ie 01, voresHiy1 INSTRUCTION MANUAL PRO-8000 SYSTEM VERSION : V2.0 DATE : 1998.8. COPYRIGHT DEI, 1998. sm DHC DONGSHIN HYDRAULICS CO.,LTD.GUIDANCE Thank you for purchasing and using our injection moulding machine with the PRO- 8000 control system. ‘This manual gives you information for operation of the contro! units and control of the screens in the PRO-8000 system of PRO-WD series injection mould machines by Dongshin hydraulics Co. LTD. Read this manual thoroughly first to handle our control system so that you can operate the Injection mould machine with the control system in optimum condition and make the best of function of machine. When you have any problems or Inquiries in handling, repair and or maintenance of machine, please contact our head office. ‘Thank you for your support ! DONG SHIN HYDRAULIC CO. LTD Head office & Factory E-MAIL : [email protected] Seoul office 656, Deung chon-Dong, Kang Seo-Ku, Seoul, Korea Phone: (02) 3681-6424 FAX: (02) 3862-2271|. SYSTEM INTRODUCTION 4.System Outline © =e oe eee eee 2. System Features and Control Functions --------- +> o 2A.Operator Station <6 2 eee eee 2.4.4 Quite Handy Operation © 0 eee 2.1.2 Compact unified Operator Station + + + + + + 2.1.2 High Quality EL Display +--+ s+ 2.1.3 Compact unified Operator Station Fe eee 2.1.4 Monitoring Machine and Self Diagnosis. ---- ste ee 2.4.5 Improvement of Mould Data Saving/Managing «+ +s - =< 2.1.6 Production Data Report 2.4.8 Language and Control Unit in Screen 2.1.9 Setting Data and Display Protection = + © = 2 sv tr eee 2.1.10 Improvement of Productivity and Effectiveness 2.2. Features and Control Functions «+--+ + + Fee eee 2.2.1 Multi-Microprocessor Control = © + ee ee 2.2.2 Enhanced Sottware and Standard Sequence Control «+ + + > tee 2.2.8 Accurate Position Control + 6 eee 2.2.4 High Repeatability Pressure /Speed Control «+ - - e e s 2.2.5 Closed Loop PID Temperature Control» + 2 ee eee 2.2.6 Input/Output Control = eee 2.2.7 Weekly Subscribed Operation © st ee 2.2.8 Auto Die Height and Clamping force setup «+--+ eet eee 229DataPrintout <6 eee 2.2.10 Automatic Controlled Power Device = 6 0s 0 2 eee eee 22.11 CIMand Communication Port +5 ee ee eea. System Configuration < + stt 1-10 3.1 Operator Station Configuration = tte 3.1.1 Screen Display Section pete 1 3.1.2 Screen Control Keys selection teat 3.1.3 Cursor Key section 112 3.1.4 Alphanumeric Keys Section : 1-12 3.1.5 Data Memory Card Sections © 113 8.1.6 Operation Mode Selection Keys Section 1-13 3.4.7 Manual Operation Keys Section» + > - 11a 3.2.Controlier Unit Structure +s te sae det + IL SYSTEM OPERATION MANUAL 4. Operation Explanation © - = sce se Wet dapowerOnandOff sss c eset t etre et dAdPowerOn tet eet et 4A2Power Off ss Lee et 4.1.3 Auto Power On/Offby Standby - - errs Wet 4.2Handling,the Operator Station - --- st ue2 4.2.1 Power Up Screen Display and Diagnosis. © = 1 se Wee 122ScreenControlKeys st ue2 123CusorKeys se Wea 4.2.4 Alphanumeric InputKeys «st Wee 1.2.5 Memory IC Card Installation se WS 1.2.8 Operation Mode Selection - W-6 4.2.7 Running Selection and Alarming Reset 1.2.8 Manual Operation Keys 1.2.9 Machine Operation Method 2. Screensand Operation - > t2.2 Screen Operation © ee 4-16 2.2.4 Screen Operation Method © +--+ ee pete u-16 23 Operator Screens eee 2BAPowerUpSoreen 6 eee 2.3.2 Main Menu Screen 23.3 Clamp Screen == ee eee eee ee 2.3.4 Ejector/Air blast Screen 235CoreScreen see eee 2.3.6 Injection Process Screen 2.3.7 Screw Rotate / Inj. Unit 2.3.8 Temperature Screen + st et eee 2.8.9 Function Select Screen 2.3.10 Timer / Counter Screen 11 Run Schedule Screen 2.3.12 Mould Data Storage Screen 2.3.13 Machine Monitor Screen 14 Alarm Message Screen 15 External Input Relays Screen 16 External Output Relays Screen : 2.3.17 Key Status Screen + tt rt 2.3.18 Job EntryScreen + 6 + te ee 2.3.19 Production Data Screen 23.20DownTime log + we 0d Ps > PS ™ nouLD SLOW $40 kee? Ps 2 9% ine EE see TIME on 758.8 <= 20.0 é 190.842 5.0 P/E ai SPEED 35 ‘52 0 foo | event PRESS, Ea 58 = 8 % tsreep | n.sereo | w.sreen | L.seERo ‘This screen divides clamp open and close that it ean set control parameters of pressure, speed, position and time or show current point ‘The center is the mould movement dynamic graphic and set points of clamp close 4 stages fare arranged on upper part and set points of clamp open 4 stages are arranged on bottom part. ‘The Act of clamp open and close time is displayed on where movement is over and that of the mould movement displayed on upper part of mould operation graphic as 41) Mould Close Process ‘You ean set 4 stages of pressure and speed to control and transfer position between stage. Solting of mould closing high pressure is transferred by proximity switch of clamp closing high pressure placed on front side of machine clamp unit. ‘Active Mark Graphic Mould closed tui PRESS 448 48 28 2.8 > 10.8 9.8 Ss > PROTECT 35, ‘Act timer for mould close Position wanster by Proximity ‘Act positionOPERATION Tenmincloay and Functions, (1) H. Speed ‘You should control the operation of pressure and speed by setting high values from open end to low speed close transfer position 2) L. Speed You should contro! the operation of pressure and speed by setting medium values between Low speed and mould protection transfer position. (3) Mould Protect ‘You should control the operation of pressure and speed by selting lowly between mould protection and high pressure close transfer position(Mould protect pressure : 30 kg/cm). During this cycle it operates with low speed and pressure that if there is any unexpected thing between moulds, it detects and starts the mould protection valve to protect moulds. (4) H. Pressure It operates high pressure and low speed is completed mould close, when it reaches this stage after passing mold protection stage, the clamp force presses by setting pressure, (Max. pressure : 140 ke/eat ) (8) Monitor time + Moutd Protect Time W operates during mould protection that unless it transfer into high pressure during set time, Mould protect alarm tus on and mould opens fully. + High Pressure Time: |t operates during high pressure between high pressure transfer position and reaching close end to mould locked up that unfess it operates during set time, alarm turns on and mould opening fully. (6) Transfer and End Position + H. Pressure Transfer Position The position changes by proximity S/W placed on front side of clamp unit after passing mould protection stage to transfer to high pressure casing. + Mould Close End When the mould is closed completely, clamp force occurs. When the mould reaches close end of Proximity switch in rear side of clamp unit tums on, the mould close process is completed.PRo-8000 2) Mould Open Process Mould open process can set 4 stages of pressure and speed to control like mould close process and transfer position could be set in between stages. ACT Open Time nine BE see POSITION 259.0 42 209.0 <= 15.0 S.e d= 5 = seen) g | 3s se] mae [tee | kerext Paess Ey = | ‘ *° % L. sha OPEN END Terminology and Functions (1) L. Speed( First ) It is operation from close end to high speed opening transfer position it opens mould with high pressure and low speed and protects molding parts. (2) H. Speed It is operation from high speed to middle speed transfer position that mould opens with high speed and pressure. (3)M. Speed It is operation from middle speed to low speed transfer position that mould opens with high speed slows downs. ‘nOULD SLoH 140 keen? 3% (4) L. Speed ( Last ) It is operation from low speed to mould reaching end transfer position that it slowly reaches end with low speed, DIE HEIGHT ‘auro chane Orr a orr a PULSE COUNT = PRESS 10 ME he 140 kgvex* SPEED : 40% + DIE HEIGHT It is selection that when you perform die height forward/backward with minuteness adjustment by pulse count, itis usedOPERATION + AUTO CLAMP It is selection that when you select auto-clamping force setup, it needs to be "ON." + PULSE COUNT When using the die height adjustment to minute, you can set with number of pulse how much die height moves forward/backward and see actual number of pulse. vw Note : The 10 pulse per revolution (PULSE / REV) 5) Die Height Adjustment and Clamping