Thermo Acoustic Refrigeration5
Thermo Acoustic Refrigeration5
ABSTRACT
Thermo acoustic have been known for over years but the use of this phenomenon
to develop engines and pumps is fairly recent. Thermo acoustic refrigeration is one such
phenomenon that uses high intensity sound waves in a pressurized gas tube to pump heat
from one place to other to produce refrigeration effect. In this type of refrigeration all
sorts of conventional refrigerants are eliminated and sound waves take their place. All we
need is a loud speaker and an acoustically insulated tube. Also this system completely
eliminates the need for lubricants and results in 40% less energy consumption. Thermo
acoustic heat engines have the advantage of operating with inert gases and with little or no
moving parts, making them highly efficient ideal candidate for environmentally-safe
refrigeration with almost zero maintenance cost. Now we will look into a thermo acoustic
refrigerator, its principle and functions .
CONTENTS
ACKNOWLEDGEMENT i
ABSTRACT ii
CONTENT iii
LIST OF FIGURE v
LIST OF CHART vi
CHAPTER PAGE
TITLE
NO NO
1 INTRODUCTION 1
1.1 HISTORICAL APPLICATIONS 1
1.1.1 Ice Harvesting 1
1.1.2 First refrigeration systems 2
1.1.3 Dunedin, the first commercially successful refrigerated
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ship.
2 BASIC FUNCTIONING 5
3 THERMO ACOUSTIC EFFECT 6
4 WORKING 7
5 FUTURESCOPE 12
6 APPLICATIONS 13
6.1 Liquefaction of natural gas 14
6.2 Chip cooling 14
6.3 Electronic equipment cooling on naval ships 14
6.4 Electricity from sunlight 14
6.5 Cogeneration (combined heat and power) 14
6.6 Upgrading industrial waste heat 14
7 BENEFITS 16
7.1 Inert working fluid 16
7.2 No sliding seals or lubrication 16
7.3 Very few simple components 16
7.4 Immaturity 16
8 DRAWBACKS 17
8.1 Immaturity 17
8.2 Efficiency 17
8.3 Power Density 17
8.4 Electro acoustic conversion 18
8.5 Secondary heat transfer 18
8.6 The "talent bottleneck” 18
9 CONCLUSION 19
REFERENCES 20
LIST OF FIGURE
FIGURE PAGE
TITLE
NO NO
4.1 Functioning of a TA Refrigerator 8
4.2 A Space Thermo Acoustic Refrigerators 8
4.3 A Loud Speaker 9
4.4 A Resonator 9
2.5 The integrated table/gantry system 9
2.6 Floor-mounted cantilever system 9
3.1 Pure Water Cutting 10
4.1 A Typical Abrasive Jet Machining Center 12
LIST OF CHART
CHART PAGE
TITLE
NO NO
Graphs of temperature ratio and coefficient of performance
1 10
against heat load
CHAPTER 1
INTRODUCTION
Over the past two decades, physicists and engineers have been working on a class
of heat engines and compression-driven refrigerators that use no oscillating pistons, oil
seals or lubricants. These so called thermo acoustic devices take advantage of sound
waves reverberating within them to convert a temperature differential into mechanical
energy or mechanical energy into a temperature differential. Such materials thus can be
used, for example, to generate electricity or to provide refrigeration and air conditioning.
Because thermo acoustic devices perform best with inert gases as the working fluid, they
do not produce the harmful environmental effects such as global warming or stratospheric
ozone depletion that have been associated with the engineered refrigerants such as CFCs
and HFCs. Recent advances have boosted efficiencies to levels that rival what can be
obtained from internal combustion engines, suggesting that commercial thermo acoustic
devices may soon be a common place.
The entire features mentioned above is possible only because sound waves in
thermo acoustic engines and refrigerators can replace the piston and cranks that are
typically built into any machinery. These thermo acoustic devices produce or absorb
sound power, rather than the shaft power characteristic of rotating machinery making it
mechanically simple.
The use of ice to refrigerate and thus preserve food goes back to prehistoric times.
Through the ages, the seasonal harvesting of snow and ice was a regular practice of most of the
ancient cultures: Chinese, Hebrews, Greeks, Romans, Persians. Ice and snow were stored in caves
or dugouts lined with straw or other insulating materials. The Persians stored ice in pits called
yakhchals. Rationing of the ice allowed the preservation of foods over the warm periods. This
practice worked well down through the centuries, with icehouses remaining in use into the
twentieth century.
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In the 16th century, the discovery of chemical refrigeration was one of the first steps
toward artificial means of refrigeration. Sodium nitrate or potassium nitrate, when added to water,
lowered the water temperature and created a sort of refrigeration bath for cooling substances. In
Italy, such a solution was used to chill wine and cakes. During the first half of the 19th century,
ice harvesting became big business in America. New Englander Frederic Tudor, who became
known as the "Ice King", worked on developing better insulation products for the long distance
shipment of ice, especially to the tropics.
