Rated current A
30 min rated (*3)
(*6) 48 45 53 56
S3 60% (*4)
Speed Base speed 1500 4000 1500 4000
-1
min Max. speed 12000 12000 10000 10000
Output torque
(Cont. rated torque at const. rated torque range)
N⋅m 35.0 13.1 47.7 17.9
(kgf⋅cm) (357) (133) (487) (183)
2
kg⋅m 0.0179 0.0275
Rotor inertia 2
kgf⋅cm⋅s 0.18 0.28
Weight kgf 51 80
Vibration V5 (option V3)
Noise 75dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 20
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration(*11)
9 13.2
kW
Applicable spindle amplifier module SPM-11i
Model α6/12000i α8/10000i

- 52 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 2.SPECIFICATIONS

Series αi series
α12/10000i(*1) α15/10000i(*1)
Model
Low-speed High-speed Low-speed High-speed
Item
winding winding winding winding
Cont. rated kW 11 11 15 15
(HP) (14.7) (14.7) (20.1) (20.1)
30 min rated kW 15 15 18.5 18.5
Output [15 min, 10min]
(*2) (*3) (HP) (20.1) (20.1) (24.8) (24.8)
S3 60% kW 15 15 18.5 18.5
[40%,25%]
(*4)(*5) (HP) (20.1) (20.1) (24.8) (24.8)
Rated Cont. rated 54 52 70 71
current A 30 min rated (*3)
64 63 82 81
(*6) S3 60% (*4)
Speed Base speed 1500 4000 1500 4000
-1
min Max. speed 10000 10000 10000 10000
Output torque
(Cont. rated torque at const. rated torque range)
N⋅m 70.0 26.3 95.4 35.8
(kgf⋅cm) (714) (268) (974) (365)
2
kg⋅m 0.07 0.09
Rotor inertia 2
kgf⋅cm⋅s 0.77 0.93
Weight kgf 95 110
Vibration V5 (option V3)
Noise 75dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 56
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration(*11)
18.0 22.2
kW
Applicable spindle amplifier module SPM-15i SPM-22i
Model α12/10000i α15/10000i

- 53 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

Series αi series
α18/10000i(*1) α22/10000i(*1)
Model
Low-speed High-speed Low-speed High-speed
Item
winding winding winding winding
Cont. rated kW 18.5 18.5 22 22
(HP) (24.8) (24.8) (29.5) (29.5)
30 min rated kW 22 22 26 26
Output [15 min, 10min]
(*2) (*3) (HP) (29.5) (29.5) (34.9) (34.9)
S3 60% kW 22 22 26 26
[40%,25%]
(*4)(*5) (HP) (29.5) (29.5) (34.9) (34.9)
Rated Cont. rated 82 83 100 101
current A 30 min rated (*3)
95 94 111 112
(*6) S3 60% (*4)
Speed Base speed 1500 4000 1500 4000
-1
min Max. speed 10000 10000 10000 10000
Output torque
(Cont. rated torque at const. rated torque range)
N⋅m 117.7 44.2 140.0 52.5
(kgf⋅cm) (1201) (451) (1428) (536)
2
kg⋅m 0.105 0.128
Rotor inertia 2
kgf⋅cm⋅s 1.08 1.29
Weight kgf 125 143
Vibration V5 (option V3)
Noise 75dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 56
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration(*11)
26.4 31.2
kW
Applicable spindle amplifier module SPM-22i SPM-26i
Model α18/10000i α22/10000i

- 54 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 2.SPECIFICATIONS

(*1) For α6/12000i, α8/10000i, α12/10000i, α15/10000i,


α18/10000i, and α22/10000i, the CNC soft option and
switching magnetic contactor unit associated with the output
switch function (Y-∆ switch) are required.
See FANUC SERVO AMPLIFIER αi series DESCRIPTIONS
(B-65282EN) for details of the output switch control.
(*2) The rated output is guaranteed at the rated voltage.
(Amplifier input: 200/220/230V AC +10% -15%, 50/60 Hz
±1Hz)
If the input voltage fluctuates, it is possible that the rated output
cannot be obtained even when such fluctuations are within the
allowable fluctuation range.
(*3) The output for α0.5/10000i, α1/10000i, α2/10000i, α1/15000i,
α1.5/15000i, or α2/15000i is 15 min rated. That for
α1.5/10000i is 10 min rated.
(*4) S3 40% for α0.5/10000i, α30/6000i, α50/4500i, α1/15000i,
α1.5/15000i, or α2/15000i, S3 25% for α1.5/10000i.
(*5) The cycle time is 10 minutes, S3 60%: ON 6 minutes, OFF 4
minutes, S3 40%: ON 4 minutes, OFF 6 minutes and S3 25%:
ON 2.5 minutes, OFF 7.5 minutes.
(*6) The rated current is not a guaranteed value but a guideline for
the maximum current at rated output.
(*7) IC code conforms to IEC 34-6.
(*8) IM code conforms to IEC 34-7. When using α1/15000i,
α1.5/15000i, or α2/15000i, the output shaft must be placed
horizontally or vertically downward (IMB5, IMV1).
(*9) This is not a guaranteed value but a guideline for the maximum
motor output at a rated supply voltage. 120 % of 15 min rated
for α0.5/10000i, α1/10000i, α2/10000i, α1/15000i,
α1.5/15000i, or α2/15000i and 120% of 10 min rated for
α1.5/10000i.
(*10) Type conforms to IEC 34-11.
(*11) These values are to be used only as guidance for selecting a
power supply module and are not guaranteed.
(*12) There is another type of α3/12000i that has a built-in Mi
sensor.
(*13) Degree of protection:
with oil seal: IP54, without oil seal: IP40.

- 55 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

3
Reference
OUTPUT/TORQUE CHARACTERISTICS

Calculation for torque


Torque T can be obtained by the following equation.

T[N⋅m]=P[kW]×1000/0.1047/N[min-1]
P[kW]: Motor output
N[min-1]: Motor speed

When the unit of T is [kgf⋅m],


T[kgf⋅m]=P[kW]×1000/1.0269/N[min-1]

- 56 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3.1 MODEL α0.5/10000i

Output Torque
[kW] [N⋅m]
1.6 4
15min, S3 40%
Operating zone
1.2 1.1kW 3

15min, S3 40% 0.9kW


0.8 Operating zone 2
0.55kW

0.4 Continuous 1
0.37kW Continuous
operating zone operating zone
3000 3000
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

3.2 MODEL α1/10000i

Output Torque
[kW] [N⋅m]
2.5 8
2.2kW 15min, S3 60%
Operating zone
2 15min, S3 60%
6
Operating zone
1.5
Continuous
4
operating zone
1
Continuous
2 operating zone
0.5

3000 3000
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

- 57 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

3.3 MODEL α1.5/10000i

Output Torque
[kW] [N⋅m]
5 25

4 3.7kW 20 10min, S3 25%


Operating zone
3 10min, S3 25% 15
Operating zone Continuous
2.2kW operating zone
2 10
1.1kW
1 0.9kW 5
Continuous
1500 operating zone 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

3.4 MODEL α2/10000i

Output Torque
[kW] [N⋅m]
5 28
15min, S3 60%
24 Operating zone
4 3.7kW
20
3 15min, S3 60%
16 Continuous
2.2kW Operating zone operating zone
2 12
Continuous
operating zone 8
1
4
1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

- 58 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3.5 MODEL α3/10000i

Output Torque
[kW] [N⋅m]
8 40
30min, S3 60% 30min, S3 60%
Operating zone Operating zone
6 5.5kW 30

Continuous
4 3.7kW 20
3.7kW operating zone
Continuous
operating zone 2.5kW
2 10

1500 7000 1500


0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

3.6 MODEL α6/10000i

Output Torque
[kW] [N⋅m]
10 60
30min, S3 60% 30min, S3 60%
Operating zone 50 Operating zone
8 7.5kW

40
6 5.5kW
Continuous
5.5kW
30 operating zone
4
Continuous 3.7kW
20
operating zone
2
10
1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

- 59 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

3.7 MODEL α8/8000i

Output Torque
[kW] [N⋅m]
16 80
30min, S3 60% 30min, S3 60%
Operating zone Operating zone
12 11kW 60

Continuous
7.5kW
8 40 operating zone
7.5kW
Continuous 5.5kW
4 operating zone 20

1500 1500
0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]

3.8 MODEL α12/7000i

Output Torque
[kW] [N⋅m]
20 120
30min, S3 60% 30min, S3 60%
Operating zone Operating zone
15 90

11kW
11kW Continuous
10 60 operating zone
7.5kW
Continuous
5 operating zone 30

1500 7000 1500 7000


0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]

- 60 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3.9 MODEL α15/7000i

Output Torque
[kW] [N⋅m]
25 150
30min, S3 60% 30min, S3 60%
Operating zone Operating zone
20 18.5kW 120

15kW
15 15kW 90 Continuous
operating zone
11kW
10 60
Continuous
operating zone
5 30

1500 7000 1500 7000


0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]

3.10 MODEL α18/7000i

Output Torque
[kW] [N⋅m]
30 150
30min, S3 60% 30min, S3 60%
Operating zone Operating zone
24 22kW 120
18.5kW
18 18.5kW 90 Continuous
15kW operating zone
12 60
Continuous
operating zone
6 30

1500 7000 1500 7000


0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]

- 61 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

3.11 MODEL α22/7000i

Output Torque
[kW] [N⋅m]
32 180
30min, S3 60%Operating zone 30min, S3 60%
26kW
150 Operating zone
24 22kW
22kW 120
18.5kW
16 90
Continuous
operating zone 60
Continuous
8
operating zone
30
1500 7000 1500 7000
0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]

3.12 MODEL α30/6000i

Output Torque
[kW] [N⋅m]
50 400
30min, S3 40%Operating zone
40 37kW
300
30kW 30min, S3 40%
30 Operating zone
200
Continuous 22kW
20
operating zone 18.5kW
100
10 Continuous
operating zone
1150 3500 1150 3500
0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
-1
Motor speed [min ] Motor speed [min-1]

- 62 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3.13 MODEL α40/6000i


Applicable amplifier SPM-45i
Output Torque
[kW] 30min, S3 60%Operating zone [N⋅m]
50 400
45kW

40 37kW
300
30min, S3 60%
30 30kW Operating zone
26kW 200
20
Continuous
operating zone 100
10 Continuous
operating zone
1500 1500
0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
-1
Motor speed [min ] Motor speed [min-1]

3.14 MODEL α50/4500i


Applicable amplifier SPM-55i
Output Torque
[kW] [N⋅m]
80 600
30min, S3 40%
30min, S3 40%Operating zone
Operating zone
60 55kW 450

45kW
45kW
40 300
37kW
Continuous
20 operating zone 150 Continuous
operating zone
1150 3500 1150 3500
0 0
0 1000 2000 3000 4000 4500 0 1000 2000 3000 4000 4500
Motor speed [min-1] Motor speed [min-1]

- 63 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

3.15 MODEL α1/15000i


Applicable amplifier SPM-5.5i
Output Torque
[kW] [N⋅m]
3 8
15min, S3 40%
2.5 Operating zone
2.2kW
6
2 15min, S3 40%
Operating zone
1.5 4
Continuous
operating zone
1
2
0.5
Continuous
operating zone
0 0
0 3000 6000 9000 12000 15000 0 3000 6000 9000 12000 15000
-1 -1
Motor speed [min ] Motor speed [min ]

Acceleration
output
[kW]
8

5.6kW (Maximum output


during acceleration)
6

0
0 3000 6000 9000 12000 15000
Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 64 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3.16 MODEL α1.5/15000i


Applicable amplifier SPM-15i
Output Torque
[kW] [N⋅m]
3 8
15min, S3 40%
2.5 Operating zone
2.2kW
6
2 15min, S3 40%
Operating zone
1.5 4
Continuous
1 operating zone
2
0.5
Continuous
operating zone
0 0
0 3000 6000 9000 12000 15000 0 3000 6000 9000 12000 15000
-1 -1
Motor speed [min ] Motor speed [min ]

Acceleration
output
[kW]
16
13kW (Maximum output
during acceleration)

12 12kW

8000
0
0 3000 6000 9000 12000 15000

Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 65 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

3.17 MODEL α2/15000i


Applicable amplifier SPM-22i
Output Torque
[kW] [N⋅m]
5 16
15min, S3 40%
4 3.7kW Operating zone
12
15min, S3 40%
3 Operating zone
2.2kW 8
2
Continuous
operating zone 4
1
Continuous
operating zone
0 0
0 3000 6000 9000 12000 15000 0 3000 6000 9000 12000 15000
-1 -1
Motor speed [min ] Motor speed [min ]
Acceleration output
[kW]
24
20kW (Maximum output
during acceleration)

18

13kW
12

5500 8000
0
0 3000 6000 9000 12000 15000

Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 66 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3.18 MODEL α3/12000i


Applicable amplifier SPM-11i
Output Torque
[kW] [N⋅m]
8 40
30min, S3 60%
Operating zone
6 30
5.5kW
30min, S3 60%
Operating zone
4
3.7kW 20
Continuous
operating zone
2 10
1500
1500 Continuous operating zone
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000

Motor speed [min-1] Motor speed [min-1]


Acceleration output
[kW]
16
13kW (Maximum output
14 during acceleration)

12

10
9.5kW
8

2
7000
0
0 3000 6000 9000 12000

Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 67 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

3.19 MODEL α6/12000i

Low-speed winding output (Y connection) Low-speed winding torque (Y connection)


[kW] [N⋅m]
10 60
30min, S3 60%
30min, S3 60%
Operating zone 50
8 7.5kW Operating zone

40
6 5.5kW
30 Continuous
Continuous
4 Q operating zone
operating zone 3.7kW
20

2 2.2kW
10
1500 8000 1500
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1 -1
Motor speed [min ] Motor speed [min ]

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
10 20
30min, S3 60%Operating zone 30min, S3 60%
8 7.5kW Operating zone
15

6 5.5kW
Continuous 10
4 operating zone

5
2
Continuous
4000 4000 operating zone
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1 -1
Motor speed [min ] Motor speed [min ]

- 68 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3.20 MODEL α8/10000i

Low-speed winding output (Y connection) Low-speed winding torque (Y connection)


[kW] [N⋅m]
16 80
30min, S3 60%
30min, S3 60%
Operating zone
Operating zone
12 11W 60

7.5kW
8 40 Continuous
Continuous operating zone
operating zone 5.5kW
4 3.7kW 20

1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
16 30
30min, S3 60%Operating zone 30min, S3 60%
Operating zone
12 11kW
20

7.5kW
8
Continuous
Continuous operating zone
operating zone 10
4

0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

- 69 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

3.21 MODEL α12/10000i

Low-speed winding output (Y connection) Low-speed winding torque (Y connection)


[kW] [N⋅m]
20 120
30min, S3 60%
30min, S3 60%
Operating zone 100 Operating zone
15
80
11W
10 60 Continuous
Continuous
7.5kW operating zone
operating zone
40
5 5.5kW
20
1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
20 40
30min, S3 60%Operating zone 30min, S3 60%
15kW Operating zone
15 30

11kW
10 Continuous 20
operating zone

5 10
Continuous
operating zone
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

- 70 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3.22 MODEL α15/10000i

Low-speed winding output (Y connection) Low-speed winding torque (Y connection)


[kW] [N⋅m]
24 160
30min, S3 60%
30min, S3 60%
18.5kW Operating zone
Operating zone
18 120
15kW

12 80 Continuous
Continuous 11kW
operating zone operating zone
7.5kW
6 40

1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
24 50
30min, S3 60%Operating zone 30min, S3 60%
18.5kW Operating zone
40
18
15kW
30
12 Continuous
operating zone 20
Continuous
6 operating zone
10

0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

- 71 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

3.23 MODEL α18/10000i

Low-speed winding output (Y connection) Low-speed winding torque (Y connection)


[kW] [N⋅m]
30 160
30min, S3 60%
30min, S3 60%
Operating zone
24 22kW Operating zone
120
18.5kW
18
15kW 80
12 Continuous
Continuous 11kW operating zone
operating zone 40
6

1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
30 80
30min, S3 60%Operating zone 30min, S3 60%
24 22kW Operating zone
60
18.5kW
18
Continuous
40
operating zone
12

20
6
Continuous
operating zone
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

- 72 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3.24 MODEL α22/10000i

Low-speed winding output (Y connection) Low-speed winding torque (Y connection)


[kW] [N⋅m]
36 200
30min, S3 60%
30min, S3 60%
Operating zone
26kW Operating zone
27 150
22kW

18 18.5kW
100
Continuous
15kW
operating zone
9 50

Continuous
1500 1500 operating zone
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
Motor speed [min-1] Motor speed [min-1]

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
36 80
30min, S3 60%Operating zone 30min, S3 60%
26kW Operating zone
27 60
22kW

18 Continuous 40
operating zone

9 20
Continuous
operating zone
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

- 73 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

4 CONNECTIONS

- 74 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 4.CONNECTIONS

4.1 MODEL α0.5/10000i

The power lead and signal lead are connected with the connector. Use
the shield cable for the connection.
Refer to FANUC SERVO AMPLIFIER αi series DESCRIPTIONS
(B-65282EN) for other respects in the connection.

Signal line connector

Power line connector

Connection of power lead


Connector parts related to cable side
Tyco Electronics AMP
Ordering number
specification
A06B-6114-K220/S
Connector kit of power lead (FANUC specification : 1473063-2
A63L-0001-0875/SC)

Power lead specification


Number of Conductor Grounding cable
Sheath diameter (Note)
core size cross-section
4 or more AWG16 to 18 φ1.8 to 2.8mm φ10.4 to 11.4mm

NOTE
If the outer sheath diameter is inadequate, the
waterproofness can degrade.

Connector pins arrangement


1 2 3 4 5 6
U V W G - -

- 75 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

Connection of signal lead

- For type with Mi sensor


Connector parts related to cable side
Japan Aviation Electronics Industry specification
THR1 JN1xS10SL1: Applicable sheath diameter φ5.7 to 7.3
THR2
JN1xS10SL2: Applicable sheath diameter φ6.5 to 8.0
+5V
0V Connector ↑
VA
D: Straight plug
*VA
VB F: Elbow plug
*VB
Terminal JN1-22-22S

SS
Connector pins arrangement
1 2 3
RA RB -
4 5 6 7
PA PB - 0V
8 9 10
+5V THR1 THR2

- For type with MZi sensor


Connector parts related to cable side
Japan Aviation Electronics Industry specification
THR1 Connector JN1xS10SL1: Applicable sheath diameter φ5.7 to 7.3
THR2
JN1xS10SL2: Applicable sheath diameter φ6.5 to 8.0
+5V
0V ↑
VA
D: Straight plug
*VA
VB F: Elbow plug
*VB
Terminal JN1-22-22S

SS
Connector pins arrangement
1 2 3
*VA *VB *VZ
4 5 6 7
VA VB VZ 0V
8 9 10
+5V THR1 THR2

- Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).

- 76 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 4.CONNECTIONS

4.2 MODELS α1/10000i TO α50/4500i

Cables for power lead and fan motor are connected to the terminal
block.
Mi sensor or MZi sensor signal or thermistor signal use a connector
manufactured by Tyco Electronics AMP.
The connector housing and the connector are attached to the motor.

Size of screws used in Power lead Fan motor


the terminal
block U,V,W,G X,Y,Z FMU,FMV,FMW
Model
α1/10000i, α1.5/10000i M5 - M4
α2/10000i to α15/7000i M5 - Screw-less terminal block
α18/7000i to α22/7000i M6 - Screw-less terminal block
α30/6000i to α40/6000i M10 - Screw-less terminal block
α50/4500i M8 - Screw-less terminal block
α1/15000i, α1.5/15000i M5 - M4
α2/15000i, α3/12000i M5 - Screw-less terminal block
α6/12000i to α15/10000i M5 M5 Screw-less terminal block
α18/10000i to α22/10000i M6 M6 Screw-less terminal block

Cable for the power lead


For the power lead cable specification, refer to "FANUC SERVO
AMPLIFIER αi series DESCRIPTIONS (B-65282EN)".

Cable for the fan motor


For the fan motor current value and cable specifications, refer to
Section I.4.3, "FAN MOTOR CONNECTION" in this manual.

- 77 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

4.3 CONNECTION OF SIGNAL LEAD

Connector attachment for a motor with a built-in Mi sensor


Connector pins arrangement
THR1
Number B1 B2 B3 B4 B5 B6
THR2
Color
+5V
0V Signal RA RB 0V THR2
PA
PB Number A1 A2 A3 A4 A5 A6
RA
RB
Color
SS Signal +5V PA PB SS THR1

Connector attachment for a motor with a built-in MZi sensor


TH R1 Connector pins arrangement
TH R2
+ 5V Number B1 B2 B3 B4 B5 B6
0V
VA Color
*V A Signal *VA *VB *VZ 0V THR2
VB
*V B Number A1 A2 A3 A4 A5 A6
VZ
*V Z Color
SS
Signal +5V VA VB VZ SS THR1

- Connector housing and contact specifications


Connector and contact :
Tyco Electronics AMP specification D-3000 series
Motor side Cable side
Manufacture Manufacture
FANUC specification FANUC specification
specification specification
Housing A63L-0001-0535/121KDF 178964-6 A63L-0001-0460/121KD 178289-6
Contact A63L-0001-0456/ASMT 175288-2 A63L-0001-0456/ASM 1-175217-2
Crimping tool : 91559-1 Extractor : 234168-1

- Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).

- 78 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 5.ALLOWABLE RADIAL LOAD

5 ALLOWABLE RADIAL LOAD


Use the motor output shaft below the allowable radial loads shown in
the table below.

Allowable radial load (kgf)


Model At output shaft At output shaft
end center
α0.5/10000i 294N (30kgf) 323N (33kgf)
α1/10000i 392N (40kgf) 441N (45kgf)
α1.5/10000i 882N (90kgf) 980N (100kgf)
α2/10000i 882N (90kgf) 999N (102kgf)
α3/10000i 1470N (150kgf) 1607N (164kgf)
α6/10000i 1960N (200kgf) 2205N (225kgf)
α8/8000i 2940N (300kgf) 3371N (344kgf)
α12/7000i, α15/7000i 2940N (300kgf) 3410N (348kgf)
α18/7000i, α22/7000i 4410N (450kgf) 4988N (509kgf)
α30/6000i, α40/6000i 5390N (550kgf) 6134N (626kgf)
α50/4500i 1078N (1100 kgf) 1230N (1255 kgf)
α1/15000i, α1.5/15000i
Direct connection to the spindle
α2/15000i
α3/12000i 980N (100kgf) 1068N (109kgf)
α6/12000i 1470N (150kgf) 1656N (169kgf)
α8/10000i 1960N (200kgf) 2244N (229kgf)
α12/10000i, α15/10000i 2450N (250kgf) 2842N (290kgf)
α18/10000i, α22/10000i 2940N (300kgf) 3332N (340kgf)

NOTE
1 When using a belt, adjust the tension so the
allowable loads indicated above are not exceeded.
If an excessive load is applied, consider the use of
a support bearing on the machine side to maintain
the long-term reliability of the motor. (If an
excessive load is applied, it is possible that an
abnormal sound may occur.)
2 When the belt tension is maximized at a point
outside the output shaft end, the allowable loads
are less than those at the output shaft end.
3 If a thrust load is applied when a helical gear is
used, the shaft moves in the direction of the thrust.
So, as a general rule, never apply a thrust load.

- 79 -
6.ASSEMBLING ACCURACYFANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

6 ASSEMBLING ACCURACY
Model α1/15000i to
α0.5i to α22i α30i to α50i Measuring method
Item α2/15000i

1/2 the output


shaft length
Run-out at the end of the
20µm or less 20µm or less 10µm or less
output shaft

Run-out of the faucet joint


for mounting the flange

10
40µm or less 60µm or less 30µm or less
against the core of the
shaft (only for flange type)

Run-out of the flange


mounting surface against
10

80µm or less 100µm or less 40µm or less


the core of the shaft (only
for flange type)

CAUTION
Except for α1/15000i to α2/15000i, the assembling
accuracies of high-speed models are the same as
those of the standard models shown above.