Force Setup When you quickly change mould, you can set up the clamp force on auto mode or perform the die height adjustment on mould set mode and slow speed mould open/close on manual mode. (1) Manual Die Height Adjustment and Low Speed Open/Close Operation Method When you pertorm the manual Die Height Adjustment and Low Speed Mould OpeniClose, follow the procedure below, @ Select "MOULD SET" operation key @ Install mould and check the mould installed to safety. m @ To be made 2 ~ Sem allowance between both sides of mould when completing mould close. @When the Low Speed Mould Open/Close operation is needed, Push “MOULD OPEN" manual key to open moving plate a Push "MOULD CLOSE" manual key to close moving plate When the Die Height Adjustment is needed, Push "DIE HEIGHT FORWARD fhanual key up to touching mould @ Push “MOULD OPEN" manual key. @Select "MANUAL" operation key. @ Push “MOULD CLOSE" key until mould closed fully and check clamping force. (2) Minuteness Die Height Adjustment It automatically moves as much as the number of set pulse by push manual key in the "MOULD SET™ ‘operation mode only Operation Method Ex) In case die height backward adjustment to minute by 10 pulse. @Select "MOULD SET" operation mode @ Push “MOULD OPEN’ with slow speed @ Turn "DIE HEIGHT" : ON function @Move Cursor to set placed, Enter number of PULSE COUNT : 10 Nr it by "197 WeakestPRO-8000 — @ Push "DIE HEIGHT BACKWARD" manual key. © Operates to Die height backward in 10 pulses and stops. (3) Auto-Clamp Force Setup tis control function of automatic clamping force setup to be accurate sets the clamping force make a convenience ot adjustment and quickly change mould after mould installed Operation Method @ Select "Mould Setup” operation mode. @ Install the Mould and check it out. @ Enter or check PRESSURE VALUE(Over 100) of H. Pressure setpoint for clamping force @ Turn “AUTO CLAMP : ON “ selection @ Push MOULD OPEN manual key to open fully. @ Close "SAFETY DOOR * @ Push “DIE HEIGHT FORWARD or BACKWARD" manual key @While the Clamp Open/Close is operating, the Die Height Adjustment and the clamp force automatically get set and completed stops. @ When the clamp force setup is completed, alarm turns on for completion. (@ Tum “AUTO CLAMP : OFF" selection @ Select “ MANUAL" operation key and check condition of clamp force setup. @f the mould close process should be operated normal, It is good sw Caution : 4 Never open Safety Door while the auto clamp force setup is under way. If it is opened, the process stops. 2. If the clamping force setup is completed, the set value of close high pressure less than set value of clamp force pressure in normal, itis insufficient to clamp force and not close to mould end.OPERATION 2.3.4 Ejector / Air Blast Screen cour i 8. ‘SRLRCT 3 AIR zsbcToR : OFF AIR BAST: OFF This screen divides the ejector and air blast thal data values of pressure, speed, time and position could be set, changed and the setting values be seen and selection of function be given. The screen is composed that the left part of screen can set control parameter for ejector and the right set data for air blast. 4) Elector Process ‘The ejector process can set 2 stages forward and 1 stage backward in pressure and speed for control and use control functions by distinguishing them. {n case of ejecting mold products out from the mould inside, the divided of 2 stages of ejector forward appropriately set stages of pressure, speed and position for preventing the products from getting damaged by high pressure while ejacting them out. 2Stages of Electing Control + Prevention of Products from Getting Damaged by High Pressure ‘You should move ejector forward till proper position by setting low pressure and speed during 1st stage and the products get out a litle bit from mould unit and, then, fully eject them out during 2nd stage.pRo-8000 + Accurate control of ejector completion position You should eject the products out tll proper position by setting high pressure and speed during 1st stage and complete the ejector completion position by setting low speed and pressure during 2nd stage. CituD. EJECTOR PRESS SPEED Post. ‘count TIME HOLD FuD.> > 0.8 KEKE Sec EJECTOR ON THE FLY : 200.0 MMICHT = SELECT HYD, EJECTOR: MULTI + Ejector Position Setup It needs to be input more then “0” at backward end posit Since the position sensor of ejector can sense nearly 0.1 aa in sensing position that sometimes it ion. doesn't link to the next cycle on Auto operation mode by a physical shock so that it needs to be set as "Backward End Position > 0.0 mn.” pup | rapt | Funz press | so | sa] 40] kgvon? speep | 6a] 7| 35 post. | 5.8 | 20.0 | 90.6 |MIERE om €¢|>1 >, ¥. + +4 Z Act Backward End ist Translor Forward End Position + Ejector Forward Holding Time Itis a waiting time as forward stage during setting time after completion of ejector forward. TIME (HOLD FHD.) : 9.8 EERE Seo 4 » Holding Time Act,OPERATION + COUNT Counter setting times of ejector's forward / backward process. Counter Act + EJECTOR ON THE FLY Setting ejector starting position when using ejector on the fly as ejector during opening EJECTOR ON THE FLY : 200.0 MIBEAD on 4 S Starting Position Act cw Note: This function is optional and available only when hydraulic devices are installed + Function Selection ‘The functions of ejector can be 3 different selections. SELECT HYD. EJECTOR: AULT. Change to MULTI/OSCIL / Eu. FLY/ OFF - OFF: The ejactor function is not used. MULTI It is the function that ejector process repeats forward/backward during setting count times. OSCIL It is the function that repeats forward/backward to oscillate in short stroke during count times between forward end position and forward 2nd transfer position. EJ. FLY :Itis the function that-uses ejector in compound, when opening reaches the position set, operates ejector process and opening in compound W-3t DONGSHIN:2) AIR EJECTOR/AIR BLAST Regardless of hydraulic ejector motion, itis installed on mould fix/move plate of machine that it helps eject products out through air device during ejector cycle and clean leftovers and get elect products out by air for mould structure, [AIR BLAST 7 AIR EJECTOR 2 nN rove FINED < See BLAST o| mx) cc | wae peay | 0.1 | MER) 0.1 | IE Euecror| 9.8 | MEAT] ¢.e | SORE : [SELECT 1 nour FIXED AIR EJECTOR : OFF OFF AIR BLAST =: OFF OFF (1) AIR BLAST It is function using air device on mould fiximove plate which heips eject products out and air blast operates during set time. + DELAY TIME 2 Fiximove delay time starts operating at start opening and air blast fiximove starts operating during set time. - AIR BLAST FIX It operates during set time after starting open and delay time out on the fixed plate + AIR BLAST MOVE : !t operates during set time after starting open and delay time out on the move plate. (2) AIR EJECTOR Its used when hydraulic ejector can't be used because of mould structure, and while using it, it must be "HYD. EJECTOR : OFF". + DELAY TIME Fox/move delay time starts operating at start opening and air ejector fiximove starts operating during sot time. You can select functions of mould unit of air ejector and air blast fexten LaeOPERATION — + AIR EJECTOR FIX W operates during set time after starting open and delay time out on the fixed plate. + AIR EJECTOR MOVE It operates during set time after starting open and delay time out an the move plate. (3) FUNCTION SELECT You can select functions of mould unit of air ejector and air blast. {SELECT 2 rove FIRED @IR EJECTOR : OFF OFF AIR BLAST: (OFF OFFPro-8000 2.3.5 Core Screen i Pa CORE FULL IFUNCTrON yD. COREA: ON 7 YD: COREZ:0N 78 uxscrest 2:0FF unscRen 2:0FF Press keven* sre % POSITION ow Tink See frown post 2 ect POSITION we Tine See oR. /eL¥ :Nonmt| Linit S74: OFF Tink on ‘COUNTER Nr Jcounren : OFF Lue L148 oe cone |_| rates Page No. - 4 This screen is comprised of hydraulic core and unscrew core related to core control that it can set data values of pressure, speed, timer and counter and change them and show current values and set values also the selection of function can be added. The structure of screen is composed of the upper part which can set control variable of hydraulic core process