Bajaj Auto Limited

Spare Parts Catalogue

Akurdi Pune 411 035 India
Tel +91 20 27472851
Fax +91 20 27407385
www.bajajauto.com

CIN L65993PN2007PLC130076
Notice
All information contained in this manual is based on the latest
product information at the time of publication. Bajaj Auto
Limited accepts no liability for any inaccuracies or omissions in
this publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without
prior notice and without incurring an obligation to make such
changes to product manufactured previously. Contact your
authorized Bajaj Dealer for the latest information on product
improvements incorporated after this manual was issued.

DOC. NO.: 71120118 REV. 03 DEC., 19

Copy rights : All rights reserved. No part of this publicatin may

be reproduced, stored in a retrival system, Or transmitted in any
form or by any means, electromic mechanical photocopying,
recording or otherwise, without the prior written permission of
Bajaj Auto LTD.
Foreword Instructions
We have pleasure in presenting the Spare Parts Catalogue for ‘Avenger 160 1. How to Read the Catalogue : Open the catalogue and from the pictorial
Street’ Motorcycle. This catalogue has been specially designed to assist you index locate the group in which the part you want to find is present.
Turn over to the concerned page number (as given by pictorial index).
in selecting the correct parts for procurement to maintain 100% availability.
Now find out the figure of the part you wish to order. Write down the
part number against that particular figure number from the text.
The Bajaj spares are subjected to the stringent quality control standards to
In case, if you have the part number and you need the other details, the
ensure longer life of the vehicle. It is therefore necessary that only the part index can be used. The part index (at the end of the catalogue) will
Genuine Bajaj Spares are used. give you the figure and page number of the part you wish to order.

2. How to Order Spare Parts : The part number and the description of the
In a continual effort to improve Performance and Efficiency of the vehicles, part required should be invariably mentioned in the order as per the
Specifications, Diagrams, Illustrations and Part Numbers can change without catalogue text.
notice. Consequently, the description in this Spare Parts Catalogue cannot
The latest part number as conveyed through our service circulars should
therefore be final and binding on us. only appear on the order. In case of ordering painted components,
colour shade of the components should be mentioned.
The modifications / alterations which are carried out after the issue of this The quantity shown against the part number is the quantity per vehicle
catalogue, will be conveyed to you through our Service Circulars. You are for that group so that particular quantity should be multiplied by the
requested to make necessary corrections in the Parts Catalogue as per the number of sets required.
circulars so as to keep your catalogue up-to-date. This will ensure the
3. Part Number System : We have used 8 digit system for part numbers.
appropriate and speedy delivery of the Spare Parts as the order placed will The model or hardware item is indicated by first two digits or
bear the latest part numbers. alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
In case, if you need any technical assistance contact the concerned Regional
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
Office or write to us on the following address : enable you to identify the spare parts easily.

4. Abbreviations : The following abbreviations are used in this catalogue.

Bajaj Auto Limited
Assly Assembly V Volts
Service Department
N.I. Not illustrated W Watts
Akurdi, Pune 411 035 India
C'case Crankcase Accl. Accelerator
Cyl Cylinder Comp. Complete
O/s Over size Fr. Front
Rr. Rear Std. Standard
L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Hex. Hexagonal AR As required
Revision No. & Revision No. &
Change Details Change Details

A: Add A: Add
REV. NO., PART SR. PAGE D: Delete Reason for change REV. NO., PART SR. PAGE D: Delete Reason for change
SHORT DESCRIPTION QTY. SHORT DESCRIPTION QTY.
MM YY NUMBER NO. NO. C: Change MM YY NUMBER NO. NO. C: Change

01 AUG 16 36DS1002 Valve Kit 1 C Corrected from 36DJ1004

02 OCT 19 JH401031 Reflex reflector 2 40 80 A
03 DEC 19 36DH4242 Kit Starter clutch Roll. & Spr. 1 20 44 C
Revision No. & Revision No. &
Change Details Change Details

A: Add A: Add
REV. NO., PART SR. PAGE D: Delete Reason for change REV. NO., PART SR. PAGE D: Delete Reason for change
SHORT DESCRIPTION QTY. SHORT DESCRIPTION QTY.
MM YY NUMBER NO. NO. C: Change MM YY NUMBER NO. NO. C: Change
Index Index
Plate No. Description Page No. Plate No. Description Page No.

1 Cover Cylinder Head 2 32 Rear Hub - Alloy Wheel 64

2 Cylinder Head 4 33 Rear Brake Pedal 66
3 SAI System 6 34 Front Master Cylinder 68
4 Valve 8 35 Front Brake - Caliper & Disc 70
5 Camshaft / Tensioner 10 36 Anti Lock Braking System (ABS) 72
6 Block Cylinder and Piston 12 37 Handle Bar Assembly 74 - 76
7 Crankshaft 14 38 Front Fork 78 - 80
8 Balancer & Balancer Idler Gear 16 39 Fuel Tank 82 - 84
9 Transmission 18 40 EVAP Mechanism 86
10 Change Drum / Shift Fork 20 41 Seat / Grip Frame Rear / Cover Grip Frame 88
11 Gear Change Mechanism 22 42 Speedometer 90
12 Engine Assembly & Crankcase RH 24 43 Cables 92
13 Crankcase LH 26 44 Side Covers / Chain Covers 94
14 Cover Clutch 28 45 Guards 96
15 Cover Magneto 30 46 Head Light 98
16 Clutch Assembly 32 47 Tail Light / Reflector Reflex 100
17 Oil Pump 34 48 Indicator Light 102
18 Carburettor 36 49 Electrical Equipment 104
19 Silencer Assembly 38 50 Ignition Switch & Control Switch 106
20 Air Cleaner 40 51 Tool Kit 108
21 Magneto, CDI, Spark Plug & H.T. Coil 42 52 Painted Parts and Decals 110
22 Starter Motor & Starter Assembly 44 53 Consumable Parts 112 - 114
23 Frame & Frame Fittings 46
24 Frame Fitting 48 Kits List 115 - 118
25 Swing Arm 50 Amendment Sheet (Parts Added) 119
26 Rear Shock Absorber 52 Amendment Sheet (Parts Deleted) 120
27 Foot Rest 54 Part Index 121 - 136
28 Mudguard - Front & Rear 56
29 Side Stand & Center Stand Assembly 58
30 Tyre, Tube & Wheel Rim 60
31 Front Hub 62
Pictorial Index Pictorial Index

PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 1 CYLINDER HEAD 3 CAMSHAFT / TENSIONER 9 CYLINDER AND PISTON 11

PLATE NO. : 3 PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
SAI System 5 VALVE 7 CRANKSHAFT 13 BALANCER & BALANCER IDLER GEAR 15
Pictorial Index Pictorial Index

PLATE NO. : 9 PAGE NO. PLATE NO. : 10 PAGE NO. PLATE NO. : 13 PAGE NO. PLATE NO. : 14 PAGE NO.
TRANSMISSION 17 CHANGE DRUM / SHIFT FORK 19 CRANKCASE LH 25 COVER CLUTCH 27

PLATE NO. : 11 PAGE NO. PLATE NO. : 12 PAGE NO. PLATE NO. : 15 PAGE NO. PLATE NO. : 16 PAGE NO.
GEAR CHANGE MECHANISM 21 ENGINE ASSEMBLY & CRANKCASE RH 23 COVER MAGNETO 29 CLUTCH ASSEMBLY 31
Pictorial Index Pictorial Index

PLATE NO. : 17 PAGE NO. PLATE NO. : 18 PAGE NO. PLATE NO. : 21 PAGE NO. PLATE NO. : 22 PAGE NO.
OIL PUMP 33 CARBURETTOR 35 MAGNETO, CDI, SPARK PLUG & H.T. COIL 41 STARTER MOTOR & STARTER ASSLY. 43

PLATE NO. : 19 PAGE NO. PLATE NO. : 20 PAGE NO. PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO.
SILENCER ASSEMBLY 37 AIR CLEANER 39 FRAME & FRAME FITTING 45 FRAME FITTING 47
Pictorial Index Pictorial Index

PLATE NO. : 25 PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 29 PAGE NO. PLATE NO. : 30 PAGE NO.
SWING ARM 49 REAR SHOCK ABSORBER 51 SIDE STAND & CENTER STAND ASSLY. 57 TYRE, TUBE & WHEEL RIM 59

PLATE NO. : 27 PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO.
FOOT REST 53 MUDGUARD - FRONT & REAR 55 FRONT HUB 61 REAR HUB - ALLOY WHEEL 63
Pictorial Index Pictorial Index

PLATE NO. : 33 PAGE NO. PLATE NO. : 34 PAGE NO. PLATE NO. : 36 PAGE NO. PLATE NO. : 37 PAGE NO.
REAR BRAKE PEDAL 65 FRONT MASTER CYLINDER 67 HANDLE BAR ASSEMBLY 73-75 FRONT FORK 77-79

PLATE NO. : 35 PAGE NO. PLATE NO. : 36 PAGE NO. PLATE NO. : 38 PAGE NO. PLATE NO. : 39 PAGE NO.
FRONT BRAKE - CALIPER & DISC 69 ANTI LOCK BRAKING SYSTEM (ABS) 71 FUEL TANK 81 - 83 EVAP MECHANISM 85
Pictorial Index Pictorial Index
PLATE NO. : 40
PAGE NO. PLATE NO. : 41 PAGE NO. PLATE NO. : 44 PAGE NO. PLATE NO. : 45 PAGE NO.
SEAT / GRIP FRAME REAR /
87 SPEEDOMETER 89 GUARDS 95 HEAD LIGHT 97
COVER GRIP FRAME

PLATE NO. : 42 PAGE NO. PLATE NO. : 43 PAGE NO. PLATE NO. : 46 PAGE NO. PLATE NO. : 47 PAGE NO.
CABLES 91 SIDE COVERS / CHAIN COVERS 93 TAIL LIGHT / REFLECTOR REFLEX 99 INDICATOR LIGHT 101
Pictorial Index Pictorial Index

PLATE NO. : 48 PAGE NO. PLATE NO. : 49 PAGE NO. PLATE NO. : 52 PAGE NO. PLATE NO. : 52 PAGE NO.
ELECTRICAL EQUIPMENT 103 IGNITION SWITCH & CONTROL SWITCH 105 CONSUMABLE PARTS 111 CONSUMABLE PARTS 113

PLATE NO. : 50 PAGE NO. PLATE NO. : 51 PAGE NO.