- 80 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS

7 EXTERNAL DIMENSIONS
Model name Section
Model α0.5/10000i (flange mounting type) 7.1
Models α1/10000i and α1/15000i (flange mounting type) 7.2
Model α1/10000i (foot mounting type) 7.3
Model α1.5/10000i (flange mounting type) 7.4
Model α1.5/15000i (flange mounting type) 7.5
Model α1.5/10000i (foot mounting type) 7.6
Model α2/10000i (flange mounting type) 7.7
Model α2/15000i (flange mounting type) 7.8
Model α2/10000i (foot mounting type) 7.9
Models α3/10000i and α3/12000i (flange mounting type) 7.10
Model α3/10000i (foot mounting type) 7.11
Models α6/10000i and α6/12000i (flange mounting type) 7.12
Model α6/10000i (foot mounting type) 7.13
Models α8/8000i and α8/10000i (flange mounting type) 7.14
Model α8/8000i (foot mounting type) 7.15
Models α12/7000i and α12/10000i (flange mounting type) 7.16
Model α12/7000i (foot mounting type) 7.17
Models α15/7000i and α15/10000i (flange mounting type) 7.18
Model α15/7000i (foot mounting type) 7.19
Models α18/7000i and α18/10000i (flange mounting type) 7.20
Model α18/7000i (foot mounting type) 7.21
Models α22/7000i and α22/10000i (flange mounting type) 7.22
Model α22/7000i (foot mounting type) 7.23
Model α30/6000i (flange mounting type) 7.24
Model α30/6000i (foot mounting type) 7.25
Model α40/6000i (flange mounting type) 7.26
Model α40/6000i (foot mounting type) 7.27
Model α50/4500i (flange mounting type) 7.28
Model α50/4500i (foot mounting type) 7.29

- 81 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

7.1 MODEL α0.5/10000i (FLANGE MOUNTING TYPE)

- 82 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS

7.2 MODELS α1/10000i AND α1/15000i (FLANGE MOUNTING


TYPE)

- 83 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

7.3 MODEL α1/10000i (FOOT MOUNTING TYPE)

- 84 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS

7.4 MODEL α1.5/10000i (FLANGE MOUNTING TYPE)

- 85 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

7.5 MODEL α1.5/15000i (FLANGE MOUNTING TYPE)

- 86 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS

7.6 MODEL α1.5/10000i (FOOT MOUNTING TYPE)

- 87 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

7.7 MODEL α2/10000i (FLANGE MOUNTING TYPE)

- 88 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS

7.8 MODEL α2/15000i (FLANGE MOUNTING TYPE)

- 89 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

7.9 MODEL α2/10000i (FOOT MOUNTING TYPE)

- 90 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS

7.10 MODELS α3/10000i AND α3/12000i (FLANGE MOUNTING


TYPE)

- 91 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

7.11 MODEL α3/10000i (FOOT MOUNTING TYPE)

- 92 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS

7.12 MODELS α6/10000i AND α6/12000i (FLANGE MOUNTING


TYPE)

- 93 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

7.13 MODEL α6/10000i (FOOT MOUNTING TYPE)

- 94 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS

7.14 MODELS α8/8000i AND α8/10000i (FLANGE MOUNTING


TYPE)

- 95 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

7.15 MODEL α8/8000i (FOOT MOUNTING TYPE)

- 96 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS

7.16 MODELS α12/7000i AND α12/10000i (FLANGE MOUNTING


TYPE)

- 97 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

7.17 MODEL α12/7000i (FOOT MOUNTING TYPE)

- 98 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS

7.18 MODELS α15/7000i AND α15/10000i (FLANGE MOUNTING


TYPE)

- 99 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

7.19 MODEL α15/7000i (FOOT MOUNTING TYPE)

- 100 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS

7.20 MODELS α18/7000i AND α18/10000i (FLANGE MOUNTING


TYPE)

- 101 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

7.21 MODEL α18/7000i (FOOT MOUNTING TYPE)

- 102 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS

7.22 MODELS α22/7000i AND α22/10000i (FLANGE MOUNTING


TYPE)

- 103 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

7.23 MODEL α22/7000i (FOOT MOUNTING TYPE)

- 104 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS

7.24 MODEL α30/6000i (FLANGE MOUNTING TYPE)

- 105 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

7.25 MODEL α30/6000i (FOOT MOUNTING TYPE)

- 106 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS

7.26 MODEL α40/6000i (FLANGE MOUNTING TYPE)

- 107 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

7.27 MODEL α40/6000i (FOOT MOUNTING TYPE)

- 108 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αi SERIES 7.EXTERNAL DIMENSIONS

7.28 MODEL α50/4500i (FLANGE MOUNTING TYPE)

- 109 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αi SERIES B-65272EN/04

7.29 MODEL α50/4500i (FOOT MOUNTING TYPE)

- 110 -
III. FANUC AC SPINDLE MOTOR αiP SERIES
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 1.GENERAL

1 GENERAL
FANUC AC spindle motor αiP series is suitable for structural
simplification by eliminating the machine spindle gear box.

Features
- As the rated output range is wide from 1:10 to 1:16 , a gear box
structure for speed change is not required, thereby allowing the
structure of the machine to be simplified.
Accordingly, vibration and noise caused by the gear box
structure is also eliminated.
- Improvement in efficiency of construction equipment
Unnecessary use of time is reduced because it is not necessary to
stop the spindle when switching the gear.
- Despite a compact configuration, a large low-speed torque can
be obtained.
- The method of fan exhaust can be selected from either a exhaust
front type or exhaust rear type, thus preventing heat deformation
of the machine.
- Waterproof and pressure-proof design conforming to the
international standard (IEC) is employed to improve reliability
and make it resistant to most environments.

- 113 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04

2 SPECIFICATIONS

- 114 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 2.SPECIFICATIONS

Series αiP series


α12/6000iP α15/6000iP
Model α12/8000iP α15/8000iP
Item Low-speed High-speed Low-speed High-speed
winding winding winding winding
Cont. rated kW 3.7 5.5 5 7.5
(HP) (4.9) (7.4) (6.6) (10)
30 min rated kW 7.5 7.5 9 9
Output [15 min]
(*2) (*3) (HP) (10) (10) (12) (12)
S3 60% kW 7.5 7.5 9 9
[15%]
(*4)(*5) (HP) (10) (10) (12) (12)
Cont. rated 23 39 40 50
Rated current A
30 min rated (*3)
(*6) 42 49 61 58
S3 60%, 15% (*4)
Speed Base speed 500 750 500 750
-1
min Max. speed 1500 6000, 8000 1500 6000, 8000
Cont. rated torque at const. rated torque range
N⋅m 70.7 70 95.5 95.5
(kgf⋅cm) (721) (714) (974) (974)
2
kg⋅m 0.07 0.09
Rotor inertia 2
kgf⋅cm⋅s 0.77 0.93
Weight kgf 95 110
Vibration V5 (option V3)
Noise 75 dB (A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 56
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40 °C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration (*11)
12.3 13.5
kW
Applicable spindle amplifier SPM-11i SPM-15i
Model α12/6000iP α15/6000iP

- 115 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04

Series αiP series


α18/6000iP α22/6000iP
Model α18/8000iP α22/8000iP
Item Low-speed High-speed Low-speed High-speed
winding winding winding winding
Cont. rated kW 6 9 7.5 11
(HP) (8) (12) (10) (14.7)
30 min rated kW 11 11 15 15
Output [15 min]
(*2) (*3) (HP) (14.7) (14.7) (20.1) (20.1)
S3 60% kW 11 11 15 15
[15%]
(*4)(*5) (HP) (14.7) (14.7) (20.1) (20.1)
Cont. rated 32 55 43 69
Rated current A
30 min rated (*3)
(*6) 53 63 80 88
S3 60%, 15% (*4)
Speed Base speed 500 750 500 750
-1
min Max. speed 1500 6000, 8000 1500 6000, 8000
Cont. rated torque at const. rated torque range
N⋅m 114.6 114.6 143.2 140
(kgf⋅cm) (1169) (1169) (1461) (1428)
2
kg⋅m 0.105 0.128
Rotor inertia 2
kgf⋅cm⋅s 1.08 1.29
Weight kgf 125 143
Vibration V5 (option V3)
Noise 75 dB (A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 56
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40 °C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration (*11)
15.1 20.0
kW
Applicable spindle amplifier SPM-15i SPM-22i
Model α18/6000iP α22/6000iP

- 116 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 2.SPECIFICATIONS

Series αiP series


α30/6000iP α40/6000iP
Model
Low-speed High-speed Low-speed High-speed
Item
winding winding winding winding
Cont. rated kW 11 15 13 18.5
(HP) (14.7) (20.1) (17.3) (24.8)
30 min rated kW 18.5 18.5 22 22
Output [15 min]
(*2) (*3) (HP) (24.8) (24.8) (29.5) (29.5)
S3 60% kW 18.5 18.5 22 22
[15%]
(*4)(*5) (HP) (24.8) (24.8) (29.5) (29.5)
Cont. rated 54 86 70 108
Rated current A
30 min rated (*3)
(*6) 87 101 115 123
S3 60%, 15% (*4)
Speed Base speed 400 575 400 575
-1
min Max. speed 1500 6000 1500 6000
Cont. rated torque at const. rated torque range
N⋅m 263 249 310 307
(kgf⋅cm) (2678) (2540) (3165) (3133)
2
kg⋅m 0.295 0.295
Rotor inertia 2
kgf⋅cm⋅s 3.0 3.0
Weight kgf 250 250
Vibration V5 (option V3)
Noise 75 dB (A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 84
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40 °C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration (*11)
25.0 29.0
kW
Applicable spindle amplifier SPM-22i SPM-26i
Model α30/6000iP α40/6000iP

- 117 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04

Series αiP series


α50/6000iP α60/4500iP
Model
Low-speed High-speed Low-speed High-speed
Item
winding winding winding winding
Cont. rated kW 22 22 18.5 22
(HP) (29.5) (29.5) (24.8) (29.5)
30 min rated kW 30 30 30 30
Output [15 min]
(*2) (*3) (HP) (40.2) (40.2) (40.2) (40.2)
S3 60% kW 30 30 30 30
[15%]
(*4)(*5) (HP) (40.2) (40.2) (40.2) (40.2)
Cont. rated 95 94 87 106
Rated current A
30 min rated (*3)
(*6) 118 117 132 139
S3 60%, 15% (*4)
Speed Base speed 575 1200 400 750
-1
min Max. speed 1500 6000 1500 4500
Cont. rated torque at const. rated torque range
N⋅m 365 175 442 280
(kgf⋅cm) (3726) (1785) (4504) (2850)
2
kg⋅m 0.355 0.49
Rotor inertia 2
kgf⋅cm⋅s 3.6 5.0
Weight kgf 290 468
Vibration V5 (option V3) V10 (option V5)
Noise 75 dB (A) or less 80 dB (A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 84 90
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40 °C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration (*11)
35.4 36
kW
Applicable spindle amplifier SPM-26i SPM-30i
Model α50/6000iP α60/4500iP

- 118 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 2.SPECIFICATIONS

(*1) When the output switch function is used, the CNC soft option
and switching magnetic contactor unit associated with the
output switch function (Y-∆ switch) are required.
See FANUC SERVO AMPLIFIER αi series DESCRIPTIONS
(B-65282EN) for details of the output switch control.
(*2) The rated output is guaranteed at the rated voltage.
(Amplifier input: 200/220/230V AC +10% -15%, 50/60 Hz
±1Hz)
If the input voltage fluctuates, it is possible that the rated output
cannot be obtained even when such fluctuations are within the
allowable fluctuation range.
(*3) The output for low-speed winding models other than
α50/6000iP and α60/4500iP is 15 min rated.
(*4) S3 15% for low-speed winding models other than α50/6000iP
and α60/4500iP
S3 25% for low-speed winding of α50/6000iP and α60/4500iP
(*5) The cycle time is 10 minutes, S3 60%: ON 6 minutes, OFF 4
minutes, S3 25%: ON 2.5 minutes, OFF 7.5 minutes and S3
15%: ON 1.5 minutes, OFF 8.5 minutes.
(*6) The rated current is not a guaranteed value but a guideline for
the maximum current at rated output.
(*7) IC code conforms to IEC 34-6.
(*8) IM code conforms to IEC 34-7.
(*9) This is not a guaranteed value but a guideline for the maximum
motor output at a rated supply voltage.
(*10) Type conforms to IEC 34-11.
(*11) These values are to be used only as guidance for selecting a
power supply module and are not guaranteed.
(*12) Degree of protection:
with oil seal: IP54, without oil seal: IP40.

- 119 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04

3
Reference
OUTPUT/TORQUE CHARACTERISTICS

Calculation for torque


Torque T can be obtained by the following equation.

T[N⋅m]=P[kW]×1000/0.1047/N[min-1]
P[kW]: Motor output
N[min-1]: Motor speed

When the unit of T is [kgf⋅m],


T[kgf⋅m]=P[kW]×1000/1.0269/N[min-1]

- 120 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES3.OUTPUT/TORQUE CHARACTERISTICS

3.1 MODEL α12/6000iP

Low-speed winding output (Y connection) Low-speed winding torque (Y connection)


[kW] [N⋅m]
10 160

7.5kW 15min, S3 15%


8
120 Operating zone
15min, S3 15%
6 Operating zone
80
3.7W
4
Continuous
operating zone 40
2
Continuous
operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
10 120
30min, S3 60%Operating zone
8 7.5kW 30min, S3 60%
90
Operating zone
6 5.5kW
Continuous operating zone 60
4 Continuous
operating zone
30
2

750 750
0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
-1 -1
Motor speed [min ] Motor speed [min ]

- 121 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04

3.2 MODEL α15/6000iP

Low-speed winding output (Y connection) Low-speed winding torque (Y connection)


[kW] [N⋅m]
12 250

9kW 200 15min, S3 15%


Operating zone
8 15min, S3 15%
Operating zone 150

5kW
100
4 Continuous
operating zone
50
Continuous
operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
12 160
30min, S3 60%Operating zone
9kW 30min, S3 60%
9 120
7.5kW Operating zone

6 80
Continuous
Continuous operating zone operating zone
3 40

750 750
0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
-1 -1
Motor speed [min ] Motor speed [min ]

- 122 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES3.OUTPUT/TORQUE CHARACTERISTICS

3.3 MODEL α18/6000iP

Low-speed winding output (Y connection) Low-speed winding torque (Y connection)


[kW] [N⋅m]
16 250

200 15min, S3 15%


12 11kW Operating zone
15min, S3 15% 150
Operating zone
8
6kW
100
Continuous
4 operating zone
50
Continuous
operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
16 160
30min, S3 60%Operating zone

11kW 30min, S3 60%


12 120
Operating zone
9kW

8 80
Continuous
Continuous operating zone operating zone
4 40

750 750
0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
-1 -1
Motor speed [min ] Motor speed [min ]

- 123 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04

3.4 MODEL α22/6000iP

Low-speed winding output (Y connection) Low-speed winding torque (Y connection)


[kW] [N⋅m]
20 320

15min, S3 15%
15 240
Operating zone
15min, S3 15%
Operating zone
10 160
7.5kW

Continuous
5 operating zone 80
Continuous
operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min-1]

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
20 250
30min, S3 60%Operating zone
200 30min, S3 60%
15
Operating zone
11kW 150
10
100 Continuous
Continuous operating zone operating zone
5
50

750 750
0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
-1 -1
Motor speed [min ] Motor speed [min ]

- 124 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES3.OUTPUT/TORQUE CHARACTERISTICS

3.5 MODEL α30/6000iP

Low-speed winding output (Y connection) Low-speed winding torque (Y connection)


[kW] [Nm]
24 500

18.5kW 15min, S3 15%


400
18 Operating zone
15min, S3 15%
Operating zone 300
12
11KW
11KW 200
Continuous 7.5KW
6 operating zone 100
Continuous
400 400 operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [Nm]
24 360
30min, S3 60%Operating zone
18.5kW
30min, S3 60%
18 270
15kW Operating zone

12 180
9kW Continuous
Continuous operating zone operating zone
6 7.5kW 90

575 3450 575


0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
-1 -1
Motor speed [min ] Motor speed [min ]

- 125 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04

3.6 MODEL α40/6000iP

Low-speed winding output (Y connection) Low-speed winding torque (Y connection)


[kW] [Nm]
30 600

24 22kW 480 15min, S3 15%


Operating zone
15min, S3 15%
18 18.5KW 360
Operating zone

12 13KW 240
11KW
Continuous
6 operating zone 120
Continuous
400 400 operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [Nm]
30 400
30min, S3 60%Operating zone
24 22kW 30min, S3 60%
300
18.5kW Operating zone
18
200
12 11kW
Continuous
operating zone
Continuous operating zone 9kW
100
6

575 3450 575


0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
-1 -1
Motor speed [min ] Motor speed [min ]

- 126 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES3.OUTPUT/TORQUE CHARACTERISTICS

3.7 MODEL α50/6000iP

Low-speed winding output (Y connection) Low-speed winding torque (Y connection)


[kW] [N⋅m]
40 600
30min, S3 25%
Operating zone 480 30min, S3 25%
30 Operating zone
26kW
22KW 360
20
Continuous
operating 240
zone
10
120
Continuous
575 1200 575 operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
40 250
30min, S3 60%Operating zone
200
30 30min, S3 60%
22kW Operating zone
150
22kW
20
Continuous
15kW 100
operating zone
10
50
Continuous
1200 4000 1200 operating zone
0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
-1 -1
Motor speed [min ] Motor speed [min ]

- 127 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04

3.8 MODEL α60/4500iP

Low-speed winding output (Y connection) Low-speed winding torque (Y connection)


[kW] [N⋅m]
40 800
30min, S3 25%
30kW Operating zone 30min, S3 25%
30 600 Operating zone

18.5KW
20 400
17kW
13kW
10 200
Continuous
operating zone Continuous
400 750 400 operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
40 400
30min, S3 60%Operating zone
30kW 30min, S3 60%
30 300
Operating zone
22kW
22kW
20 200
Continuous 18.5kW Continuous
operating zone
operating zone
10 100

750 4500 750 4500


0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
-1 -1
Motor speed [min ] Motor speed [min ]

- 128 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES3.OUTPUT/TORQUE CHARACTERISTICS

3.9 MODEL α12/8000iP

Low-speed winding output (Y connection) Low-speed winding torque (Y connection)


[kW] [N⋅m]
10 160

7.5kW 15min, S3 15%


8
120 Operating zone
15min, S3 15%
6 Operating zone
80
3.7W
4
Continuous
operating zone 40
2
Continuous
operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
10 120
30min, S3 60%Operating zone
8 7.5kW 30min, S3 60%
90
Operating zone
6 5.5kW
5.5kW
60
4 Continuous
3.7kW operating zone
Continuous operating zone
30
2

750 750
0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]

- 129 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04

3.10 MODEL α15/8000iP

Low-speed winding output (Y connection) Low-speed winding torque (Y connection)


[kW] [N⋅m]
12 250

9kW 200 15min, S3 15%


Operating zone
8 15min, S3 15%
Operating zone 150

5kW
100
4
Continuous
operating zone 50
Continuous
operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
12 160
30min, S3 60%Operating zone
9kW 30min, S3 60%
9 120
7.5kW Operating zone
7.5kW

6 80
5.5kW
Continuous
Continuous operating zone operating zone
3 40

750 750
0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]

- 130 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES3.OUTPUT/TORQUE CHARACTERISTICS

3.11 MODEL α18/8000iP

Low-speed winding output (Y connection) Low-speed winding torque (Y connection)


[kW] [N⋅m]
16 250
15min, S3 15%
Operating zone 15min, S3 15%
200
12 11kW Operating zone
150
8
6kW
100
Continuous
4 operating zone
50
Continuous
operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
16 160
30min, S3 60%Operating zone

11kW 30min, S3 60%


12 120
Operating zone
9kW
9kW
8 80
7.5kW
Continuous
Continuous operating zone operating zone
4 40

750 750
0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]

- 131 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04

3.12 MODEL α22/8000iP

Low-speed winding output (Y connection) Low-speed winding torque (Y connection)


[kW] [N⋅m]
20 320

15min, S3 15%
15 240 Operating zone
15min, S3 15%
Operating zone
10 160
7.5kW

5 80
Continuous Continuous
operating zone operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
20 250

30min, S3 60%Operating zone


200 30min, S3 60%
15
Operating zone
11kW 150
11kW
10
9kW Continuous
100
Continuous operating zone operating zone
5
50

750 750
0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]

- 132 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 4.CONNECTIONS

4 CONNECTIONS

- 133 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04

4.1 MODELS α12/6000iP TO α60/4500iP

Cables for power lead and fan motor are connected to the terminal
block.
Mi sensor or MZi sensor signal or thermo stat signal use a connector
manufactured by Tyco Electronics AMP.
The connector housing and the connector are attached to the motor.

Size of screws used in Power lead Fan motor


the terminal
block U,V,W,G X,Y,Z FMU,FMV,FMW
Model
α12/6000iP to α22/6000iP M5 M5 Screw-less terminal block
α30/6000iP to α50/6000iP M6 M6 Screw-less terminal block
α60/4500iP M8 M8 M3.5

Cable for the power lead


For the power lead cable specification, refer to "FANUC SERVO
AMPLIFIER αi series DESCRIPTIONS (B-65282EN)".

Cable for the fan motor


For the fan motor current value and cable specifications, refer to
Section I.4.3, “FAN MOTOR CONNECTION” in this manual.

- 134 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 4.CONNECTIONS

4.2 CONNECTION OF SIGNAL LEAD

Connector attachment for a motor with a built-in Mi sensor


Connector pins arrangement
THR1
Number B1 B2 B3 B4 B5 B6
THR2
Color
+5V
0V Signal RA RB 0V THR2
PA
PB Number A1 A2 A3 A4 A5 A6
RA
RB
Color
SS Signal +5V PA PB SS THR1

Connector attachment for a motor with a built-in MZi sensor


TH R1 Connector pins arrangement
TH R2
+ 5V Number B1 B2 B3 B4 B5 B6
0V
VA Color
*V A Signal *VA *VB *VZ 0V THR2
VB
*V B Number A1 A2 A3 A4 A5 A6
VZ
*V Z Color
SS
Signal +5V VA VB VZ SS THR1

- Connector housing and contact specifications


Connector and contact :
Tyco Electronics AMP specification D-3000 series
Motor side Cable side
Manufacture Manufacture
FANUC specification FANUC specification
specifica-tion specification
Housing A63L-0001-0535/121KDF 178964-6 A63L-0001-0460/121KD 178289-6
Contact A63L-0001-0456/ASMT 175288-2 A63L-0001-0456/ASM 1-175217-2
Crimping tool : 91559-1 Extractor : 234168-1

- Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).

- 135 -
5.ALLOWABLE RADIAL LOAD FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04

5 ALLOWABLE RADIAL LOAD


Use the motor output shaft below the allowable radial loads shown in
the table below.

Allowable radial load (kgf)


Model At output shaft At output shaft
end center
α12/6000iP, α15/6000iP 2940N (300kgf) 3410N (348kgf)
α18/6000iP, α22/6000iP 4410N (450kgf) 4988N (509kgf)
α30/6000iP, α40/6000iP,
5390N (550kgf) 6134N (626kgf)
α50/6000iP
α60/4500iP - 19600N (2000kgf)
α12/8000iP, α15/8000iP 2450N (250kgf) 2842N (290kgf)
α18/8000iP, α22/8000iP 2940N (300kgf) 3332N (340kgf)

NOTE
1 When using a belt, adjust the tension so the
allowable loads indicated above are not exceeded.
If an excessive load is applied, consider the use of
a support bearing on the machine side to maintain
the long-term reliability of the motor. (If an
excessive load is applied, it is possible that an
abnormal sound may occur.)
2 When the belt tension is maximized at a point
outside the output shaft end, the allowable loads
are less than those at the output shaft end.
3 If a thrust load is applied when a helical gear is
used, the shaft moves in the direction of the thrust.
So, as a general rule, never apply a thrust load.