and the lower part which can set controt’of unscrew core. 1) Hydraulic Core ‘The core process consists of hydraulic core 1(general core), hydraulic core 2(double core) and control pressure, speed, time and position, and functions are selected by the structure of core. Hyp, CORE 1 HYD. CORE 2 Couric wa |{t ora co ing PRESS kg/em® oa 45 6a 66 SPEED 9% 2s 28 35 35 POSITION. ‘nn eo a8 2.8 2.8 TINE See 2.8 2a 2.8 2.8 L2.g Ge rE 12.9 + Hyd. Core Position It core sequence is selected to °C" type control function, in or out position is setting in the Close and Open position of mould stroke and closing/opening at setting position stops and tums into Hyd. core operation.OPERATION — + Hyd. Core Time If you select the "TIME: ON" for the oper sat time. 2} Unscrew x It is a function to mould a product with screw and it operates by linking screw cylinder with electric motor and selects the control funetion with structure. stop control device, core in or out operates during the + Position Controt If core sequence is selected to °C" type control function, in or out position is setting in the close or close position of mould stroke and closing/opening at setting position stops and tums into unscrew core operation HYD. CORE AyD. CORE 2 Corea ¢ oma |f tora © awa PRESS kgvcn® 68 4s 6a 6a SPEED 96 2s 2s = % POSITION we ee | 88 e888 Tine see es) ze ze x cK + Unscrew Time Control I you select "Tim + ON" for the operation stop control, unserew in/out operates during the set time. 3) Core Function Selection The core function selections are provided various of functions of Core type, double core with compound, sequence and operation end control to control flexible for any moutd conditions as below. FUNCTION] HYD.COREL:0n 7A HYD. COREZ:0N 7A UNSCREH 1:0FP UNSCREM 2:0FF {SELECT NOR./PLY :NORMAL LIMIT S/Uz OFF TIN: ON ‘COUNTER : OFF Tose TintaPRO-8000 + Core Compound Mode selection The core compound modes are "NORMALIFLY" and set to use under different conditions of mould, NORMAL It is core mode that mould close or open process stops when core is operating and the next cycle operates with the functions of core, and another process stops when unscrew is operating for unscrew core type. “FLY (Core operating on the fly mould ) It is core mode in compound operating that core is operating during mould openiclose process operating at the same time, It requires hydraulic device is option for Hyd. Core + Core Type Selection ‘The Hyd. core or Unscrew core types are using by selection of core sequence are A, B, C, if the selection is "OFF", it is not used. ‘The alternate function display are OFF, A, B, C HYD. CORE 1 When using core mould with one core cylinder, control funetion is selected and used, HYD. CORE2 When using core mould with two core cylinders running separately, control function is selected and used. «Note : Order of operation for 2 Hydraulic Cores When selecting the same sequence function with selected both HYD. CORE 1, and 2, it operates hydraulic core 2 after hydraulic core 1 in and hydraulic core 1 after hydraulic core 2 out. Other process. CORE 1 IN| + [CORE 2 IN] 4 ...e [CORE 2 OUT] + [CORE 7 ouT| » UNSCREW 1 When using core mould with one unscrew core, control function is selected and used. . UNSCREW 2 When using core mould with two unscrew cores running separately, control function is selected and used, DoncSuin TetOPERATION — + Core Operation Stop Control ‘The ways to ond core process aro to use "LIMIT S/W"(COUNT) o “TINE” of they both could be used by selected “ON" at tne same time. TIME : Gore in or out could be operating during the set time for both Hyd. core and unscrew core, LIMIT : Core in or out operates until forwardibackward end limit switch for the only Hyd, core. COUNT : The unscrew in/out ends its operation when reaching at set count by sensing revolution for the only unscrew. ‘Note : Simultaneous Setting for Core Stop Control 1) When use Hyd. Core, in case using Time and Limit switch to end control are set simultaneously, they are linked in series. Core in or out operates when operating these two. 2) When use Unserew core, in case using Time and Count to end control are set simultaneously, ‘they are linked in series. Core in/out operates when operating these two, + Core Sequence Function ‘The core sequence function needs to be set as "A, B, C” selection under the different conditions of mould. Sequence "A" : Core in before mould close, core out after mould open ‘Sequence “B* : Core in after mould close, core out before mould open Sequence "6" : Core in or out in mould stroke by any positon seting value + Core Sequence " A” ‘When it reaches al mould open completion, the Gore will be IN and OUT. CORE IN + | MOULD CLOSE | MOULD OPEN | + EJECTOR CORE OUT +! ewosBwoPRO-8000 » Core Sequence "B” When it reaches at mould closed completion, the Core will be IN and OUT. MOULD CLOSE MOULD CLOSE MOULD CLOSE | + ib + coRE IN | 4 END EJECTOR +e core out | 5 | MouLD OPEN | 4! Pwo; pwo + Core Sequence "C" If you set the core position as you want at mould stroke, the mould close or open stops during ‘ore operates in or out and it resumes mould close or open after finishing core operation, if used “FLY”, the mould non-stop operating during core operation. ‘STOP 1 (core IN posmion|*| CORE IN i? MOULD CLOSE | + MOULD CLOSE} 4+ ‘STOP |(CORE OUT POSITION) rs CORE OUT: =p INJECTION | ~~» | MOULD OPEN | EJECTOR CORE IN + Fae TEyE)OPERATION 2.3.6 Injection Process Screen 43 press | KE tine | a.ea| Position (cooLiNG TIME 10.0 MED sec | vow MERE = ins. MERE sry Vo Prine: mot 5.8 tou ‘custtion io 8.8 a0. HIGH HOLD TRANSFER : POSITION causation orr eccurutaror OFF + vr Le er necro eo s 1g.uT Page No. - 5 This screen can control by setting 5 stages of pressure, speed, time and position on injection process and transfer control by time in the 1 speed stage speed and 3 pressure stages on holding pressure and displays graphics for transfer position in the Set for speed and pressure. controls the cushion low and high and injection time check overs and shorts and way of transfer is controlled by setting time or position. 1) Injection Process Injection process with 5 stages of pressure and speed can control way of transfer by setting position or time and it is arranged in the same direction of the operation of machine and enables us to visually Confirm the motion of screw in graphic. HOLDING INJECTION Ha] H2] Ha 14| 43 PRESS 48 58 68 a | 108 SPEED 4o| so] 6a] 7 TINE 2.00] ¢.00] 9.00] 2.20] 9.00] 0.09 POSITION 0.04 20.04: 38.04 70.PRo-8000 (1) Injection Controt ‘The section of injection can control 5 stages of speed and pressure from 11 to 18 and the way to transfer stage is possible to transfer by time and position of setting "HOLD TRANSFER” to be unconcerned with holding section in function selection. (2) Time Transfer It controls pressure and speed of each stage for setting time for stages of injection process. The function should be selected “Time” of hold transfer function. It the time set is “O"(zero), it does not operate the stage. way wz] Hay us] ray ray a2y ra rime | 4.00] 1.00] 1.00] 0.00) 3.00] 1.00] 1.00] 1.00| See bee potone meh smueenow >! + Transter Method It transfers to holding contol when it reaches the so time of final stage. Ex) Injecion stage 4 of final ime setting wa) H2) Ha] TS] 14] ra] 12] a4 tine | 9.50] 0.sa| 9.s0] 9.00] 3.00] 1.00] 3.00] 3.09 see Holding Transfer stage {8) Position Transfer It controls pressure and speed of each stage by setting transfer position for stages of injection process, The function should be selected “Position” of hold transfer function. | #3] n2| wal rs ral ra 12| | 8. POSITION Of 28.02 2n.0fs 78.efe 2e.e¢=t20.0 Injection Starting Position trom "Rotate End or Such back + Transfer Method Ittransters to holding control when screw position reaches the Sth transfer position only. Ex) Use the 3rd stage injection only for 200.0m of stroke First Transfer: 150.0 a8 cond Transf Holding Pra na] u2| us| 18| 14| r3| r2| ra POSITION 7.oe B.0% 0.06=100.0¢=150.06-200.0 MIIAT an Holding Transter stageOPERATION 2) Holding Pressure Control H can control 3 stages(H1 ~ H3) of pressure and 1 stage of speed and the way to transfer stage is possible only by Time and Total injection process completes winen it reaches the set for each time, the time set is "0" {zero}, it does not operate the stage. 