TOOL KIT & WIND SHIELD KIT 107 PAINTED PARTS AND DECALS 109
 Plate No.: 1 SKU Code : 00PD30ZZ

Cover Cylinder Head

No. Part No. Description Qty. Remarks

1 PD 5110 25 Cover Tappet 2

2 39 2391 21 ‘O’ Ring 2
3 DG 1014 98 Gasket (Washer) 2
4 DS 1011 66 Silent Bush (V) 1
5 DH 1022 01 Camshaft Cap 1
6 8
9
6 39 2647 15 Domed Cap Nut 4
4 7 DS 1010 84 Copper Gasket (Washer) 4
5
7 8 39 2532 04 Hex hd bolt flange - M6 2
9 KA ED06 35 Bolt flanged small 4
10 PD 1138 22 Plug 2

10

1 2
Front Wheel Direction
 Plate No.: 2 SKU Code : 00PD30ZZ

Cylinder Head

No. Part No. Description Qty. Remarks

1 PD 5110 73 Kit Head Cylinder with Cover 1 Refer Kit List

2 39 1660 05 Stud (Exhaust) 2
3 KJ AC18 24 O Ring 1
4 DH 1015 08 Damper Cylinder Head 5
5 PD 5814 10 Assembly intake manifold 1

6 DJ 1210 22 Carburettor insulator 1

9
14 12 7 DH 1021 18 Clamp for Insulator 1
8 KA ED06 25 Bolt flanged small 2
1 2 10
9 DH 1023 29 Sleeve plug spark 1
3
10 39 2608 01 Grub Screw 1

11 DH 1016 80 Gasket cylinder head 1

4
12 39 1283 21 ‘O’ Ring 2
13 39 2181 06 Hollow Dowel Pin 2
14 39 0999 06 Hollow Dowel Pin 2

13
5

12
6

8
11 7

3 2
4
Front Wheel Direction
 Plate No.: 3 SKU Code : 00PD30ZZ

SAI System

No. Part No. Description Qty. Remarks

1 PD 5822 00 SAI Unit 1

2 PD 5824 00 Hose SAI unit to intake manifold 1
3 PD 5824 01 Hose SAI Unit To Air Filter 1
4 PD 5824 02 Hose SAI Unit To SAI Pipe 1
9
3 5 DH 1021 74 Metal Pipe SAI 1

12 6 DH 1021 80 Gasket Metal Pipe 1

7 KA EG06 14 Flanged Bolt 2
2
8 33 1410 08 Clamp 2
4
10 9 JE 5810 39 Band Clip 1
10 JL 5810 66 Clamp SAI Pipe 1

11 JL 5810 65 Clamp 1
12 AA 1410 67 Clip Swivel Spacer 1
13 JD 1138 14 Grommet SAI Unit 2
8 14 JP 1812 80 Collar head lamp holder Mtg. 4
16
15 15 KA DF06 30 Bolt 2

16 KC GF06 06 Nut 2
11
1
5
13 14 7 6

5 2
6
Front Wheel Direction
 Plate No.: 4 SKU Code : 00PD30ZZ

Valve

No. Part No. Description Qty. Remarks

9 1 DK 1017 48 Rocker Arm Shaft - Intake 1

3 2 DK 1017 51 Rocker Arm Shaft - Exhaust 1

2 3 DK 1017 55 Rocker Arm Assembly 2
4 DG 1010 29 Cotter valve 4
8 5 JU 5112 14 Seal stem valve 2
4
3 6 DK 1013 26 Valve Repair Kit 1 Refer Kit List
7 36 DS10 02 Valve Kit 1 Refer Page No. 105
1 8 DH 1012 95 Wave washer 2
9 39 2440 11 Plain washer 4

8
6
9

7 2
8
Front Wheel Direction
 Plate No.: 5 SKU Code : 00PD30ZZ

Camshaft / Tensioner

No. Part No. Description Qty. Remarks

2 1 39 2669 21 Ring ‘O’ Tension assembly 1

2 DH 1019 28 Camshaft assembly complete 1
9 3 JC 1010 85 Bearing ball 6002 / C3H 1
4 JC 1010 86 Bearing balL 6302 RS1/C3H 1
3 7 6 5 36 DH40 30 Kit chain guide 1 Refer Kit List

4
6 PD 5112 29 Sprocket cam Driven 1
7 DH 1014 12 Collar cam Sprocket 1
8 DD 1010 62 Bolt 1
9 DH 1021 25 Bolt special camshaft 1
10 JC 1010 35 Cam Chain 1

11 DH 1013 92 Cam chain Tensioner pivot Bolt 1

12 JC 1010 34 Tensioner Assly 1
13 KA ED06 20 Hex Bolt / Flange 2
1 14 CS 1011 28 Tensioner assly. gasket 1

8
5

10 12

11 13
14

9 10
2
Front Wheel Direction
 Plate No.: 6 SKU Code : 00PD30ZZ

Block Cylinder and Piston

No. Part No. Description Qty. Remarks

1 DK 1010 63 Gasket Cylinder Block 1

2
2 2 39 2181 06 Pin dowel 4
3 DH 1014 14 Damper 6
4 36 PD00 96 Ring Set Piston 1 Refer Kit List
6 5 DH 1016 71 Ring Snap 2
3
6 36 PD00 99 Kit Cylinder Block & Piston Assly. 1
7 DK 1015 92 Oil cooler pipe 1
8 DD 1210 07 Bolt special 2
9 31 1210 06 Washer copper (Gasket) 4

4
1

7
5

11 12
2
Front Wheel Direction
 Plate No.: 7 SKU Code : 00PD30ZZ

Crankshaft

No. Part No. Description Qty. Remarks

1 DH 1022 20 Assembly crankshaft 1

2 DH 1013 96 Bolt 1
3 39 2165 11 Plain washer 1
4 31 1011 73 Key woodruff 1
13 5 DS 1011 54 Parallel key 1

5 8
6 39 1931 20 Bearing Ball 2
7 36 DH40 19 Kit centrifugal oil filter 1 Refer Kit List
4 9 8 39 2203 07 Parallel pin 1
6 9 36 DK00 38 Kit Gear Primary Drive & Driven 1 Refer Kit List
10 DH 1010 64 Body centrifugal oil filter 1
1
12
16 17 11 DH 1011 95 Nut primary drive 1
15 12 DH 1010 65 Cover centrifugal oil filter 1
3 11 14
2 13 PD 5310 29 Sprocket Camshaft Drive 1
14 DH 1013 55 Cover comp centrifgal oil filter 1
15 39 2199 08 Pin snap 1

7 16 DH 1010 67 Spring oil delivery B 1

10 17 DH 1010 66 Joint oil delivery B 1
18
18 DH 1016 40 Screw CSK RD Cross - M5 3

13 14
2
Front Wheel Direction
 Plate No.: 8 SKU Code : 00PD30ZZ

Balancer & Balancer Idler Gear

No. Part No. Description Qty. Remarks

1 DH 1021 04 Balancer assembly 1

2 DH 1010 72 Bearing stopper 1
3 DH 1013 85 Bolt stopper 1
1 4 DH 1020 53 Gear Complete Balancer Idler 1
5 39 2152 20 Needle roller bearing 2

6 DH 1014 24 Spring torsion Balancer 2

7 KE AB10 10 Circlip external 2
8 39 1686 06 Dowel Pin 2
3 10
12 9 39 1620 11 Spring steel washer (Plain Washer) 2
2 8
10 52 DH01 77 Balancer Idler Holder 1

11
11 KA ED06 25 Bolt flanged small 3
12 59 2000 28 Bearing Balancer 1
5
9 13 DH 1020 52 Assembly balancer idler gear 1
8
7 14 DH 1013 73 Scissor balancer idler nylon gear 2
6 14

13
6
7 14
5 9 4

15 16
2
Front Wheel Direction
 Plate No.: 9 SKU Code : 00PD30ZZ

Transmission

No. Part No. Description Qty. Remarks

1 DH 1025 08 Shaft assembly input 1

2 39 2158 11 Washer plain 1
3 DH 1010 78 Gear 4th Drive 1
4 DH 1010 79 Washer Spline 3
5 1
5 DH 1012 35 External Circlip 4

2
4 6 DH 1010 80 Gear 3rd Drive 1
4 3 7 DH 1025 11 Gear 5th drive 1
16 24 8 DH 1020 13 Gear 2nd drive 1
9 6
5 9 39 2160 11 Plain washer 1
14 15
10 DK 1011 44 Shaft Output Trans Sub Assly 1
7 5
8 4 11 DH 1013 36 Washer special 2
10 12 DH 1011 08 Gear 3rd Driven 1
13 AA 1014 37 Bolt flanged small 2
12 14 DH 1011 10 Gear 4th Driven 1
17 11 21 15 DH 1011 11 Bush 1st driven 1
22
19 18 23 16 DH 1025 13 Gear 1st driven 1
17 DH 1025 14 Gear 5th Driven 1
11 20
5 18 DH 1013 19 Bush 2nd driven 1
19 DH 1020 22 Gear 2nd Driven 1
13 20 DK 1012 45 Collar Sprocket 1

21 DK 1013 52 ‘O’ Ring Sprocket Collar 1

22 DV 1010 48 Sprocket Drive 1
23 DJ 1013 12 Plate Drive Sprocket 1
24 39 2159 11 Plain washer 1

17 18
2
Front Wheel Direction
 Plate No.: 10 SKU Code : 00PD30ZZ

Change Drum / Shift Fork

No. Part No. Description Qty. Remarks

1 DK 1011 59 Fork Gear Shift Input 1

2 DK 1011 60 Fork Gear Shift output 2
3 DH 1011 46 Shaft Gear Shift Fork 1
1
4 DH 1014 93 Shaft Gear Shift Fork 1
5 DK 1017 32 Assly Drum Comp. Gear Shift 1

7 8
5 6 DH 1013 89 Bolt Socket - M6 1
4 7 39 2606 07 Parallel pin 1
6 8 DH 1021 89 Guide Gear Shifter 1
9 DH 1014 96 Spacer 1

2
3

19 20
Front Wheel Direction
 Plate No.: 11 SKU Code : 00PD30ZZ

Gear Change Mechanism

No. Part No. Description Qty. Remarks

4
14
1 DK 1017 33 Assembly lever shaft 1
13
2 DH 1017 14 Spring Gear Shift 1
3 DK 1017 22 Spring shift return 1
6 4 PD 5612 52 Assembly lever gear change 1
13 5 DG 1013 39 Damper change pedal (Rear) 1
12

6 DG 1011 87 Bolt Pivot lever 1

11
7 DH 1013 93 Bolt Gear Shift drum Stopper 1
9 8 DK 1017 25 Stopper Drum 1
5
9 DV 1010 45 Spring gear shifter drum stopper 1
10 DH 1013 94 Bolt shift change pre coated 1

8 11 39 2228 15 Domed cap Nut 1

10 12 39 2400 11 Washer 1
13 39 1998 19 Oil Seal 2
16 2 14 31 1011 08 Damper 1
15 DV 1010 34 Rod assly. Tie 1
18
16 DV 1010 39 Lever comp. change 1
17
17 KA DD06 22 Bolt flanged 1
21
15 18 JM 1000 03 Lever change arm complete 1
20 19 JM 1000 02 Arm assembly change 1
1
20 39 1999 15 Nut - M6 1

3 7 21 KC AD06 05 Nut hex thick 1

21 22
Front Wheel Direction
 Plate No.: 12 SKU Code : 00PD30ZZ

Engine Assembly & Crankcase RH

No. Part No. Description Qty. Remarks

1 PD 5010 63 Engine Assembly 1

2 36 PD00 14 Kit Assembly Crankcase RH 1 Refer Kit List
3 3 3 59 0500 08 Stud - M10 (Bolt stud cyl.) 2
11 4 AA 1014 37 Bolt flanged small 1
5 DH 1018 96 Gasket Crankcase 1

6 KP AF60 04 Bearing ball - ORD Clearance & HN3 1 (For Input shaft)
7 39 2601 20 Bearing Ball (For Output shaft) 1

8 8 39 2180 06 Dowel Pin 2

9 59 2000 27 NRB (Bearing NRB NK) 1
10 DH 1014 87 Plate Stopper 1
2

11 39 1845 04 Hex. Bolt with flange 1

6
8

7 9

5
10
4

23 24
Front Wheel Direction
 Plate No.: 13 SKU Code : 00PD30ZZ

Crankcase LH

2 No. Part No. Description Qty. Remarks

2

13 1 36 PD00 13 Kit assembly crankcase LH 1 Refer Kit List

2 59 0500 08 Stud - M10 (Bolt stud cyl.) 2
3 DK 1018 87 Guide gear starter 1
4 39 2188 19 Oil Seal 1
5 59 2100 06 ‘O’ Ring 1
18
6 DK 1010 97 Damper 1
1
7 DH 1013 79 Screw CSK M6 x 16 3
6 5 8 39 2603 20 Bearing Ball (For Input shaft) 1
3 4 9 59 2000 06 Bearing Ball (For Output shaft) 1
10 59 2000 29 Bearing ball balancer LH 20*47*14 6204 1

20 9
11 DG 1014 56 Oil Seal (For Output shaft) 1
19 12 39 2190 19 Oil Seal (For Shift lever) 1
7 13 DH 1012 03 Breather pipe fitting 1
14 15 22 14 DU 1012 23 Plug drain magnetic 1
15 DG 1014 98 Washer (Gasket For Drain Bolt) 1
11
23 17 16 DK 1013 80 Switch comp. (Neutral) 1
12
16 17 KJ AB10 19 ‘O’ ring 1
18 KA ED06 45 Bolt flanged small 8
10 19 DH 1013 90 Bolt flanged - M8 1
21 20 39 2448 11 Plain Washer 1
8