- 136 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 6.ASSEMBLING ACCURACY

6 ASSEMBLING ACCURACY
Model
α12iP to α22iP α30iP to α60iP Measuring method
Item

1/2 the output


shaft length
Run-out at the end of the output
20µm or less 20µm or less
shaft

Run-out of the faucet joint for


mounting the flange against the

10
40µm or less 60µm or less
core of the shaft (only for flange
type)

Run-out of the flange mounting


10

surface against the core of the 80µm or less 100µm or less


shaft (only for flange type)

CAUTION
Assembling accuracy of high speed models are
same as above.

- 137 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04

7 EXTERNAL DIMENSIONS
Model name Section
Models α12/6000iP and α12/8000iP (flange mounting type) 7.1
Model α12/6000iP (foot mounting type) 7.2
Models α15/6000iP and α15/8000iP (flange mounting type) 7.3
Model α15/6000iP (foot mounting type) 7.4
Models α18/6000iP and α18/8000iP (flange mounting type) 7.5
Model α18/6000iP (foot mounting type) 7.6
Models α22/6000iP and α22/8000iP (flange mounting type) 7.7
Model α22/6000iP (foot mounting type) 7.8
Models α30/6000iP and α40/6000iP (flange mounting type) 7.9
Models α30/6000iP and α40/6000iP (foot mounting type) 7.10
Model α50/6000iP (flange mounting type) 7.11
Model α50/6000iP (foot mounting type) 7.12
Model α60/4500iP (flange mounting type) 7.13
Model α60/4500iP (foot mounting type) 7.14

- 138 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 7.EXTERNAL DIMENSIONS

7.1 MODELS α12/6000iP AND α12/8000iP (FRANGE


MOUNTING TYPE)

- 139 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04

7.2 MODEL α12/6000iP (FOOT MOUNTING TYPE)

- 140 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 7.EXTERNAL DIMENSIONS

7.3 MODELS α15/6000iP AND α15/8000iP (FRANGE


MOUNTING TYPE)

- 141 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04

7.4 MODEL α15/6000iP (FOOT MOUNTING TYPE)

- 142 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 7.EXTERNAL DIMENSIONS

7.5 MODELS α18/6000iP AND α18/8000iP (FRANGE


MOUNTING TYPE)

- 143 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04

7.6 MODEL α18/6000iP (FOOT MOUNTING TYPE)

- 144 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 7.EXTERNAL DIMENSIONS

7.7 MODELS α22/6000iP AND α22/8000iP (FRANGE


MOUNTING TYPE)

- 145 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04

7.8 MODEL α22/6000iP (FOOT MOUNTING TYPE)

- 146 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 7.EXTERNAL DIMENSIONS

7.9 MODELS α30/6000iP AND α40/6000iP (FRANGE


MOUNTING TYPE)

- 147 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04

7.10 MODELS α30/6000iP AND α40/6000iP (FOOT MOUNTING


TYPE)

- 148 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 7.EXTERNAL DIMENSIONS

7.11 MODEL α50/6000iP (FRANGE MOUNTING TYPE)

- 149 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04

7.12 MODEL α50/6000iP (FOOT MOUNTING TYPE)

- 150 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiP SERIES 7.EXTERNAL DIMENSIONS

7.13 MODEL α60/4500iP (FRANGE MOUNTING TYPE)

- 151 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiP SERIES B-65272EN/04

7.14 MODEL α60/4500iP (FOOT MOUNTING TYPE)

- 152 -
IV. FANUC AC SPINDLE MOTOR αiT SERIES
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 1.GENERAL

1
Features
GENERAL

By directly connecting the spindle with a spindle motor (hollow shaft),


higher-speed spindle rotation and highly efficient center-through
coolant machining are enabled. A spindle of direct motor connection
type is connected with a motor by using a coupling, so that this type
of spindle has several advantages. For example, transfer of heat
produced by the motor to the spindle is minimized, and each of the
motor and spindle can be maintained separately.

Belt driving, gear Direct motor


Item of comparison
driving connection
Sindle rotation speed - Higher
Spindle vibration - Lower
Spindle heat-up - Lower

Example of spindle of direct motor connection structure


Center-through Direct connection using a
coolant coupling

Coolant-through spindle
Spindle motor model
α6/12000iT

Features of a spindle of direct motor connection type


<1> Higher-speed spindle rotation can be achieved.
<2> Transfer of heat produced by the motor to the spindle is
minimized.
<3> Each of the motor and spindle can be maintained separately.

- 155 -
1.GENERAL FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

Important
(1) For attachment of this type of motor to a spindle, only coupling-
based direct connection with the spindle is allowed. When a
spindle of direct motor connection type is used, fretting can
occur with the motor shaft in a short-time operation, or the
bearing of the spindle or motor can be damaged if the spindle
and motor are not aligned precisely. As the method of
quantitatively determining whether a spindle and motor are
aligned precisely, FANUC recommends the user to measure the
vibration (acceleration G) of the motor after being connected
with the spindle. For details, see Section 9.3, "CHECKING
MOTOR VIBRATION" in this manual.

(2) Do not apply a thrust load onto the motor shaft. Select a coupling
that does not apply a thrust load onto the motor shaft for a cause
such as coolant pressure when the temperature rises or cutting is
performed.

- 156 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 2.SPECIFICATIONS

2 SPECIFICATIONS

- 157 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

Model
α1.5/15000iT α2/15000iT α3/12000iT
Item
(S1)Cont. rated kW 1.5 2.2 3.7
(HP) (2.0) (3.0) (5.0)
Output (S2)30 min rated kW 2.2 3.7 5.5
(*1) [15 min](*2)(HP) (3.0) (5.0) (7.4)
(S3)60%[40%]kW 2.2 3.7 5.5
(*3) (*4) (HP) (3.0) (5.0) (7.4)
Rated (S1) A 28 41 36
current
(*5) (S2),(S3) A 33 53 46
Speed Base speed 3,000 3,000 1,500
-1
min Max. speed 15,000 15,000 12,000
Cont. rated torque at const.
rated torque range
N⋅m 4.77 7.0 23.5
(kgf⋅cm) (48.7) (71.5) (240)
2
Rotor kg⋅m 0.0043 0.0078 0.0148
2
inertia (kgf⋅cm⋅s ) (0.04) (0.08) (0.15)
Weight kgf 24 27 46
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*6) Totally enclosed and fan cooled (IC0A6)
Cooling fan W 17
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*7)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2)
(1 min) (*8)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*9) TP211
Resolution of the Built-in with MZi sensor
built-in sensor p/rev 2048
Number of detected gear teeth
128
per rotation λ/rev.
Bearing lubrication Grease
Shaft end seal, protection
Simplified labyrinth: IP40
format (IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*10)
Allowable thrust load (*11)kgf 6
Maximum output during
13.0 20.0 13.0
acceleration (*12) kW
Applicable spindle amplifier
SPM-15i SPM-22i SPM-11i
module
* See Page 162 for Cautions and limitations.

- 158 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 2.SPECIFICATIONS

Model
α6/12000iT α8/12000iT
Item
Low-speed winding High-speed winding Low-speed winding High-speed winding
Connection (*13)
(Y connection) (∆ connection) (Y connection) (∆ connection)
(S1)Cont. rated kW 5.5 5.5 7.5 7.5
(HP) (7.4) (7.4) (10) (7.5)
Output (S2)30 min rated kW 7.5 7.5 11 11
(*1) (HP) (10) (10) (14.7) (14.7)
(S3)60% kW 7.5 7.5 11 11
(*4) (HP) (10) (10) (14.7) (14.7)
Rated (S1) A 37 38 49 51
current
(*5) (S2),(S3) A 47 45 61 62
Speed Base speed 1,500 4,000 1,500 4,000
-1
min Max. speed 12,000 12,000 12,000 12,000
-1
Switching speed min 4,000 4,000
Cont. rated torque at const. rated
torque range
N⋅m 35.0 13.2 47.7 17.9
(kgf⋅cm) (357) (134) (487) (182.7)
2
kg⋅m 0.0179 0.0275
Rotor inertia 2
(kgf⋅cm⋅s ) (0.18) (0.28)
Weight kgf 51 80
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*6) Totally enclosed and fan cooled (IC0A6)
Cooling fan W 20
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*7)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2)
(1 min) (*8)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*9) TP211
Resolution of the Built-in with MZi sensor
built-in sensor p/rev 4096
Number of detected gear teeth per
256
rotation λ/rev.
Bearing lubrication Grease
Shaft end seal, protection format
Simplified labyrinth: IP40
(IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*10)
Allowable thrust load (*11) kgf 13
Maximum output during
13.0 13.2
acceleration (*12) kW
Applicable spindle amplifier
SPM-15i SPM-15i
module
* See Page 162 for Cautions and limitations.

- 159 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

Model
α8/15000iT α15/10000iT
Item
Low-speed winding High-speed winding Low-speed winding High-speed winding
Connection (*13)
(Y connection) (∆ connection) (Y connection) (∆ connection)
(S1)Cont. rated kW 7.5 7.5 15 15
(HP) (10) (10) (20.1) (20.1)
(S2)30 min rated kW 11 11 18.5 18.5
Output (HP) (14.7) (14.7) (24.8) (24.8)
(*1) (S2) 10 min rated kW 15.0 15.0
- -
(HP) (20.1) (20.1)
(S3)60% kW 18.5 18.5
- -
(*4) (HP) (24.8) (24.8)
Rated (S1) A 70 74 70 71
current
(*5) (S2),(S3) A 108 107 82 81
Speed Base speed 1,500 4,000 1,500 4,000
-1
min Max. speed 4,000 15,000 10,000 10,000
Switching speed
-1 4,000 4,000
min
Cont. rated torque at const.
rated torque range
N⋅m 47.7 17.9 95.4 35.8
(kgf⋅cm) (487) (182) (974) (365)
2
kg⋅m 0.0275 0.09
Rotor inertia 2
(kgf⋅cm⋅s ) (0.28) (0.93)
Weight kgf 80 110
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*6) Totally enclosed and fan cooled (IC0A6)
Cooling fan W 20 56
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*7)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2)
(1 min) (*8)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*9) TP211
Resolution of the Built-in with MZi sensor
built-in sensor p/rev 4096
Number of detected gear teeth
256
per rotation λ/rev.
Bearing lubrication Grease
Shaft end seal, protection
Simplified labyrinth: IP40
format (IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*10)
Allowable thrust load (*11) kgf 13
Maximum output during
28.0 22.2
acceleration (*12) kW
Applicable spindle amplifier
SPM-26i SPM-22i
module
* See Page 162 for Cautions and limitations.

- 160 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 2.SPECIFICATIONS

Model
α15/12000iT α22/10000iT
Item
Low-speed winding High-speed winding Low-speed winding High-speed winding
Connection (*13)
(Y connection) (Y connection) (Y connection) (∆ connection)
(S1)Cont. rated kW 15 15 22 22
(HP) (20.1) (20.1) (29.5) (29.5)
(S2)30 min rated kW 18.5 18.5 26 26
Output (HP) (24.8) (24.8) (34.9) (34.9)
(*1) (S2) 15 min rated kW 22 22
- -
(HP) (29.5) (29.5)
(S3)40% kW 26 26
- -
(*3)(*4) (HP) (34.9) (34.9)
Rated (S1) A 76 86 100 101
current
(*5) (S2),(S3) A 104 108 111 112
Speed Base speed 1,400 5,000 1,500 4,000
-1
min Max. speed 4,000 12,000 10,000 10,000
Switching speed
-1 3,500 4,000
min
Cont. rated torque at const. rated
torque range
N⋅m 102.2 28.6 140 52.5
(kgf⋅cm) (1043.3) (292.1) (1428) (536)
2
kg⋅m 0.055 0.128
Rotor inertia 2
(kgf⋅cm⋅s ) (0.56) (1.29)
Weight kgf 121 143
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*6) Totally enclosed and fan cooled (IC0A6)
Cooling fan W 56
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*7)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2)
(1 min) (*8)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*9) TP211
Resolution of the Built-in with MZi sensor
built-in sensor p/rev 4096
Number of detected gear teeth per
256
rotation λ/rev.
Bearing lubrication Grease
Shaft end seal, protection format
Simplified labyrinth: IP40
(IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*10)
Allowable thrust load (*11) kgf 13
Maximum output during
38 31.2
acceleration (*12) kW
Applicable spindle amplifier
SPM-30i SPM-26i
module
* See Page 162 for Cautions and limitations.

- 161 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

Cautions and limitations


(*1) The rated output is guaranteed at the rated voltage.
(Amplifier input: 200 to 230VAC)
If the input voltage fluctuates, it is possible that the rated output
cannot be obtained even when such fluctuations are within the
allowable fluctuation range.
(*2) The output for α1.5/15000iT and α2/15000iT is 15 min rated.
(*3) 40% for α1.5/15000iT, α2/15000iT and α22/10000iT
(*4) The cycle time is 10 minutes, S3 60%: ON 6 minutes, OFF 4
minutes and S3 40%: ON 4 minutes, OFF 6 minutes
(*5) The rated current is the maximum current for each rated output.
(*6) IC code conforms to IEC 34-6.
(*7) IM code conforms to IEC 34-7.
(*8) This is not a guaranteed value but a guideline for the maximum
motor output at a rated supply voltage.
(*9) Type conforms to IEC 34-11.
(*10)When assembling a motor with the machine, align the motor
shaft with the spindle so that the vibration acceleration of the
motor does not exceed 0.5 G (at maximum speed).
(Before shipping machines, check that the vibration acceleration
is 0.5 G or less for all motors.)
(*11)Select a coupling that does not apply a thrust load onto the
motor shaft for a cause such as coolant pressure when the
temperature rises.
Note that in the direction in which the motor shaft is pushed
toward the inside of the motor, the allowable load is 0 kgf.
(If a gear coupling or Oldham coupling is used, the motor shaft
can be left pushed into the inside of the motor when the motor
shaft is inserted into the spindle. So, measure the distance
between the mounting face for a rotation joint support housing
and the flinger rear end face before and after insertion, and check
that the two measured values are identical.
For details, see Section 9.4 "COUPLING SELECTION".)
(*12)These values are to be used only as guidance for selecting a
power supply module and are not guaranteed.
(*13)Switching methods of power lead are two types (Y-∆ switching
and Y-Y switching).
Required are the CNC software option related to the output
switching function and the switching magnetic connection unit.
Refer to FANUC SERVO AMPLIFIER αi series
DESCRIPTIONS (B-65282EN) for output switching control.
(*14)The protection grade (IEC34-5) is IP40. However, the grade is
IP54 when the labyrinth seal on the front side of the output axis
and the flinger seal on the rear side are excluded.
Ensure that the labyrinth seal and flinger seal are not directly
exposed to coolant and mist.

- 162 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES3.OUTPUT/TORQUE CHARACTERISTICS

3
Reference
OUTPUT/TORQUE CHARACTERISTICS

Calculation for torque


Torque T can be obtained by the following equation.

T[N⋅m]=P[kW]×1000/0.1047/N[min-1]
P[kW]: Motor output
N[min-1]: Motor speed

When the unit of T is [kgf⋅m],


T[kgf⋅m]=P[kW]×1000/1.0269/N[min-1]

- 163 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

3.1 MODEL α1.5/15000iT


Applicable amplifier SPM-15i
Output Torque
[kW] [N⋅m]
2.5 10
2.2kW
15min, S3 40%
2 8
15min, S3 40% Operating zone
Operating zone
1.5 1.5kW 6

1 4
Continuous
operating zone
0.5 2
Continuous
operating zone
0 0
0 3000 6000 9000 12000 15000 0 3000 6000 9000 12000 15000
Motor speed [min-1] Motor speed [min-1]
Acceleration output

15
13kW (Maximum output during acceleration)

12 12kW

8000
0
0 3000 6000 9000 12000 15000
-1
Motor speed [min ]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 164 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES3.OUTPUT/TORQUE CHARACTERISTICS

3.2 MODEL α2/15000iT


Applicable amplifier SPM-22i
Output Torque
[kW] [N⋅m]
5 15

4 15min, S3 40%
12
3.7kW Operating zone
15min, S3 40%
3 9
Operating zone

2
2.2kW
6
Continuous
operating zone
1 3
Continuous
operating zone
0 0
0 3000 6000 9000 12000 15000 0 3000 6000 9000 12000 15000
Motor speed [min-1] Motor speed [min-1]
Acceleration output
[kW]

25
20kW (Maximum output
during acceleration)
20

15
13kW
10

5500 8000
0
0 3000 6000 9000 12000 15000
Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 165 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

3.3 MODEL α3/12000iT


Applicable amplifier SPM-11i
Output Torque
[kW] [N⋅m]
8 40

30min, S3 60%
6 30
5.5kW Operating zone
30min, S3 60%
Operating zone
4 3.7kW 20
Continuous
operating zone
2 10

1500 1500 Continuous operating zone


0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
Motor speed [min-1] -1
Motor speed [min ]
Acceleration output
[kW]
16
13kW (Maximum output
during acceleration)

12

9.5kW
8

7000
0
0 3000 6000 9000 12000
Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 166 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES3.OUTPUT/TORQUE CHARACTERISTICS

3.4 MODEL α6/12000iT


Applicable amplifier SPM-15i
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
15 50
13kW (Maximum output during acceleration)
30min, S3 60%
Operating zone
12 40

9 30
7.5kW Continuous
30min, S3 60% operating zone
6 Operating zone 20
5.5kW 4.4kW
3
Continuous 3.7kW 10
operating zone 2.2kW
1500 8000 1500 8000
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
Motor speed [min-1] Motor speed [min-1]

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
15 20
13kW (Maximum output during acceleration) 30min, S3 60%
Operating zone
12
15
10kW Continuous
9 operating zone

7.5kW 10
30min, S3 60% Operating zone
6 5.5kW
Continuous operating zone 5
3

4000 8000 4000


0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1 -1
Motor speed [min ] Motor speed [min ]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 167 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

3.5 MODEL α8/12000iT


Applicable amplifier SPM-15i
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
16 80
30min, S3 60%
Operating zone
12 11kW 60
30min, S3 60%
Operating zone
8 40
7.5kW 6.6kW Continuous
operating zone
4.5kW 20
4
Continuous
operating zone
1500 7000 1500 7000
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1
Motor speed [min ] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
16 40
30min, S3 60%
Operating zone
12 30
11kW Continuous
30min, S3 60%
Operating zone operating zone
8 7.5kW 20
Continuous
operating zone
4 10

4000 4000
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
Motor speed [min-1] Motor speed [min-1]

- 168 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES3.OUTPUT/TORQUE CHARACTERISTICS

3.6 MODEL α8/15000iT


Applicable amplifier SPM-26i
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
20 120
10 min
operating zone

15 90 30 min
15kW
10 min operating zone
operating zone Continuous
11kW operating zone
10 30 min 60
operating zone
7.5kW
5 30
Continuous
operating zone
1500 1500
0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
Motor speed [min-1] Motor speed [min-1]

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
30 40
25kW (Maximum output during acceleration)
10 min
operating zone
24
30 30 min
operating zone
18
15kW 20
10 min operating zone
12 11kW
30 min operating zone
7.5kW 10
6
Continuous Continuous
4000 operating zone 4000 operating zone
0 0
0 3000 6000 9000 12000 15000 0 3000 6000 9000 12000 15000
Motor speed [min-1] Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 169 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

3.7 MODEL α15/10000iT


Applicable amplifier SPM-22i
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
30 160
30min, S3 60% Operating zone 30min, S3 60%
Operating zone
24
120
18.5kW
18
15kW
80
Continuous
12 operating zone
Continuous 11kW
operating zone 7.5kW 40
6

1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1
Motor speed [min ] Motor speed [min ]-1

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
30 80
30min, S3 60% Operating zone 30min, S3 60%
Operating zone
24
60

18 18.5kW
15kW 40
12
Continuous
operating zone 20
6
Continuous
operating zone
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

- 170 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES3.OUTPUT/TORQUE CHARACTERISTICS

3.8 MODEL α15/12000iT


Applicable amplifier SPM-30i
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
30 200
15 min 15 min
operating zone 30 min
operating zone
25 operating zone
22kW 30 min
150
operating zone
20
Continuous
18.5kW operating zone
15 15kW 100
15kW
10 11kW
Continuous
7.5kW 50
operating zone
5

1400 2500 1400 2500


0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
Motor speed [min-1] Motor speed [min ] -1

High-speed winding output (Y connection) High-speed winding output (Y connection)


[kW] [N⋅m]
40 50
35kW (Maximum output during acceleration) 15 min
15 min operating zone
operating zone 40
30 30 min
30 min 28kW operating zone
operating
zone
22kW 30
20
18.5kW
18.5kW 20
15kW Continuous
15kW
10 11kW operating zone
Continuous 10
operating zone
5000 10000 5000 10000
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
Motor speed [min-1] Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 171 -
3.OUTPUT/TORQUE CHARACTERISTICSFANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

3.9 MODEL α22/10000iT


Applicable amplifier SPM-26i
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]

40 200
30min, S3 40% 30min, S3 40%
Operating zone
Operating zone
30 150
26kW
22kW
20 100 Continuous
Continuous operating zone
16kW
operating zone 13kW
10 50

1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
Motor speed [min-1] Motor speed [min-1]

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]

40 80
30min, S3 40% Operating zone 30min, S3 40% Operating zone

30 60
26kW
22kW
20 40

10 20
Continuous Continuous
operating zone operating zone
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
Motor speed [min-1] Motor speed [min-1]

- 172 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 4.CONFIGURATION AND ORDERING NUMBER

4 CONFIGURATION AND ORDERING


NUMBER

- 173 -
4.CONFIGURATION AND ORDERING NUMBER FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

4.1 CONFIGURATION

The αiT series motor consists of the following items:

(1) Main spindle motor unit


(2) Fan motor (Exhaust on the side opposite to the load axis. Packed
separately.)
(3) Connector (housing, contact) for an MZi sensor
The connector is contained in the terminal block.
(4) Distance block (Separately packed. To be ordered separately in
addition to the main motor unit.)

Main spindle motor unit


Distance block
(to be ordered separately)
Connector for an MZi sensor
Fan motor

- 174 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 4.CONFIGURATION AND ORDERING NUMBER

4.2 ORDERING NUMBER

Motor (including a cooling fan)


Model Ordering number SPM Remarks
α1.5/15000iT A06B-1463-B123#0021 SPM-15i
α2/15000iT A06B-1464-B123#0021 SPM-22i - Flange mounting
α3/12000iT A06B-1465-B123#0021 SPM-11i type
α6/12000iT A06B-1466-B123#0021 SPM-15i - Hollow shaft
α8/12000iT A06B-1467-B123#0021 SPM-15i (with no key)
α8/15000iT A06B-1477-B133#0121 SPM-26i - Labyrinth
α15/10000iT A06B-1469-B123#0021 SPM-22i - Built-in with MZi
α15/12000iT A06B-1479-B133#0121 SPM-30i sensor
α22/10000iT A06B-1471-B123#0021 SPM-26i

Distance block
* Please prepare Distance-block by the machine tool builder.
The distance blocks indicated in the table below are available
from FANUC as separate items.
Name Ordering number Remarks
Type 1.5iT A06B-1463-K560 For α1.5iT
Type 2iT A06B-1464-K560 For α2iT and α3iT
Type 6iT A06B-1466-K560 For α6iT and α8iT

- 175 -
5.CONNECTIONS FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

5 CONNECTIONS

- 176 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 5.CONNECTIONS

5.1 CONNECTION OF THE POWER, FAN MOTOR, AND MZi


SENSOR SIGNAL LEADS

Cables for power lead and fan motor are connected to the terminal
block.
MZi sensor signal or thermo stat signal use a connector manufactured
by Tyco Electronics AMP.
The connector housing and the connector are attached to the motor.

