Looking to boost
the efficiency of your mill?
Magotteaux
cement
mill internals
We create the perfect
mill lining system to
address your needs!
Mill internals
“Universal liner or a one size fits all solution?”
There is no such thing when it comes to choose
a liner. Certainly not when we want to create
optimum mill efficiency and performance!
That’s why Magotteaux has developed:
1. a complete range of liners
2. an extended know-how and expertise
We help you to optimize your specific grinding
process by developing a specific solution designed
to address your requirements.
Our range of products:
Liners 1st chamber
Magotteaux
cement
- Feed end liner
- Lifting liner
Liners 2nd chamber
Magotteaux
cement
- Classifying liner
- Finishing liner
- Retaining rings
Diaphragms
Magotteaux
cement
- Intermediate diaphragms
- Open transfer diaphragm
- Central discharge diaphragm
- Outlet diaphragm
- Grate plates and/or backside plates
Product advantages
Lifetime
- Manufactured from superior wear material
favorizing slow and constant wear
match your shutdown cycles while ensuring
the best productivity
- Extended wear life of the liners maximize mill
availability, reduce the number of shutdowns,
and minimize mill downtime
Maintenance and safety
- Liners are easy to install and replace in a fast
and safe process
for your operators’ and subcontractor’s safety
positive impact on your plant safety records
Reliability
- Orders delivered on time easy planification
- Mill liners developed using advanced
technologies highest performance and wear
resistance
- Selection of the right alloys for your specific
milling conditions
Illustration: 4200 mm diameter
standard cement mill avoid breakages or other failures
avoid unscheduled stops
Efficiency and sustainability
- The most advanced simulation tools are used to
design the liner profile and define the optimum
shape of the lining plate.
We supervised 1000+ Results:
installations all around the - Optimization of the kwh/t and
world. We are experts in therefore the cost per ton of cement
boosting the efficiency of produced
your mill! - Extension of the life cycle and
maximization of the production rate
- Lower global footprint
Our 3 steps approach
to ensure your mill
efficiency
To meet your Phase 1
goals we broaden
- Analyze the scope of operations
- Carry out comprehensive study of mill
the scope! operating conditions: feed granulometry,
%critical speed of filling charge, type of
Mill internals are important but optimum mill material (raw material, clinker, slag, coal)
design can only be achieved when we consider
all relevant parameters:
Phase 2
- Based on our analysis, we select:
- Grinding charge
- the best liner profile or diaphragm
- Liners adapted to the specific conditions of
- Energy your mill
- Mill characteristics - the best adapted alloy. We provide a
wide choice of alloys from martensitic
- Material characteristics
to high and low chromium
- and more
- a fastening system
We use the most advanced simulation techniques - We can install the liners and/or diaphragm in
to model all parameters and design the solution the mill. The assembly is made following state
to meet your targets. of the art practices
- Our team of experienced technicians helps to
supervise the mounting
time = 15.00 s
Phase 3
- Monitoring the performance of the solution
- Follow-up of the liner, diaphragm and mill
performance during its lifetime
Simulation tools with DEM
(Discreet Element Method)
Much more
A local supplier
than liners – with global footprint
an organization - Supply from our 22 locations around the world
guarantee of quality, security of supply and
Mill liners are just one part of the equation, on-time delivery.
there is much more Magotteaux can do to - Shorter distances ensure lower
support you. environmental impacts!
Expertise
- With more than 1.000 mills equipped, Magotteaux
has developed a unique know-how and expertise
What makes us different
- Successful innovation, smart design, high
standard manufacturing techniques
Magotteaux is a leading supplier for tube Many different available
mill internals. alloys and heat treatments
A local team of experts The widest selection of
liner shapes
Our teams of engineers and technicians are close
to you, listening and available to help in every
aspect of your business. We manage the entire
scope of your mill
A full range of products
We are able to fit your specifications, optimize
Grinding media
your global circuit and reduce your global
We offer more than liners: We are the leading footprint.
supplier worldwide able to advise and deliver the
best suited grinding media type.
Full range of products, machines & tools:
We provide multiple technologies or machines
to ensure a global optimization of the grinding
circuit: separators (MagoClass ) , pre-crushing
(Mag’Impact ). Contact our account managers and
experts to find out more about how
we can support you to meet and
surpass your goals.
Magotteaux, a global leader with more
than 100 years of expertise standing
by your side.
At Magotteaux, we know it’s an increasingly challenging
world and any difference we can make to reduce the overall
Global coverage
running cost of your operations will have a positive impact
with local production
on your bottom line. We are committed to make your
business as successful as possible while contributing to
+ 100 years of innovation experience
lower your environmental footprint.
22 production units across 12 countries Magotteaux is much more than just a supplier! As a
true innovator, we invest continuously in innovation and
+150 countries covered through develop strong and close relationships to understand your
our sales network challenges and define the best possible solution prior to
engineering and delivering the promised quality. We use
+1 million tons of products capacity innovative and modern monitoring tools to prove our
promise and optimize your operations.
+3000 employees around the world
We are born recyclers, as more than 80% of our raw
materials come from recycled goods. We invest in energy
Part of Sigdo Koppers Group,
listed in Santiago (Chile) efficiency and renewable energy along with an active
strategy to reduce, reuse and recycle. Circular economy is
important for us. With multiple production units around the
world, we are uniquely placed to offer an attractive scrap
buy-back program.
Process optimization services
and products for abrasive
and impact applications. The information and data in this data sheet are accurate to the best of our knowledge. They are
intended for general information only. Applications as suggested are described only to help readers
make their own assessment. They are neither guarantees nor to be construed as express or implied
www.magotteaux.com warranties of suitability for these or other applications.
+32(0)43617617
info@magotteaux.com
©Magotteaux. June 2022.