21 PD 4022 13 Cable battery earth 1

22 39 2180 06 Hallow dowel pin 2
23 DH 1013 85 Bolt M6X16 (Neutral Switch) 1

25 26
Front Wheel Direction
 Plate No.: 14 SKU Code : 00PD30ZZ

Cover Clutch

No. Part No. Description Qty. Remarks

1 36 DJ40 17 Kit assembly clutch cover 1 Refer Kit List

23
24 2 DH 1011 97 Grommet Breather 1
3 39 1041 19 Oil Seal 1
4 DH 1011 41 Rack 1
16 5 DH 1011 42 Shaft clutch release 1
22
21 17

20 6 DK 1012 51 Parallel pin 1

3 5
18 7 DG 1014 18 Gauge 1
8 DS 1012 15 Wire circlip 1
11 6
9 LA E000 18 Bolt flanged - M6 10
10 39 0999 06 Pin Dowel 2

2 8
11 DH 1010 18 Bracket Clutch Cable 1
7
12 DH 1011 54 Gasket cover RH 1
13 DK 1014 80 Plunger Oil 1
14 DH 1210 11 Plate Plunger Oil 1
15 DH 1210 12 Spring Joint ‘A’ 1
4 1
10
12 16 DH 1015 44 Spring torsion clutch lever 1
9
17 JE 5412 13 Washer plain 1
18 39 1990 20 NRB (Bering Needle) 2
19 19 DK 1017 38 Decal Clutch Cover 1
15 20 DH 1011 52 O - ring oil level gauge 1
14
13
21 DS 1010 71 Cap oil filler 1
22 PD 5412 79 Lever assembly clutch 1
23 DH 1012 75 Nut 1
24 KA ED06 25 Bolt flanged small 1

27 28
Front Wheel Direction
 Plate No.: 15 SKU Code : 00PD30ZZ

Cover Magneto

No. Part No. Description Qty. Remarks

1 52 PD01 35 Assly Cover Magneto 1

2
2 DV 1010 42 Gasket Magneto cover 1
3 LA E000 18 Bolt flanged - M6 (Precoated) 7
4 39 0999 06 Pin Dowel 2
5 52 PD01 09 Assly Cover LH RR 1
1

6 DJ 1612 28 Gear Shift Label 1

7 AP 1010 43 NR bearing 1
4 14 8 JE 5412 12 Decal Magneto Cover 1
3 13
12 9 DH 1012 92 Damper A Cover LH RR 1
10 DH 1012 93 Plate Damper A Cover LH RR 1

9 11 DH 1012 94 Damper B Cover LH RR 1

12 JM 1000 40 Damper C Cover LH RR 1
11 13 JM 1000 41 Plate Damper Cover LH RR 1
10
14 DH 1013 88 Bolt 4
8 5
15 DH 1021 66 Seal Dust 1

15
6

29 30
Front Wheel Direction
 Plate No.: 16 SKU Code : 00PD30ZZ

Clutch Assembly

No. Part No. Description Qty. Remarks

1 PD 5514 00 Clutch assembly comp. 1

2 DK 1015 71 Spring Judder 1
3 DH 1018 62 Clutch Center 1
4 36 DK00 38 Kit Gear Primary Drive & Driven 1 Refer Kit List
4
5 DK 1015 69 Plate Clutch pressure 1
2
6 6 36 DK00 74 Kit friction plate A 1 Refer Kit List
7 6A PD 5514 19 Friction Plate C 1

6 3 6B DK 1015 68 Friction Plate B 1

15 7 PD 5514 39 Plate Clutch 4
7
8 PD 5514 27 Spring Clutch 5
1 6
9 DK 1015 74 Bolt 5
7 10 39 1880 20 Bearing Clutch lifter thrust 1

11 DK 1015 73 Holder Clutch (Plate Clutch Lifter) 1

5 9 12 DK 1010 72 Clutch Lifter Rod 1
11 13 DH 1021 98 Washer clutch hub 1
13 8
6
14 DH 1016 48 Nut Primary drive lock 1 LH Thread
15 DK 1015 70 Seat Judder Spring 1
16 12
10
16 39 2200 11 Washer 1
14

31 32
2
Front Wheel Direction
 Plate No.: 17 SKU Code : 00PD30ZZ

Oil Pump

No. Part No. Description Qty. Remarks

1 52 DH01 69 Oil pump assembly 1 Refer Kit List

2 KA ED06 25 Bolt flanged small 3
3 DH 1210 10 Mesh filter Oil pump 1
4
4 39 0999 06 Hollow dowel pin 1
2 5 DH 1210 35 Clip Mesh Oil filter 1

6 39 2194 21 ‘O’ Ring 1

7 KA AD05 20 Bolt 2
7 8 KB CA04 16 Screw csk cross 2

8
1
6

33 34
Front Wheel Direction
 Plate No.: 18 SKU Code : 00PD30ZZ

Carburettor

No. Part No. Description Qty. Remarks

1 PD 5812 26 Carburettor Assembly 1

2 36 PD01 00 Vacuum Piston Kit 1
1
3 DH 1211 68 Idling Screw Kit 1
4 PD 5812 22 Jet Needle (JN) 1
5 DH 1210 57 “O” Ring 1

10 12 6 JA 5812 33 Screw 2
7 DH 1211 62 Float Assly. 1
8 36 PD01 01 Jet Kit 1
9 DH 1211 67 Float Body Assly Kit 1
4 8 10 DH 1211 70 Top Cap Assly Kit 1
13
3
11 36 DH41 36 Pilot Screw 1
11
7 12 DJ 1210 59 Plunger Assembly 1
5 13 DH 1210 93 Needle Assembly 1
2
9
6
6

35 36
Front Wheel Direction
 Plate No.: 19 SKU Code : 00PD30ZZ

Silencer Assembly

No. Part No. Description Qty. Remarks

1 YP D300 01 Silencer without Shields 1

2 JM 1010 27 Shield Exhaust Rear 1
3 DJ 1010 64 Gasket Exhaust 1
5 4 DG 1012 85 Bolt 1
3 5 39 1970 15 Domed cap Nut 2

6 LC L000 01 Nut hex flange - M10 1

15 4
7 PD 5911 01 Truss Screw 6 Shield Mounting
8 PD 5911 00 Washer Shield 4 Shield Mounting
13 9 DG 1014 19 Bushing Rubber 2
12 10 DG 1611 24 Damper 1
14
11 9
11 39 2492 11 Plain Washer 1 Exhaust chamber
7
8 12 KA DC05 10 Bolt flanged 1 Exhaust chamber
2 13 PD 2312 04 Guard Muffler 1
1 14 JM 1010 22 Shield Exhaust Front 1
15 PD 5910 23 Shield Exhaust Rider 1
10

37 38
Front Wheel Direction
 Plate No.: 20 SKU Code : 00PD30ZZ

Air Cleaner

No. Part No. Description Qty. Remarks

7
17
1 PD 5811 00 Filter Assembly Air 1
2 DG 1210 10 Element - air filter 1
3 DG 1210 12 Gasket Air filter 1
4 DG 1210 20 Tube assembly - drain 1
1
5 DG 1210 14 Plate Element 1

13 6 PD 5810 09 Tube Breather 1

14 7 JD 1710 16 Round head screw (black) 1
8 60 1114 20 Cable tie lock 1
9 DG 1210 23 Flame Arrester 1
12 10 39 2046 01 Screw 3
3
6 9
11 39 2044 01 Screw 5
12
12 DP 1210 18 Clamp 2
15 2
13 JK 5110 02 Clamp 1
10
11 14 PD 5810 61 Tube drain 1
5 15 PD 5810 63 Hook breather tube canister 2 1

16 16 PD 5810 62 Hook breather tube canister 1 1

8 17 JE 5810 68 Clamp connecting tube 1
18
18 DV 1210 04 Cover Air Filter 1
19 PD 5810 11 Boot 1

19 4

39 40
Front Wheel Direction
 Plate No.: 21 SKU Code : 00PD30ZZ

Magneto, CDI, Spark Plug & H.T. Coil

22 No. Part No. Description Qty. Remarks

22 20
10 16 21 1 JC 1110 28 Rotor assy without clutch assy 1
2 PD 3510 02 Stator Assly. comp 1
3 DK 1012 84 Hex. socket head screw 3
11 4 DH 1013 81 Pan Head Screw 2
5 PD 5412 74 Stopper plate (wiring harness) 1
7
23 15 9
6 JG 1312 20 Screw pan cross 1
15 7 DG 1110 08 Spark plug 2
8 PD 3512 52 CDI 1
12 9 DH 1110 13 Grommet Spark Plug cap 2
8
6 10 PD 3512 35 H.T. Coil With Cable LH 1

12 11 DH 1110 16 Grommet Sleeve Spark Plug 1

5 12 AP 1110 12 Cap Spark Plug 2
3
9 13 PD 4020 07 Regulator Voltage 1
14 KA DD06 30 Bolt flanged 2
1 15 DD 1110 12 Grommet H.T. Cable 2
4
7
16 PD 3512 37 H.T. Coil With Cable RH 1
18 17 17 PD 5111 29 Bracket HT Cable 1
2
14 18 PD 1138 07 Cover Regulator 1
19 KA EA06 10 Bolt Flanged 1
19 13
20 PD 1138 10 Bkt HT coil mtg carb loose LH 1

21 PD 1138 11 Bkt HT coil mtg carb loose RH 1

22 KC HC06 08 Nut nyloc - M6 2
23 KA DF06 18 Bolt flanged 4

41 42
Front Wheel Direction
 Plate No.: 22 SKU Code : 00PD30ZZ

Starter Motor & Starter Assembly

No. Part No. Description Qty. Remarks

11 13
10
1 DK 1015 95 Body comp. starter clutch 1
2 JC 1011 14 Assembly gear starter clutch (55T) 1
19 12
3 59 2000 07 Needle roller bearing 1
4 DH 1015 81 Plate starter clutch gear return 1 Stopper plate
8 5 DH 1013 85 Bolt flanged - M6 1 For stopper plate
7
2 6 DK 1011 76 Shaft starter counter 1
6
7 DH 1011 72 Collar starter counter 1
8 39 2152 20 Needle roller bearing 1
9 3 9 JC 1011 45 Assembly gear starter counter (14T) 1
10 DH 1111 14 Motor assembly starter 1

11 LA E000 18 Bolt 2
12 56 DJ4E 1Y Cover starter motor 1
4 13 DH 1013 89 Bolt socket 1
1 16 14 36 DK00 45 Molicoat grease 1 N.I.
17
15 DK 1016 05 Plate roller clutch 1
15
5 16 39 0972 04 Bolt Socket M6 3
17 LD F000 01 Washer toothed 3
18 18 36 DK00 77 Kit Spring comp st. clutch 1
19 59 1000 02 Spring Dowel 1 N.I.
20 20 36 DH42 42 Kit Starter Clutch Rollers & Springs 1

Note:- Introduction of Roller type clutch & deletion of sprag clutch from week 4 Sept 18.