3) Monitor Control (1) Injection Time Monitor 1 monitors the time from start injection to holding pressure control and sets time of low(Short) and high(Long) and prevents molding products from getting defected because of injection condition changes. In case of not using injection time monitor, you need to set low and high as "0.0" Ex) In case it takes 1.5 sec for injection time and set high for 1.6 sec and lows for 7.4 sec. VO PTINE =: WIGH 2.6 4.4 LOU ‘@Whon it takes 1.8 sec for injection time during producing products, alarm occurred on of “Injection time Is longer”. ‘@When it takes 1.2 sec for injection time during producing preducts, alarm occurred on of "injection time Is short. (2) Cushion Monitor ‘On completion of injection contro! process, il sets the low and high of cushion range and i it goes over than the cushion Set, atarm of tow and high goes off so that if can prevent molding products trom getting detected because of injection, rotate, stroke change. Jn case of not using cushion monitor, you need to set cushion function as “OFF" . Ex) In case of setting cushion as 6 low and 10ma high ; cusHION Lou 19.8 HIGH ‘In case that the Act of screw position is 8em after completion of injection process + Cushion unatarming "OK" ®In case that the Act of sorew position is 4 an after completion of injection process + Cushion alarming "CUSHION RANGE IS LOW" @In case that the Act of sorew position is 12ez after completion of injection process + Cushion alarming "CUSHION RANGE IS HIGIPRO-8000 4) Function Selection ‘The injection function selection comprises of *hold transfer", “cushion” and "accumulator" and if you want to use function that you need, move cursor and select it to turn "ON". WOLD TRANSFER : POSITION ‘CUSHION : OFF ACCUMULATOR: OFF (1) HOLD TRANSFER The way to transfer from injection to holding pressure control is to select "POSITION" or “TIME”. (2) CUSHION (On completion of injection process, it sets the low and high of cushion as melted resin in the mould, and if it goes over the cushion set, low or high alarm turns on, it can prevent molding products from getting defected of injection conditions. cw Note~ If the Cushion alarm turns on, the ejector process stops after completion of mould open so that it stops getting mixed with quality products (3) ACCUMULATOR In case you need high speed injection for some molding products, they require additional hydraulic devices, it can perform high speed injection control. = Note , When you want to use this function, the accumulator has to be mechanically installed on injection unitOPERATION 2.3.7 Screw Rotate /Inj.Unit Screen [oai] PG SCREN ROT. 7 INJ. UNIT a roa aaa Ca ho | Bo se, a] nor a] nor 2] nor a] an, [LS ‘PRESS: as] a 5 8 78 7B 78 kgreu? ‘SPEED lw 8 Be 8 8 cc % BOCK P. 8 a at igo Et vies es leon aoe ma i = mae, & ‘AUTO PURGE gs) te vee ssn eres wet rss + wp SERED er, ee necgiey er |S Eee gr Been es i EP te: _- S vee oS, Page No. - 6 This screen is comprised of 3 stages of rotate process and the back pressure control, Suok Back process is divided into pre-suck back(SB.1) and post-suck back(SB.2) for the Convenience of controt. Aiso, it controls pressure and speed of injection unit forward/backward and parameters of injection unit forward/backward are shared with injection unit swing device just in case of heavy machine(650 ~ 850 ton). 1) Screw Rotate Rotate sot 3 stages of speed and pressure to calculate exact amount of rasin and contio! the rotate ‘completion position in high speed or tow speed. {8 eduipped with rotate alarm to monitor the supply resin and rotate process and has “INTRUSION function to supplement the amount of resin when using clamp which go beyond mechanical injacion barrel capacity (Maximum screw stroke). . wer He Baris. 20.0 ME om presoure + PRE-SUCK BACK This is a function to move screw backward until Pre-Suck Back position before rotate process after compieting injection, : = POST-SUCK BACK This is a function to move screw backward until Post-Suck Back position after completing the rotate process. + INTRUSION ‘When injection weight is required much more than the maximum screw stroke after the rotate, you ‘need to select this function and set time. Then, it additionally operate the rotate for pushing resin into ‘the mould without moving screw backward before injection process. ww Caution : ‘When you use this function, you should pay attention ta the features of resin and frictional heat of the screw and recommend using less than 10% of molding capacity.+ AUTO-PURGE This function is possible only on the manual mode and used to remove resin left in the barrel to change resin. If you set how many times, it automatically performs the rotate and injection in order to remove resin lettin the barrel. -Qneration Method Ex) In case that you want to operate on 20 times of auto-purge, (1) Select the MANUAL mode key. (2) Path to INJECTION screen with the screen select key. (3) Turn on “AUTO-PURGE : On” function by using the cursor. (4) Set "AUTO-PURGE : 20° by cursor move to count set placed (6) Confirm the Sets of pressure, speed, position and time in the injection and rotate process. (6) Push *PURGE " manual key. (7) Remove the resin left inside the barrel until the 20 times of injection and rotate process repetition. (8) Completion alarm goes off when the process is complete. (8) Open the satety door, or end this function by turning off + INJECTION UNIT MOVE : The injection unit carries on backward/forward movement during automatic operation, when this function is selected. + INJECTION UNIT SWING The injection barrel could be swing to the swing/ retun when this function is selected 4) Set and Graphic Display ‘The par that highlights “IM in screen displays the actual values. The screw graphic in screen moves to the Set position and shows the ongoing condition of the machine during the injection and rotate process. ‘The Sets for pressure and speed in the injection and rotate process of each stage displays in line graphics,OPERATION oobi CONDITION READY 428 08 208 308 98 ms | Mon et we | we ser |m| 0 elo a] ose | 4a HL a slo a] a) zo uty ef @ a} al] a] aj | 8 laser a [os |]s: | sz | om} nox lata} MEATING : 60 HE wim SOREN START PREVENT : 38 [BD min rcs ew. Poets Page No. - 7 This screen shows the PID temperature control provided into screw barrel, movelfixed mould {emperature, it temporature and control box temperature of 12 zones with each High Limit/Low Limit alarm and the other alarms of the zones. 1) Terminology and Functtons + CONDITION ‘This is a function the monitor of heating condition and status far the zones, WAIT : This means that heating for a shortage of the selling value temperature, READY : This means that current vaiues reach to set values after the screw start prevent time Is. Passed and also that injection, rotate and suck-back are available, CONDITION : Injection, Rotate and Suck back control impossible Injection, Rotate and suck back control possible + ACT : Current temperature in each zone, + SET : Set Temperature in each zone. + LL: Set lower Limit temperature to detect actual temperature under the temperature range from base on set value. + HL: Set high Limit temperature to detect actual temperature over the temperature range from base on set value.PRO-8008 e 7 300 200 300 0a cr sur a] ao WL al @ ui] @ al @ A aT MOVEM. , NOZZLE: CYLINDER2 . CYLINDERS © FIKMLY CYLINDER 1 CYLINDERS CYLINDERS + BAR GRAPHIC DISPLAY Setting terhperature and current temperature is displayed to compare easily with graphic bars. H i SET act + HEAT This area indicates the supply power to be heat as the highlighted with "JI" mark in the mould and Screw barrel graphics. + ALARM ‘This area displays the alarm message of temperature in the each zone 3) Screw Barrel Temperature Each setting of the 6 zones to be input in the temperature control, is indicated by "SET" line and h displays the actual value "ACT" above each set points On the base of those settings, H.L(high limit) and L-L(lower limit) are inputted, supervised and cause alarm in the event of current temperature beyond the range. 