Size of screws used in Power lead Cooling fan


the terminal
block U,V,W,G X,Y,Z FMU,FMV,FMW
Model
α1.5/15000iT M5 - M4
α2/15000iT M5 - Screw-less terminal block
α3/12000iT M5 - Screw-less terminal block
α6/12000iT M5 M5 Screw-less terminal block
α8/12000iT M5 M5 Screw-less terminal block
α8/15000iT M5 M5 Screw-less terminal block
α15/10000iT M5 M5 Screw-less terminal block
α15/12000iT M6 M6 Screw-less terminal block
α22/10000iT M6 M6 Screw-less terminal block

Size of power lead

Observe the sizes indicated below when using power leads to be used
between the amplifier and motor, and crimp terminals.

Applicable power lead size


Crimp terminal size 2
(mm )
Motor model (*2)
Amplifier (*1) Flonlex power
Motor side LMFC
side cable
α1.5/15000iT M5 M5 - 8.0
α2/15000iT M5 M6 - 8.0
α3/12000iT M5 M5 5.5 -
α6/12000iT M5 M5 8 -
α8/12000iT M5 M5 8 -
α8/15000iT M5 M6 14 -
α15/10000iT M5 M6 14 -
α15/12000iT M6 M6 22 -
α22/10000iT M6 M6 22 -

NOTE
1 LMFC power lead: Fire-retardant Polyflex power
cable (Heat resistance: 105°C)
2 Flonlex power lead: Manufactured by HITACHI
CABLE, Ltd. (Heat resistance: 200°C)

- 177 -
5.CONNECTIONS FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

Cable for the fan motor


For the fan motor current value and cable specifications, refer to
Section I.4.3, “FAN MOTOR CONNECTION” in this manual.

- 178 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 5.CONNECTIONS

5.2 CONNECTION OF SIGNAL LEAD

MZi sensor signal or overheat signal use a connector manufactured by


Tyco Electronics AMP.
The connector housing and the connector are attached to the motor.

TH R1 Connector pins arrangement


TH R2
+ 5V Number B1 B2 B3 B4 B5 B6
0V
VA Color
*V A Signal *VA *VB *VZ 0V THR2
VB
*V B Number A1 A2 A3 A4 A5 A6
VZ
*V Z Color
SS
Signal +5V VA VB VZ SS THR1

Connector housing and contact specifications


Connector and contact :
Tyco Electronics AMP specification D-3000 series
Motor side Cable side
Manufacture Manufacture
FANUC specification FANUC specification
specification specification
Housing A63L-0001-0535/121KDF 178964-6 A63L-0001-0460/121KD 178289-6
Contact A63L-0001-0456/ASMT 175288-2 A63L-0001-0456/ASM 1-175217-2
Crimping tool : 91559-1 Extractor : 234168-1

Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).

- 179 -
6.ASSEMBLING ACCURACY FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

6 Item
ASSEMBLING ACCURACY
Accuracy Measuring method

1/2 the output


shaft length

Run-out at the end of the output shaft 10µm or less

Run-out of the faucet joint for

10
mounting the flange against the core 30µm or less
of the shaft

Run-out of the flange mounting


10

40µm or less
surface against the core of the shaft

Front shaft end through hole inlet


Rear shaft end through hole inlet 20µm or less
Run-out of socket and spigot joint

Run-out of front shaft end face


10µm or less
Run-out of rear shaft end face

- 180 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 7.EXTERNAL DIMENSIONS

7 EXTERNAL DIMENSIONS
Model name Section
Model α1.5/15000iT 7.1
Model α2/15000iT 7.2
Model α3/12000iT 7.3
Model α6/12000iT 7.4
Models α8/12000iT and α8/15000iT 7.5
Model α15/10000iT 7.6
Model α15/12000iT 7.7
Model α22/10000iT 7.8
Distance block Type 1.5iT 7.9
Distance block Type 2iT 7.10
Distance block Type 6iT 7.11
Distance block Type 15iT 7.12

- 181 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

7.1 MODEL α1.5/15000iT

- 182 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 7.EXTERNAL DIMENSIONS

7.2 MODEL α2/15000iT

- 183 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

7.3 MODEL α3/12000iT

- 184 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 7.EXTERNAL DIMENSIONS

7.4 MODEL α6/12000iT

- 185 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

7.5 MODELS α8/12000iT AND α8/15000iT

- 186 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 7.EXTERNAL DIMENSIONS

7.6 MODEL α15/10000iT

- 187 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

7.7 MODEL α15/12000iT

- 188 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 7.EXTERNAL DIMENSIONS

7.8 MODEL α22/10000iT

- 189 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

7.9 DISTANCE BLOCK TYPE 1.5iT

- 190 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 7.EXTERNAL DIMENSIONS

7.10 DISTANCE BLOCK TYPE 2iT

- 191 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

7.11 DISTANCE BLOCK TYPE 6iT

- 192 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 7.EXTERNAL DIMENSIONS

7.12 DISTANCE BLOCK TYPE 15iT

- 193 -
8.POINTS ABOUT DIRECT CONNECTION STRUCTUREFANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

8 POINTS ABOUT DIRECT CONNECTION


STRUCTURE
If the motor shaft and spindle are not centered precisely when the
spindle motor is directly connected to the spindle, fretting can occur
with the motor shaft in a short-time operation, or the bearing of the
motor can be damaged because of vibration occurring at the joint.
Six important points for high-speed rotation with low vibration in a
direct motor connection structure are described below.

<1> See Section 9.1, "HIGHER-PRECISION <2> See Section 9.2, "CENTERING
MOUNTING FLANGE AND SHAFT". USING CENTERING PLATES".

<3> See Section 9.3, "CHECKING


MOTOR VIBRATION".

<4> See Section 9.4, <6> See Section 9.6, <5> See Section 9.5,
"COUPLING SELECTION". "COOLANT JOINT". "ROTATION JOINT".

- 194 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 9.NOTES ON MOTOR INSTALLATION

9 NOTES ON MOTOR INSTALLATION

- 195 -
9.NOTES ON MOTOR INSTALLATION FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

9.1 HIGHER-PRECISION MOUNTING FLANGE AND SHAFT

With the αiT series, a mounting flange and shaft are assembled with
higher precision for direct connection with the spindle. For details,
see Chapter 6, "ASSEMBLY PRECISION".

- 196 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 9.NOTES ON MOTOR INSTALLATION

9.2 CENTERING USING CENTERING PLATES

When connecting the spindle with the motor shaft, make centering
with a target concentricity of 5µm. If centering accuracy measurement
is difficult, it is recommended to use centering plates between the
spindle head and motor.

Prepare two centering plates: one for the motor and the other for the
spindle head. Mate the socket and spigot joint of the plate for the
motor with the socket and spigot joint of the plate for the spindle head
(with a target of no gap). After centering of the plate for the motor
with the motor, center the plate for the spindle head with the spindle
head. Then, attach the motor with the plate to the plate for the spindle
head. (For plate centering, the user should prepare a stand and orient
the spindle upward.)

This centering structure allows high-precision installation even in the case of motor replacement in the field.
To be produced for mating (with
Center the spindle with the a target of no gap)
plate, then drive pins.

To be produced with
a gap of 30 to 40 µm Spring pin

Stand

Spring pin
Center the motor with the
plate, then drive pins.

- 197 -
9.NOTES ON MOTOR INSTALLATION FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

9.3 CHECKING MOTOR VIBRATION (TO SEE WHETHER


CENTERING IS SUCCESSFUL)

To check whether the spindle is centered with the motor successfully,


measure the vibration acceleration of the motor.
Center the motor shaft with the spindle so that the vibration
acceleration of the motor does not exceed 0.5 G (at maximum speed).
(Frequency range: 10 to 1000 Hz)
Before shipping machines, check that the vibration acceleration is 0.5
G or less for all motors.

Method of motor vibration measurement


Motor body

Pickup

Vibration-meter

(Recommended vibration-meter) Use the following vibration-meter or


an equivalent:

Name: Anavibro
Model: VM-3304
Manufacturer: IMV Corporation (TEL : 03-3262-6311)
Features: Since a pickup of moving-coil (velocity) type is
employed, the need for complicate setting is
eliminated to allow an easy measurement.
The frequency range is 10 to 1000 Hz, so that this
vibration-meter is suitable for measurement of motor
rotation components.

* FANUC does not recommend a charge vibration-meter using a


piezoelectric acceleration type pickup because it requires
complicate setting for use.

- 198 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 9.NOTES ON MOTOR INSTALLATION

9.4 COUPLING SELECTION

Select a coupling that does not apply a thrust load onto the motor
shaft for a cause such as coolant pressure when the temperature rises
or cutting is performed. When attaching a coupling to the motor shaft,
do not strike the coupling so that no shock load is applied to the
bearing.

(Example of using a disk coupling)

NOTE
If a gear coupling or Oldham coupling is used, the
motor shaft can be left pushed into the inside of the
motor when the motor shaft is inserted into the
spindle. So, measure the distance (L in the figure
below) between the mounting face for a rotation joint
support housing and the flinger rear end face before
and after insertion, and check that the two measured
values are identical. Particularly when a gear
coupling is used, the gear section (closed section)
needs to have an air vent.

(Reference)

Mounting face for a rotation


joint support housing

Flinger rear end face

Motor model End face distance L


α1.5iT (17)
α2iT to α3iT (18)
α6iT to α22iT (22)

- 199 -
9.NOTES ON MOTOR INSTALLATION FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

(Example of an air vent on a gear coupling)


O-ring Air vent

(Reference) Contact points for couplings


Type of Point of Applicable
Manufacturer
coupling contact maximum speed (*)
-1
EAGLE INDUSTRY CO., LTD Diaphragm 03-3438-1390 20,000 min
-1
MIKI PULLEY CO., LTD Disk 044-733-5151 12,000 min
* FANUC recommends diaphragm coupling for high-speed which
is more than 12,000 min-1 and high-torque motor.
Because diaphragm coupling has three degrees of freedom
(parallel offset, angular misalignment and axial movement) and
will realize high-speed rotation under low vibration and low
noise.
* Example of diaphragm coupling for α3iT to α22iT.
TYPE 67E304-30-ZZ (EAGLE INDUSTRY)

NOTE
Select SPANN ELEMENTE that can withstand a
torque(*1) 3.6 times greater than the S3 rated torque
to protect against slippage in intermittent cutting.
With the models α1.5/15000iT and α2/15000iT,
however, the motor shaft to which a SPANN
ELEMENTE is fastened is thin. So, select SPANN
ELEMENTE and a fastening method so that the
stress applied to the motor shaft does not exceed the
yield point of the motor shaft (490 N/mm2). As shown
below, provide a space of L mm or more between the
SPANN ELEMENTE and the tip of the motor shaft.
*1 With the high-acceleration type models
α1.5/15000iT, α2/15000iT, α8/15000iT, and
α15/12000iT, select SPANN ELEMENTE that can
withstand a torque 3 times greater than the
maximum torque at acceleration time.
See the example of SPANN ELEMENTE selection
shown below. For the method of calculation and the
location of fastening to the motor shaft, contact the
following company:
TAKEDA TRADE CO., LTD. (RINGFEDER)
Tel: 06-6441-1503, 03-3815-6501
- 200 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 9.NOTES ON MOTOR INSTALLATION

t
L

φd
Motor shaft

SPANN ELEMENTE
RINGFEDER

The models α1.5/15000iT and α2/15000iT have a less thickness (t).



2
[Stress applied to motor shaft] ≤ [Motor shaft yield point (490 N/mm )]

α6/12000iT
α8/12000iT
α1.5/15000iT
α8/15000iT
Model α2/15000iT
α15/10000iT
α3/12000iT
α15/12000iT
α22/10000iT
φd φ16 +−00.018 φ 20 +−00.021
L 13 17

An example of SPANN ELEMENTE selection for the model


α2/15000iT is given below.

[Example of selection]
Condition 1: Two sets of SPANN ELEMENTE RfN8006 22 × 26 (inner diameter × outer diameter) are used.
Condition 2: Four M5 bolts (strength class: 12.9) are tightened by a tightening torque of 10.0 [N⋅m].

2
Surface pressure P (170.7 [N/mm ]) is produced on the motor shaft, and torque T (128.2 [N⋅m]) becomes transferable.

Checking transferable torque T


[Check]: Transferable torque T ≥ 3 times maximum torque at motor acceleration time
(*2)
The maximum torque at acceleration time of the model α2/15000iT is 34.8 [N⋅m] . Accordingly, the following
transferable torque is obtained:
128.2 ≥ 3 × 34.8

From the produced surface pressure P and the transferable torque T, check stress σ applied onto the motor shaft.
2
[Check]: Stress σ applied onto the motor shaft ≤ Motor shaft yield point (490 [N/mm ])
2
From the produced surface pressure P (170.7 [N/mm ]) and the transferable torque (128.2 [N⋅m]), stress σ applied onto
2
the motor shaft is calculated as σ = 453.1 [N/mm ]. Accordingly, the following is obtained:
453.1 ≤ 490

*2 This data is calculated from a maximum output at acceleration


time used as a guideline for power supply module selection and
from the motor base speed, and is not a guaranteed value.
- 201 -
9.NOTES ON MOTOR INSTALLATION FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

9.5 ROTATION JOINT

When coolant is flown through the through hole of the motor shaft, a
coolant pressure acts on the end face of the coolant joint attached to
the shaft front end, thus producing a thrust load that pushes the motor
shaft backward. (See Section 9.6.)
If a rotation joint of separate external support type is attached to the
motor shaft rear end, a coolant pressure acts also on the rotation joint
to push the motor shaft forward, and therefore the thrust load can be
canceled.
The αiT series is designed assuming that a rotation joint indicated in
the table below is attached to the shaft rear end:
Rotation joints of separate external support type manufactured by
Deublin or Rix.

Motor model α1.5iT to α3iT α6iT to α22iT


Mounting screw size M12 × 1.25 (left-hand screw) M16 × 1.5 (left-hand screw)
Piping direction Straight type Elbow type Straight type Elbow type
Specification of Deublin 1129-320-327 1129-014-327 1129-320-301 1129-014-301
Specification of Rix ESX20M-6793 ESX20M-7248 ESX20M-6902 ESX20M-7308
Spindle-through coolant during rotation or stopping
(Caution)
Function Air-through during stopping
(Air-through disabled during rotation)

CAUTION
For details of the rotation joint function, the method
of attaching rotation joints, and rotation joints
capable of air-through during rotation, contact the
following company:
For rotation joints and support housings, contact:
Deublin Japan Corporation TEL: 0727-57-0099
Rix corporation TEL: 092-472-7312, E-mail : [email protected]

Contact
Rotation Separated Stationary
side
side

When coolant is off When coolant is on

Example of rotation joint (separate external support type)

* Before attaching a rotation joint to the motor shaft, apply screw


locking adhesive.

- 202 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 9.NOTES ON MOTOR INSTALLATION

9.6 COOLANT JOINT

The machine tool builder is to prepare the following coolant joint:

Shaft tip screw

Motor shaft

(Deublin)
φd

φ12.9
φ6
A Coolant joint
B
(Figure of coolant joint)
Convex type Concave type
φd

φd

<1> When spindle-through coolant is used, a thrust load acts at


positions A and B between the spindle and motor and between
the motor and rotation joint. By setting a thrust load at position
B slightly higher than a thrust load at position A, the operation
of the motor can be made stable relative to the pulsation of the
coolant pump.
<2> When a rotation joint described in Section 9.5 is used, the
pressure reception diameter on the rotation joint side is
φ12.9(Deublin) or φ12.6(Rix). So, ensure that the pressure
reception diameter (d) on the side of a coolant joint attached to
the motor shaft tip follows the table below.
* When the coolant pressure is 70 kgf/cm2 or less (For a
coolant pressure of more than 70 kgf/cm2, consult with
FANUC.)
Pressure reception
Rotation joint Shaft tip
Motor model Manufacturer diameter φd on
specification screw size
coolant joint side
1129-320-327
Deublin φ12.5
1129-014-327
α1.5iT to α3iT M12
ESX20M-6793
Rix φ12.2
ESX20M-7248
1129-320-301
Deublin φ12
1129-014-301
α6iT to α22iT M16
ESX20M-6902
Rix φ11.7
ESX20M-7308

- 203 -
9.NOTES ON MOTOR INSTALLATION FANUC AC SPINDLE MOTOR αiT SERIES B-65272EN/04

* Before attaching a coolant joint, apply screw locking


adhesive. Be sure to use a motor shaft tip screw when
attaching a coolant joint.

<3> Method of calculating a thrust load imposed on the motor when a


coolant pressure of 70 kgf/cm2 is applied
(Example)
When the pressure reception diameter (d) of a coolant joint
is φ12 and rotation joint is Deublin.
The pressure reception areas are calculated as follows:
Position A : 1.13cm2(φ12)-0.28cm2(φ6)=0.85cm2
Position B : 1.31cm2 (φ12.9)-0.28cm2(φ6)=1.03cm2
So, the thrust load imposed on position A is 59.5 kgf, and
the thrust load imposed on position B is 72.1 kgf.
Accordingly, the thrust load 12.6 kgf (72.1 kgf - 59.5 kgf)
acts in the direction for pushing the motor shaft forward.
When pressure reception diameter d = φ12.5, a similar
calculation can be made to find a thrust load of 5.6 kgf.

Coolant joint
Pressure reception diameter φd
φd

Thrust load

- 204 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiT SERIES 9.NOTES ON MOTOR INSTALLATION

9.7 ROTATION JOINT SUPPORT HOUSING

The machine tool builder is to prepare a rotation joint support housing.


To secure a housing, use a socket and spigot joint and six M5 tapped
holes at the motor rear end. Prepare six M5 bolts to secure a housing.
When a rotation joint of separate external support type is used,
coolant leaks from the sealing section (contact section between the
stationary side and rotation side). So, be sure to provide a drain on the
housing for the rotation joint. A drain of PT3/8 or more is required,
and a hose with an inner diameter of φ12 mm or more is required.
(To determine the final figure of a drain, be sure to contact the
manufacturer of a rotation joint.)
A housing of labyrinth structure for preventing coolant from
penetrating into the inside of the motor is required. Particularly when
the motor is oriented downward vertically, enhance drainage by
means such as air purging.
When the rotation joint is damaged, a large amount of coolant can
leak. So, provide many notches on the housing. Moreover, attach a
flow rate sensor to the drain to perform periodic flow rate
management. For details, refer to the specifications of each rotation
joint.

(Example of rotation joint support housing)


When the motor is oriented horizontally When the motor is oriented downward vertically

6 M5 tapped holes Air purge piping Taper section


with a depth of 7
Mounting housing

Rotation joint
(separate type)

Coolant piping

Drain
(Inner hose diameter of
φ18 or more)
(PT3/8 or more)
Drain (spare)
(PT1/4)

Drain (notch)
Socket and spigot joint at
Socket and spigot joint at
the motor rear end
the motor rear end
Notch (window) on the mounting housing

Notch (window)

- 205 -
V. FANUC AC SPINDLE MOTOR αiL SERIES
B-65272EN/04 FANUC AC SPINDLE MOTOR αiL SERIES 1.GENERAL

1 GENERAL
The FANUC AC spindle motor αiL series is liquid-cooled motors.
They feature low temperature rise, high-speed, high torque at low
speed, and low vibration.
Coupling an αiL series motor directly to the spindle of a machining
center makes it possible to realize gear-less, high-precision operation.
The motor shaft has a through hole, through which center-through
coolant can be passed.
Features
(1) Thermal conduction to the spindle head and heat radiation to the
machine column are reduced by cooling the front flange and
motor case with a unique conduit structure (granted Japanese
patent No. 2105-445 and US patent No. 5,084,642).

(2) A high torque at low rotation speed is realized by achieving


high-efficient cooling based on liquid coolant and employing an
output switching function (Y-Y switching).

(3) High-speed rotation is supported with grease-based lubrication.

(4) A vibration class of V3 (rotation component) is attained by strict


rotor balance adjustments.

(5) The motor shaft is provided with a through hole for center-
through coolant.

(6) The MZi sensor signal incorporated in the motor can be used in
performing orientation and rigid tapping, so there is no need to
mount a detector on the machine tool.

• See descriptions about the αiT series for the features of the
spindle coupled directly to the motor, the points of the direct
coupling structure, and cautions for mounting the motor.

- 209 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiL SERIES B-65272EN/04

2 SPECIFICATIONS

- 210 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiL SERIES 2.SPECIFICATIONS

Model
α8/20000iL α15/15000iL α26/15000iL
Item
Low-speed High-speed Low-speed High-speed Low-speed High-speed
Connection (*1) winding (Y winding (Y winding (Y winding (Y winding (Y winding (Y
connection) connection) connection) connection) connection) connection)
(S1) Cont. rated kW 11 15 18.5 18.5 15 26
(HP) (14.7) (20.1) (24.8) (24.8) (20.1) (34.9)
(S2) 30 min ratedkW 22 30
- - - -
(HP) (29.5) (40.2)
(S2) 15 min ratedkW 22
Rated - - - - -
(HP) (29.5)
output
(S3)60% kW 15 18.5 30
(*2) - - -
(*3) (HP) (20.1) (24.8) (40.2)
(S3)40% kW 22
- - - - -
(*3) (HP) (29.5)
(S3)25% kW 15
- - - - -
(*3) (HP) (20.1)
Rated (S1) A 76 107 103 84
current (*4) (S2),(S3) A 119 121 121 96
Speed Base speed 1,500 5,000 1,400 6,000 600 2,500
-1
min Max. speed 4,000 20,000 4,000 15,000 2,000 15,000
-1
Switching speed min 4,000 4,000 1,800
Cont. rated torque at N⋅m 70.0 28.6 126.1 29.4 238.8 99.3
const. rated torque range (kgf⋅cm) (715) (292) (1286) (300) (2435) (1013)
2
kg⋅m 0.0275 0.055 0.167
Rotor inertia 2
(kgf⋅cm⋅s ) (0.28) (0.56) (1.70)
Weight kgf 80 140 170
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*5) Liquid-cooling method (IC9U7A7)
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*6)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2) or (S3)
(1 min) (*7)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*8) TP211
Resolution of the Built-in with MZi sensor
built-in sensor p/rev 2048
Number of detected gear teeth per
128
rotation λ/rev
Bearing lubrication Grease
Shaft end seal, protection format
Simplified labyrinth: IP40
(IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*9)
Allowable thrust load (*10) kgf 6 13
Maximum output during
41 41 43
acceleration (*11) kW
Applicable spindle amplifier
SPM-30i SPM-30i SPM-30i
module
* See Page 212 for Cautions and limitations.
- 211 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR αiL SERIES B-65272EN/04

Cautions and limitations


(*1) The power wire switching method is Y-Y switching. Refer to
FANUC SERVO AMPLIFIER αi series DESCRIPTIONS (B-
65282EN) for explanations about output switching control.
(*2) The rated output is guaranteed at the rated voltage.
(Amplifier input: 200 to 230VAC)
If the input voltage fluctuates, it is possible that the rated output
cannot be obtained even when such fluctuations are within the
allowable fluctuation range.
(*3) The cycle time is 10 minutes, S3 60%: ON 6 minutes, OFF 4
minutes, S3 40%: ON 4 minutes, OFF 6 minutes, S3 25%: ON
2.5 minutes, OFF 7.5 minutes
(*4) The rated current is the maximum current for each rated output.
(*5) IC code conforms to IEC 34-6. Apply cooling conditions
stipulated elsewhere.
(*6) IM code conforms to IEC 34-7.
(*7) This is not a guaranteed value but a guideline for the maximum
motor output at a rated supply voltage.
(*8) Type conforms to IEC 34-11.
(*9) When assembling a motor with the machine, align the motor
shaft with the spindle so that the vibration acceleration of the
motor does not exceed 0.5 G (at maximum speed).
(Before shipping machines, check that the vibration acceleration
is 0.5 G or less for all motors.)
(*10)Select a coupling that does not apply a thrust load onto the
motor shaft for a cause such as coolant pressure when the
temperature rises.
Note that in the direction in which the motor shaft is pushed
toward the inside of the motor, the allowable load is 0 kgf.
(If a gear coupling or Oldham coupling is used, the motor shaft
can be left pushed into the inside of the motor when the motor
shaft is inserted into the spindle. So, measure the distance
between the mounting face for a rotation joint support housing
and the flinger rear end face before and after insertion, and check
that the two measured values are identical.
For details, see Section 9.4 "COUPLING SELECTION" in Part
IV.)
(*11)These values are to be used only as guidance for selecting a
power supply module and are not guaranteed.
(*12)The protection grade (IEC34-5) is IP40. However, the grade is
IP54 when the labyrinth seal on the front side of the output axis
and the flinger seal on the rear side are excluded.
Ensure that the labyrinth seal and flinger seal are not directly
exposed to coolant and mist.