43 44
Front Wheel Direction
 Plate No.: 23 SKU Code : 00PD30ZZ

Frame & Frame Fittings

No. Part No. Description Qty. Remarks

1 PD 1110 63 Frame Assembly 1

5 2 DK 1810 76 Cup steering 1

11
3 KB UC06 14 Screw Truss 1
2
4 36 JG00 11 Kit steering head bearing 1 Refer Kit List
13
5 DK 1810 75 Steering Nut 1

4
12 6 PD 1138 08 Strip clamp 2
1 7 DK 1810 51 Cage bearing steering bottom 1
7 8 PD 1138 14 Bracket Throttle Cable Routing 1
9 DJ 1410 08 Damper front 1
10 DT 1138 58 Tape frame 1

9 11 JZ 1112 92 Tape frame head pipe 1

12 PD 1710 49 Damper 1
13 DK 1810 50 Cage bearing steering top 1

10
6

3 7

45 46
Front Wheel Direction
 Plate No.: 24 SKU Code : 00PD30ZZ

Frame Fitting

No. Part No. Description Qty. Remarks

1 59 0400 42 Bolt, Flanged 1

3 1
2 JM 1610 03 Bracket, Engine Mtg. Front RH 1
4 2 3 39 1970 15 Hex Nut 11
5
4 JM 1610 02 Bracket, Engine Mtg. Front LH 1
5 39 1967 04 Bolt 4
9
6 PD 1134 13 Bracket, Engine Rear 1 BS IV
3 7 59 0400 43 Bolt, Allen 1
8 PD 1134 10 Bracket, Engine Top LH 1
10 9 PD 1134 11 Bracket, Engine Top RH 1
10 KA DD08 60 Bolt flanged 2

8 11 DG 1611 54 Cap, Pivot 2

12 DG 1611 65 Cap, Tool case 1
13
13 KA DD08 60 Bolt flanged 1 From March 2018

12

1
11

6
7 10

47 48
Front Wheel Direction
 Plate No.: 25 SKU Code : 00PD30ZZ

Swing Arm

No. Part No. Description Qty. Remarks

1 PD 1220 13 Arm assembly swing 1

2 JM 1710 04 Cap chain Adjuster 2
3 JL 1220 26 Shaft swing arm assembly 1
5 4 DJ 1710 44 Adjuster Chain 2
5 DG 1710 16 Sleeve 2
10 10 9
3
6 DG 1710 34 Guard, Chain 1
10
7 DG 1710 17 Nut 1
8 DG 1710 22 Nut 2
9 DG 1710 18 Bearing Needle 2
10 DG 1710 19 Seal Oil 4

11 KC BC08 05 Nut hex thin - M8 2

9
5 1
10 6
7

4
11
2
8

49 50
Front Wheel Direction
 Plate No.: 26 SKU Code : 00PD30ZZ

Rear Shock Absorber

No. Part No. Description Qty. Remarks

1 PD 1220 16 Shockabsorber rear 2

2 DG 1710 35 Collar, shock Absorber 2
6
3 DG 1710 37 Damper, Lower 2
1
4 DG 1710 36 Damper, Upper 2
5 5 DG 1710 29 Nut cap 2
7
6 DG 1710 25 Washer 2
7 KD DB10 18 Spring Washer 2
8 DG 1710 38 Bolt Flanged 2

7 6
5

3
2

51 52
Front Wheel Direction
 Plate No.: 27 SKU Code : 00PD30ZZ

Foot Rest

14 No. Part No. Description Qty. Remarks

1 DV 1610 46 Holder Step L 1

12 2 PD 1130 00 Footrest Rider LH 1
3 PD 1130 03 Rubber Rider Step 2
10 4 PD 2312 06 Guard Step LH 1
5 KA EM06 10 Bolt - flanged - small 1
3 11
26
6 KA CA06 12 Bolt master KAC 4
1 7 DG 1611 44 Bolt 2
17
16 8 KD AB06 11 Washer plain small 2
9 DV 1610 50 Rubber stopper step 2
10 36 DV00 05 Spring - L 1
2 13 11 DG 1611 47 Spring - R 1
15 12 DG 1611 45 Pin 2
8 9 13 KE CC01 10 Circlip type E 2
18
7 14 DG 1612 22 Bolt - PA recoated 4
6 15 JM 1610 37 Holder Step Front RH 1
4
27
5 16 PD 2312 05 Guard brake pedal 1
19 17 LB U000 08 Screw mushroom head M6 x L40 1
20 18 KB UA06 12 Screw truss 1
21 19 PD 1130 02 Footrest pillion 2
22 22 20 PD 1130 04 Rubber Main Step 2
27 25
21 21 DG 1611 50 Washer 2
20 22 DG 1611 89 Pin 2
19 23 KH AA20 20 Pin cotter 2
25 24 DG 1611 53 Bolt socket 2
25 PD 1130 10 Bracket Pillion Step Holder With Stud 2
23 23
26 PD 1130 01 Step rider RH 1
24
27 PD 1130 07 Assembly pillion step 2

53 54
Front Wheel Direction
 Plate No.: 28 SKU Code : 00PD30ZZ

Mudguard - Front & Rear

No. Part No. Description Qty. Remarks

1 PD 1814 12 Flap fender rear 1

2 PD 1814 13 Bracket structure rear fender mtg 1
11 3 DG 1611 10 Bolt 2
4 JZ 2328 05 Foam rear number plate 1
14
5 DG 1611 08 Damper 1
6
5 6 PD 1814 11 Fender Rear 1
12 7 KA DU08 40 Bolt flanged - M8 4
8 KC GC06 06 Nut hex flanged 2
10 9 DU 1613 84 Bkt. Rear Number Plate 1
10 PD 1814 01 Damper Rear Mud Guard 1

11 PD 1814 08 Brace fender front 1

7
12 KA DF08 14 Bolt flanged 4
2
3 13 DX 1610 66 Pad brace fender 4
16
14 PD 1814 00 Grommet rear fender 2
15 DJ 2011 73 Grommet for cables - rear fender 1

15 16 PD 1814 21 Foam flap fender rear 1

9

8
1
4

55 56
Front Wheel Direction
 Plate No.: 29 SKU Code : 00PD30ZZ

Side Stand & Center Stand Assembly

No. Part No. Description Qty. Remarks

1 DV 1610 17 Side Stand 1

3
2 DG 1612 19 Spring 1
3 DG 1611 29 Bolt 1
2 4 4 DD 1610 71 Lock Nut 1
5 PD 1132 08 Stand Centre 1
13
1 6 DG 1612 30 Shaft Stand 1
7 KH AA32 35 Pin Cotter 1
11 8 DG 1611 24 Damper 1
9 DV 1610 60 Spring 1
10 39 2423 11 Plain washer 1
10
7 11 DG 1612 76 Damper Side Stand 1
12 DH 1611 45 Cover spring M - stand 1
13 DH 1611 46 Cover spring S - stand 1

6
8
12 9

57 58
Front Wheel Direction
 Plate No.: 30 SKU Code : 00PD30ZZ

Tyre, Tube & Wheel Rim

No. Part No. Description Qty. Remarks

1 DK 1510 39 Tyre 90/90-17 Tubeless HI-GRIP 1

2 PD 1312 11 Tyre Rear 130/90-15 66P 1
3 DK 1510 26 Valve 2
1 4
4 PD 1310 07 Wheel Front Tubeless 1
5 PD 1312 24 Wheel rear MT 2.5 X 15 1

2 5

Note : Tyre & Tube are not supplied through BAL spare parts.
59 60
Front Wheel Direction
 Plate No.: 31 SKU Code : 00PD30ZZ

Front Hub

No. Part No. Description Qty. Remarks

14 1 DG 1510 06 Axle, Front 1

13
1 2 PD 1318 34 Disc brake Dia 280 1
3 DT 1310 17 Collar assembly wheel front 1
15
4 DH 1710 19 Nut 1
8 5 DV 1510 07 Collar assembly 1

10
6 KP BC62 02 Ball Bearing 2
2
7 DG 1510 05 Seal oil 1
12
11 8 DG 1510 07 Collar Front Axle 1
9 LD B000 01 Washer plain DIA.32 X 15.2 X 3 1
10 JD 1318 11 Special bolt M8 6

7 11 PD 1318 35 Disc sensor speed front 1

6 12 JG 1312 20 Screw pan cross - M6 3
13 PD 4036 02 Sensor speed wheel 1
5 14 JH 1318 84 Clip harness speed sensor 1
6 15 KA DF06 14 Bolt flanged 1
3

9
4

61 62
Front Wheel Direction
 Plate No.: 32 SKU Code : 00PD30ZZ

Rear Hub - Alloy Wheel

32 No. Part No. Description Qty. Remarks

29
30
33 1 PD 1312 12 Coupling 1
31 2 PD 1318 09 Panel Brake Rear 1
17 9 9 3 DG 1510 96 Shoe Brake 2
20 4 DG 1510 59 Cam Brake 1
19 2
5 DG 1510 60 Lever Brake Cam 1
21
5 6 JM 1510 05 Axle Rear 1
7 30 1510 05 Indicator Brake Shoe 1
4 8 JL 1312 32 Damper Rear Hub Shock 1
9 BG 1138 04 Clamp brake pipe 2
7 28 10 36 PD00 98 Chain - Sprocket - Kit 1 Refer Kit List
3 16
27 11 LC L000 04 Nut U Flange - M8 6
12 30 1510 82 Seal Oil 1
15 25 13 KP BC62 02 Bearing Ball 1
13 1 14 DG 1510 68 Bolt 6
23 15 DG 1510 58 Spring Brake Shoe 1

16 30 1510 69 Spring Brake Shoe 1

24
17 DH 1710 19 Nut 1
18 18 DG 1510 85 Collar Rear Brake Drum 1
8 19 DG 1510 62 Collar Rear Axle 1
22 20 LD B000 01 Washer 1
12
21 39 1069 01 Hexagon head Screw 1
14 22 KP BC60 04 Bearing Ball 1
26 23 KP BC63 02 Bearing Ball 1
24 DG 1510 65 Sleeve 1
6 25 30 1510 38 O Ring 1

26 DG 1510 67 Collar 1
10 27 PD 1318 36 Disc sensor speed rear 1
11
28 JG 1312 20 Screw pan cross - M6 1
29 DT 1318 57 Speed sensor mounting enclosure 1
30 KA DT06 14 Bolt flanged - M6 2

31 PD 4036 02 Sensor speed wheel 1

32 JH 1318 84 Clip harness speed sensor 1
33 KA ED06 14 Bolt flanged small 1

63 64
Front Wheel Direction
 Plate No.: 33 SKU Code : 00PD30ZZ

Rear Brake Pedal

4 No. Part No. Description Qty. Remarks

1 JM 1610 37 Assembly stay RH 1

2 39 1069 01 Hexagon head screw 1
3 KC AK06 05 Nut hex thick - M6 1
1 4 JM 1910 11 Lever Brake 1
5 39 0805 11 Washer 1

11 6 LE C000 01 Circlip E type 1

7 JM 1910 12 Spring 1
10 9 8 JM 1910 13 Rear brake cable 1
12,14 9 DG 1910 51 Pin 1
10 KD AA08 16 Washer plain small 1

7 11 KH AA20 20 Pin cotter 1

12 PD 2312 05 Guard Brake pedal 1
13 KB UA06 12 Mushroom Head screw - M6-L12 1
15 14 LB U000 08 Mushroom Head screw - M6-L4 1
5,6 2 8
3 15 JM 1910 14 Spring Brake Switch 1
13

16 PD 1220 03 Torque Rod 1

22
17 DG 1910 48 Bolt Torque Rod 1
20 21 18 LC L000 01 Nut hex flange - M10 1
16
18
19 KD DB10 18 Washer spring thin 1
20 KD BB08 18 Washer Plain 2

19 21 LH B000 01 Pin Snap 1

23 22 PD 1220 04 Bolt torque rod 1
24 20 23 39 0694 15 Hex lock nut - M8 1
24 KH BA08 28 Pin snap 1
17

65 66
Front Wheel Direction
 Plate No.: 34 SKU Code : 00PD30ZZ

Front Master Cylinder

No. Part No. Description Qty. Remarks

1 36 PD00 50 Major Kit - Master Cylinder 1

8 1A 36 PD00 51 Minor Kit - Master Cylinder 1
3 2 36 PD00 73 Hose Brake Front 1
3 DV 1910 07 Lever Grip RH 1
4 36 PD00 54 Banjo Bolt Kit 1
5 DJ 1910 26 Washer Copper 4
9
10
1
6 DJ 1910 27 Clamp Holder RH 1
11
7 DJ 1910 28 Bolt 2
15 8 DJ 1910 29 Bolt Front Brake Lever 1
5 9 DJ 1910 30 Nut Flanged 1
10 DJ 1910 31 Screw 2
5

12 11 DJ 1910 34 Reservoir Cover 1

1A 13
12 DJ 1910 35 Diaphragm 1
4 13 36 PD00 53 Kit Master Cylinder Seals 1
2 7 14 DJ 2011 09 Front brake switch 1
7
15 DH 1910 62 Oil Window Kit 1