4) Mould Temperature ‘Temperature of the moving and fixed mould can be controlled, it should set using this zones on the engineer screen and additional electric devices required. 1» Note : Mould temperature control is option. DoncSun 48OPERATION ‘5}Oll Temperature Control As the oil temperature rises higher, it causes the oil viscosity to change. To minimize the change of pressure and speed depending on the viscosity, an alarm is raised when the set temperature goes ‘near or beyond the limited range of the temperature. ll Temperature Max. setting and H.L temperature are fixed to $0 t with no users’ amending allowed and the current temperature(Act) exceed 60°v is occurred to make an alarm and hyd pump will be stop. =D | eo 2] An alarm is released to protéct the system when the temperature is detected to rise in the electric control box. Max. setting, H.L and L.L are fixed to 60°, which user accass is not allowed to amend. 7) Alarm Messages and Functions 6) Box Temperature Control Alarm is shown and gives messages in each zone. + OK : When Current temperature reachs setting temperature value, + HIGH : When Current temperature over H.L temperature. ‘And alarm message displayed “21. HEATING TEMPERATURE IS HIGH" on alarm screen. + LOW : When Current temperature below H.L temperature. And alarm message displayed "22. HEATING TEMPERATURE I$ LOW" on alarm screen. + OPEN: When Current temperature not reach the seiting in each zone for setting time of “HEATING” ; 60 Min(Flecommend time) it mean the heater band is opened. And alarm message displayed * 27. HEATER BAND WIRE IS OPEN" on alarm screen. + TBO : When Thermocouple broken out or sensor wire + / polasity misconnected, And alarm message displayed "28. THERMOCOUPLE BROKEN OUT" on alarm screen.8) Heating Time * Itis indicate the heating time from power turned on, This time detect the alarm of the heater band "OPEN" when current temperature in at certain zone fails to reach the temperature range within this setting time, which is time about 60 minutes on the base of 250% is desirable. HEATING : 68 HZ min 9) Screw Start Prevent Time ‘The current temperature reaches the setting temperature for each zone, then sorew start prevent time reaches operating injection, rotate and suck-back process to protect the screw when resin remains in the injection barrel. The screw start prevent activating is only for earlier preheating, which is desirably to be set to 5 ~ 10 minutes for the heating time, SCREN START PREVENT : 10 [J win 10) Pre-Heating by Standby Power Itis function Starting temperature pre-heating prior to machine working by power standby. Weekly subscription for operation could be set to automatically start heating and stop machine with work pian refer to "Run schedule” screen)OPERATION 2.3.9 Function Select Screen foaiou nwt 6 FUNCTION Seiuer CHOU): IR muAST (FIXED? c0uR p Ott, PRE-HEATING Rowor ciReuIT SYSTEM FUNCTION PASSLORD MODIFY ‘DIE EIGHT COUNT SCREEN DISPLAY STOP Ge PULSE/AOT) ALARM SILENCE TIRE AUTO CLAMP FORCE ADS. ALL SCREEN VRINT Page No, - 8 PUINcrion BETTY emi This screen provided into ejector section, core section, clamp unit section, injection section, special function section and system function section. 4) Selection Method When you select an function on the screen, move the cursor to the function to select and press Key 10 select as ON, OFF or A/B/C, MULTI and others. 2) Matching Functions "Special function" and “System function® will be described here, the rest of the contents of ejector, core, clamp unit and injection sections will be omitted and would be required to see the screen related to them if necessary. 3) Other Functions (Special Functions) UNMANNED When workers are absence on full auto operation, If alarm occurred, the pump, heater and machine stop automatically after 1 cycle finished.PRo-8000 + OIL PRE-HEATING It is a function of hydraulic oi! temperature to warm up by hydraulic pumping and automatically pre- heating stops with function turned "OFF" when reaches the set temperature on the temperature screen. {t should set 30 at L.L of “OIL” zone on the temperature screen and pressure test function turned "OFF" with setting value are pressure is 140, speed is 100. If oll temperature is too cold, it needs the prevention of mould products defected cause of injection condition change with oil viscosity change. + ROBOT CIRCUIT This function is connects a robot to the machine with the machine and robot protected by a safety device, When the robot is not in use, this function can be turns "OFF" for the machine operating, 4) System Functions + PASSWORD LEVEL [Ji #45445 {tis place enter the new password or modification of the current password in level 1 Operation Method Ex) In case change the password level 1 : registered number, the stages performed by the following actions; (1) Select to "Function Menu" screen. (2) Type the Original Password at password level 1. (@) Return to "Function Select" screen. (4) Move the cursor to "PASSWORD MODIFY: BJ xe eae ae" (5) Type the New Password in max. 6 digits. «CAUTION : Secure the newly modified password with highest care so that the machine will be started successfully next time. Towns GoOPERATIONS — + SCREEN DISPLAY STOP. This function and time selected to protect the "EL" display lifetime. Atter function "ON" and sel time session with no key pressed, ‘it goes display off until any to bring the display to on status. x) Supposing thet display to tun off after 10 minutes: (1) Move to “Function Select” screen. (2) Move the cursor to the “SCREEN DISPLAY STOP : ON §ifjJ min" (8) Tum “ON* and set time.(Recommend time is 10 minutes) (4) After a contigured session with no key pressed, the "EL" display goes OFF. (8) Press any key to activate the display. + ALARM SILENCE TIME This is time to silence alarm is needed by press “ALARM RESET” key to stop ‘the alarm buzzer and reoperation thé machine for the set time pariod. If alarm occurred, “it is shown and’ informed on the alarm scr. and sound alarm buzzer, tum on lamp, the machine stops in accordance with a kind of the alarm, + All Screen Print ‘This function prints out all the screen. printers do not work, you nead to check up the following matters which the massages point out. ~ PRINTER NOT READY : ‘print is not instal of printer connection is no good. ~ PRINTER NO PAPER: paper to print output in is not available. sw Note : It alarm occurred for print, Press the’ Alarm Reset key to stop alarming.PRO-g000 2.3.10 Timer / Counter Screen Feiner rene 7 Tine 7 coun Ti a inexs ser crv | counrens se SET acrtur CiciE Tine HonrToN: 60.0 HE soo | zor coumren = on 990090 INET ve ‘Soutine rine 18 MEME Sec | Torone sor 30009 A ne Gveteeauro"Tine : |g MERE Sec | cnuirv pumuen: ore 3 bs 7 ‘SHOT “HOURS: ME beter} sto noon oF Tine: 9.0 IEE see fnssnr Pumcrion: Lor count noSet orm swor ESET Zino non TIME RESET uw: Hu Boones TOLD. corn SS Motes Page No. - 9 | This screen provided to set cycle timers and production counters. The setting time and | current timers are to display in each parameters during machine operating 41) Timer : + CYCLE TIME MONITOR tis monitor timer for one cycle performed on the Semi Auto and Full-Auto operation mode. If the cycle not finished within the set time, itis stop the system and the alarm occurred with message displayed as "25 CYCLE TIME IS OVER". + COOLING TIME Its set timer for plastics cooling in the mould from finished injection to mould open process starts on the Semi-Auto and Full-Auto operation mode. + CYCLE-AUTO TIME It is set to cycle interval the operation after 1 cycle on the Auto-operation, The next cycle starts to operate after the time elapse. ‘A factory default value is "1.00 ~ 1.50 sec” recommended. + AUTO-DOOR OPEN TIME Itis set to open the safety door while the set time period from mould open starts on the Semi-Auto operation.OPERATION 2) Production Counters + LOT COUNTER Itis set and monitor @ count of quantity produced as the produced count are managed by tot from If you select the function and set count lot products, The cycle is stopped and alarm message is ‘occurred when it arrived at the set count. + TOTAL SHOT It is set and monitor a total of quantity produced from mould on the Semi_auto and Full_auto mode. ‘The cycle is stopped and alarm message is occurred when it arrived at the set count. Count eset and Input Method. Ifyou want to reset a current count value, (1) Move a cursor to "RESET" place (2) Press "ENTER" key if you want to set a count vaiue, (1) Move a cursor fo any count place as requires {2) Enter shot count as required + Cavity Number It is set the number of products depends on mould cavity in one cycle. ct the function and set cavity count, The *Lot Count ly by mould cavity number in every cycle. + ShovHours Itindicates the number of molding shot count per 1 hour on the Semi-Auto, Full-Auto mode. and “Total Shot* count are rise 3) Reset Functions {ig Initialize to reset for the current value as" 0 * in each function of Lot count, Total shot count and ‘Auto run time of machine. eset Method (1) Select “MANUAL” mode. (2) Move a cursor to "RESET place. (8) Press “ENTER” key and indicates “ 0".2.3.11 Run Schedule Screen i Fi6 WOW SOWETO ia a HEATER OW FUM.: OFF SET DATETIME: SA 6. 