- 212 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiL SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3
Reference
OUTPUT/TORQUE CHARACTERISTICS

Calculation for torque


Torque T can be obtained by the following equation.

T[N⋅m]=P[kW]×1000/0.1047/N[min-1]
P[kW]: Motor output
N[min-1]: Motor speed

When the unit of T is [kgf⋅m],


T[kgf⋅m]=P[kW]×1000/1.0269/N[min-1]

- 213 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiL SERIES B-65272EN/04

3.1 MODEL α8/20000iL


Applicable amplifier SPM-30i
Cooler capacity 2.9kW (2500kcal/h)
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
30 150
S3 25%
Operating zone
S3 25%
Operating zone
20 S3 60% 100
Operating zone S3 60%
Operating zone
15kW

10 11kW 50
Continuous
Continuous
operating zone
operating zone
1500 1500
0 0
1150 1150
0 1000 2000 3000 4000 0 1000 2000 3000 4000
Motor speed [min-1] Motor speed [min ]-1

Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] 38kW (Maximum output [N⋅m]


40 during acceleration) 40
S3 60%
Operating zone
30 30
6000
S3 60%
Operating zone 22kW
20 20
18.5kW
15kW
10 10
Continuous Continuous
operating zone operating zone
0 0
0 5000 10000 15000 20000 0 5000 10000 15000 20000
Motor speed [min-1] Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 214 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiL SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3.2 MODEL α15/15000iL


Applicable amplifier SPM-30i
Cooler capacity 3.5kW (3000kcal/h)
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
40 200
15 min
15 min operating zone
operating zone
30 150

22kW
20 100
18.5kW
15kW
10 11kW 50
Continuous
operating zone
1400 1400
0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
-1
Motor speed [min ] Motor speed [min-1]

Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] 38kW (Maximum output [N⋅m]


40 during acceleration) 45
30 min 30 min
operating zone operating zone

30
4000 30
22kW 24kW

20
18.5kW 15kW
15
11kW
10 Continuous
Continuous operating zone
6000 operating zone 6000
0 0
0 5000 10000 15000 0 5000 10000 15000

Motor speed [min-1] Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 215 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR αiL SERIES B-65272EN/04

3.3 MODEL α26/15000iL


Applicable amplifier SPM-30i
Cooler capacity 4.1kW (3500kcal/h)
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
30 400
S3 15%
S3 40% S3 40%
Operating zone
Operating zone Operating zone
22kW 300
20
S3 15%
Operating zone
15kW 200

10 Continuous
operating zone
100
Continuous
600 operating zone
600
0 0
0 500 1000 1500 2000 0 500 1000 1500 2000
Motor speed [min-1] Motor speed [min-1]

Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
40kW (Maximum output
45 during acceleration)
120
S3 60% S3 60%
Operating zone Operating zone
90
30 30kW
26kW
24kW 60
18.5kW
15 15kW
Continuous 30 Continuous
operating zone operating zone

2500 8000 2500


0 0
0 5000 10000 15000 0 5000 10000 15000
Motor speed [min-1] Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 216 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiL SERIES 4.CONNECTIONS

4 CONNECTIONS

- 217 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR αiL SERIES B-65272EN/04

4.1 TOTAL CONNECTION DIAGRAM

Switching unit

CNC
JA7BA +24V RYS(8) RELAY
SOCKET(5)
200 VAC, single phase

MCC1(42)

Spindle Magnetic contactor


for power wire
amplifier switching
PMC module(SPMi) MCC2
U U2
U U2
V V2
V V2
W W
W W2
PE
G
MCC1 AC spindle
U1
V1
U1 motor
V1
W
W1
JYA2 G

NOTE
1 The machine tool builder is requested to prepare
cables for any equipment other than the spindle
amplifier module, switching unit, or AC spindle
motor, which are enclosed within the heavy-line
frame.
2 Refer to FANUC SERVO AMPLIFIER αi series
DESCRIPTIONS (B-65282EN) for explanations
about the switching unit and the low-/high-speed
winding switching sequence.
3 The power wire switching method is Y-Y switching.
4 The relationships between the magnetic contactor in
the switching unit and the winding state are listed
below:
State MCC1 MCC2
Low-speed winding ON OFF
High-speed winding OFF ON

- 218 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiL SERIES 4.CONNECTIONS

4.2 SIZE OF POWER LEAD

When connecting power wires to the amplifier, switching unit, and


motor, use the wire size and crimp terminal listed below or
equivalents.

Applicable power lead size


Crimp terminal size 2
(mm )
Motor model (*2)
Amplifier (*1) Flonlex power
Motor side LMFC
side cable
α8/20000iL M5 M6 22 14
α15/15000iL M6 M6 22 14
α26/15000iL M6 M6 22 14

NOTE
1 LMFC power lead: Fire-retardant Polyflex power
cable (Heat resistance: 105°C)
2 Flonlex power lead: Manufactured by HITACHI
CABLE, Ltd. (Heat resistance: 200°C)

- 219 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR αiL SERIES B-65272EN/04

4.3 CONNECTION OF SIGNAL LEAD

MZi sensor signal or overheat signal use a connector manufactured by


Tyco Electronics AMP.
The connector housing and the connector are attached to the motor.

THR1
Connector pins arrangement
THR2
Number B1 B2 B3 B4 B5 B6
+5V
0V Color
VA
*V A Signal *VA *VB *VZ 0V THR2
VB
*V B
Number A1 A2 A3 A4 A5 A6
VZ Color
*V Z
SS Signal +5V VA VB VZ SS THR1

Connector housing and contact specifications


Connector and contact :
Tyco Electronics AMP specification D-3000 series
Motor side Cable side
Manufacture Manufacture
FANUC specification FANUC specification
specifica-tion specification
Housing A63L-0001-0535/121KDF 178964-6 A63L-0001-0460/121KD 178289-6
Contact A63L-0001-0456/ASMT 175288-2 A63L-0001-0456/ASM 1-175217-2
Crimping tool : 91559-1 Extractor : 234168-1

Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).

- 220 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiL SERIES 4.CONNECTIONS

4.4 COOLING

Cooling conditions
Item α8/20000iL α15/15000iL α26/15000iL
(*1) (*1) (*1)
kw 2.3 to 3.5 2.9 to 3.5 2.9 to 4.1
Cooler capacity
(kcal/h) (2000 to 3000) (2500 to 3000) (2500 to 3500)
1. Liquid
Liquid coolant (*2)
2. Liquid additive (example: 2% SHELL DONAX CC)
Liquid coolant flow L/min 10 or more
Liquid coolant 2
kPa(kgf/cm ) 490 or lower (5 or lower) (as measured at the cooling pipe inlet)
pressure
Liquid coolant 2 -5
m /sec(cSt) 1.0 × 10 or lower (10 or lower)
viscosity
Liquid coolant
J/g⋅K 1.87
specific heat
Liquid coolant 3
g/cm 0.78
density
Liquid coolant (*3) Room temperature +0°C to +10°C
temperature (as measured at the cooling pipe inlet)
(*1) This cooler capacity meets the corresponding CE marking
standard.
(*2) It has been confirmed that a dilute solution with 2% of "SHELL
DNAX CC" made by SHELL is usable for cooling.
(*3) If the temperature of the liquid coolant is lower than the room
temperature as measured at the cooling pipe inlet, it is likely that
condensation may occur in the motor. Be sure to strictly observe
the specified temperature.

- 221 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR αiL SERIES B-65272EN/04

Liquid coolant piping


This motor series needs cooling based on liquid coolant.

- Factory-setting
The motor comes with rubber blocks for pipe protection.
The machine tool builder is requested to prepare a pipe block
according to the following drawing.

Enlarged drawing
of portion A

A
Pipe protection
rubber blocks (two)

- Example of a pipe block


Two through holes 5.5 mm 1.8±0.05
in diameter

φ15
φ10
23
36

26 PT3/8 20
O-ring
42
(P11)

- 222 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiL series 5.ASSEMBLING ACCURACY

5 Item
ASSEMBLING ACCURACY
Accuracy Measuring method

1/2 the output


shaft length

Run-out at the end of the output shaft 10µm or less

Run-out of the faucet joint for mounting

10
30µm or less
the flange against the core of the shaft

Run-out of the flange mounting surface


10

40µm or less
against the core of the shaft

Front shaft end through hole inlet


Rear shaft end through hole inlet 20µm or less
Run-out of socket and spigot joint

Run-out of front shaft end face


10µm or less
Run-out of rear shaft end face

- 223 -
6.EXTERNAL DIMENSIONSFANUC AC SPINDLE MOTOR αiL SERIES B-65272EN/04

6 EXTERNAL DIMENSIONS
Model name Section
Model α8/20000iL 6.1
Model α15/15000iL 6.2
Model α26/15000iL 6.3

- 224 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiL SERIES6.EXTERNAL DIMENSIONS

6.1 MODEL α8/20000iL

- 225 -
6.EXTERNAL DIMENSIONSFANUC AC SPINDLE MOTOR αiL SERIES B-65272EN/04

6.2 MODEL α15/15000iL

- 226 -
B-65272EN/04 FANUC AC SPINDLE MOTOR αiL SERIES6.EXTERNAL DIMENSIONS

6.3 MODEL α26/15000iL

- 227 -
VI. FANUC AC SPINDLE MOTOR α(HV)i SERIES
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 1.GENERAL

1 GENERAL
The FANUC AC Spindle Motor α(HV)i series includes standard
spindle motors for CNC machine tool spindles, which can be driven
by 400 to 480VAC without a step-down transformer(*1).
(*1) For models α1HVi, α1.5HVi, α2HVi, and α3HVi, however, a
single-phase step-down transformer for fan motors is required
when 480VAC is applied.

Features
- The motor is compact, light-weight and furnished with digital
control for much higher performance.
- The motor inertia of the AC spindle motor is made smaller to
shorten the acceleration/deceleration speed. Further, optimum
control enables highly efficient cutting.
- The built-in Mi sensor or MZi sensor enables synchronous
spindle and Z-axis feed and rigid tapping.
- Improvement in machining of the motor housing enhances the
accuracy of the mounting part.
- Waterproof and pressure-proof design conforming to the
international standard (IEC) is employed to improve reliability
and make it resistant to most environments.

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2.SPECIFICATIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

2 SPECIFICATIONS

- 232 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 2.SPECIFICATIONS

Series α(HV)i series


Model
α0.5/10000HVi α1/10000HVi α1.5/10000HVi
Item
Cont. rated kW 0.55 1.5 1.1
(HP) (0.74) (2.0) (1.5)
30 min rated kW 1.1 2.2 3.7
Output [15 min, 10min]
(*2) (*3) (HP) (1.5) (3.0) (5.0)
S3 60% kW 1.1 2.2 3.7
[40%,25%]
(*4)(*5) (HP) (1.5) (3.0) (5.0)
Cont. rated 4 5 7
Rated current A
30 min rated (*3)
(*6) 5 7 14
S3 60% (*4)
Speed Base speed 3000 3000 1500
-1
min Max. speed 10000 10000 10000
Output torque
(Cont. rated torque at const. rated torque range)
N⋅m 1.75 4.77 7.00
(kgf⋅cm) (17.9) (48.7) (71.4)
2
kg⋅m 0.00048 0.003 0.0043
Rotor inertia 2
kgf⋅cm⋅s 0.0048 0.03 0.04
Weight kgf 7 18 24
Vibration V5 (option V3)
Noise 75dB(A) or less
Totally enclosed and
Cooling system (*7) Totally enclosed and fan cooled IC0A6
non-ventilated IC0A0
Cooling fan W None (*13)
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 2048
Number of detected gear teeth per rotation
64 128
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration(*11)
1.32 2.64 4.44
kW
Applicable spindle amplifier module SPM-5.5HVi
Model α0.5/10000HVi α1/10000HVi α1.5/10000HVi

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2.SPECIFICATIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

Series α(HV)i series


Model
α2/10000HVi α3/10000HVi α6/10000HVi α8/8000HVi
Item
Cont. rated kW 2.2 3.7 5.5 7.5
(HP) (3.0) (5.0) (7.4) (10)
30 min rated kW 3.7 5.5 7.5 11
Output [15 min, 10min]
(*2) (*3) (HP) (5.0) (7.4) (10) (14.7)
S3 60% kW 3.7 5.5 7.5 11
[40%,25%]
(*4)(*5) (HP) (5.0) (7.4) (10) (14.7)
Rated Cont. rated 10 11 20 21
current A 30 min rated (*3)
15 14 26 28
(*6) S3 60% (*4)
Speed Base speed 1500 1500 1500 1500
-1
min Max. speed 10000 10000 10000 8000
Output torque
(Cont. rated torque at const. rated torque range)
N⋅m 14.0 23.5 35.0 47.7
(kgf⋅cm) (143) (240) (357) (487)
2
kg⋅m 0.0078 0.0148 0.0179 0.0275
Rotor inertia 2
kgf⋅cm⋅s 0.08 0.15 0.18 0.28
Weight kgf 27 46 51 80
Vibration V5 (option V3)
Noise 75dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W (*13)
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 2048 4096
Number of detected gear teeth per rotation
128 256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration(*11)
4.44 6.6 9.0 13.2
kW
Applicable spindle amplifier module SPM-5.5HVi SPM-11HVi
Model α2/10000HVi α3/10000HVi α6/10000HVi α8/8000HVi

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B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 2.SPECIFICATIONS

Series α(HV)i series


Model
α12/7000HVi α15/7000HVi α22/7000HVi α30/6000HVi
Item
Cont. rated kW 11 15 22 30
(HP) (14.7) (20.1) (29.5) (40.2)
30 min rated kW 15 18.5 26 37
Output [15 min, 10min]
(*2) (*3) (HP) (20.1) (24.8) (34.9) (49.6)
S3 60% kW 15 18.5 26 37
[40%,25%]
(*4)(*5) (HP) (20.1) (24.8) (34.9) (49.6)
Cont. rated 27 37 50 68
Rated current A
30 min rated (*3)
(*6) 33 45 57 81
S3 60% (*4)
Speed Base speed 1500 1500 1500 1150
-1
min Max. speed 7000 7000 7000 6000
Output torque
(Cont. rated torque at const. rated torque range)
N⋅m 70.0 95.4 140.0 249.1
(kgf⋅cm) (714) (974) (1428) (2540)
2
kg⋅m 0.07 0.09 0.128 0.295
Rotor inertia 2
kgf⋅cm⋅s 0.77 0.93 1.29 3.0
Weight kgf 95 110 143 250
Vibration V5 (option V3)
Noise 75dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration(*11)
18.0 22.2 31.2 44.4
kW
Applicable spindle amplifier module SPM-15HVi SPM-30HVi SPM-45HVi
Model α12/7000HVi α15/7000HVi α22/7000HVi α30/6000HVi

- 235 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

Series α(HV)i series


α100/4500HVi (*1)
Model
α40/6000HVi α60/4500HVi Low-speed High-speed
Item
winding winding
Cont. rated kW 37 60 100 100
(HP) (49.6) (80.4) (134.0) (134.0)
30 min rated kW 45 75
Output [15 min, 10min] - -
(*2) (*3) (HP) (60.3) (100.5)
S3 60% kW 45 75
[40%,25%] - -
(*4)(*5) (HP) (60.3) (100.5)
Cont. rated 84 138 159 170
Rated current A
30 min rated (*3)
(*6) 97 163 - -
S3 60% (*4)
Speed Base speed 1500 1150 1000 2000
-1
min Max. speed 6000 4500 3000 4000
Output torque
(Cont. rated torque at const. rated torque range)
N⋅m 235.5 415.1 955 477
(kgf⋅cm) (2402) (4234) (9738) (4869)
2
kg⋅m 0.355 0.49 0.98
Rotor inertia 2
kgf⋅cm⋅s 3.6 5.0 10
Weight kgf 290 468 820
Vibration V5 (option V3) V10 (option V5) V10
Noise 75dB(A) or less 80dB(A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Circumference fan motor : 84×2
Cooling fan W
Rear fan motor : 84
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output 120 % of continuous rated output
Insulation Class H
Ambient temperature 0 to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration(*11)
90 90 117
kW
Applicable spindle amplifier module SPM-75HVi SPM-75HVi SPM-75HVi
Model α40/6000HVi α60/4500HVi α100/4000HVi

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B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 2.SPECIFICATIONS

(*1) For α100/4000HVi, the CNC soft option and switching


magnetic contactor unit associated with the output switch
function (Y-∆ switch) are required.
See FANUC SERVO AMPLIFIER αi series DESCRIPTIONS
(B-65282EN) for details of the output switch control.
(*2) The rated output is guaranteed at the rated voltage.
(Amplifier input:
α100/4000HVi : 460/480VAC +10% -0%, 50/60 Hz ±1Hz
Models except α100/4000HVi : 400/480VAC +10% -15%,
50/60 Hz ±1Hz)
If the input voltage fluctuates, it is possible that the rated output
cannot be obtained even when such fluctuations are within the
allowable fluctuation range.
(*3) The output for α0.5/10000HVi, α1/10000HVi, or
α2/10000HVi is 15 min rated. That for α1.5/10000HVi is 10
min rated.
(*4) S3 40% for α0.5/10000HVi or α30/6000HVi, S3 25% for
α1.5/10000HVi.
(*5) The cycle time is 10 minutes, S3 60%: ON 6 minutes, OFF 4
minutes, S3 40%: ON 4 minutes, OFF 6 minutes and S3 25%:
ON 2.5 minutes, OFF 7.5 minutes.
(*6) The rated current is not a guaranteed value but a guideline for
the maximum current at rated output.
(*7) IC code conforms to IEC 34-6.
(*8) IM code conforms to IEC 34-7.
(*9) This is not a guaranteed value but a guideline for the maximum
motor output at a rated supply voltage. 120% of 15 min rated
for α0.5/10000HVi, α1/10000HVi, or α2/10000HVi , 120%
of 10 min rated for α1.5/10000i, and 120% of continuous rated
for α100/4000HVi.
(*10) Type conforms to IEC 34-11.
(*11) These values are to be used only as guidance for selecting a
power supply module and are not guaranteed.
(*12) Degree of protection: with oil seal:IP54, without oil seal:IP40.
Degree of protection (α100/4000HVi): with oil seal:IP40.
(*13) Input power supply voltage of a fan motor for α1/10000HVi,
α1.5/10000HVi, α2/10000HVi, or α3/10000HVi is
200/230VAC +10% -15%, 50/60 Hz ±1Hz.

- 237 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

3
Reference
OUTPUT/TORQUE CHARACTERISTICS

Calculation for torque


Torque T can be obtained by the following equation.

T[N⋅m]=P[kW]×1000/0.1047/N[min-1]
P[kW]: Motor output
N[min-1]: Motor speed

When the unit of T is [kgf⋅m],


T[kgf⋅m]=P[kW]×1000/1.0269/N[min-1]

- 238 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3.1 MODEL α0.5/10000HVi


Applicable amplifier SPM-5.5HVi
Output Torque
[kW] [N⋅m]
1.6 4
15min, S3 40%
Operating zone
1.2 1.1kW 3

15min, S3 40% 0.9kW


0.8 Operating zone 2
0.55kW

0.4 Continuous 1
0.37kW Continuous
operating zone
operating zone
3000 3000
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

3.2 MODEL α1/10000HVi


Applicable amplifier SPM-5.5HVi
Output Torque
[kW] [N⋅m]
2.5 8
2.2kW 15min, S3 60%
Operating zone
2 15min, S3 60%
6
Operating zone
1.5
Continuous
4
operating zone
1
Continuous
2 operating zone
0.5

3000 3000
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

- 239 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

3.3 MODEL α1.5/10000HVi


Applicable amplifier SPM-5.5HVi
Output Torque
[kW] [N⋅m]
5 25

4 3.7kW 20 10min, S3 25%


Operating zone
3 10min, S3 25% 15
Operating zone Continuous
2.2kW operating zone
2 10
1.1kW
1 0.9kW 5
Continuous
1500 operating zone 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

3.4 MODEL α2/10000HVi


Applicable amplifier SPM-5.5HVi
Output Torque
[kW] [N⋅m]
5 28
15min, S3 60%
24 Operating zone
4 3.7kW
20
3 15min, S3 60%
16 Continuous
2.2kW Operating zone operating zone
2 12
Continuous
operating zone 8
1
4
1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
Motor speed [min-1] Motor speed [min-1]

- 240 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3.5 MODEL α3/10000HVi


Applicable amplifier SPM-5.5HVi
Output Torque
[kW] [N⋅m]
8 40
30min, S3 60% 30min, S3 60%
Operating zone Operating zone
6 5.5kW 30

Continuous
4 3.7kW 20
3.7kW operating zone
Continuous
operating zone 2.5kW
2 10

1500 7000 1500


0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

3.6 MODEL α6/10000HVi


Applicable amplifier SPM-11HVi
Output Torque
[kW] [N⋅m]
10 60
30min, S3 60% 30min, S3 60%
Operating zone 50 Operating zone
8 7.5kW

40
6 5.5kW
Continuous
5.5kW
30 operating zone
4
Continuous 3.7kW
20
operating zone
2
10
1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
Motor speed [min-1] Motor speed [min-1]

- 241 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

3.7 MODEL α8/8000HVi


Applicable amplifier SPM-11HVi
Output Torque
[kW] [N⋅m]
16 80
30min, S3 60% 30min, S3 60%
Operating zone Operating zone
12 11kW 60

7.5kW
8 40
7.5kW Continuous
5.5kW operating zone
4 20
Continuous
operating zone
1500 1500
0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]

3.8 MODEL α12/7000HVi


Applicable amplifier SPM-15HVi
Output Torque

[kW] [N⋅m]
20 120
30min, S3 60% 30min, S3 60%
Operating zone Operating zone
15 90

11kW
11kW
10 60
Continuous
7.5kW operating zone
5 30
Continuous
operating zone
1500 7000 1500 7000
0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
Motor speed [min-1] Motor speed [min-1]

- 242 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3.9 MODEL α15/7000HVi


Applicable amplifier SPM-30HVi
Output Torque
[kW] [N⋅m]
25 150
30min, S3 60% 30min, S3 60%
Operating zone Operating zone
20 18.5kW 120

15kW
15 15kW 90
Continuous
11kW operating zone
10 60
Continuous
operating zone
5 30

1500 7000 1500 7000


0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
-1 -1
Motor speed [min ] Motor speed [min ]

3.10 MODEL α22/7000HVi


Applicable amplifier SPM-30HVi
Output Torque
[kW] [N⋅m]
32 180
30min, S3 60%Operating zone 30min, S3 60%
26kW
150 Operating zone
24 22kW
22kW 120
18.5kW
16 90
Continuous
operating zone 60
Continuous
8
operating zone
30
1500 7000 1500 7000
0 0
0 2000 4000 6000 8000 0 2000 4000 6000 8000
Motor speed [min-1] Motor speed [min-1]

- 243 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

3.11 MODEL α30/6000HVi


Applicable amplifier SPM-45HVi
Output Torque
[kW] [N⋅m]
50 400
30min, S3 40%Operating zone 30min, S3 40%
40 37kW Operating zone
300
30kW
30
200
Continuous 22kW
20
operating zone 18.5kW
100 Continuous
10
operating zone
1150 3500 1150 3500
0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
-1
Motor speed [min ] Motor speed [min-1]

3.12 MODEL α40/6000HVi


Applicable amplifier SPM-45HVi
Output Torque
[kW] 30min, S3 60%Operating zone [N⋅m]
50 400
45kW

40 37kW
300
30min, S3 60%
30 30kW Operating zone
26kW 200
Continuous
20
operating zone
100 Continuous
10 operating zone

1500 1500
0 0
0 1000 2000 3000 4000 5000 6000 0 1000 2000 3000 4000 5000 6000
Motor speed [min-1] Motor speed [min-1]

- 244 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3.13 MODEL α60/4500HVi


Applicable amplifier SPM-75HVi
Output Torque
[kW] [N⋅m]
100 800
30min, S3 40%Operating zone 30min, S3 40%
Operating zone
80 75kW
600
120min
60kW
60 Operating zone
Continuous 55kW
operating zone 400
45kW
40
120min
Operating zone Continuous
200
20 operating zone

1150 1380 3500 1150 1380 3500


0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
Motor speed [min-1] Motor speed [min-1]

- 245 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

3.14 MODEL α100/4000HVi


Applicable amplifier SPM-75HVi
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
120 1200
100kW
100 1000

80 800

60 60kW 600
Continuous
operating zone
40 400
Continuous
operating zone
20 200

0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
-1
Motor speed [min ] Motor speed [min-1]

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
120 1200
100kW
100 1000

80 800

60 600
Continuous
operating zone
40 400
Continuous
operating zone
20 200

0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
-1 -1
Motor speed [min ] Motor speed [min ]

- 246 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 4.CONNECTIONS

4 CONNECTIONS

- 247 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

4.1 MODEL α0.5/10000HVi

The power lead and signal lead are connected with the connector. Use
the shield cable for the connection.
Refer to FANUC SERVO AMPLIFIER αi series DESCRIPTIONS
(B-65282EN) for other respects in the connection.