14 6
16 PD 1318 87 Cylinder assembly master front 1
5 17 DG 1810 40 Clamp 1
19 16
5 18 39 0711 11 Plain washer 1
18 17
19 KA ED06 16 Bolt flanged small 1

67 68
Front Wheel Direction
 Plate No.: 35 SKU Code : 00PD30ZZ

Front Brake - Caliper & Disc

No. Part No. Description Qty. Remarks

1 PD 1318 24 Caliper assembly front ABS 1

2 DH 1510 39 Bolt - Flange :- Pre-coated (M8) 2 Caliper Mounting
2
3 JW 1318 07 Disc Pad Set 1
4 36 PD00 43 Kit Cal Assly-pad Spring 1
5 DE 1510 46 Bleeder Screw 1
3
6 DE 1510 47 Bleeder Cap 1
5 7 36 PD00 44 Kit Caliper assembly pad pin 1
6
8 36 PD00 45 Kit Caliper Bracket 1 N.I.
9
9 DE 1510 45 Dust cover 1
7 10 36 JF00 16 Minor Kit - Caliper 1

11 36 JF00 15 Major Kit - Caliper 1

4
3
10

11

69 70
Front Wheel Direction
 Plate No.: 36 SKU Code : 00PD30ZZ

Anti Lock Braking System (ABS)

No. Part No. Description Qty. Remarks

1 PD 1318 58 Unit ABS 1

2 36 PD00 89 Hose assly. mast. cyl. to ABS unit 1
10 3 36 PD00 90 Hose assly. ABS unit to caliper 1
5
4 JG 4020 05 Unit can termination 1
6
9 5 JP 1812 80 Collar head lamp holder mtg 1

6 36 PD00 91 Benjo bolt kit 1

7 KA ED06 08 Bolt flanged small 1
8 PD 1138 23 Bracket ABS 1
9 JD 1138 14 Grommet 2
2
10 KC GA06 06 Nut hex flanged 2
11
4 11 JP 4022 21 Cable earth ABS 1
12 KA ED06 08 Bolt flanged small 1
13 KD BB06 13 Washer plain 1
12
13
6

3
7

8
1
6

71 72
Front Wheel Direction
 Plate No.: 37 SKU Code : 00PD30ZZ

Handle Bar Assembly

No. Part No. Description Qty. Remarks

1 PD 1510 00 Handle 1

13 2 DK 1810 43 Handle bar weight 2

5 3 JM 1910 10 Lever Boot - Clutch Lever 1
3
4 PD 1510 20 Holder fork upper 1
5 PD 2316 04 Mirror Assembly LH (Plastic Housing) 1
28
16 15 6 PD 1510 01 Holder Handle Upper 1
2 23
14 9
7 PD 1510 04 Holder Handle Lower LH 1
19 11
8 PD 1510 05 Holder Handle Lower RH 1
12 9 PD 1610 04 Grip RH 1
17 26
20 10 PD 1610 01 Grip LH 1
1
18
6
11 DG 1910 10 Lever Assly. Grip Clutch LH 1
12 DG 1910 12 Lever Grip 1
21 13 PD 2316 05 Mirror Assembly RH (Plastic Housing) 1
10
14 DG 1910 13 Bolt Clutch Lever 1
2 15 30 1910 24 Screw cable Adjust 1
8
23 7
16 30 1910 17 Nut Cable Adjust Lock 1
17 DG 1910 14 Nut Lock 1
4
18 KB CG03 16 Screw CSK Cross - M3 2
22 19 KA AL06 22 Bolt - M6 1
25 20 DG 2010 30 Clutch Switch 1
27
24
21 PD 4014 24 Switch control RH 1
22 PD 4014 04 Control Switch LH 1

73 74
Front Wheel Direction
 Plate No.: 37 SKU Code : 00PD30ZZ

Handle Bar Assembly

No. Part No. Description Qty. Remarks

23 KA CJ06 50 Bolt socket - M6 2

13 24 LC H000 01 Nut nyloc M10 2

5 25 DG 1810 54 Damper 4
3

26 59 0400 03 S. S. Hex flange head bolt 4

28 27 DG 1810 96 Washer 2
16 15 28 DH 1910 17 Throttle pipe 1
2 23
14 9
19 11

12
17 26
20 1
18
6

21
10

2
8
23 7

22
25
27
24

75 76
Front Wheel Direction
 Plate No.: 38 SKU Code : 00PD30ZZ

Front Fork

27 No. Part No. Description Qty. Remarks

2
1 PD 1210 07 Front Fork 1
2 PD 1510 20 Holder Fork Upper 1
28 3 PD 1210 09 Tube Outer LH 1
4 PD 1210 10 Tube Outer LH 1
40
8 5 DV 1810 13 Fork Pipe Inner 2

35 35 6 DG 1810 14 Spring Front Fork 2

20 7 DG 1810 15 Seat Fork Spring 2
34 23 34
18 8 PD 1812 23 Bracket Cover Fork 1
10 9 KA ED06 20 Bolt flanged small 2
10 PD 1210 15 Under Bracket Assly 1
15
11 DG 1810 22 Ring, Oil Seal Stopper 2
38
37 40 37 12 LD B000 14 Washer plain 2
9 13 DG 1810 11 Bushing - Front Fork, Inner Pipe 2
26 29
29 14 DG 1810 13 Bushing - Front Fork, Outer Tube 2
36
24 24 15 DG 1810 06 Bolt Socket 2
11 22 22 11
17
21 21 25
19 39 39 19 16 KA CF08 30 Bolt, Fork Cylinder 2
31 14 7 14
7 16A 30 1810 26 Gasket 2
32 6 6
17 KA DF06 14 Bolt flanged 3
4
18 DG 1810 03 Washer 1
33 3 19 DG 1810 24 Spacer 2
5 5
20 DG 1810 05 Race, Steering Stem Bearing 1
16A 13 13
16 16 21 36 PD00 82 Fork oil seal kit 2

77 78
Front Wheel Direction
 Plate No.: 38 SKU Code : 00PD30ZZ

Front Fork

27 No. Part No. Description Qty. Remarks

2
22 DG 1810 26 Ring 'O' Fork Top 2
23 DG 1810 04 Seal Oil, Steering Stem 1
28 24 DG 1810 21 Seal, Fork Outer Tube 2
25 PD 1210 12 Leg Assly. RH 1
40
8
26 PD 1210 11 Leg Assly. LH 1
35 35 27 59 0400 05 Bolt With Washer M16 x 28L 1
20 28 DG 1810 08 Bolt 2
34 23 34
18 29 DG 1810 25 Bolt - front fork 2
10 30 DP 1611 44 Plate Number Front 1 N. I.

15 31 DG 1810 41 Clamp S’ cable clamp 1

32 DG 1810 36 Bolt flanged washer 1
38
37 40 37 33 36 3140 04 Front Fork oil Bottle 160ml 1
9 34 PD 1210 06 Bellow 2
26 29
29 35 PD 1210 14 Clamp Bellow 2
36
24 24
11 22 22 11
17 36 PD 2328 19 Bracket Front Number Plate 1
21 21 25
19 39 39 19 37 DG 1810 28 Cylinder Complete Fork 2
31 14 7 14
7 38 PD 1812 43 Collar 2
32 6 6
39 DG 1810 24 Spacer 2
4
40 JH 4010 31 Reflex reflector 2
33 3
5 5
16A 13 13
16 16

79 80
Front Wheel Direction
 Plate No.: 39 SKU Code : 00PD30ZZ

Fuel Tank

No. Part No. Description Qty. Remarks

19
11
6
16 4 11 1 PD 1710 48 Bracket Cover Tank 1
10 14 2 PD 1710 08 Cover Fuel Tank Satin Black 1
23
16 3 DJ 1410 56 Fuel Cock Assly. 1

24 4 PD 1716 12 Cap Tank Fuel 1

2 5 DG 1410 59 Trim 1
9 12

17 6 LD A000 43 Washer 2
1 5 7 PD 1710 03 Collar 2
8 33 1410 08 Clamp 1
18 9 DG 1410 43 Clamp 1
7
13 10 30 1410 31 Ring 'O' 2

11 DG 1410 24 Plug 2
12 DG 1410 25 Damper 2
13 DG 1410 19 Damper 2
14 DG 1410 26 Bolt 2
15 JM 1410 09 Fuel Pipe 1
3

20 16 DG 1410 27 Washer 2
26
17 KA DF06 12 Bolt 2
25 18 KA DF06 22 Bolt Flanged 2
8
15 19 LB B000 14 Screw Pan Cross 2
20 PD 4026 02 Fuel gauge assembly 1
21 22
21 JH 1710 17 O ring fuel gauge 1
8
22 KC GA05 05 Nut hex flanged 4

81 82
Front Wheel Direction
 Plate No.: 39 SKU Code : 00PD30ZZ

Fuel Tank

No. Part No. Description Qty. Remarks

19
11
6
16 4 11 23 PD 4026 08 Console tell tale 1
10 14 24 KB RA35 10 Screw tapping pan cross 3
23
16 25 DD 1412 27 Bolt Fuel Cock Mounting 2

24
2 26 39 0740 11 Washer 2
9 12
27 PA 4010 18 LED Bulb 3 N.I.
17 28 GF 2010 50 Bulb 12V, 1.7 W 1 N.I.
1 5

18
7
13

20
26
25
8
15

21 22

83 84
Front Wheel Direction
 Plate No.: 40 SKU Code : 00PD30ZZ

EVAP Mechanism

2 No. Part No. Description Qty. Remarks

15
3 1 JY 1710 77 Canister 1
16 2 PD 1716 05 Tube Canister to Purge Valve 1
8 4 3 JH 1710 48 Grommet Purge Valve 1
14
4 PD 1716 16 Valve Purge 1
16 1
5 PD 1716 06 Tube Purge Valve To Carburettor 1

6 PD 1716 04 Tube inline connector to canister 1

5
6 7 JG 1710 86 Connector Tube EVAP 1
7 17 8 PD 1716 02 Tube Tank To Inline Connector 1
9 PD 1716 09 Tube Canister Breather 1
17 17 18 10 JY 1138 42 Connector Y Shape 1

20
11 PD 1716 19 Tube Y-connector breather canister 1
9 12 PD 1710 29 Tube Canister Drain 1
11 12
13 DM 1210 14 Tube oil drain 1
15
19 14 JY 1710 69 Spring band clamp 15 x 10 1
15 JL 1711 02 Clamp band spring 12.5 x 8 2

10
16 JG 1710 29 Spring band clamp 11.5 x 8.4 2
17 JL 1711 01 Clamp band spring 9.5 x 8.4 3
18 JH 1716 02 Clamp - canister breather 1
19 JY 1710 90 Spring Band Clamp 13 x 12 1
20 JZ 1710 55 Strap canister 2

13

85 86
Front Wheel Direction
 Plate No.: 41 SKU Code : 00PD30ZZ

Seat / Grip Frame Rear / Cover Grip Frame

No. Part No. Description Qty. Remarks

1 PD 1910 09 Seat Assly. 1

14 2 PD 1910 01 Washer Nylon 1
11 3 LA G000 10 Bolt - M6 2
1 4 KA DA06 14 Bolt Flanged 1
4
5 PD 2314 12 Nail 4
6
6 KB UA06 16 Screw truss 4
16 10 7 PD 1812 12 Cover Grab Rear LH 1
13 8 PD 1812 14 Side Plate Grip LH 1

16 9 PD 2314 20 Grab Rear 1

3
5 10 PD 1812 13 Cover Grip Rear RH 1
16
2 9

16 11 PD 1812 15 Side Plate Grip RH 1

12 PD 2314 02 Grip frame LH 1
13 PD 2314 03 Grip frame RH 1
14 14 KD BA06 13 Washer Plain 4
12 21 15 LA C000 90 Bolt flanged 4

7
16 KA DF08 25 Bolt flanged 4
8
17 17 PD 2314 11 Cap Grab Rail RH 1
6
18 18 PD 2314 04 Cap Grab Rail LH 1