13. 1998 19:39:58 nD wey Mit SS. use | on tine | use | orr rine] ov corr | soea | orr | s7:00 corr | eaeo | ore | a7:00 corr | esoe | ore | 47: TENTER_CHAGE_HODE. oy en On scucoue Page No. - 10 This screen provided reserve date and time on weekly and start or stop the machine automatically as well as pre-heat the heater to the machine operation by standby power at reserved the date or time with work plan. 1) Terminology and Functions + HEATER ON FUN (FUNCTION) : On Itis a function of selection for this run schedule operation. + SET DATE/TIME is a func + USE Itis set "On" to reserve the day to run or stop. n of set data fo current date, day, time ON: Performs the scheduled running function. OFF : Disables the scheduled running function. + ON TIME : Power comes on to pre-heat at the reserved time. Its desirable for the reserved time to be set to generally 30 minutes before the machine runs. + OFF TIME : Power goes off automatically and the machine stops after one cycle at the reserved off time. + Day: Current day is highlighted with “* mark as EE) fiexten 7 aeOPERATION 2) Set Dateitime Its setto current date(MM DD YYYY) day and time are modifying possible. ‘The calender programmed real date keeps date and time going on successfully even with power off by real timer with battery on the CPU board. -Qperation Method (1) Move the cursor to “SET DATE/TIME" place. (2) Move the cursor to "DAY" (9) Push “ENTER™ key to set day. (4) Move the cursor to set “DATE”. (5) Enter the new date in MM DD YYYY by numeric key or +, - keys. (6) Move the cursor to set "TIME". (7) Enter the set time in HH LSS by numeric key and press or +, - keys. Note : The newly registered datetime is to appear in the upper screen, 3) Run Schedute Set It is weekly reserving run is to pre-heats the machine prior to machine operation and reserving finish is to stop the machine at the time or on the day that you schedule it to, {fnot used running the day should be tuned " OFF * at "USE* of function o> Note: Power Standby ‘When use this function, the "Main Power Switch" (NFB1) and “Emergency Button Switch’ are always. required to tured *On" when Power On or Off is used because it shuts off alectric power supplied to ‘the system and saves the consumption of electricity, Operation Method (1) Move the cursor to set "HEATER ON FUN: * place. (2) Turn On to HEATER ON FUN; (8) Turn On of the day as required (4) Set the On Time (8) Turn OFF of the day as required (6) Set the Off Time (7) Tura On "Maln Power Switch” (NFB1) on the front box (8) Turn On “Emergency Button Switch on the operator box (8) Standby Finished ON TIME/OFF TIME reserved is o be controlled automatically.PRO-8000 2.3.12Mould Data Storage Screen 100 DONG SHIN MOLD : reanooocnanas% @i B98 : Yevonenenonean. INTERNAL START WO. IIE FUNCTION: OFF ian Foe TEMA STAT WO; 40 NAME ssacoooonoooonn soot EACTIUED i ‘ae ot — ore Page No. - 11 This screen provided to manage Mould data are stored in the external memory card or the internal memory with load/save/copy/delete/print functions. The Internal memory saved in or loaded are allowed 000 ~ 039 of total 40 mould numbers at the left half part of the window and the external memory card saved in or loaded are allowed 040 ~ 079 of total 40 numbers, 070 ~”079 of total 10 numbers for engineer set data in password level is 3 at the right half part of the window. 4) Terminology and Functions = NO {tis indicates the mould memory No for internal memory and External memory card. MOULD NAME Itis indicates the mould name from entered mould name. + STORED DATE/TIME It is indicates the date and time when saved the mould data. ~ INTERNAL START NO. Itis sets and indicates the starting mould No.display for internal memory on the window. - EXTERNAL START NO. It is sets and indicates the starting mould No.display for external memory on the window. leeOPERATION -Qperation Method (1) Move the cursor to "internal or External Start NO.” (2} Enter the starting number by the numeric keys. (3) Shown 15 mould numbers in the window under the entered number. + FUNCTION Select to 6 kinds of mould data functions on the MANUAL or MOULD SET mode as bellows OFF — : Not used the function. LOAD: Load the mould data trom Internal or External memory to screen. ‘SAVE. : Save the mould data from screen to Internal or Extemal memory. COPY : Copy the mould data from memory to memory. DELETE : Delete the mouid data to memory. PRINT. ; Print out the mould data from memory RENAME : Rename or edit ne mould name te memory, -EUNCTION TABLE Functions [From | 10 | NAME DESCRIPTION TOAD o MEMORY TO SCREEN SAVE ° ° ‘SGREEN TO MEMORY cory 6 o MEMORY TO MEWORY DELETE 6 TO MEMORY 7 PAINT o FROM MEMORY RENAME ° © TO MEMORY ue Note >" O "marked enable enter + FROM 'tis sets from memory number, use load, copy, print 10 'tls sets to memory number, use save, copy, delete, rename. + NUMBER / ALPHA. {tis indicates to number or alphabet by press number/alpha select key when enter mould name. + MOULD NAME |1is type to mould name in number or alphabet at the save and rename function mode.PRo-8000 — Mould Name Enter Operation Method (1) When key In mould name state (2) Select number or alphabet mode by press numberalpha select key {8) At number mode, key is 0 - 8 dispiay at the mould name of screen (4) At alphabet mode, key is A - Z font display at the mould name of screen Ex) key in[ 4], itis display [ A ] at the mould name and then press [+], or [-] to change to B, C a,b, cete + [ACTIVE] It is softkey to active the performances of selected function when moved the cursor here by push "ENTER" key. 2) Function Operation Method ‘The function control operation methad with example is as followings; Ex) 1. When “Load” the data No, 002 from the internal memory. {1) Move the cursor to "FUNCTION * place (2) Select "LOAD" by push Enter key (8) Move the cursor to "FROM : xxx" place {4) Type "002" into "FROM : xxx" only and not type * To : xxx" place, (6) Move the cursor to “ACTIVE” and push Enter key. (6) Completed toad data No. 002 from the internal memory to screen x} 2. When “Save the data No. 040 to the external memory. (1) Move the cursor fo "FUNCTION" place (2) Select "SAVE" by push Enter key (3) Move the cursor to "TO : xxx" place (4) Type "040" into "TO : xxx" only and not type ” FROM : xxx" place. (8) Move the cursor to “MOULD NAME : xxxxxxxxxXxxx001x" place (6) Type the MOULD NAME(Max. 15 texts) by numberfalphabst select, alphanumeric keys and enter key. (7) Move the cursor to “ACTIVE” and push Enter key. (8) Completed save data No. 040 to the internal memory to screenOPERATION — Ex) 3. When "Copy" the data No. 040 to No. 003 (1) Move the cursor to "FUNCTION (2) Select "COPY" by push Enter kay (3) Move the cursor to "FROM : xxx" place and type "040" (4) Move the cursor to "TO : xxx" place and type "003" (5) Move the cursor to “ACTIVE" and push Enter key. (6) Completed copy data No.040 external to No.008 the internal memory. 3) Operation Message !tis displays that operation messages In working and attention for ‘When use save over the saved mould number, it is message of * DO YOU WANT OVERWAITE and "SAVING SCREEN DATA TO MOULD RAM" in working. ‘When use delete the mould number, it is message “DO YOU WANT DELETE ? and "DELETE MOLD DATA" in working. 