The first known method of artificial refrigeration was demonstrated by William Cullen at
the University of Glasgow in Scotland in 1756. Cullen used a pump to create a partial vacuum
over a container of diethyl ether, which then boiled, absorbing heat from the surrounding air. The
experiment even created a small amount of ice, but had no practical application at that time. In
1758, Benjamin Franklin and John Hadley, professor of chemistry at Cambridge University,
conducted an experiment to explore the principle of evaporation as a means to rapidly cool an
object. Franklin and Hadley confirmed that evaporation of highly volatile liquids such as alcohol
and ether, could be used to drive down the temperature of an object past the freezing point of
water.
They conducted their experiment with the bulb of a mercury thermometer as their object
and with a bellows used to "quicken" the evaporation; they lowered the temperature of the
thermometer bulb down to 7 °F (−14 °C) while the ambient temperature was 65 °F (18 °C).
Franklin noted that soon after they passed the freezing point of water (32 °F) a thin film of ice
formed on the surface of the thermometer's bulb and that the ice mass was about a quarter inch
thick when they stopped the experiment upon reaching 7 °F (−14 °C). Franklin concluded, "From
this experiment, one may see the possibility of freezing a man to death on a warm summer's day".
In 1805, American inventor Oliver Evans designed but never built a refrigeration system
based on the vapor-compression refrigeration cycle rather than chemical solutions or volatile
liquids such as ethyl ether. In 1820, the British scientist Michael Faraday liquefied ammonia and
other gases by using high pressures and low temperatures.
An American living in Great Britain, Jacob Perkins, obtained the first patent for a vapor-
compression refrigeration system in 1834. Perkins built a prototype system and it actually worked,
although it did not succeed commercially.
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In 1842, an American physician, John Gorrie, designed the first system for refrigerating
water to produce ice. He also conceived the idea of using his refrigeration system to cool the air
for comfort in homes and hospitals (i.e., air-conditioning). His system compressed air, then
partially cooled the hot compressed air with water before allowing it to expand while doing part of
the work required to drive the air compressor. That isentropic expansion cooled the air to a
temperature low enough to freeze water and produce ice, or to flow "through a pipe for effecting
refrigeration otherwise" as stated in his patent granted by the U.S. Patent Office in 1851. Gorrie
built a working prototype, but his system was a commercial failure.
The first gas absorption refrigeration system using gaseous ammonia dissolved in water
(referred to as "aqua ammonia") was developed by Ferdinand Carré of France in 1859 and
patented in 1860. Due to the toxicity of ammonia, such systems were not developed for use in
homes, but were used to manufacture ice for sale. In the United States, the consumer public at that
time still used the ice box with ice brought in from commercial suppliers, many of whom were still
harvesting ice and storing it in an icehouse.
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Thaddeus Lowe, an American balloonist from the Civil War, had experimented over the
years with the properties of gases. One of his mainstay enterprises was the high-volume
production of hydrogen gas. He also held several patents on ice making machines. His
"Compression Ice Machine" would revolutionize the cold storage industry. In 1869 he and other
investors purchased an old steamship onto which they loaded one of Lowe‟s refrigeration units and
began shipping fresh fruit from New York to the Gulf Coast area, and fresh meat from Galveston,
Texas back to New York. Because of Lowe‟s lack of knowledge about shipping, the business was
a costly failure, and it was difficult for the public to get used to the idea of being able to consume
meat that had been so long out of the packing house. Domestic mechanical refrigerators became
available in the United States around 1911.
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CHAPTER 2
BASIC FUNCTIONING
The principle can be imagined as a loud speaker creating high amplitude sound
waves that can compress refrigerant allowing heat absorption. The researches have
exploited the fact that sound waves travel by compressing and expanding the gas they are
generated in. Suppose that the above said wave is traveling through a tube. Now, a
temperature gradient can be generated by putting a stack of plates in the right place in the
tube, in which sound waves are bouncing around. Some plates in the stack will get hotter
while the others get colder. All it takes to make a refrigerator out of this is to attach heat
exchangers to the end of these stacks.
It is interesting to note that humans feel pain when they hear sound above 120
decibels, while in this system sound may reach amplitudes of 173 decibels. But even if the
fridge is to crack open, the sound will not be escaping to outside environment, since this
intense noise can only be generated inside the pressurized gas locked inside the cooling
system. It is worth noting that, prototypes of the technology has been built and one has
even flown inside a space shuttle.