87 88
Front Wheel Direction
 Plate No.: 42 SKU Code : 00PD30ZZ

Speedometer

No. Part No. Description Qty. Remarks

1 PD 4024 02 Speedometer ABS 1

2 59 0400 02 S. S. Hex head collar bolt 2
3 DV 1810 10 Collar speedo mtg 4
4 DV 1810 09 Grommet speedo mtg. 2
5 DV 1810 08 Bracket Speedo 1
1

2 6 KC GA06 06 Nut hex flanged 2

7 59 0400 01 S.S. Hex head collar bolt 2

3 7

4
5
6

89 90
Front Wheel Direction
 Plate No.: 43 SKU Code : 00PD30ZZ

Cables

No. Part No. Description Qty. Remarks

1 30 1910 35 Spring, Brake Rod 1

2 JM 1910 13 Cable brake rear 1
3 PD 1612 07 Cable Clutch 1
2 4 PD 1612 08 Cable Throttle 1

7 5 30 1910 36 Nut Brake Rod 1

6 DG 1910 65 Washer 1
1 5 7 DG 1910 50 Pin Brake Rod 1
6

91 92
Front Wheel Direction
 Plate No.: 44 SKU Code : 00PD30ZZ

Side Covers / Chain Cover

No. Part No. Description Qty. Remarks

1

1 DG 1612 20 Cover - Side R 1

2 DG 1611 20 Case Chain 1
5 7
3 DG 1611 21 Screw Tapping 3
4 39 1076 01 Screw 2
5
5 DG 1611 17 Screw 3
5

6 31 1610 78 Washer 2
7 DG 1611 18 Grommet 2
7 8 DD 1610 22 Damper 2
9 9 DG 1612 25 Damper 1
8

2
4
4
6

3
3
3

93 94
Front Wheel Direction
 Plate No.: 45 SKU Code : 00PD30ZZ

Guards

No. Part No. Description Qty. Remarks

1 PD 2312 01 Guard Sari 1

7 2 PD 2312 02 Guard - Front Bumper 2
3 KA DD08 14 Bolt Flanged 4
4 KA DU08 40 Bolt Flanged 1
2 5 KA DU08 55 Bolt Flanged M8 2

6 39 2535 15 Nut - domed cap - M8 1

7 36 PD00 78 Kit saree guard + grab + fitting 1 Refer Kit List
2

6
3

5
1
4

95 96
Front Wheel Direction
 Plate No.: 46 SKU Code : 00PD30ZZ

Head Light

No. Part No. Description Qty. Remarks

2 2 1 PD 1812 41 Bracket lamp head upper 1

2 LA C000 16 Bolt socket M8 x 35 2

5 7 8 3 LD A000 34 Washer plain 2

3 4 PD 1812 22 Visor 1
5 JP 1812 29 Grommet ignition switch cover 2
4
6 PD 1812 45 Nut special 1
1
7 KD AE05 10 Washer plain 1
6
8 KB RA48 19 Screw tapping pan cross 1
9 YP D140 01 Head lamp with DRL & without Bulb 1
10 PD 1812 39 Pin 2
16
9 11
11 JG 1812 43 Securing clip - Piv bolt - mask carrier 2
12 LA C000 27 Bolt socket head 1
13 LD B000 14 Plain washer 2
15 10
14 LC L000 02 Nut flange - M6 1
15 PD 4010 14 Bulb H4 Blue Tinge - 55/60W 1
19
14 16 YP D140 02 Back cover with hardware 1
17 18 17 YP D140 03 Head light mounting bracket 1
18 YP D140 04 Wiring harness 1
19 LD B000 83 Washer 2
13

12 13

97 98
Front Wheel Direction
 Plate No.: 47 SKU Code : 00PD30ZZ

Tail Light / Reflector Reflex

No. Part No. Description Qty. Remarks

7 1 YP D150 01 Tail lamp without bulb 1

2 YP D150 02 Wire holder assembly 1
6 3 AA 2012 27 Lamp 12V - 21/5W 1
4 DG 2010 15 Damper 3
5
5 31 2010 01 Collar 3
4
1 6 LD B000 15 Washer plain 3
7 KC GA06 06 Nut hex flanged 3
8 PD 4010 38 Lamp number plate illumination 1
9 LB U000 09 Screw - truss - M5 2
10 JD 4010 32 Bulb 12V 5W 1

3
Bulb holder
Dust cap

O Ring

8 10

99 100
Front Wheel Direction
 Plate No.: 48 SKU Code : 00PD30ZZ

Indicator Light

No. Part No. Description Qty. Remarks

1 PD 4010 45 Indicator front LH 1

2
8 2 PD 4010 46 Indicator front RH 1
9 3 PD 4010 32 Indicator LH rear 1
8 6
4 PD 4010 33 Indicator RH rear 1
5 LC L000 01 Nut 2
9

6 31 2010 01 Collar 2
1 6
7 KA EA06 22 Bolt flanged small 1
7 8 DG 1810 85 Nut 2
9 LD B000 23 Plain washer 2
7 10 GH 2010 12 Bulb (10W) 4

4
5

10

101 102
Front Wheel Direction
 Plate No.: 49 SKU Code : 00PD30ZZ

Electrical Equipment

No. Part No. Description Qty. Remarks

7 8

25 1 PD 4016 01 Horn 1
2 KA DD06 12 Bolt flanged 2
3 30 1910 48 Band 3
4 PD 1810 00 Battery Box 1
3
5 DK 2010 49 Clamp wiring harness 1
24
18 6 JF 4018 03 Battery 4 Ah VRLA 1
5 7 PD 4022 34 Harness wiring 1
8 DV 2010 16 Starter Relay Assly. 1
2 9 DS 2010 25 Flasher 1
10 DV 1610 36 Band Battery Bracket 1

11 LA D000 43 Bolt flanged - stepped - M6 2

9 12 AK 2010 12 Fuse 10A 2
1 11
13 JM 1910 14 Spring Rear Brake Switch 1
14 AP 2010 25 Fuse 15A 2
15 PD 4022 14 Cable Assly. (Motor to St. Rly.) 1
4
17 16 PD 4022 13 Cable Assly. (Battery to Earth) 1
17 DG 2010 61 Rear Brake Switch 1
15
18 JD 4022 17 Band (L 150) 4
13 19 JL 4022 07 Fuse box assy with fuse 1
16 20
20 20 JG 4018 08 Foam battery bkt 35 x 15 x 3 4
23
20
19 21 PD 1138 06 Bracket fuse 1
6 22 KA DD06 12 Bolt flanged 1
12 14 23 KC BA06 04 Nut hex thin 1
10 24 PA 4022 04 Band (L 110mm) 3 N.I.
22 21 25 KA DD06 10 Bolt flanged 1
10

Note : Battery is not supplied through BAL spare parts.

103 104
Front Wheel Direction
 Plate No.: 50 SKU Code : 00PD30ZZ

Ignition Switch & Control Switch

No. Part No. Description Qty. Remarks

7 1 DG 1810 55 Cap, Steering Lock 1

2 DG 1410 17 Rotor, Lock, Tank Cap 1
14 3 PD 2326 04 Set lock 1
4 PD 2326 03 Lock Assly Steering 1
5 DG 2210 09 Lock Assly Helmet 1
3
6 DG 1611 68 Lock Assly Side Cover 1
7 KA EA06 12 Bolt flanged small 2
8 DG 1810 57 Screw 1
9 DH 1013 81 Screw 1
1 10 DG 2010 23 Plug 1
13 8
2 10
11 11 DG 1810 58 Washer Wave 1 Deleted-01 Mar 18
12 DG 1810 59 Spring Steering Lock 1
13 KA CA05 16 Bolt master KAC 1
12
14 PD 1138 09 Bracket ignition lock mtg loose 1
4 5

6
9

105 106
Front Wheel Direction
 Plate No.: 51 SKU Code : 00PD30ZZ

Tool Kit

No. Part No. Description Qty. Remarks

1 JM 2210 03 Tool Kit 1

107 108
Front Wheel Direction
 Plate No.: 52 SKU Code : 00PD30ZZ

Painted Parts and Decals

No. Part No. Description Qty. Remarks

1 52 PD05 95 Fuel tank ebony black 1

5 12 2/3 1 4 11 52 PD05 98 Fuel tank spicy red 1

2 52 PD09 70 Side cover LH spicy red 1

52 PD09 72 side cover LH ebony black 1

3 52 PD09 71 Side cover RH spicy red 1

52 PD09 73 Side cover RH ebony black 1

4 56 PD4H X3 Front Fender Ebony Black 1

5 56 PD06 X3 Rear Fender Ebony Black 1

6 Pd 2331 18 Decal cover side LH Spicy Red 1

Pd 2331 20 Decal cover side LH Ebony black 1

7 PD 2331 19 Decal cover side RH Spicy Red 1

PD 2331 21 Decal cover side RH Ebony black 1

8 PD 2330 63 Decal 3D LH 1
6/7 10 8/9
9 PD 2330 64 Decal 3D RH 1

10 36 PD00 76 Kit tank decal spicy red 1

36 PD00 77 Kit tank decal ebony black 1

11 PD 2330 30 Decal wheel rim front (Dark silver) 1

12 PD 2330 31 Decal wheel rim rear (Dark silver) 1

13
13 PD 2330 01 Avenger branding - handle holder upper 1

109 110
Front Wheel Direction
 Plate No.: 53 SKU Code : 00PD30ZZ

Consumable Parts
1 2 3 No. Part No. Description Supply Application
Unit

1 36 0010 61 Bajaj Genuine Oil 10W50 1.5 Ltr. Dominar 400

83 0204 11 Bajaj Genuine Oil 10W30* 1 Ltr. 100cc Models
83 0203 34 Bajaj Genuine Oil 20W50* 1 Ltr. 125cc and above models
(BGO to be ordered to HPCL)
36 JF01 45 BGO 10W50 - Top up 150 ML
2 36 0010 58 Bajaj Coolant Koolex* 1 Ltr. Coolant Top-up/Replace
4 5 6 3 36 DH40 61 Brake Fluid DOT4 100 ml Disc Brake Top-up/Replace

4 36 DH40 52 Silicon grease 3 gm Caliper Pin

5 83 0204 73 Grease Petamo GHY 441 3 gm Water Pump Seals

36 DK00 45 Grease Molycoat 200 gm For Starter Clutch Lubrication

6 36 0010 52 HP Lithon RR Grease 10 gm Steering Race

36 JL01 81 Limaplex HTX 3 Grease 10 gm Steering Race
7 8 9 7 83 0201 73 Multi Purpose Grease* -- Lubrication of Clutch Lever,
(Local Purchase) Brake Lever, Brake Pedal &
Side Stand

8 36 0010 55 Chain Lubricant HP Make 1 kg Non - Sealed Chain

Lubrication
9 36 0010 62 Liquid gasket L5910 50 ml Crankcase Joining

10 36 3140 04 Fork oil 160 ml Front Fork Top-up/Replace\

10 11 12 36 JG00 87 Fork oil 480 ml (Dominar UG) 480 ml Front Fork Top-up/Replace\
11 36 DH40 29 Kit Spray Chain Lub 100 ml Sealed Drive Chain

12 36 DH40 71 Wonderfill Chain Spray 100 ml Sealed Drive Chain

* Marked items to be arrange from vendor or local market. Not applicable against
chassis number.