4) Memory IC Card The external memory IC card indicates LED(GREEN) on is installed, if not, LED turn Off and message display is "MEMORY CARD NOT INSTALL". I there are any error with the memory card with not enough battery LED display flickers as a alarming and the message display of "MOULD MEMORY CARD ERROR” or "MEMORY CARD BATTERY IS LOW" on the screen. lace ch funetion a bellows Ton? Tmt2.3.13 Machine Monitor Screen i PA2_HACHINE HORITOR OPERATION NODE = ever Tine : See IW. TINE = See porare TINE MOE sec ‘CLOSE TINE + OPEN TINE cool TINE Wve PnOCESS Tine + SORE CRUE sec moun m7 Toe Be RONITOR Bar ae Asti Page No. - 12 This screen indicate the current values of all the screens so that users could see the status of the machine operation including time, position, temperature and operation process. 1) Operation Mode . indicated to notity the operation is performed on Manual, Semi-Auto, Full-Auto, mould set. OPERATION Hope : SEIN 2) Current Time It indicated the current time value from each screen for major process. The current time is shown divided into two parts as current time and previous time Process Times are close time/open time/coa! timefcycle time/injection time/rotate time. CYCLE TIME : INS. TINE : ROTATE TIME : IIERE 4 Previous time Current time funn Te aeOPERATION — = Machine running times are Auto Run Time/ Pump On Time/ Power On Time. Time for machine running shown in 6 digits by hours and minute accumulated continuously. Total time since the operation switched to Auto mode “<< Total time since the pump switched on ~ Total ime since the power switched on 3) Position Current value Indicate the position to the sensor attached to the machine with the positions of mould close/open, ejector and injection/rotate/suck-back stroke. 4) Cycle graphics Itis display the process status in symbol with a blinking "I" mark when the process is activated and ‘mould and injection screw dynamic graphics move to direction of process when mould close/open and injection, rotate and suck-back process is activated. '5) Temperature and others The temperature indicated for Screw barrel, moving and fixed mould, Hyd. oil temperature and cabinet temperature, Others status (1) SHOT COUNT : indicates total shots produced from the pre-setting shot count (2) PRESSISPEED : indicates the setting values of press and speed for each process. (3) PUMP: symbol of pump biinks when the pump is in operation. (4) RPM: indicates the screw RPM when rotate process is activaled. 6) MIC Process Time and Name It is indicated the current process time in step for each process. And display the current process name at lower of each screen for each process.2.3.14 Alarm Message Screen foo gror tert PIS ALAR MESSAGE ALARM ‘unm + 87. PURGE COUER DOSE NOT CLOSE ESRACE ‘TROURLE- = PLEASE CHECK PURGE COVER AAD SENEOR ‘SHOOTING OTWER + 22. HEATING TEMPERATURE 1 Lou Lam 30, HYD. PUP DELIA TS NOT FACSHED Page No. - 13 Once an alarm occurs, any screen on work immediately shifts to this screen so that il shows what message of alarm has been held and what troubleshooting ought to be taken for the occurrence; also alarms more than one occurred simultaneously leads to show you on what ‘umber and what item alarms have occurred. Total kinds of alarm is as many as 39. 1) Alarm Messages and Cancellations 01. Gate does not open. Ploase check your requirement and open the gate. + Cause : It occurs when safety door is closed with eject process finished on Semi-Auto + Operation Mode : On Semi-Auto mode, + Cancellation: Open safety door. 02, Gate does not close. Please close the gate(frontrear] + Cause occurs when safety door is open in mould close on Auto operation. + Operation Mode : Semi-Auto or Full-Auto mode. + Cancellation —: Select to Manual mode, make sure to mould open and return to Auto. moda. Than run again, Tmtum Tea‘OPERATION — 4.03. Clamp does not close fuily, Please check the clamp unit and mould close lock-up time set, + Cause It occurs when clamp does not close fully for mould close lock-up time set(high pressure time) in mould close. + Operation Mode : On Manual, Semi Auto or Full Auto mode. + Cancellation —: Select to Manual mode, open mouki to check it out and adjust set value of mould lose lock-up pressure(high pressure) or adjyst clamping force. 04. Mould protection occurs. Please check the mould and adjust clamp, mould protect set values. » Cause It occurs when not transfer to mould close lock-up position for mould protection time set due to dregs between moulds or moukd maffunctions + Operation Mode : it make to open mould, Manual, Semi Auto or Full Auto mode. + Cancellation —: Select to Manual mode after mould opened and open the safety door to verify ‘mould protection pressure and time set. 05. Oli Pre-heating. Please wail until oll reaches $0 t of temperature or put off pre-heating. Cause : It occurs when operate the machine before pre-heating is done. ‘Operation Made : On Manual mode + Cancellation: Wait until oil pre-heating is done or turns oft pre-heating function. $06. Ejector position stays In forward, Please move eject to back location. \f panos + Cause + It occurs when ejector backward not end in operate mould close + Operation Mode : Manual, Semi-Auto or Fut! Auto mode. + Cancellation: Select to Manual made and move ejector backward, 07. Purge cover does not close. Please check purge cover and sensor. + Cause is occurs when injection process is performed with purge cover limit switch + Operation Mode : On Manual, Semi-Auto of Full-Auto mode. + Cancellation — : Select to Manual mode and check whether the cover Is closed or check limit switeh,PRO-8000 08. Charge time is over. Please check charge part and resin. + Cause : lt occurs when charge process does not monitor time set. + Operation Mode : On Semi-Auto or Full-Auto mode. = Cancellation —_: Select to Manual mode and check the status of the resin suppliance and also ‘charge monitor time set, pressure/speed and position set finished, which has reached the charge 09. Clamp does not open fully. Please check the clamp u + Cause : It ocurs when mould does not open on Auto mode for the M/C cycle time set + Operation Mode : On Semi-Auto of Full-Auto mode. + Cancellation: Select to Manual mode and check the setting value of the pressure, speed and position for mould open process. 10. Core in does not reach end. Please get core in end and check core. + Cause * :It occurs when core in does not reach end on Auto mode for the M/C cycle time set. + Operation Mode : On Semi-Auto or Full-Auto mode. + Cancellation: Select to Manual mode, check the core cylinder attached to the mould and the settings of pressure, speed, position and time in core in process. 11. Core out does not reach end. Please get core out end and check core. *. Cause It occurs when core oilt does not reach end on Auto mode for the M/C cycle time set. + Operation Mode : On Semi-Auto or Full-Auto mode. + Cancellation; Select to Manual mode, check the core cylinder attached to the mould and the settings of pressure, speed, position and time in core out process. @ 12. Heating under warm up (cold prevent). Please wait or adjust temperature settings. + Cause : lt occurs when perform injection/Rotate/Suck-back processes in the condition of "CONDITION : : Operation Mode : On Manual, Semi-Auto or Full-Auto mode. + Cancellation Select the machine to manual mode and run it after the current temperature reaches the set temperature or after each zone or “Screw Start Prevent" time settings get adjusted. «Note : It-do not adjust lower temperature under work temperature range (To protection screw).OPERATION — 13. Lot counter Is over. Please check parts volume and reset counter. + Cause + It occurs when counter reaches setting lot count volume on Auto made. + Operation Mode : Semi-auto or Full Auto mode. + Cancellation _: Select to Manual mode and reset lot count 14, Shot counter is over. Please check parts volume and reset the shot counter. Cause : When counter reaches pra set total shot volume on auto mode. + Operation Mode : Semi-auto or FullAuto mode. + Cancellation: Select to Manual mode, reset total shot counter and decide whether the mould on work could be reused. 