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CHAPTER 3
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CHAPTER 4
WORKING
Thermo acoustic refrigerators now under development use sound waves strong
enough to make your hair catch fire, says inventor Steven L Garrett. But this noise is
safely contained in a pressurized tube. If the tube gets shattered, the noise would instantly
dissipate to harmless levels. Because it conducts heat, such intense acoustic power is a
clean, dependable replacement for cooling systems that use ozone destroying
chlorofluorocarbons (CFCs). Now a scientist Hofler is also developing super cold
cryocoolers capable of temperatures as low as -135˚F (180˚K). he hopes to achieve -243˚F
(120˚K) because such cryogenic temperatures would keep electronic components cool in
space or speed the function of new microprocessors.
The interaction between heat and sound has been underestimated even by Sir Isaac
Newton. This became clear, when Laplace corrected Newton‟s earlier calculation of the
speed of sound in air. Newton had assumed the expansions and compressions of a sound
wave in a gas happen without affecting the temperature. Laplace accounted for slight
variations in temperature that in fact take place, and by doing so he derived the correct
speed of sound in air, a value that is 18% faster than Newton‟s estimate.
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After transferring their heat to the stack, the sound wave causes the molecules to
expand and cool. "Each one of these oscillating molecules acts as a member of a 'bucket
brigade,' carrying heat toward the source of the sound," says Garrett. Cold temperatures
can then be tapped for chilling refrigerators, bedrooms, cars, or electronic components on
satellites and inside computers, according to Garrett. Someday, he says, turning up the air-
conditioner could be accomplished by adjusting a volume-control knob.
The Space Thermo Acoustic Refrigerator was the first electrically-driven thermo
acoustic chiller designed to operate autonomously outside a laboratory. It was launched on
the Space Shuttle Discovery (STS-42) on January 22, 1992. The design was an extension
of the first thermo acoustic refrigerator built at Los Alamos National Laboratory as the
Ph.D. thesis project of Thomas J. Hofler. Dr. Hofler is currently a member of the physics
faculty at the Naval Postgraduate School in Monterey, CA.
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Before World War II, ammonia and sulfur dioxide were commonly used in
refrigerators, explains Gregory W. Swift, a thermo acoustics expert at Los Alamos
National Laboratory in New Mexico. But these substances were soon replaced with CFCs,
which are noncorrosive, nonflammable, and relatively nontoxic, Swift says.
Unfortunately, he adds, CFCs leak from cooling systems, destroying the atmospheric
ozone that protects the earth's surface from ultraviolet radiation. Damage to the ozone
shield may result in adverse human health effects including cancers, cataracts, immune
system deficits, and respiratory effects, as well as diminish food supplies and promote
increases in vector borne diseases.
Chart 1 Graphs of temperature ratio and coefficient of performance against heat load
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In a thermo acoustic refrigerator there are two major factors for heat transfer.
They are mentioned below:
Temp gradient(T/x)
∆T/x = P / ρξCp
The thermal penetration length is the distance heat can diffuse through a gas in a time t
seconds.
ζ = k t / ρ Cp.
Depending on the thermal penetration depth the distance between the stack plates
is varied. If the distance is very large heat transfer will be minimum or if the distance is
too small the gas will be unable to pass through the stack plates and moreover transfer of
heat to plates will be difficult. So the stack of plates should be kept at proper distances
apart. Moreover the acoustic pressure determines the temperature gradient setup. So a
resonator is a must in a thermo acoustic refrigerator.
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CHAPTER 5
FUTURESCOPE
1. No moving parts for the process, so very reliable and a long life span.
2. Environmentally friendly working medium (air, noble gas)
3. The use of air or noble gas as working medium offers a large window of
applications because there are no phase transitions.
4. Use of simple materials with no special requirements, which are commercially
available in large quantities and therefore relatively cheap.
5. On the same technology base a large variety of applications can be covered.
Out of these, the two distinct advantages of thermo acoustic refrigeration are that the
harmful refrigerant gases are removed. The second advantage is that the number of
moving parts is decreased dramatically by removing the compressor. It also has fewer
moving parts than its competitors, and so is less likely to break down. Also sonic
compression or „sound wave refrigeration‟ uses sound to compress refrigerants which
replace the traditional compressor and need for lubricants. The technology could represent
a major breakthrough using a variety of refrigerants, and save up to 40% in energy. The
system is also an energy saving drop in current compressors, and projected mass
production cost is very low.
The planned system uses sound waves to compress inert Helium gas and extract heat.
The system is potentially much more energy efficient in all applications, as well as non-
ozone depleting and having no global warming potential.Thermo acoustic refrigeration works
best with inert gases such as helium and argon, which are harmless, non flammable, non toxic, non
ozone depleting or global warming and is judged inexpensive to manufacture.