111 112
Front Wheel Direction
 Plate No.: 53 SKU Code : 00PD30ZZ

Consumable Parts
13 14 15 No. Part No. Description Supply Application
Unit

13 36 DH40 72 Rust Remover Spray Make - 100 ml For Removing Rust

Zorric 88 & Wonder fill easiner from Components

14 76 0109 36 Loctite Thread locker 243* 50 ml For Screws & Bolts

15 76 0109 37 Loctite retaining compound 638* 50 ml For Screws & Bolts

16 17 18 16 37 0043 52 Touch up paint slate grey* 440 ml Touch up of Frame, Swing
Arm & Step Holder

17 37 0043 53 Touch up paint Matte Silk black* 440 ml Touch up of Grab Handle,
Handle Bar & Handle Holder

18 36 0010 60 Kibatsu touch up paint* 400 cc Touch up of Cylinder head,

Block & Alloy Wheels

19 37 2240 18 Paint Bottle Schwartz Black* -- P-200NS Frame Touch-up

19 20 21
20 75 6802 36 Petroleum Jelly (Local Purchase) -- For Battery Terminals
NA Distilled Water (Local Purchase) 1 Ltr. For Battery Level Top-up

21 NA SAE 90 oil (Local Purchase) –

22 62 3050 84 WD40 Spray (Local Purchase) 400 ml Electrical Contact Cleaning

Spray

22 23 24 23 36 0010 56 Carburetor Cleaning Spray* For Cleaning Carburetor

24 37 2540 39 Corrosion Protection Spray* -- For Preventing vehicle

Proto quick LTP902 parts from rusting
(To be ordered on Vendor)

* Marked items to be arrange from vendor or local market. Not applicable against
chassis number.

113 114
Front Wheel Direction
Kit List Kit List

Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit
1 36PD0012 Assly clutch cover PD 5412 28 Clutch cover 1 8 36PD0099 Block - piston PD 5210 19 Block cylinder assembly 1
DK 1017 38 Decal cover RH 1 PD 5212 30 Piston assembly 1
39 1990 20 Bearing - needle 1
39 1041 19 Seal oil 1 9 36DS1001 Cyl. Head O ring kit 39 2391 21 O ring (Cover tappet) 2
31 1010 60 Plug 2 39 1283 21 O ring 2

2 36DH4030 Kit chain guide pulsar DK 1010 59 Guide chain (Slack) 1 10 DK101326 Valve repair kit DK 1012 47 Retainer valve spring 2
DH 1019 23 Guide cam chain tight side 1 DK 1011 08 Spring valve inner 2
DK 1011 10 Spring valve outer 2
3 36PD0096 Ring set piston DH 1016 66 Ring piston top 1 DK 1012 46 Seat valve spring 2
PD 5212 33 Ring piston second 1
PD 5212 34 Ring piston oil 1 11 36DK0007 Kit centrifugal oil filter 39 2200 11 Washer 1
DH 1012 34 Gasket centrifugal oil filter 1
4 36PD0098 Chain sprocket PD 1410 00 Sprocket 1 39 2267 01 Oval screw 3
PD 1410 07 Chain 1 DH 1010 66 Join oil deliver 1
DV 1010 48 Sprocket 1 DH 1010 67 Spring oil deliver 1
39 2199 08 Pin oil deliver joint 1
5 36PD0014 Assly c'case RH PD 5410 18 Crankcase RH (JC) 1
59 0500 02 Stud bolt (M10) 1 12 36DK0038 Set primary drive / driven DK 1015 61 Clutch housing 1
39 2583 20 Bearing ball6004 - SKF 1 DH 1016 28 Gear primary drive 1
59 2000 27 Bearing NRB HK 1516 (15*21*16) 1
39 2601 20 Bearing ball 1 13 36PD0030 Kit friction plate DK 101566 Clutch friction disk (CFD) 4
39 2152 20 Needle roller bearing 1 PD 551419 Disk c friction clutch 1
DK 101568 Clutch friction disk - b 1
6 36PD0013 Assly c'case LH PD 5410 17 Crankcase LH 1
CB 1012 20 Plug 1 14 36JG0011 Kit steering head bearing DK 1810 50 Cage bearing steering top 1
59 0500 02 Stud bolt (M10) 1 DG 1810 45 Bearing cone - upper 1
39 2603 20 Ball bearing 1 DG 1810 05 Bearing cone 1
59 2000 06 Brg ball 6204Z HN3 (20*47*14) 1 DG 1810 03 Washer 1
39 2185 20 Deep groove ball bearing 1 DG 1810 04 Seal - oil 1
30 1010 14 Seal-oil 1 DK 1810 51 Cage bearing steering bottom 1
39 2190 19 Oil seal 1 DG 1810 47 Bearing race - lower 1
DH 1012 03 Breather pipe 1 DG 1810 46 Bearing race - upper 1

7 PD511073 Assembly head mach. With cover PD 5111 28 Cylinder head comp - SAI 1 15 52DH0169 Oil pump assembly DH 1210 01 Pump assembly - oil 1
52 PD00 83 Cover head cylinder 1 DH 1210 10 Mesh - filter - oil pump 1

115 116
Kit List Kit List

Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit
39 2194 21 Ring - o 1 22 DH 12 1167 Float body assembly kit DH 12 1057 O - Ring 1
DH 1210 35 Clip mesh oil filter 1 DH 12 1161 Screw 1
DH 12 1223 Float chamber body assembly 1
16 36DH4019 Kit centrifugal oil filter 39 2200 11 Washer 1 DH 12 1177 Screw 1
DH 1012 34 Gasket centrifugal oil filter 1 DH 12 1118 O- Ring 1
DH 1016 40 Oval screw 1
DH 1010 66 Join oil delivery 1 23 DH 12 1170 Top cap assembly kit DH 12 1044 Diaphragm cover 1
DH 1010 67 Spring oil delivery 1 DH 12 1176 Screw 1
39 2199 08 Pin oil delivery joint 1
24 36PD0078 Kit saree guard + Grab + Fitting PD 2314 26 Grab handle front 1
17 36DJ1004 Valve Kit DJ 1011 24 Valve - Intake 1 PD 2312 12 Saree guard RH 1
DJ 1011 25 Valve - Exhaust 1 KA DD10 60 Bolt flanged 1
KA DU08 55 Bolt flanged M8 x 1.25 x L55 1
18 36PD0074 Vacuum piston assembly kit DJ 12 1012 Piston valve assembly 1 KA DU08 40 Bolt flanged M8 x 1.25 x L40 1
DJ 12 1013 Spring (CO) DH 12 1047RING 1 KA DD08 14 Bolt flanged 1
DH 12 1048 Diaphragm 1
DH 12 1049 PLATE DH 12 1050SPRING (CO) 1
DH 12 1051 E - Ring 1
DH 12 1052 Washer 1
DH 12 1160 Ring (Shim) 1
DH 12 1065 Screw 1

19 36DH4136 Pilot screw kit DJ 12 1036 Adjuster 1

DH 12 1086 Spring (CO) 1
DH 12 1087 Washer 1
DH 12 1088 O - Ring 1
DH 12 1130 O - Ring 1

20 DH 12 1168 Idling adjuster kit DH 12 1163 Spring 1

DH 12 1077 Packing 1
DH 12 1164 Adjust screw 1

21 36PD0075 Jet kit DJ 12 1133 Needle jet 1

DJ 12 1017 Main jet 1
DJ 12 1067 Pilot jet 1
PD 58 1223 Jet holder 1

117 118
Amendment Sheet Amendment Sheet
AMENDMENT SHEET (PARTS ADDED) AMENDMENT SHEET (PARTS DELETED)
SR. PAGE FIGURE SR. PAGE FIGURE
PART NUMBER DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.
NO. NO. NO. NO. NO. NO.

119 120
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

30 1410 31 10 82 36 3140 04 33 80 36 PD00 43 4 70 39 0740 11 26 84

30 1510 05 7 64 36 3140 04 10 112 36 PD00 44 7 70 39 0805 11 5 66
30 1510 38 25 64 36 DH40 19 7 14 36 PD00 45 8 70 39 0972 04 16 44
30 1510 69 16 64 36 DH40 29 11 112 36 PD00 50 1 68 39 0999 06 14 4
30 1510 82 12 64 36 DH40 30 5 10 36 PD00 51 1A 68 39 0999 06 10 28
30 1810 26 16A 78 36 DH40 52 4 112 36 PD00 53 13 68 39 0999 06 4 30
30 1910 17 16 74 36 DH40 61 3 112 36 PD00 54 4 68 39 0999 06 4 34
30 1910 24 15 74 36 DH40 71 12 112 36 PD00 73 2 68 39 1041 19 3 28
30 1910 35 1 92 36 DH40 72 13 114 36 PD00 74 2 36 39 1069 01 21 64
30 1910 36 5 92 36 DH41 36 11 36 36 PD00 75 8 36 39 1069 01 2 66
30 1910 48 3 104 36 DJ40 17 1 28 36 PD00 76 10 110 39 1076 01 4 94
31 1011 08 14 22 36 DK00 38 9 14 36 PD00 77 10 110 39 1283 21 12 4
31 1011 73 4 14 36 DK00 38 4 32 36 PD00 78 7 96 39 1620 11 9 16
31 1210 06 9 12 36 DK00 45 14 44 36 PD00 82 21 78 39 1660 05 2 4
31 1610 78 6 94 36 DK00 45 5 112 36 PD00 89 2 72 39 1686 06 8 16
31 2010 01 5 100 36 DK00 74 6 32 36 PD00 90 3 72 39 1845 04 11 24
31 2010 01 6 102 36 DK00 77 18 44 36 PD00 91 6 72 39 1880 20 10 32
33 1410 08 8 82 36 DS10 02 7 8 36 PD00 96 4 12 39 1931 20 6 14
33 1410 08 8 6 36 DV00 05 10 54 36 PD00 98 10 64 39 1967 04 5 48
36 0010 52 6 112 36 JF00 15 11 70 36 PD00 99 6 12 39 1970 15 5 38
36 0010 55 8 112 36 JF00 16 10 70 37 0043 52 16 114 39 1970 15 3 48
36 0010 56 23 114 36 JG00 11 4 46 37 0043 53 17 114 39 1990 20 18 28
36 0010 58 2 112 36 JG00 87 10 112 37 2240 18 19 114 39 1998 19 13 22
36 0010 60 18 114 36 JL01 81 6 112 37 2540 39 24 114 39 1999 15 20 22
36 0010 61 1 112 36 PD00 13 1 26 39 0694 15 23 66 39 2044 01 11 40
36 0010 62 9 112 36 PD00 14 2 24 39 0711 11 18 68 39 2046 01 10 40

121 122
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

39 2152 20 5 16 39 2603 20 8 26 59 1000 02 19 44 DD 1010 62 8 10

39 2152 20 8 44 39 2606 07 7 20 59 2000 06 9 26 DD 1110 12 15 42
39 2158 11 2 18 39 2608 01 10 4 59 2000 07 3 44 DD 1210 07 8 12
39 2159 11 24 18 39 2647 15 6 2 59 2000 27 9 24 DD 1412 27 25 84
39 2160 11 9 18 39 2669 21 1 10 59 2000 28 12 16 DD 1610 22 8 94
39 2165 11 3 14 52 DH01 69 1 34 59 2000 29 10 26 DD 1610 71 4 58
39 2180 06 8 24 52 DH01 77 10 16 59 2100 06 5 26 DE 1510 45 9 70
39 2180 06 22 26 52 PD01 09 5 30 60 1114 20 8 40 DE 1510 46 5 70
39 2181 06 13 4 52 PD01 35 1 30 62 3050 84 22 114 DE 1510 47 6 70
39 2181 06 2 12 52 PD05 95 1 110 75 6802 36 20 114 DG 1010 29 4 8
39 2188 19 4 26 52 PD05 98 1 110 76 0109 36 14 114 DG 1011 87 6 22
39 2190 19 12 26 52 PD09 70 2 110 76 0109 37 15 114 DG 1012 85 4 38
39 2194 21 6 34 52 PD09 71 3 110 83 0201 73 7 112 DG 1013 39 5 22
39 2199 08 15 14 52 PD09 72 2 110 83 0203 34 1 112 DG 1014 18 7 28
39 2200 11 16 32 52 PD09 73 3 110 83 0204 11 1 112 DG 1014 19 9 38
39 2203 07 8 14 56 DJ4E 1Y 12 44 83 0204 73 5 112 DG 1014 56 11 26
39 2228 15 11 22 56 PD06 X3 5 110 AA 1014 37 13 18 DG 1014 98 3 2
39 2391 21 2 2 56 PD4H X3 4 110 AA 1014 37 4 24 DG 1014 98 15 26
39 2400 11 12 22 59 0400 01 7 90 AA 1410 67 12 6 DG 1110 08 7 42
39 2423 11 10 58 59 0400 02 2 90 AA 2012 27 3 100 DG 1210 10 2 40
39 2440 11 9 8 59 0400 03 26 76 AK 2010 12 12 104 DG 1210 12 3 40
39 2448 11 20 26 59 0400 05 27 80 AP 1010 43 7 30 DG 1210 14 5 40
39 2492 11 11 38 59 0400 42 1 48 AP 1110 12 12 42 DG 1210 20 4 40
39 2532 04 8 2 59 0400 43 7 48 AP 2010 25 14 104 DG 1210 23 9 40
39 2535 15 6 96 59 0500 08 3 24 BG 1138 04 9 64 DG 1410 17 2 106
39 2601 20 7 24 59 0500 08 2 26 CS 1011 28 14 10 DG 1410 19 13 82