Signal line connector

Power line connector

Connection of power lead


Connector parts related to cable side
Tyco Electronics AMP
Ordering number
specification
A06B-6114-K220/S
Connector kit of power lead (FANUC specification : 1473063-2
A63L-0001-0875/SC)

Power lead specification


Number of Conductor Grounding cable
Sheath diameter (Note)
core size cross-section
4 or more AWG16 to 18 φ1.8 to 2.8mm φ10.4 to 11.4mm

NOTE
If the outer sheath diameter is inadequate, the
waterproofness can degrade.

Connector pins arrangement


1 2 3 4 5 6
U V W G - -

- 248 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 4.CONNECTIONS

Connection of signal lead

- For type with Mi sensor


Connector parts related to cable side
Japan Aviation Electronics Industry specification
THR1 JN1xS10SL1: Applicable sheath diameter φ5.7 to 7.3
THR2
JN1xS10SL2: Applicable sheath diameter φ6.5 to 8.0
+5V
0V Connector ↑
VA
D:Straight plug
*VA
VB F:Elbow plug
*VB
Terminal JN1-22-22S

SS
Connector pins arrangement
1 2 3
RA RB -
4 5 6 7
PA PB - 0V
8 9 10
+5V THR1 THR2

- For type with MZi sensor


Connector parts related to cable side
Japan Aviation Electronics Industry specification
THR1
Connector JN1xS10SL1: Applicable sheath diameter φ5.7 to 7.3
THR2
+5V JN1xS10SL2: Applicable sheath diameter φ6.5 to 8.0
0V

VA
*VA D:Straight plug
VB
F:Elbow plug
*VB
VZ Terminal JN1-22-22S
*VZ
SS

Connector pins arrangement


1 2 3
*VA *VB *VZ
4 5 6 7
VA VB VZ 0V
8 9 10
+5V THR1 THR2

- Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).

- 249 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

4.2 MODELS α1/10000HVi TO α100/4000HVi

Cables of primary winding and fan motor are connected to the


terminal block.
Mi sensor or MZi sensor signal or thermistor signal use a connector
manufactured by Tyco Electronics AMP.
The connector housing and the connector are attached to the motor.

Size of screws used in Power lead Fan motor Fan motor


the terminal
block U,V,W,G X,Y,Z FMU,FMV,FMW FMU,FMV
Model
α1/10000HVi to α1.5/10000HVi M5 - - M4
α2/10000HVi to α3/10000HVi M5 - - Screw-less terminal block
α6/10000HVi to α22/7000HVi M5 - Screw-less terminal block -
α30/6000HVi to α40/6000HVi M10 - Screw-less terminal block -
α60/4500HVi M10 - M3.5 -
α100/4000HVi M8 M8 M3.5 -

Cable for the power lead


For the power lead cable specification, refer to "FANUC SERVO
AMPLIFIER αi series DESCRIPTIONS (B-65282EN)".

Cable for the fan motor


For the fan motor current value and cable specifications, refer to
Section I.4.3, "FAN MOTOR CONNECTION" in this manual.

- 250 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 4.CONNECTIONS

4.3 CONNECTION OF SIGNAL LEAD

Connector attachment for a motor with a built-in Mi sensor


Connector pins arrangement
THR1
Number B1 B2 B3 B4 B5 B6
THR2
Color
+5V
0V Signal RA RB 0V THR2
PA
PB Number A1 A2 A3 A4 A5 A6
RA
RB
Color
SS Signal +5V PA PB SS THR1

Connector attachment for a motor with a built-in MZi sensor


TH R1 Connector pins arrangement
TH R2
+ 5V Number B1 B2 B3 B4 B5 B6
0V
VA Color
*V A Signal *VA *VB *VZ 0V THR2
VB
*V B Number A1 A2 A3 A4 A5 A6
VZ
*V Z Color
SS
Signal +5V VA VB VZ SS THR1

- Connector housing and contact specifications


Connector and contact :
Tyco Electronics AMP specification D-3000 series
Motor side Cable side
Manufacture Manufacture
FANUC specification FANUC specification
specification specification
Housing A63L-0001-0535/121KDF 178964-6 A63L-0001-0460/121KD 178289-6
Contact A63L-0001-0456/ASMT 175288-2 A63L-0001-0456/ASM 1-175217-2
Crimping tool : 91559-1 Extractor : 234168-1

- Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).

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5.ALLOWABLE RADIAL LOADFANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

5 ALLOWABLE RADIAL LOAD


Use the motor output shaft below the allowable radial loads shown in
the table below.

Allowable radial load (kgf)


Model At output shaft At output shaft
end center
α0.5/10000HVi 294N (30kgf) 323N (33kgf)
α1/10000HVi 392N (40kgf) 441N (45kgf)
α1.5/10000HVi 882N (90kgf) 980N (100kgf)
α2/10000HVi 882N (90kgf) 999N (102kgf)
α3/10000HVi 1470N (150kgf) 1607N (164kgf)
α6/10000HVi 1960N (200kgf) 2205N (225kgf)
α8/8000HVi 2940N (300kgf) 3371N (344kgf)
α12/7000HVi, α15/7000HVi 2940N (300kgf) 3410N (348kgf)
α22/7000HVi 4410N (450kgf) 4988N (509kgf)
α30/6000HVi, α40/6000HVi 5390N (550kgf) 6134N (626kgf)
α60/4500HVi - 19600N (2000kgf)
α100/4000HVi Direct connection to the spindle

NOTE
1 When using a belt, adjust the tension so the
allowable loads indicated above are not exceeded.
If an excessive load is applied, consider the use of
a support bearing on the machine side to maintain
the long-term reliability of the motor. (If an
excessive load is applied, it is possible that an
abnormal sound may occur.)
2 When the belt tension is maximized at a point
outside the output shaft end, the allowable loads
are less than those at the output shaft end.
3 If a thrust load is applied when a helical gear is
used, the shaft moves in the direction of the thrust.
So, as a general rule, never apply a thrust load.

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B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 6.ASSEMBLING ACCURACY

6 ASSEMBLING ACCURACY
Model α0.5HVi to α30HVi to
α100HVi Measuring method
Item α22HVi α60HVi

1/2 the output


shaft length
Run-out at the end of the
20µm or less 20µm or less 40µm or less
output shaft

Run-out of the faucet joint


for mounting the flange

10
against the core of the 40µm or less 60µm or less 200µm or less
shaft (for flange type or
foot flange type)

Run-out of the flange


mounting surface against
10

the core of the shaft (for 80µm or less 100µm or less 200µm or less
flange type or foot flange
type)

- 253 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

7 EXTERNAL DIMENSIONS
Model name Section
Model α0.5/10000HVi (flange mounting type) 7.1
Model α1/10000HVi (flange mounting type) 7.2
Model α1/10000HVi (foot mounting type) 7.3
Model α1.5/10000HVi (flange mounting type) 7.4
Model α1.5/10000HVi (foot mounting type) 7.5
Model α2/10000HVi (flange mounting type) 7.6
Model α2/10000HVi (foot mounting type) 7.7
Model α3/10000HVi (flange mounting type) 7.8
Model α3/10000HVi (foot mounting type) 7.9
Model α6/10000HVi (flange mounting type) 7.10
Model α6/10000HVi (foot mounting type) 7.11
Model α8/8000HVi (flange mounting type) 7.12
Model α8/8000HVi (foot mounting type) 7.13
Model α12/7000HVi (flange mounting type) 7.14
Model α12/7000HVi (foot mounting type) 7.15
Model α15/7000HVi (flange mounting type) 7.16
Model α15/7000HVi (foot mounting type) 7.17
Model α22/7000HVi (flange mounting type) 7.18
Model α22/7000HVi (foot mounting type) 7.19
Model α30/6000HVi (flange mounting type) 7.20
Model α30/6000HVi (foot mounting type) 7.21
Model α40/6000HVi (flange mounting type) 7.22
Model α40/6000HVi (foot mounting type) 7.23
Model α60/4500HVi (flange mounting type) 7.24
Model α60/4500HVi (foot mounting type) 7.25
Model α100/4000HVi (foot flange mounting type) 7.26

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B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS

7.1 MODEL α0.5/10000HVi (FLANGE MOUNTING TYPE)

- 255 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

7.2 MODEL α1/10000HVi (FLANGE MOUNTING TYPE)

- 256 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS

7.3 MODEL α1/10000HVi (FOOT MOUNTING TYPE)

- 257 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

7.4 MODEL α1.5/10000HVi (FLANGE MOUNTING TYPE)

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B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS

7.5 MODEL α1.5/10000HVi (FOOT MOUNTING TYPE)

- 259 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

7.6 MODEL α2/10000HVi (FLANGE MOUNTING TYPE)

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B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS

7.7 MODEL α2/10000HVi (FOOT MOUNTING TYPE)

- 261 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

7.8 MODEL α3/10000HVi (FLANGE MOUNTING TYPE)

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B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS

7.9 MODEL α3/10000HVi (FOOT MOUNTING TYPE)

- 263 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

7.10 MODEL α6/10000HVi (FLANGE MOUNTING TYPE)

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B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS

7.11 MODEL α6/10000HVi (FOOT MOUNTING TYPE)

- 265 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

7.12 MODEL α8/8000HVi (FLANGE MOUNTING TYPE)

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B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS

7.13 MODEL α8/8000HVi (FOOT MOUNTING TYPE)

- 267 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

7.14 MODEL α12/7000HVi (FLANGE MOUNTING TYPE)

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B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS

7.15 MODEL α12/7000HVi (FOOT MOUNTING TYPE)

- 269 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

7.16 MODEL α15/7000HVi (FLANGE MOUNTING TYPE)

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B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS

7.17 MODEL α15/7000HVi (FOOT MOUNTING TYPE)

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7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

7.18 MODEL α22/7000HVi (FLANGE MOUNTING TYPE)

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B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS

7.19 MODEL α22/7000HVi (FOOT MOUNTING TYPE)

- 273 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

7.20 MODEL α30/6000HVi (FLANGE MOUNTING TYPE)

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B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS

7.21 MODEL α30/6000HVi (FOOT MOUNTING TYPE)

- 275 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

7.22 MODEL α40/6000HVi (FLANGE MOUNTING TYPE)

- 276 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS

7.23 MODEL α40/6000HVi (FOOT MOUNTING TYPE)

- 277 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

7.24 MODEL α60/4500HVi (FLANGE MOUNTING TYPE)

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B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)i SERIES 7.EXTERNAL DIMENSIONS

7.25 MODEL α60/4500HVi (FOOT MOUNTING TYPE)

- 279 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)i SERIES B-65272EN/04

7.26 MODEL α100/4000HVi (FOOT FLANGE MOUNTING TYPE)

- 280 -
VII. FANUC AC SPINDLE MOTOR α(HV)iP SERIES
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 1.GENERAL

1 GENERAL
FANUC AC spindle motor α(HV)iP series is suitable for structural
simplification by eliminating the machine spindle gear box.

Features
- As the rated output range is wide from 1:10 to 1:16 , a gear box
structure for speed change is not required, thereby allowing the
structure of the machine to be simplified.
Accordingly, vibration and noise caused by the gear box
structure is also eliminated.
- Improvement in efficiency of construction equipment
Unnecessary use of time is reduced because it is not necessary to
stop the spindle when switching the gear.
- Despite a compact configuration, a large low-speed torque can
be obtained.
- The method of fan exhaust can be selected from either a exhaust
front type or exhaust rear type, thus preventing heat deformation
of the machine.
- Waterproof and pressure-proof design conforming to the
international standard (IEC) is employed to improve reliability
and make it resistant to most environments.

- 283 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04

2 SPECIFICATIONS

- 284 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 2.SPECIFICATIONS

Series α(HV)iP series


α15/6000HViP α22/6000HViP
Model
Low-speed High-speed Low-speed High-speed
Item
winding winding winding winding
Cont. rated kW 5 7.5 7.5 11
(HP) (6.6) (10) (10) (14.7)
30 min rated kW 9 9 15 15
Output [15 min]
(*2) (*3) (HP) (12) (12) (20.1) (20.1)
S3 60% kW 9 9 15 15
[15%]
(*4)(*5) (HP) (12) (12) (20.1) (20.1)
Cont. rated 25 35
Rated current A
30 min rated (*3)
(*6) 29 43
S3 60%, 15% (*4)
Speed Base speed 500 750 500 750
-1
min Max. speed 1500 6000, 8000 1500 6000, 8000
Cont. rated torque at const. rated torque range
95.5 95.5 143.2 140
N⋅m
(974) (974) (1461) (1428)
(kgf⋅cm)
2
kg⋅m 0.09 0.128
Rotor inertia 2
kgf⋅cm⋅s 0.93 1.29
Weight kgf 110 143
Vibration V5 (option V3)
Noise 75 dB (A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 56
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40 °C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration (*11)
13.5 20.0
kW
Applicable spindle amplifier SPM-15HVi SPM-30HVi
Model α15/6000HViP α22/6000HViP

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2.SPECIFICATIONS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04

Series α(HV)iP series


α40/6000HViP α50/6000HViP
Model
Low-speed High-speed Low-speed High-speed
Item
winding winding winding winding
Cont. rated kW 13 18.5 22 22
(HP) (17.3) (24.8) (29.5) (29.5)
30 min rated kW 22 22 30 30
Output [15 min]
(*2) (*3) (HP) (29.5) (29.5) (40.2) (40.2)
S3 60% kW 22 22 30 30
[15%]
(*4)(*5) (HP) (29.5) (29.5) (40.2) (40.2)
Cont. rated 34 53 48 47
Rated current A
30 min rated (*3)
(*6) 54 61 59 59
S3 60%, 15% (*4)
Speed Base speed 400 575 575 1200
-1
min Max. speed 1500 6000 1500 6000
Cont. rated torque at const. rated torque range
N⋅m 310 307 365 175
(kgf⋅cm) (3165) (3133) (3726) (1785)
2
kg⋅m 0.295 0.355
Rotor inertia 2
kgf⋅cm⋅s 3.0 3.6
Weight kgf 250 290
Vibration V5 (option V3)
Noise 75 dB (A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 84
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40 °C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration (*11)
29.0 35.4
kW
Applicable spindle amplifier SPM-30HVi SPM-30HVi
Model α40/6000HViP α50/6000HViP

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B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 2.SPECIFICATIONS

Series α(HV)iP series


Model α60/4500HViP
Item Low-speed winding High-speed winding
Cont. rated kW 18.5 22
(HP) (24.8) (29.5)
30 min rated kW 30 30
Output [15 min]
(*2) (*3) (HP) (40.2) (40.2)
S3 60% kW 30 30
[15%]
(*4)(*5) (HP) (40.2) (40.2)
Cont. rated 44 53
Rated current A
30 min rated (*3)
(*6) 67 66
S3 60%, 15% (*4)
Speed Base speed 400 750
-1
min Max. speed 1500 4500
Cont. rated torque at const. rated torque range
N⋅m 442 280
(kgf⋅cm) (4504) (2850)
2
kg⋅m 0.49
Rotor inertia 2
kgf⋅cm⋅s 5.0
Weight kgf 468
Vibration V10 (option V5)
Noise 80 dB (A) or less
Cooling system (*7) Totally enclosed and fan cooled IC0A6
Cooling fan W 90
Mount the motor so that the output shaft points in a direction ranging
Installation (*8) within 45° degrees above the horizontal to vertically downwards.
IMB5,IMV1,IMB3,IMB6,IMB7,IMB8,IMV5
Allowable overload capacity (1 min) (*9) 120 % of 30 min rated output
Insulation Class H
Ambient temperature 0 to 40 °C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Sensor Mi sensor or MZi sensor
Type of thermal protection (*10) TP211
Resolution of the MZi sensor /rev. 4096
Number of detected gear teeth per rotation
256
λ/rev.
Bearing lubrication Grease
Maximum output during acceleration (*11)
36
kW
Applicable spindle amplifier SPM-30HVi
Model α60/4500HViP

- 287 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04

(*1) When the output switch function is used, the CNC soft option
and switching magnetic contactor unit associated with the
output switch function (Y-∆ switch) are required.
See FANUC SERVO AMPLIFIER αi series DESCRIPTIONS
(B-65282EN) for details of the output switch control.
(*2) The rated output is guaranteed at the rated voltage.
(Amplifier input: 400/480VAC +10% -15%, 50/60 Hz ±1Hz)
If the input voltage fluctuates, it is possible that the rated output
cannot be obtained even when such fluctuations are within the
allowable fluctuation range.
(*3) The output for low-speed winding models other than
α50/6000HViP and α60/4500HViP is 15 min rated.
(*4) S3 15% for low-speed winding models other than
α50/6000HViP and α60/4500HViP.
S3 25% for low-speed winding of α50/6000HViP and
α60/4500HViP
(*5) The cycle time is 10 minutes, S3 60%: ON 6 minutes, OFF 4
minutes, S3 25%: ON 2.5 minutes, OFF 7.5 minutes and S3
15%: ON 1.5 minutes, OFF 8.5 minutes.
(*6) The rated current is not a guaranteed value but a guideline for
the maximum current at each rated output.
(*7) IC code conforms to IEC 34-6.
(*8) IM code conforms to IEC 34-7.
(*9) This is not a guaranteed value but a guideline for the maximum
motor output at a rated supply voltage.
(*10) Type conforms to IEC 34-11.
(*11) These values are to be used only as guidance for selecting a
power supply module and are not guaranteed.
(*12) Degree of protection:
with oil seal: IP54, without oil seal: IP40.

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B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3
Reference
OUTPUT/TORQUE CHARACTERISTICS

Calculation for torque


Torque T can be obtained by the following equation.

T[N⋅m]=P[kW]×1000/0.1047/N[min-1]
P[kW]: Motor output
N[min-1]: Motor speed

When the unit of T is [kgf⋅m],


T[kgf⋅m]=P[kW]×1000/1.0269/N[min-1]

- 289 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04

3.1 MODEL α15/6000HViP


Applicable amplifier SPM-15HVi
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
12 250

9kW 200 15min, S3 15%


Operating zone
8 15min, S3 15%
Operating zone 150

5kW
100
4 Continuous
operating zone
50
Continuous
operating zone
0 0
0 500 1000 1500 0 500 1000 1500
-1
Motor speed [min ] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
12 160
30min, S3 60%Operating zone
9kW 30min, S3 60%
9 120
7.5kW Operating zone

6 80
Continuous
Continuous operating zone operating zone
3 40

750 750
0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
-1 -1
Motor speed [min ] Motor speed [min ]

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B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3.2 MODEL α22/6000HViP


Applicable amplifier SPM-30HVi
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
20 320

15min, S3 15%
15 240
Operating zone
15min, S3 15%
Operating zone
10 160
7.5kW

Continuous
5 operating zone 80
Continuous
operating zone
0 0
0 500 1000 1500 0 500 1000 1500
Motor speed [min-1] Motor speed [min-1]

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
20 250
30min, S3 60%Operating zone
200 30min, S3 60%
15
Operating zone
11kW 150
10
100 Continuous
Continuous operating zone operating zone
5
50

750 750
0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
-1 -1
Motor speed [min ] Motor speed [min ]

- 291 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04

3.3 MODEL α40/6000HViP


Applicable amplifier SPM-30HVi
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [Nm]
30 600

24 22kW 480 15min, S3 15%


Operating zone
15min, S3 15%
18 18.5KW 360
Operating zone

12 13KW 240
11KW
Continuous
6 operating zone 120
Continuous
400 400 operating zone
0 0
0 500 1000 1500 0 500 1000 1500
-1
Motor speed [min ] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [Nm]
30 400
30min, S3 60%Operating zone
24 22kW 30min, S3 60%
300
18.5kW Operating zone
18
200
12 11kW
Continuous
operating zone
Continuous operating zone 9kW
100
6

575 3450 575


0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
-1 -1
Motor speed [min ] Motor speed [min ]

- 292 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3.4 MODEL α50/6000HViP


Applicable amplifier SPM-30HVi
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
40 600
30min, S3 25%
Operating zone 480 30min, S3 25%
30 Operating zone
26kW
22KW 360
20
Continuous
operating 240
zone
10
120
Continuous
575 1200 575 operating zone
0 0
0 500 1000 1500 0 500 1000 1500
-1
Motor speed [min ] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
40 250
30min, S3 60%Operating zone
200 30min, S3 60%
30
Operating zone
22kW 150
22kW
20
Continuous 100
operating zone 15kW

10
50
Continuous
1200 4000 1200 operating zone
0 0
0 1500 3000 4500 6000 0 1500 3000 4500 6000
-1 -1
Motor speed [min ] Motor speed [min ]

- 293 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04

3.5 MODEL α60/4500HViP


Applicable amplifier SPM-30HVi
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)
[kW] [N⋅m]
40 800
30min, S3 25%
30kW Operating zone 30min, S3 25%
30 600 Operating zone

18.5KW
20 400
17kW
13kW
10 200
Continuous
operating zone Continuous
400 750 400 operating zone
0 0
0 500 1000 1500 0 500 1000 1500
-1
Motor speed [min ] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
40 400
30min, S3 60%Operating zone
30kW 30min, S3 60%
30 300
Operating zone
22kW
22kW
20 200
Continuous 18.5kW Continuous
operating zone
operating zone
10 100

750 4500 750 4500


0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000
-1 -1
Motor speed [min ] Motor speed [min ]

- 294 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 4.CONNECTIONS

4 CONNECTIONS

- 295 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04

4.1 MODELS α15/6000HViP TO α60/4500HViP

Cables for the power lead and fan motor are connected to the terminal
block.
Mi sensor or MZi sensor signal or thermo stat signal use a connector
manufactured by Tyco Electronics AMP.
The connector housing and the connector are attached to the motor.

Size of screws used in Power lead Fan motor


the terminal
block U,V,W,G X,Y,Z FMU,FMV,FMW
Model
α15/6000HViP, α22/6000HViP M5 M5 Screw-less terminal block
α40/6000HViP, α50/6000HViP M6 M6 Screw-less terminal block
α60/4500HViP M8 M8 M3.5

Cable for the power lead


For the power lead cable specification, refer to "FANUC SERVO
AMPLIFIER αi series DESCRIPTIONS (B-65282EN)".