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CHAPTER 6
APPLICATIONS
Several other heat-driven thermo acoustic refrigerators are currently in the design
stages for the above applications including a refrigerator for storage of medical supplies
and vaccines in Bangladesh, a solar driven refrigerated cargo container for transportation
of tropical fruits, and a natural gas liquefaction plant. Work on electrically powered
thermo acoustic refrigeration has, until last year, been concentrated on laboratory
experiments and spacecraft applications.
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Burning natural gas in a thermo acoustic engine generates acoustic energy. This
acoustic energy is used in a thermo acoustic heat pump to liquefy natural gas.
In this case a piezoelectric element generates the sound wave. A thermo acoustic
heat pump cools the chip.
Though it probably won‟t be useful for car air conditioning systems any time
soon since they are too bulky and heavy, it may prove useful for “niche applications”,
such as cooling satellite sensors or super fast computers. In addition to being useful on
shipboard, this technology could be adapted for soft drink machines, medicine storage,
computer chips and food transport companies.
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Chilled water from the refrigerator circulated through racks of radar electronics on the
USS Deyo, a Navy destroyer. Although we can improve the performance substantially
with some modest changes, thermo acoustic refrigerators of this type will always have an
intrinsic limit to their efficiency.
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CHAPTER 7
BENEFITS
Helium, being an inert gas, cannot participate in chemical re actions and hence
no toxicity, flammability, or negative environmental effects (ODP=GWP=O).
Due to the high frequency operation, high powers can be achieved with small
displacements so no sliding seals or gas bearings are required. This also means that no
"tight tolerance" machined parts are required thereby reducing manufacturing costs.
Electrically driven systems require only one moving part and thermally driven
systems have no moving parts. The "stack" can be fabricated from cheap plastics. 3.4
Large range of working temperatures. Depending upon the position and length of the stack
in the acoustic standing wave field, one can trade off the temperature span and the heat
pumping power. Different working fluids are therefore not required for different
temperature ranges.
Just as one is able to control the volume of a stereo system, a electrically driven
thermo acoustic refrigerator's cooling power is continuously variable. This allows
improved overall efficiency by doing rapid cool-down at a lower COP and then
maintaining heat leak losses at higher COP. This "load matching" can also reduce heat
exchanger inefficiencies by minimizing temperature differences within the fluids and
exchangers.
7.4 Immaturity
Thermo acoustics is the youngest of the heat engine cycles. It is more likely that
important breakthroughs which substantially improve performance and manufacturability
will still occur here rather than the older technologies which have already "skimmed the
cream
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CHAPTER 8
DRAWBACKS
8.1 Immaturity
Because thermo acoustics is the youngest of existing heat engine cycles, it lacks
the infrastructure (suppliers, sales and service base, educational programs, etc.) which can
enhance marketability. In addition, since there are presently no commercial products on
the market, thermo acoustics does not have a "cash flow" which can be "tapped" to make
either incremental component improvements or to finance general research and
development efforts.
8.2 Efficiency
The simple boundary layer models of thermo acoustic engine performance [d121
may not apply as acoustical amplitudes are increased. If acoustic mach numbers are
restricted to Ma&%, then the realizable power density of conventional thermo acoustic
stack geometries may be restricted to 10 Tons (35 kW) per square meter of stack cross-
sectional area at working fluid pressures below 20 atm. Higher power research
refrigerators and numerical hydrodynamic computer simulations would be very useful to
determine what would ultimately limit the power density.
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All thermo acoustic engines produced thus far have used either conduction for
small heat loads (IO0 Watts). Unlike the vapor compression (Rankine) cycles, the working
fluid in a thermo acoustic refrigerator/chiller is not circulated outside the engine. In order
to obtain maximum overall efficiency (Le., net COP), it is therefore necessary to
simultaneously optimize primary and secondary heat exchanger geometry, transfer fluid
thermophysical parameters, transfer fluid flow rates, and electrical pump or heat pipe
performance, all subject to economic constraints, in order to achieve the best performance
at the lowest cost.
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CHAPTER 9
CONCLUSION
Thermo acoustic engines and refrigerators were already being considered a few
years ago for specialized applications, where their simplicity, lack of lubrication and
sliding seals, and their use of environmentally harmless working fluids were adequate
compensation for their lower efficiencies. This latest breakthrough, coupled with other
developments in the design of high power, single frequency loud speakers and
reciprocating electric generators suggests that thermo acoustics may soon emerge as an
environmentally attractive way to power hybrid electric vehicles, capture solar energy,
refrigerate food, air condition buildings, liquefy industrial gases and serve in other
capacities that are yet to be imagined. In future let us hope these thermo acoustic devices
which promise to improve everyone‟s standard of living while helping to protect the
planet might soon take over other costly, less durable and polluting engines and pumps.
The latest achievements of the former are certainly encouraging, but there are still much
left to be done.
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REFERENCES
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