15, HYD, Ol! temperature is too high. Please check oil cooler and cool it down, + Cause : When HYD. Oil reaches high limit value of oil temperature (60). + Qporation Mode : Manual, Semi-Auto or Full-Auto mode. + Cancellation — : Select to Manual mode, coo! hyd.oll temperature under setting value and check the cooler and cooling system, 16. HYD.OIt level is too low. Please fil it up and check hyd. oll level of tank, + Cause /nen cil level sensor indicates tow of ol In operation. + Operation Mode : Stop Hyd, pump, Manual, Semi-Auto or Full-Auto mode. * Cancellation —_: Select to Manual mode, check ail level and level sensor. © 17. Lubricant oll level(press) Is too tow. Please fill it up and check. - Cause ‘hen Lub. oil in tub supplying system is short in operation. + Operation Mode : Manual, Semi-Auto or Full-Auto mods. + Cancellation: Select to Manual mode, check lub. oil level and complement lub oil. 18, Lubricator is tow pressure. Please change lub filter and check. - Cause : When sensor indicates there are dregs in the ub oll supplying system. + Operation Mode : Manual, Semi-Auto or Full-Auto mode. + Cancellation: Select to Manual mode, clean lub oil or the fiter and check the sensor.PRO-8000 19. Cushion range is high. Please check injection part or adjust or cushion range. + Cause When cushion high limit is overrun; after mould is open, ejector process is not performed. + Operation Mode : Semi Auto or Full Auto mode. + Cancellation: Select to Manual mode, control the ejector manually to check the products, injection settings and temperature. 20. Cushion range is low. Please check injection part or adjust cushion range, + Cause When cushion low limit is overrun: after mould is open, eject process is not performed. Operation Mode : Semi Auto or Full Auto mode. Cancellation: Select to Manual mode, control the ejector manually to check the products, injection settings and temperature. 21. Heating temperature is high. Please wheck SSR part or temperature set values. + Cause When high limit in zone is overrun in the middle of heating, + Operation Mode : Manual, Semi Auto or Full Auto mode. + Cancellation : Select to Manual mode, check the SSR for which an alarm has occurred and adjust high limit settings. 22. Heating temperature Is low. Please check heater, SSR part and adjust set time. . Cause : When low limit in zone is overrun in the middle of heating. + Operation Mode : Manual, Semi Auto or Full Auto mode. Cancellation: Select to Manual mode, check each part(SSR, CP, SW, heater) of all the, zones and adjust low limit settings. $23. Injection time(V —+P) is longer. Please check injection part and adjust set 8. Cause When high limit set time of injection monitor is overrun while transfer to hold pressure control(V — P); after mould is open, ejector process is not performed. + Operation mode : Semi Auto or Full Auto mode. Cancellation: Select to Manual mode, control the ejector manually to check the products and check injection conditions.OPERATION — @24. Injection time(V +P) is short. Please check injection part and adjust set times Cause When low limit set time of injection monitor is overrun while injection transfer to hold pressure(V —»P); after mould is open, ejector process is not performed. Operation made : Semi Auto or Full Auto mode. + Cancellation: Select to Manual mode, control the ejector manually to check the products and injection conditions. 25. Cycle time Is over. Please check cycle conditions and time set values + Cause When 1 cycle is not finished in reaching cycle time, Operation Mode : Semi Auto or Full Auto mode. Cancellation: Select to Manual mode, check the machine status and adjust the cycle monitor time. 26. Leave mould closed. Please open mould more when stop machine in long time with closed. > Cause When mouid closing + Operation Mode : Manual or set up mode. 18 is overrun after clamp is closed. » Cancellation — : Select to Manual or Mould set-up mode, open a mould a bit manually; do not stop the pump motor in the condition of closed mould, 27. Heater band wire is open. Please check heating part and heating time. Cause When the current temperature in zone is low although heating set time is overrun on pre-heatirg. Operation Mode : Manual, Semi-Auto or Full Auto mode. Cancellation: Select to Manual mode, stop the heater and check the heater control pari(SSR, Heater), and then switch the heater on to run pre-heating again 28. Thermocouple broken out(TBO). Please check sensing part and connect sensor. + Cause : When it is impossible to detect temperature due to broken out or misconnection of the thermocouple on pre-heating. + Operation Mode : Manual, Semi Auto or Full Auto mode. + Cancellation: Select to Manual mode, stop the heater, check the sensor of the zone in which an alarm has occurred and switch the heater on to run Pre-heating again.PRo-8000 — $29. HYD. filter clogged. Please check filter part and oil + Cause When the sensor detects the accumulation of oil fith to a filter which is set up in hydraulic line in operation. «Operation Mode : Manual, Semi Auto or Full Auto mode. Cancellation: Select to Manual mode, stop the operation of the machine. Clean the hydraulic filter and check the sensor. 30. HYD. Pump Delta is not finished. Please select pump key and check wire. - Cause :When pump motor not turned on and input not activated the pump delta on change. ‘Operation Mode : Manual, Semi Auto or Full Auto mode. Cancellation: Select to Mould Setup mode, press Pump key. Check the pump magnet switch and input pump on signal 31. Inj. linear sensor fault. Please check sensor and interface. + Cause When sensing is impossible due to the position sensor malfunction attached to injection part or wire badness. = Operation Mode : Manual, half auto or full auto mode, Cancellation; Select Manual mode, stop the operation of the machine. Check the position sensor of the injection part. 32. Mould linear sensor fault. Please check sensor and interface. Cause When sensing is impossible due to the position sensor malfunction attached to ‘mould part or wire badness. + Operation Mode : Manual, Semi Auto or Full Auto mode. - Cancellation _: Select to manual, stop the operation of the machine, Check the position sensor of the mould part. 33. Ejector linear sensor fault. Please check sensor and interface. + Cause When sensing is impossible due to the position sensor malfunction attached to ejector part or wire badness. Operation Mode : Manual, Semi Auto or Full Auto mode. Cancellation: Select to manual mode, stop the operation of the machine. Check the position sensor of the ejector part ex Tae W708OPERATION @ 44. Max In}. pressure limit is over. Please check injection process control and injection part.in progress) + Cause + Operation mode + Cancel 35 ~ 40: Spare alam messagesPRO-8000 2.3.15 External Input Relays Screen oi Pid BATERAL THPUT RELAYS Frudfos.23.sqiic. 05:1 [— eur soap 1 ——] a6 runr noror ow at 41 SPARE (EJ.FUB CHaNGE>| 19 OIL FILTER cLocceD | 23 2 SPARE CES-BuD END) | 39 LUB.LOW LEVEL. mB 3 UNSCREM CORE s PULSE | 29 LUB. FILTER cLocce | 35 4 Unscamt cone 2 purse | 21 crease @ Lou cctanP) | 36 5 DIE HEIGHT anJ. PULSE| 22 GREASE B Lou cHELGHID| 37 7 DIE HEIGHT FORIGRD 33 8 DIE HELGHT RacktiARD inpur Boars 2—| 48 9 FRoMT sarery Door | 24 CORE 1 1M a 38 BACK SAFETY DOOR 25 CORE 4 Our 2 41 Close ied Pressure | 2 cone 2 1M 3 £2 MOULD cLoseD. 2 cone 2 our “4 33 INJ-UNIT FoRueRD 2p UNSCRE 1 1M 6 EI inusunir naciuaro | 29 uNscaEs 1 our 6 26 PURGE COVER INTERLOCK| 38 UMSCRE 2 IN 2 ‘unseRey 2 our. TAS.USIT SUING BM, AUTO DOOR OPEN END EXERGENGY S/UCFRONT EXERGENCY S/UCBACKD ‘ROC PRESSURE Lou CC PRESSURE HIGH OFEN INTLCKCCLanPER) CLOSE" INTLCKCROBOT)| OPEN INTLEKcRoBOT)| AUTO-CYCLE. INCROBOT)| CLAP PROPORTIONAL ve TONNAGE SELECT | a incurs STATUS This screen shows the status of the controllers connected to 2(two) input input status is shown as the followings. boards; The = Numbers highlighted with mark are in operation, the non-highlighted are otherwise. OFF Y 13 INJ.UNIT FORWARD INJ.UNIT BACKHARD A on