Cable for the fan motor


For the fan motor current value and cable specifications, refer to
Section I.4.3, “FAN MOTOR CONNECTION” in this manual.

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B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 4.CONNECTIONS

4.2 CONNECTION OF SIGNAL LEAD

Connector attachment for a motor with a built-in Mi sensor


Connector pins arrangement
THR1
Number B1 B2 B3 B4 B5 B6
THR2
Color
+5V
0V Signal RA RB 0V THR2
PA
PB Number A1 A2 A3 A4 A5 A6
RA
RB
Color
SS Signal +5V PA PB SS THR1

Connector attachment for a motor with a built-in MZi sensor


TH R1 Connector pins arrangement
TH R2
+ 5V Number B1 B2 B3 B4 B5 B6
0V
VA Color
*V A Signal *VA *VB *VZ 0V THR2
VB
*V B Number A1 A2 A3 A4 A5 A6
VZ
*V Z Color
SS
Signal +5V VA VB VZ SS THR1

- Connector housing and contact specifications


Connector and contact :
Tyco Electronics AMP specification D-3000 series
Motor side Cable side
Manuafacture Manuafacture
FANUC specification FANUC specification
specification specification
Housing A63L-0001-0535/121KDF 178964-6 A63L-0001-0460/121KD 178289-6
Contact A63L-0001-0456/ASMT 175288-2 A63L-0001-0456/ASM 1-175217-2
Crimping tool : 91559-1 Extractor : 234168-1

- Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).

- 297 -
5.ALLOWABLE RADIAL LOAD FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04

5 ALLOWABLE RADIAL LOAD


Use the motor output shaft below the allowable radial loads shown in
the table below.

Allowable radial load (kgf)


Model At output shaft At output shaft
end center
α15/6000HViP 2940N (300kgf) 3410N (348kgf)
α22/6000HViP 4410N (450kgf) 4988N (509kgf)
α40/6000HViP, α50/6000HViP 5390N (550kgf) 6134N (626kgf)
α60/4500HViP - 19600N (2000kgf)

NOTE
1 When using a belt, adjust the tension so the
allowable loads indicated above are not exceeded.
If an excessive load is applied, consider the use of
a support bearing on the machine side to maintain
the long-term reliability of the motor. (If an
excessive load is applied, it is possible that an
abnormal sound may occur.)
2 When the belt tension is maximized at a point
outside the output shaft end, the allowable loads
are less than those at the output shaft end.
3 If a thrust load is applied when a helical gear is
used, the shaft moves in the direction of the thrust.
So, as a general rule, never apply a thrust load.

- 298 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 6.ASSEMBLING ACCURACY

6 ASSEMBLING ACCURACY
Model
α15HViP, α22HviP α40HViP to α60HViP Measuring method
Item

1/2 the output


shaft length
Run-out at the end of the
20µm or less 20µm or less
output shaft

Run-out of the faucet joint for


mounting the flange against

10
40µm or less 60µm or less
the core of the shaft (only for
flange type)

Run-out of the flange


mounting surface against the
10

80µm or less 100µm or less


core of the shaft (only for
flange type)

- 299 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04

7 EXTERNAL DIMENSIONS
Model name Section
Model α15/6000HViP (flange mounting type) 7.1
Model α15/6000HViP (foot mounting type) 7.2
Model α22/6000HViP (flange mounting type) 7.3
Model α22/6000HViP (foot mounting type) 7.4
Model α40/6000HViP (flange mounting type) 7.5
Model α40/6000HViP (foot mounting type) 7.6
Model α50/6000HViP (flange mounting type) 7.7
Model α50/6000HViP (foot mounting type) 7.8
Model α60/4500HViP (flange mounting type) 7.9
Model α60/4500HViP (foot mounting type) 7.10

- 300 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 7.EXTERNAL DIMENSIONS

7.1 MODEL α15/6000HViP (FLANGE MOUNTING TYPE)

- 301 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04

7.2 MODEL α15/6000HViP (FOOT MOUNTING TYPE)

- 302 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 7.EXTERNAL DIMENSIONS

7.3 MODEL α22/6000HViP (FLANGE MOUNTING TYPE)

- 303 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04

7.4 MODEL α22/6000HViP (FOOT MOUNTING TYPE)

- 304 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 7.EXTERNAL DIMENSIONS

7.5 MODEL α40/6000HViP (FLANGE MOUNTING TYPE)

- 305 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04

7.6 MODEL α40/6000HViP (FOOT MOUNTING TYPE)

- 306 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 7.EXTERNAL DIMENSIONS

7.7 MODEL α50/6000HViP (FLANGE MOUNTING TYPE)

- 307 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04

7.8 MODEL α50/6000HViP (FOOT MOUNTING TYPE)

- 308 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iP SERIES 7.EXTERNAL DIMENSIONS

7.9 MODEL α60/4500HViP (FLANGE MOUNTING TYPE)

- 309 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)iP SERIES B-65272EN/04

7.10 MODEL α60/4500HViP (FOOT MOUNTING TYPE)

- 310 -
VIII. FANUC AC SPINDLE MOTOR α(HV)iT SERIES
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 1.GENERAL

1 GENERAL
The FANUC AC Spindle Motor α(HV)iT series includes spindle
motors (hollow shaft), which can be driven by 400 to 480VAC
without a step-down transformer(*1).
(*1) For models α1.5HViT, α2HViT, and α3HViT, however, a single-
phase step-down transformer for fan motors is required when
480VAC is applied.

Features
- For features of a spindle that is directly connected to a motor,
see the αiT series section.

- 313 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04

2 SPECIFICATIONS

- 314 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 2.SPECIFICATIONS

Model
α1.5/15000HViT α2/15000HViT α3/12000HViT
Item
(S1)Cont. rated kW 1.5 2.2 3.7
(HP) (2.0) (3.0) (5.0)
Output (S2)30 min rated kW 2.2 3.7 5.5
(*1) [15 min](*2)(HP) (3.0) (5.0) (7.4)
(S3)60%[40%]kW 2.2 3.7 5.5
(*3) (*4) (HP) (3.0) (5.0) (7.4)
Rated (S1) A 13 21 18
current
(S2),(S3) A 16 28 23
(*5)
Speed Base speed 3,000 3,000 1,500
-1
min Max. speed 15,000 15,000 12,000
Cont. rated torque at const.
rated torque range
N⋅m 4.77 7.0 23.5
(kgf⋅cm) (48.7) (71.5) (240)
2
Rotor kg⋅m 0.0043 0.0078 0.0148
2
inertia (kgf⋅cm⋅s ) (0.04) (0.08) (0.15)
Weight kgf 24 27 46
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*6) Totally enclosed and fan cooled (IC0A6)
Cooling fan W (*15)
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*7)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2)
(1 min) (*8)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*9) TP211
Resolution of the Built-in with MZi sensor
built-in sensor p/rev 2048
Number of detected gear teeth
128
per rotation λ/rev.
Bearing lubrication Grease
Shaft end seal, protection
Simplified labyrinth: IP40
format (IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*10)
Allowable thrust load (*11)kgf 6
Maximum output during
13.0 20.0 13.0
acceleration (*12) kW
Applicable spindle amplifier
SPM-15HVi SPM-30HVi SPM-11HVi
module
* See Page 319 for Cautions and limitations.

- 315 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04

Model
α6/12000HViT α8/12000HViT
Item
Low-speed winding High-speed winding Low-speed winding High-speed winding
Connection (*13)
(Y connection) (∆ connection) (Y connection) (∆ connection)
(S1)Cont. rated kW 5.5 5.5 7.5 7.5
(HP) (7.4) (7.4) (10) (7.5)
Output (S2)30 min rated kW 7.5 7.5 11 11
(*1) (HP) (10) (10) (14.7) (14.7)
(S3)60% kW 7.5 7.5 11 11
(*4) (HP) (10) (10) (14.7) (14.7)
Rated (S1) A 18 18 23 25
current
(S2),(S3) A 22 24 29 30
(*5)
Speed Base speed 1,500 4,000 1,500 4,000
-1
min Max. speed 12,000 12,000 12,000 12,000
-1
Switching speed min 4,000 4,000
Cont. rated torque at const. rated
torque range
N⋅m 35.0 13.2 47.7 17.9
(kgf⋅cm) (357) (134) (487) (182.7)
2
kg⋅m 0.0179 0.0275
Rotor inertia 2
(kgf⋅cm⋅s ) (0.18) (0.28)
Weight kgf 51 80
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*6) Totally enclosed and fan cooled (IC0A6)
Cooling fan W
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*7)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2)
(1 min) (*8)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*9) TP211
Resolution of the Built-in with MZi sensor
built-in sensor p/rev 4096
Number of detected gear teeth per
256
rotation λ/rev.
Bearing lubrication Grease
Shaft end seal, protection format
Simplified labyrinth: IP40
(IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*10)
Allowable thrust load (*11) kgf 13
Maximum output during
13.0 13.2
acceleration (*12) kW
Applicable spindle amplifier
SPM-15HVi SPM-15HVi
module
* See Page 319 for Cautions and limitations.

- 316 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 2.SPECIFICATIONS

Model
α8/15000HViT α15/10000HViT
Item
Low-speed winding High-speed winding Low-speed winding High-speed winding
Connection (*13)
(Y connection) (∆ connection) (Y connection) (∆ connection)
(S1)Cont. rated kW 7.5 7.5 15 15
(HP) (10) (10) (20.1) (20.1)
(S2)30 min rated kW 11 11 18.5 18.5
Output (HP) (14.7) (14.7) (24.8) (24.8)
(*1) (S2) 10 min rated kW 15.0 15.0
- -
(HP) (20.1) (20.1)
(S3)60% kW 18.5 18.5
- -
(*4) (HP) (24.8) (24.8)
Rated (S1) A 35 37 37 36
current
(S2),(S3) A 55 53 45 41
(*5)
Speed Base speed 1,500 4,000 1,500 4,000
-1
min Max. speed 4,000 15,000 10,000 10,000
Switching speed
-1 4,000 4,000
min
Cont. rated torque at const.
rated torque range
N⋅m 47.7 17.9 95.4 35.8
(kgf⋅cm) (487) (182) (974) (365)
2
kg⋅m 0.0275 0.09
Rotor inertia 2
(kgf⋅cm⋅s ) (0.28) (0.93)
Weight kgf 80 110
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*6) Totally enclosed and fan cooled (IC0A6)
Cooling fan W
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*7)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2)
(1 min) (*8)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*9) TP211
Resolution of the Built-in with MZi sensor
built-in sensor p/rev 4096
Number of detected gear teeth
256
per rotation λ/rev.
Bearing lubrication Grease
Shaft end seal, protection
Simplified labyrinth: IP40
format (IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*10)
Allowable thrust load (*11) kgf 13
Maximum output during
28.0 22.2
acceleration (*12) kW
Applicable spindle amplifier
SPM-30HVi SPM-30HVi
module
* See Page 319 for Cautions and limitations.

- 317 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04

Model
α15/12000HViT α22/10000HViT
Item
Low-speed winding High-speed winding Low-speed winding High-speed winding
Connection (*13)
(Y connection) (∆ connection) (Y connection) (∆ connection)
(S1)Cont. rated kW 15 15 22 22
(HP) (20.1) (20.1) (29.5) (29.5)
(S2)30 min rated kW 18.5 18.5 26 26
Output (HP) (24.8) (24.8) (34.9) (34.9)
(*1) (S2) 15 min rated kW 22 22
- -
(HP) (29.5) (29.5)
(S3)40% kW 26 26
- -
(*3)(*4) (HP) (34.9) (34.9)
Rated (S1) A 48 41 46 47
current
(S2),(S3) A 67 56 54 53
(*5)
Speed Base speed 1,400 5,000 1,500 4,000
-1
min Max. speed 4,000 12,000 10,000 10,000
Switching speed
-1 3,500 4,000
min
Cont. rated torque at const. rated
torque range
N⋅m 102.2 28.6 140 52.5
(kgf⋅cm) (1043.3) (292.1) (1428) (536)
2
kg⋅m 0.055 0.128
Rotor inertia 2
(kgf⋅cm⋅s ) (0.56) (1.29)
Weight kgf 121 143
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*6) Totally enclosed and fan cooled (IC0A6)
Cooling fan W
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*7)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2)
(1 min) (*8)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*9) TP211
Resolution of the Built-in with MZi sensor
built-in sensor p/rev 4096
Number of detected gear teeth per
256
rotation λ/rev.
Bearing lubrication Grease
Shaft end seal, protection format
Simplified labyrinth: IP40
(IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*10)
Allowable thrust load (*11) kgf 13
Maximum output during
38 31.2
acceleration (*12) kW
Applicable spindle amplifier
SPM-30HVi SPM-30HVi
module
* See Page 319 for Cautions and limitations.

- 318 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 2.SPECIFICATIONS

Cautions and limitations


(*1) The rated output is guaranteed at the rated voltage.
(Amplifier input: 400/480VAC +10%, -15%, 50/60Hz±1Hz)
If the input voltage fluctuates, it is possible that the rated output
cannot be obtained even when such fluctuations are within the
allowable fluctuation range.
(*2) The output for α1.5/15000HViT and α2/15000HViT is 15 min
rated.
(*3) 40% for α1.5/15000HViT, α2/15000HViT, and α22/10000HViT
(*4) The cycle time is 10 minutes, S3 60%: ON 6 minutes, OFF 4
minutes and S3 40%: ON 4 minutes, OFF 6 minutes
(*5) The rated current is the maximum current for each rated output.
(*6) IC code conforms to IEC 34-6.
(*7) IM code conforms to IEC 34-7.
(*8) This is not a guaranteed value but a guideline for the maximum
motor output at a rated supply voltage.
(*9) Type conforms to IEC 34-11.
(*10)When assembling a motor with the machine, align the motor
shaft with the spindle so that the vibration acceleration of the
motor does not exceed 0.5 G (at maximum speed).
(Before shipping machines, check that the vibration acceleration
is 0.5 G or less for all motors.)
(*11)Select a coupling that does not apply a thrust load onto the
motor shaft for a cause such as coolant pressure when the
temperature rises.
Note that in the direction in which the motor shaft is pushed
toward the inside of the motor, the allowable load is 0 kgf.
(If a gear coupling or Oldham coupling is used, the motor shaft
can be left pushed into the inside of the motor when the motor
shaft is inserted into the spindle. So, measure the distance
between the mounting face for a rotation joint support housing
and the flinger rear end face before and after insertion, and check
that the two measured values are identical.
For details, see Section V-9.4 "COUPLING SELECTION".)
(*12)These values are to be used only as guidance for selecting a
power supply module and are not guaranteed.
(*13)Switching method of power lead is Y-∆ switching.
Required are the CNC software option related to the output
switching function and the switching magnetic connection unit.
Refer to FANUC SERVO AMPLIFIER αi series
DESCRIPTIONS (B-65282EN) for output switching control.
(*14)The protection grade (IEC34-5) is IP40. However, the grade is
IP54 when the labyrinth seal on the front side of the output axis
and the flinger seal on the rear side are excluded.
Ensure that the labyrinth seal and flinger seal are not directly
exposed to coolant and mist.
(*15)The input power requirements of the fan motor for
α1.5/15000HViT, α2/15000HViT, or α3/15000HViT are:
200/230VAC +10% -15%, single-phase, and 50/60 Hz±1Hz.

- 319 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04

3
Reference
OUTPUT/TORQUE CHARACTERISTICS

Calculation for torque


Torque T can be obtained by the following equation.

T[N⋅m]=P[kW]×1000/0.1047/N[min-1]
P[kW]: Motor output
N[min-1]: Motor speed

When the unit of T is [kgf⋅m],


T[kgf⋅m]=P[kW]×1000/1.0269/N[min-1]

- 320 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3.1 MODEL α1.5/15000HViT


Applicable amplifier SPM-15HVi
Output Torque
[kW] [N⋅m]
2.5 10
2.2kW
15min, S3 40%
2 8
15min, S3 40% Operating zone
Operating zone
1.5 1.5kW 6

1 4
Continuous
operating zone
0.5 2
Continuous
operating zone
0 0
0 3000 6000 9000 12000 15000 0 3000 6000 9000 12000 15000
Motor speed [min-1] Motor speed [min-1]
Acceleration output

15
13kW (Maximum output during acceleration)

12 12kW

8000
0
0 3000 6000 9000 12000 15000
-1
Motor speed [min ]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 321 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04

3.2 MODEL α2/15000HViT


Applicable amplifier SPM-30HVi
Output Torque
[kW] [N⋅m]
5 15

4 15min, S3 40%
12
3.7kW Operating zone
15min, S3 40%
3 9
Operating zone

2
2.2kW
6
Continuous
operating zone
1 3
Continuous
operating zone
0 0
0 3000 6000 9000 12000 15000 0 3000 6000 9000 12000 15000
Motor speed [min-1] Motor speed [min-1]
Acceleration output
[kW]

25
20kW (Maximum output
during acceleration)
20

15
13kW
10

5500 8000
0
0 3000 6000 9000 12000 15000
Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 322 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3.3 MODEL α3/12000HViT


Applicable amplifier SPM-11HVi
Output Torque
[kW] [N⋅m]
8 40

30min, S3 60%
6 30
5.5kW Operating zone
30min, S3 60%

4 Operating zone
3.7kW 20
Continuous
operating zone
2 10

1500 1500 Continuous operating zone


0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
Motor speed [min-1] -1
Motor speed [min ]
Acceleration output
[kW]
16
13kW (Maximum output
during acceleration)

12

9.5kW
8

7000
0
0 3000 6000 9000 12000
Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 323 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04

3.4 MODEL α6/12000HViT


Applicable amplifier SPM-15HVi
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
15 50
13kW (Maximum output during acceleration)
30min, S3 60%
Operating zone
12 40

9 30
7.5kW Continuous
30min, S3 60% operating zone
6 Operating zone 20
5.5kW 4.4kW
3
Continuous 3.7kW 10
operating zone 2.2kW
1500 8000 1500 8000
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
Motor speed [min-1] Motor speed [min-1]

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
15 20
13kW (Maximum output during acceleration) 30min, S3 60%
Operating zone
12
15
10kW Continuous
9 operating zone

7.5kW 10
30min, S3 60% Operating zone
6 5.5kW
Continuous operating zone 5
3

4000 8000 4000


0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1 -1
Motor speed [min ] Motor speed [min ]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 324 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3.5 MODEL α8/12000HViT


Applicable amplifier SPM-15HVi
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
16 80
30min, S3 60%
Operating zone
12 11kW 60
30min, S3 60%
Operating zone
8 40
7.5kW 6.6kW Continuous
operating zone
4.5kW 20
4
Continuous
operating zone
1500 7000 1500 7000
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
-1
Motor speed [min ] Motor speed [min ] -1

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
16 40
30min, S3 60%
Operating zone
12 30
11kW Continuous
30min, S3 60%
Operating zone operating zone
8 7.5kW 20
Continuous
operating zone
4 10

4000 4000
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
Motor speed [min-1] Motor speed [min-1]

- 325 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04

3.6 MODEL α8/15000HViT


Applicable amplifier SPM-30HVi
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
20 120
10 min
operating zone
15 15kW 90 30 min
10 min operating zone
operating zone Continuous
11kW operating zone
10 30 min 60
operating zone
7.5kW
5 30
Continuous
operating zone
1500 1500
0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
Motor speed [min-1] Motor speed [min-1]

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
30 40
25kW (Maximum output during acceleration)
10 min
operating zone
24
30 30 min
operating zone
18
15kW 20
10 min operating zone
12 11kW
30 min operating zone
7.5kW 10
6
Continuous Continuous
4000 operating zone 4000 operating zone
0 0
0 3000 6000 9000 12000 15000 0 3000 6000 9000 12000 15000
Motor speed [min-1] Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

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B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3.7 MODEL α15/10000HViT


Applicable amplifier SPM-30HVi
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
30 160
30min, S3 60% Operating zone 30min, S3 60%
Operating zone
24
120
18.5kW
18
15kW
80
Continuous
12 operating zone
Continuous 11kW
operating zone 7.5kW 40
6

1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1
Motor speed [min ] Motor speed [min ]-1

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]
30 80
30min, S3 60% Operating zone 30min, S3 60%
Operating zone
24
60

18 18.5kW
15kW 40
12
Continuous
operating zone 20
6
Continuous
operating zone
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
-1 -1
Motor speed [min ] Motor speed [min ]

- 327 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04

3.8 MODEL α15/12000HViT


Applicable amplifier SPM-30HVi
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
30 200
15 min 15 min
operating zone 30 min
operating zone
25 operating zone
22kW 30 min
150
operating zone
20
Continuous
18.5kW operating zone
15 15kW 100
15kW
10 11kW
Continuous
7.5kW 50
operating zone
5

1400 2500 1400 2500


0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
Motor speed [min-1] Motor speed [min ]-1

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]

40 50
35kW (Maximum output during acceleration) 15 min
15 min
operating operating zone
zone 40
30 30 min
30 min
operating
4000 8000 26kW operating zone
zone 22kW 30
20
18.5kW
18.5kW 20
15kW Continuous
15kW
10 11kW operating zone
Continuous 10
operating zone
5000 10000 5000 10000
0 0
0 3000 6000 9000 12000 0 3000 6000 9000 12000
Motor speed [min-1] Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 328 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3.9 MODEL α22/10000HViT


Applicable amplifier SPM-30HVi
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]

40 200
30min, S3 40% 30min, S3 40%
Operating zone
Operating zone
30 150
26kW
22kW
20 100 Continuous
Continuous operating zone
16kW
operating zone 13kW
10 50

1500 1500
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
Motor speed [min-1] Motor speed [min-1]

High-speed winding output (∆ connection) High-speed winding output (∆ connection)


[kW] [N⋅m]

40 80
30min, S3 40% Operating zone 30min, S3 40% Operating zone

30 60
26kW
22kW
20 40

10 20
Continuous Continuous
operating zone operating zone
0 0
0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
Motor speed [min-1] Motor speed [min-1]

- 329 -
4.CONFIGURATION AND ORDERING NUMBER FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04

4 CONFIGURATION AND ORDERING


NUMBER

- 330 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 4.CONFIGURATION AND ORDERING NUMBER

4.1 CONFIGURATION

The α(HV)iT series motor consists of the following items:

(1) Main spindle motor unit


(2) Fan motor (Exhaust on the side opposite to the load axis. Packed
separately.)
(3) Connector (housing, contact) for an MZi sensor
The connector is contained in the terminal block.
(4) Distance block (Separately packed. To be ordered separately in
addition to the main motor unit.)

Main spindle motor unit


Distance block
(to be ordered separately)
Connector for an MZi sensor
Fan motor

- 331 -
4.CONFIGURATION AND ORDERING NUMBER FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04

4.2 ORDERING NUMBER

Motor (including a cooling fan)


Model Ordering number SPM Remarks
α1.5/15000HViT A06B-1563-B123#0021 SPM-15HVi
α2/15000HViT A06B-1564-B123#0021 SPM-30HVi - Flange mounting
α3/12000HViT A06B-1565-B123#0021 SPM-11HVi type
α6/12000HViT A06B-1566-B123#0021 SPM-15HVi - Hollow shaft
α8/12000HViT A06B-1567-B123#0021 SPM-15HVi (with no key)
α8/15000HViT A06B-1577-B133#0121 SPM-30HVi - Labyrinth
α15/10000HViT A06B-1569-B123#0021 SPM-30HVi - Built-in with MZi
α15/12000HViT A06B-1579-B133#0121 SPM-30HVi sensor
α22/10000HViT A06B-1571-B123#0021 SPM-30HVi

Distance block
* Please prepare Distance-block by the machine tool builder.
The distance blocks indicated in the table below are available
from FANUC as separate items.
Name Ordering number Remarks
Type 1.5iT A06B-1463-K560 For α1.5HViT
Type 2iT A06B-1464-K560 For α2HViT and α3HViT
Type 6iT A06B-1466-K560 For α6HViT and α8HViT
Type 15iT A06B-1469-K560 For α15HViT and α22HViT

- 332 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 5.CONNECTIONS

5 CONNECTIONS

- 333 -
5.CONNECTIONS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04

5.1 CONNECTION OF THE POWER, FAN MOTOR, AND MZi


SENSOR SIGNAL LEADS

Cables for power lead and fan motor are connected to the terminal
block.
MZi sensor signal or thermostat signal use a connector manufactured
by Tyco Electronics AMP.
The connector housing and the connector are attached to the motor.

Size of screws used in Power lead Cooling fan


the terminal
block U,V,W,G X,Y,Z FMU,FMV,FMW FMU,FMV
Model
α1.5/15000HViT M5 - M4 M4
α2/15000HViT M5 - - Screw-less terminal block
α3/12000HViT M5 - - Screw-less terminal block
α6/12000HViT M5 M5 Screw-less terminal block -
α8/12000HViT M5 M5 Screw-less terminal block -
α8/15000HViT M5 M5 Screw-less terminal block -
α15/10000HViT M5 M5 Screw-less terminal block -
α15/12000HViT M5 M5 Screw-less terminal block -
α22/10000HViT M5 M5 Screw-less terminal block -

Cable for the fan motor


For the fan motor current value and cable specifications, refer to
Section I.4.3, “FAN MOTOR CONNECTION” in this manual.

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B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 5.CONNECTIONS

5.2 CONNECTION OF A SINGLE-PHASE FAN MOTOR

The input power requirements of the fan motor for α1.5/15000HViT,


α2/15000HViT, or α3/15000HViT are: 200/230VAC +10% -15%,
single-phase, and 50/60 Hz±1Hz.
For α1.5/15000HViT
Capacitor

Blue (already
Red
connected)
Blue

White

Capacitor Terminal block


Green

Fan motor M4 small screw

Ground plate

To fan motor

For α2/15000HViT and α3/12000HViT


Capacitor

Blue (already
Red
connected)
Blue

White

Green Capacitor Terminal block

Fan motor M4 small screw

Ground plate
To fan motor

- 335 -
5.CONNECTIONS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04

5.3 CONNECTION OF SIGNAL LEAD

MZi sensor signal or overheat signal use a connector manufactured by


Tyco Electronics AMP .
The connector housing and the connector are attached to the motor.

TH R1 Connector pins arrangement


TH R2
+ 5V Number B1 B2 B3 B4 B5 B6
0V
VA Color
*V A Signal *VA *VB *VZ 0V THR2
VB
*V B Number A1 A2 A3 A4 A5 A6
VZ
*V Z Color
SS
Signal +5V VA VB VZ SS THR1

Connector housing and contact specifications


Connector and contact :
Tyco Electronics AMP specification D-3000 series
Motor side Cable side
Manufacture Manufacture
FANUC specification FANUC specification
specification specification
Housing A63L-0001-0535/121KDF 178964-6 A63L-0001-0460/121KD 178289-6
Contact A63L-0001-0456/ASMT 175288-2 A63L-0001-0456/ASM 1-175217-2
Crimping tool : 91559-1 Extractor : 234168-1

Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).

- 336 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES6.ASSEMBLING ACCURACY

6 Item
ASSEMBLING ACCURACY
Accuracy Measuring method

1/2 the output


shaft length

Run-out at the end of the output shaft 10µm or less

Run-out of the faucet joint for

10
mounting the flange against the core 30µm or less
of the shaft

Run-out of the flange mounting


10

40µm or less
surface against the core of the shaft

Front shaft end through hole inlet


Rear shaft end through hole inlet 20µm or less
Run-out of socket and spigot joint

Run-out of front shaft end face


10µm or less
Run-out of rear shaft end face

- 337 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04

7 EXTERNAL DIMENSIONS
Model name Section
Model α1.5/15000HViT 7.1
Model α2/15000HViT 7.2
Model α3/12000HViT 7.3
Model α6/12000HViT 7.4
Models α8/12000HViT and α8/15000HViT 7.5
Model α15/10000HViT 7.6
Model α15/12000HViT 7.7
Model α22/10000HViT 7.8
* For a distance block, see the αiT series section.

- 338 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 7.EXTERNAL DIMENSIONS

7.1 MODEL α1.5/15000HViT

- 339 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04

7.2 MODEL α2/15000HViT

- 340 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 7.EXTERNAL DIMENSIONS

7.3 MODEL α3/12000HViT

- 341 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04

7.4 MODEL α6/12000HViT

- 342 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 7.EXTERNAL DIMENSIONS

7.5 MODELS α8/12000HViT AND α8/15000HViT

- 343 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04

7.6 MODEL α15/10000HViT

- 344 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iT SERIES 7.EXTERNAL DIMENSIONS

7.7 MODEL α15/12000HViT

- 345 -
7.EXTERNAL DIMENSIONS FANUC AC SPINDLE MOTOR α(HV)iT SERIES B-65272EN/04

7.8 MODEL α22/10000HViT

- 346 -
IX. FANUC AC SPINDLE MOTOR α(HV)iL SERIES
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iL SERIES 1.GENERAL

1 GENERAL
The FANUC AC spindle motor α(HV)iL series is liquid-cooled
motors that can be energized at 400 to 480 V without using a step-
down transformer. They feature low temperature rise, high-speed,
high torque at low speed, and low vibration.
Coupling an α(HV)iL series motor directly to the spindle of a
machining center makes it possible to realize gear-less, high-precision
operation.
The motor shaft has a through hole, through which center-through
coolant can be passed.
Features
(1) Thermal conduction to the spindle head and heat radiation to the
machine column are reduced by cooling the front flange and
motor case with a unique conduit structure (granted Japanese
patent No. 2105-445 and US patent No. 5,084,642).

(2) A high torque at low rotation speed is realized by achieving


high-efficient cooling based on liquid coolant and employing an
output switching function (Y-∆ switching).

(3) High-speed rotation is supported with grease-based lubrication.

(4) A vibration class of V3 (rotation component) is attained by strict


rotor balance adjustments.

(5) The motor shaft is provided with a through hole for center-
through coolant.

(6) The MZi sensor signal incorporated in the motor can be used in
performing orientation and rigid tapping, so there is no need to
mount a detector on the machine tool.

• See descriptions about the αiT series for the features of the
spindle coupled directly to the motor, the points of the direct
coupling structure, and cautions for mounting the motor.

- 349 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR α(HV)iL SERIES B-65272EN/04

2 SPECIFICATIONS

- 350 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iL SERIES 2.SPECIFICATIONS

Model
α8/20000HViL α15/15000HViL α26/15000HViL
Item
Low-speed High-speed Low-speed High-speed Low-speed High-speed
Connection (*1) winding (Y winding (∆ winding (Y winding (∆ winding (Y winding (∆
connection) connection) connection) connection) connection) connection)
(S1) Cont. rated kW 11 15 18.5 18.5 15 26
(HP) (14.7) (20.1) (24.8) (24.8) (20.1) (34.9)
(S2) 30 min ratedkW 22 30
- - - -
(HP) (29.5) (40.2)
(S2) 15 min ratedkW 22
Rated - - - - -
(HP) (29.5)
output
(S3)60% kW 15 18.5 30
(*2) - - -
(*3) (HP) (20.1) (24.8) (40.2)
(S3)40% kW 22
- - - - -
(*3) (HP) (29.5)
(S3)25% kW 15
- - - - -
(*3) (HP) (20.1)
Rated (S1) A
current (*4) (S2),(S3) A
Speed Base speed 1,500 5,000 1,400 6,000 700 2,000
-1
min Max. speed 4,000 20,000 4,000 15,000 2,000 15,000
-1
Switching speed min 4,000 4,000 1,500
Cont. rated torque at
N⋅m 70.0 28.6 126.1 29.4 204.7 124.2
const. rated torque
(kgf⋅cm) (715) (292) (1286) (300) (2088) (1267)
range
2
kg⋅m 0.0275 0.055 0.167
Rotor inertia 2
(kgf⋅cm⋅s ) (0.28) (0.56) (1.70)
Weight kgf 80 140 170
Vibration V3 (rotation component)
Noise 75dB(A) or less
Cooling system (*5) Liquid-cooling method (IC9U7A7)
Mount the motor so that the output shaft points in a direction ranging within the
Installation (*6)
horizontally to vertically downwards. (IMB5,IMV1)
Allowable overload capacity
120% of (S2) or (S3)
(1 min) (*7)
Insulation Class H
Ambient temperature 0°C to 40°C
Altitude Height above sea level not exceeding 1000m
Painting color Munsell system N2.5
Type of thermal protection (*8) TP211
Resolution of the Built-in with MZi sensor
built-in sensor p/rev 2048
Number of detected gear teeth per
128
rotation λ/rev
Bearing lubrication Grease
Shaft end seal, protection format
Simplified labyrinth: IP40
(IEC34)
Method of connection with the
To be directly connected with the spindle
spindle (*9)
Allowable thrust load (*10) kgf 6 13
Maximum output during
48 48 50
acceleration (*11) kW
Applicable spindle amplifier
SPM-45HVi SPM-45HVi SPM-45HVi
module

- 351 -
2.SPECIFICATIONS FANUC AC SPINDLE MOTOR α(HV)iL SERIES B-65272EN/04

* See Page 352 for Cautions and limitations.


Cautions and limitations
(*1) The power wire switching method is Y-∆ switching. Refer to
FANUC SERVO AMPLIFIER αi series DESCRIPTIONS (B-
65282EN) for explanations about output switching control.
(*2) The rated output is guaranteed at the rated voltage.
(Amplifier input:400/480VAC+10%-15%, 50/60Hz±1Hz)
If the input voltage fluctuates, it is possible that the rated output
cannot be obtained even when such fluctuations are within the
allowable fluctuation range.
(*3) The cycle time is 10 minutes, S3 60%: ON 6 minutes, OFF 4
minutes, S3 40%: ON 4 minutes, OFF 6 minutes, S3 25%: ON
2.5 minutes, OFF 7.5 minutes
(*4) The rated current is the maximum current for each rated output.
(*5) IC code conforms to IEC 34-6. Apply cooling conditions
stipulated elsewhere.
(*6) IM code conforms to IEC 34-7.
(*7) This is not a guaranteed value but a guideline for the maximum
motor output at a rated supply voltage.
(*8) Type conforms to IEC 34-11.
(*9) When assembling a motor with the machine, align the motor
shaft with the spindle so that the vibration acceleration of the
motor does not exceed 0.5 G (at maximum speed).
(Before shipping machines, check that the vibration acceleration
is 0.5 G or less for all motors.)
(*10)Select a coupling that does not apply a thrust load onto the
motor shaft for a cause such as coolant pressure when the
temperature rises.
Note that in the direction in which the motor shaft is pushed
toward the inside of the motor, the allowable load is 0 kgf.
(If a gear coupling or Oldham coupling is used, the motor shaft
can be left pushed into the inside of the motor when the motor
shaft is inserted into the spindle. So, measure the distance
between the mounting face for a rotation joint support housing
and the flinger rear end face before and after insertion, and check
that the two measured values are identical.
For details, see Section 9.4 "COUPLING SELECTION" in Part
IV.)
(*11)These values are to be used only as guidance for selecting a
power supply module and are not guaranteed.
(*12)The protection grade (IEC34-5) is IP40. However, the grade is
IP54 when the labyrinth seal on the front side of the output axis
and the flinger seal on the rear side are excluded.
Ensure that the labyrinth seal and flinger seal are not directly
exposed to coolant and mist.

- 352 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iL SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3
Reference
OUTPUT/TORQUE CHARACTERISTICS

Calculation for torque


Torque T can be obtained by the following equation.

T[N⋅m]=P[kW]×1000/0.1047/N[min-1]
P[kW]: Motor output
N[min-1]: Motor speed

When the unit of T is [kgf⋅m],


T[kgf⋅m]=P[kW]×1000/1.0269/N[min-1]

- 353 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)iL SERIES B-65272EN/04

3.1 MODEL α8/20000HViL


Applicable amplifier SPM-45HVi
Cooler capacity 2.9kW (2500kcal/h)
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
30 150
S3 25%
Operating zone
S3 25%
Operating zone
20 S3 60% 100
Operating zone S3 60%
Operating zone
15kW

10 11kW 50
Continuous
Continuous
operating zone
operating zone
1500 1500
0 0
1150 1150
0 1000 2000 3000 4000 0 1000 2000 3000 4000
Motor speed [min-1] Motor speed [min ]-1

Low-speed winding output (∆ connection) Low-speed winding torque (∆ connection)

[kW] [N⋅m]

40
50 43kW (Maximum output S3 60%
during acceleration) Operating zone
40 30
8000
30
S3 60%
Operating zone 20
20 18.5kW
13kW
15kW 10
10 11kW Continuous
Continuous 7.5kW operating zone
operating zone
0 0
0 5000 10000 15000 20000 0 5000 10000 15000 20000
Motor speed [min-1] Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 354 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iL SERIES 3.OUTPUT/TORQUE CHARACTERISTICS

3.2 MODEL α15/15000HViL


Applicable amplifier SPM-45HVi
Cooler capacity 3.5kW (3000kcal/h)
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
40 200
15 min
15 min operating zone
operating zone
30 150

22kW
20 100
18.5kW Continuous
15kW
operating zone
10 11kW 50
Continuous
operating zone
1400 1400
0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
Motor speed [min-1] Motor speed [min ] -1

Low-speed winding output (∆ connection) Low-speed winding torque (∆ connection)

[kW] [N⋅m]
50 43kW (Maximum output 45
during acceleration) 30 min 30 min
operating zone operating zone
40

30
30
4000 7000
22kW
20 18kW
18.5kW 15kW 15
Continuous
10 11kW
Continuous operating zone
operating zone
6000 6000
0
0
0 5000 10000 15000
0 5000 10000 15000

Motor speed [min-1] Motor speed [min-1]

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 355 -
3.OUTPUT/TORQUE CHARACTERISTICS FANUC AC SPINDLE MOTOR α(HV)iL SERIES B-65272EN/04

3.3 MODEL α26/15000HViL


Applicable amplifier SPM-45HVi
Cooler capacity 4.1kW (3500kcal/h)
Low-speed winding output (Y connection) Low-speed winding torque (Y connection)

[kW] [N⋅m]
30 400
S3 15%
S3 40% S3 40%
Operating zone
Operating zone Operating zone
22kW 300
20
S3 15%
Operating zone
15kW 200

10 Continuous
operating zone
100
Continuous
700 operating zone
0 0 700
0 500 1000 1500 2000 0 500 1000 1500 2000
-1
Motor speed [min ] Motor speed [min-1]

Low-speed winding output (∆ connection) Low-speed winding torque (∆ connection)

[kW] [N⋅m]
45kW (Maximum output
50 160
during acceleration)
S3 60% S3 60%
Operating zone Operating zone
40
120

30
30kW
26kW
80
20
13kW Continuous
40
10 11kW operating
Continuous 7.5kW zone
2000 7000 operating zone 2000 7000
0 0
0 5000 10000 15000 0 5000 10000 15000
Motor speed [min-1] Motor speed [min ] -1

NOTE
Acceleration output is used as a measure to
calculate the acceleration or deceleration time.
Acceleration output is not an assured value.

- 356 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iL SERIES 4.CONNECTIONS

4 CONNECTIONS

- 357 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR α(HV)iL SERIES B-65272EN/04

4.1 POWER WIRE CRIMP TERMINAL SIZE

For the power wires, use the crimp terminals listed below or
equivalents.
Crimp terminal size
Motor model
Motor side Amplifier side
α8/20000HViL M5 M6
α15/15000HViL M6 M6
α26/15000HViL M6 M6

- 358 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iL SERIES 4.CONNECTIONS

4.2 CONNECTION OF SIGNAL LEAD

MZi sensor signal or overheat signal use a connector manufactured by


Tyco Electronics AMP.
The connector housing and the connector are attached to the motor.

THR1
Connector pins arrangement
THR2
Number B1 B2 B3 B4 B5 B6
+5V
0V Color
VA
*V A Signal *VA *VB *VZ 0V THR2
VB
*V B
Number A1 A2 A3 A4 A5 A6
VZ Color
*V Z
SS Signal +5V VA VB VZ SS THR1

Connector housing and contact specifications


Connector and contact :
Tyco Electronics AMP specification D-3000 series
Motor side Cable side
Manufacture Manufacture
FANUC specification FANUC specification
specification specification
Housing A63L-0001-0535/121KDF 178964-6 A63L-0001-0460/121KD 178289-6
Contact A63L-0001-0456/ASMT 175288-2 A63L-0001-0456/ASM 1-175217-2
Crimping tool : 91559-1 Extractor : 234168-1

Thermistor specification
Signal THR1 corresponds to one of the thermistor terminals, and
signal THR2, to the other terminal. The resistance of the thermistor is
about 30 to 90 kΩ as measured at room temperature (20°C to 30°C).

- 359 -
4.CONNECTIONS FANUC AC SPINDLE MOTOR α(HV)iL SERIES B-65272EN/04

4.3 COOLING

Cooling conditions
Item α8/20000HViL α15/15000HViL α26/15000HViL
(*1) (*1) (*1)
kw 2.3 to 3.5 2.9 to 3.5 2.9 to 4.1
Cooler capacity
(kcal/h) (2000 to 3000) (2500 to 3000) (2500 to 3500)
1. Liquid
Liquid coolant (*2)
2. Liquid additive (example: 2% SHELL DONAX CC)
Liquid coolant flow L/min 10 or more
2
Liquid coolant pressure kPa(kgf/cm ) 490 or lower (5 or lower) (as measured at the cooling pipe inlet)
2 -5
Liquid coolant viscosity m /sec(cSt) 1.0 × 10 or lower (10 or lower)
Liquid coolant specific heat J/g⋅K 1.87
3
Liquid coolant density g/cm 0.78
(*3) Room temperature +0°C to +10°C
Liquid coolant temperature
(as measured at the cooling pipe inlet)
(*1) This cooler capacity meets the corresponding CE marking
standard.
(*2) It has been confirmed that a dilute solution with 2% of "SHELL
DNAX CC" made by SHELL is usable for cooling.
(*3) If the temperature of the liquid coolant is lower than the room
temperature as measured at the cooling pipe inlet, it is likely that
condensation may occur in the motor. Be sure to strictly observe
the specified temperature.

- 360 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iL SERIES 4.CONNECTIONS

Liquid coolant piping


This motor series needs cooling based on liquid coolant.

- Factory-setting
The motor comes with rubber blocks for pipe protection.
The machine tool builder is requested to prepare a pipe block
according to the following drawing.

Enlarged drawing
of portion A

A
Pipe protection
rubber blocks (two)

- Example of a pipe block


Two through holes 5.5 mm 1.8±0.05
in diameter

φ15
φ10
23
36

26 PT3/8 20
O-ring
42
(P11)

- 361 -
5.ASSEMBLING ACCURACYFANUC AC SPINDLE MOTOR α(HV)iL SERIES B-65272EN/04

5 Item
ASSEMBLING ACCURACY
Accuracy Measuring method

1/2 the output


shaft length

Run-out at the end of the output shaft 10µm or less

Run-out of the faucet joint for mounting


10
30µm or less
the flange against the core of the shaft

Run-out of the flange mounting surface


10

40µm or less
against the core of the shaft

Front shaft end through hole inlet


Rear shaft end through hole inlet 20µm or less
Run-out of socket and spigot joint

Run-out of front shaft end face


10µm or less
Run-out of rear shaft end face

- 362 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iL SERIES6.EXTERNAL DIMENSIONS

6 EXTERNAL DIMENSIONS
Model name Section
Model α8/20000HViL 6.1
Model α15/15000HViL 6.2
Model α26/15000HViL 6.3

- 363 -
6.EXTERNAL DIMENSIONSFANUC AC SPINDLE MOTOR α(HV)iL SERIES B-65272EN/04

6.1 MODEL α8/20000HViL

- 364 -
B-65272EN/04 FANUC AC SPINDLE MOTOR α(HV)iL SERIES6.EXTERNAL DIMENSIONS

6.2 MODEL α15/15000HViL

- 365 -
6.EXTERNAL DIMENSIONSFANUC AC SPINDLE MOTOR α(HV)iL SERIES B-65272EN/04

6.3 MODEL α26/15000HViL

- 366 -
B-65272EN/04 INDEX

INDEX
<A> <N>
ALLOWABLE RADIAL LOAD ............ 79, 136, 252, 298 NOTES ON INSTALLATION ......................................... 7
ASSEMBLING ACCURACY NOTES ON MOTOR INSTALLATION ...................... 195
.......................... 80, 137, 180, 223, 253, 299, 337, 362 NOTES ON OPERATION ............................................. 32

<C> <O>
CENTERING USING CENTERING PLATES............ 197 ORDERING NUMBER........................................ 175, 332
CHECKING MOTOR VIBRATION (TO SEE WHETHER OUTPUT/TORQUE CHARACTERISTICS
CENTERING IS SUCCESSFUL).......................... 198 .......................... 56, 120, 163, 213, 238, 289, 320, 353
COMMON........................................................................ 8
<P>
CONFIGURATION.............................................. 174, 331
POINTS ABOUT DIRECT CONNECTION
CONFIGURATION AND ORDERING NUMBER
STRUCTURE......................................................... 194
........................................................................ 173, 330
POWER LEAD CONNECTION .................................... 19
CONFIGURATION OF THE αi SERIES ........................ 5
POWER WIRE CRIMP TERMINAL SIZE ................. 358
CONNECTION OF A SINGLE-PHASE FAN MOTOR
................................................................................ 335 <R>
CONNECTION OF SIGNAL LEAD ROTATION JOINT ...................................................... 202
.......................... 78, 135, 179, 220, 251, 297, 336, 359 ROTATION JOINT SUPPORT HOUSING................. 205
CONNECTION OF THE POWER, FAN MOTOR, AND
<S>
MZi SENSOR SIGNAL LEADS ................... 177, 334
SIZE OF POWER LEAD ............................................. 219
CONNECTIONS .... 74, 133, 176, 217, 247, 295, 333, 357
SPECIFICATIONS
COOLANT JOINT ....................................................... 203
.......................... 46, 114, 157, 210, 232, 284, 314, 350
COOLING ............................................................ 221, 360
COUPLING SELECTION............................................ 199 <T>
TOTAL CONNECTION DIAGRAM ........................... 218
<D>
DETERMINING THE ACCELERATION TIME .......... 33 <W>
DETERMINING THE ALLOWABLE DUTY CYCLE. 39 WHEN A MOTOR IS CONNECTED TO A SPINDLE
DISPOSAL OF SPINDLE MOTORS BY MATERIAL VIA A BELT ............................................................ 27
TYPE........................................................................ 42 WHEN A MOTOR IS CONNECTED TO A SPINDLE
VIA A GEAR ........................................................... 30
<E>
WHEN A MOTOR IS DIRECTLY CONNECTED TO A
EXTERNAL DIMENSIONS
SPINDLE VIA A COUPLING................................. 31
.......................... 81, 138, 181, 224, 254, 300, 338, 363

<F>
FAN MOTOR CONNECTION ...................................... 24

<H>
HIGHER-PRECISION MOUNTING FLANGE AND
SHAFT ................................................................... 196

<M>
MOTOR TYPES............................................................... 6

i-1
Revision Record

FANUC AC SPINDLE MOTOR αi series DESCRIPTIONS (B-65272EN)

Changing of model names of following series

04 Feb., 2003 αiP series, αiT series, αiL series, α(HV)iP, α(HV)iT, and
α(HV)iL series

Deleting of αCi series

Addition of following series


03 Sep., 2002
αLi series and αL(HV)i series

Addition of following series


02 Dec., 2001 Large type of αi series, αCi series, α(HV)i series,

αP(HV)i series, and αT(HV)i series

01 Jul., 2001

Edition Date Contents Edition Date Contents

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