123 124
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

DG 1410 24 11 82 DG 1611 29 3 58 DG 1710 37 3 52 DG 1810 85 8 102

DG 1410 25 12 82 DG 1611 44 7 54 DG 1710 38 8 52 DG 1810 96 27 76
DG 1410 26 14 82 DG 1611 45 12 54 DG 1810 03 18 78 DG 1910 10 11 74
DG 1410 27 16 82 DG 1611 47 11 54 DG 1810 04 23 80 DG 1910 12 12 74
DG 1410 43 9 82 DG 1611 50 21 54 DG 1810 05 20 78 DG 1910 13 14 74
DG 1410 59 5 82 DG 1611 53 24 54 DG 1810 06 15 78 DG 1910 14 17 74
DG 1510 05 7 62 DG 1611 54 11 48 DG 1810 08 28 80 DG 1910 48 17 66
DG 1510 06 1 62 DG 1611 65 12 48 DG 1810 11 13 78 DG 1910 50 7 92
DG 1510 07 8 62 DG 1611 68 6 106 DG 1810 13 14 78 DG 1910 51 9 66
DG 1510 58 15 64 DG 1611 89 22 54 DG 1810 14 6 78 DG 1910 65 6 92
DG 1510 59 4 64 DG 1612 19 2 58 DG 1810 15 7 78 DG 2010 15 4 100
DG 1510 60 5 64 DG 1612 20 1 94 DG 1810 21 24 80 DG 2010 23 10 106
DG 1510 62 19 64 DG 1612 22 14 54 DG 1810 22 11 78 DG 2010 30 20 74
DG 1510 65 24 64 DG 1612 25 9 94 DG 1810 24 19 78 DG 2010 61 17 104
DG 1510 67 26 64 DG 1612 30 6 58 DG 1810 24 39 80 DG 2210 09 5 106
DG 1510 68 14 64 DG 1612 76 11 58 DG 1810 25 29 80 DH 1010 18 11 28
DG 1510 85 18 64 DG 1710 16 5 50 DG 1810 26 22 80 DH 1010 64 10 14
DG 1510 96 3 64 DG 1710 17 7 50 DG 1810 28 37 80 DH 1010 65 12 14
DG 1611 08 5 56 DG 1710 18 9 50 DG 1810 36 32 80 DH 1010 66 17 14
DG 1611 10 3 56 DG 1710 19 10 50 DG 1810 40 17 68 DH 1010 67 16 14
DG 1611 17 5 94 DG 1710 22 8 50 DG 1810 41 31 80 DH 1010 72 2 16
DG 1611 18 7 94 DG 1710 25 6 52 DG 1810 54 25 76 DH 1010 78 3 18
DG 1611 20 2 94 DG 1710 29 5 52 DG 1810 55 1 106 DH 1010 79 4 18
DG 1611 21 3 94 DG 1710 34 6 50 DG 1810 57 8 106 DH 1010 80 6 18
DG 1611 24 10 38 DG 1710 35 2 52 DG 1810 58 11 106 DH 1011 08 12 18
DG 1611 24 8 58 DG 1710 36 4 52 DG 1810 59 12 106 DH 1011 10 14 18

125 126
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

DH 1011 11 15 18 DH 1013 85 5 44 DH 1020 13 8 18 DH 1210 57 5 36

DH 1011 41 4 28 DH 1013 88 14 30 DH 1020 22 19 18 DH 1210 93 13 36
DH 1011 42 5 28 DH 1013 89 6 20 DH 1020 52 13 16 DH 1211 62 7 36
DH 1011 46 3 20 DH 1013 89 13 44 DH 1020 53 4 16 DH 1211 67 9 36
DH 1011 52 20 28 DH 1013 90 19 26 DH 1021 04 1 16 DH 1211 68 3 36
DH 1011 54 12 28 DH 1013 92 11 10 DH 1021 18 7 4 DH 1211 70 10 36
DH 1011 63 20 44 DH 1013 93 7 22 DH 1021 25 9 10 DH 1510 39 2 70
DH 1011 72 7 44 DH 1013 94 10 22 DH 1021 66 15 30 DH 1611 45 12 58
DH 1011 95 11 14 DH 1013 96 2 14 DH 1021 74 5 6 DH 1611 46 13 58
DH 1011 97 2 28 DH 1014 12 7 10 DH 1021 80 6 6 DH 1710 19 4 62
DH 1012 03 13 26 DH 1014 14 3 12 DH 1021 89 8 20 DH 1710 19 17 64
DH 1012 35 5 18 DH 1014 24 6 16 DH 1021 98 13 32 DH 1910 17 28 76
DH 1012 75 23 28 DH 1014 87 10 24 DH 1022 01 5 2 DH 1910 62 15 68
DH 1012 92 9 30 DH 1014 93 4 20 DH 1022 20 1 14 DJ 1010 64 3 38
DH 1012 93 10 30 DH 1014 96 9 20 DH 1023 29 9 4 DJ 1013 12 23 18
DH 1012 94 11 30 DH 1015 08 4 4 DH 1025 08 1 18 DJ 1210 22 6 4
DH 1012 95 8 8 DH 1015 44 16 28 DH 1025 11 7 18 DJ 1210 59 12 36
DH 1013 19 18 18 DH 1015 81 4 44 DH 1025 13 16 18 DJ 1410 08 9 46
DH 1013 36 11 18 DH 1016 40 18 14 DH 1025 14 17 18 DJ 1410 56 3 82
DH 1013 55 14 14 DH 1016 48 14 32 DH 1110 13 9 42 DJ 1612 28 6 30
DH 1013 73 14 16 DH 1016 71 5 12 DH 1110 16 11 42 DJ 1710 44 4 50
DH 1013 79 7 26 DH 1016 80 11 4 DH 1111 14 10 44 DJ 1910 26 5 68
DH 1013 81 4 42 DH 1017 14 2 22 DH 1210 10 3 34 DJ 1910 27 6 68
DH 1013 81 9 106 DH 1018 62 3 32 DH 1210 11 14 28 DJ 1910 28 7 68
DH 1013 85 3 16 DH 1018 96 5 24 DH 1210 12 15 28 DJ 1910 29 8 68
DH 1013 85 23 26 DH 1019 28 2 10 DH 1210 35 5 34 DJ 1910 30 9 68

127 128
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

DJ 1910 31 10 68 DK 1015 95 1 44 DS 1011 66 4 2 DX 1610 66 13 56

DJ 1910 34 11 68 DK 1015 96 21 44 DS 1012 15 8 28 GF 2010 50 28 84
DJ 1910 35 12 68 DK 1016 05 15 44 DS 2010 25 9 104 GH 2010 12 10 102
DJ 2011 09 14 68 DK 1017 22 3 22 DT 1138 58 10 46 JA 5812 33 6 36
DJ 2011 73 15 56 DK 1017 25 8 22 DT 1310 17 3 62 JC 1010 34 12 10
DK 1010 63 1 12 DK 1017 32 5 20 DT 1318 57 29 64 JC 1010 35 10 10
DK 1010 72 12 32 DK 1017 33 1 22 DU 1012 23 14 26 JC 1010 85 3 10
DK 1010 97 6 26 DK 1017 38 19 28 DU 1613 84 9 56 JC 1010 86 4 10
DK 1011 44 10 18 DK 1017 48 1 8 DV 1010 34 15 22 JC 1011 14 2 44
DK 1011 59 1 20 DK 1017 51 2 8 DV 1010 39 16 22 JC 1011 45 9 44
DK 1011 60 2 20 DK 1017 55 3 8 DV 1010 42 2 30 JC 1110 28 1 42
DK 1011 76 6 44 DK 1018 87 3 26 DV 1010 45 9 22 JD 1138 14 13 6
DK 1012 45 20 18 DK 1510 26 3 60 DV 1010 48 22 18 JD 1138 14 9 72
DK 1012 51 6 28 DK 1510 39 1 60 DV 1210 04 18 40 JD 1318 11 10 62
DK 1012 84 3 42 DK 1810 43 2 74 DV 1510 07 5 62 JD 1710 16 7 40
DK 1013 26 6 8 DK 1810 50 13 46 DV 1610 17 1 58 JD 4010 32 10 100
DK 1013 52 21 18 DK 1810 51 7 46 DV 1610 36 10 104 JD 4022 17 18 104
DK 1013 80 16 26 DK 1810 75 5 46 DV 1610 46 1 54 JE 5412 12 8 30
DK 1014 80 13 28 DK 1810 76 2 46 DV 1610 50 9 54 JE 5412 13 17 28
DK 1015 68 6B 32 DK 2010 49 5 104 DV 1610 60 9 58 JE 5810 39 9 6
DK 1015 69 5 32 DM 1210 14 13 86 DV 1810 08 5 90 JE 5810 68 17 40
DK 1015 70 15 32 DP 1210 18 12 40 DV 1810 09 4 90 JF 4018 03 6 104
DK 1015 71 2 32 DP 1611 44 30 80 DV 1810 10 3 90 JG 1312 20 6 42
DK 1015 73 11 32 DS 1010 71 21 28 DV 1810 13 5 78 JG 1312 20 12 62
DK 1015 74 9 32 DS 1010 84 7 2 DV 1910 07 3 68 JG 1312 20 28 64
DK 1015 92 7 12 DS 1011 54 5 14 DV 2010 16 8 104 JG 1710 29 16 86

129 130
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

JG 1710 86 7 86 JM 1610 02 4 48 KA AD05 20 7 34 KA DU08 40 4 96

JG 1812 43 11 98 JM 1610 03 2 48 KA AL06 22 19 74 KA DU08 55 5 96
JG 4018 08 20 104 JM 1610 37 15 54 KA CA05 16 13 106 KA EA06 10 19 42
JG 4020 05 4 72 JM 1610 37 1 66 KA CA06 12 6 54 KA EA06 12 7 106
JH 1318 84 14 62 JM 1710 04 2 50 KA CF08 30 16 78 KA EA06 22 7 102
JH 1318 84 32 64 JM 1910 10 3 74 KA CJ06 50 23 76 KA ED06 08 7 72
JH 1710 17 21 82 JM 1910 11 4 66 KA DA06 14 4 88 KA ED06 08 12 72
JH 1710 48 3 86 JM 1910 12 7 66 KA DC05 10 12 38 KA ED06 14 33 64
JH 1716 02 18 86 JM 1910 13 8 66 KA DD06 10 25 104 KA ED06 16 19 68
JH 4010 31 40 80 JM 1910 13 2 92 KA DD06 12 2 104 KA ED06 20 13 10
JK 5110 02 13 40 JM 1910 14 15 66 KA DD06 12 22 104 KA ED06 20 9 78
JL 1220 26 3 50 JM 1910 14 13 104 KA DD06 22 17 22 KA ED06 25 8 4
JL 1312 32 8 64 JM 2210 03 1 108 KA DD06 30 14 42 KA ED06 25 11 16
JL 1711 01 17 86 JP 1812 29 5 98 KA DD08 14 3 96 KA ED06 25 24 28
JL 1711 02 15 86 JP 1812 80 14 6 KA DD08 60 10 48 KA ED06 25 2 34
JL 4022 07 19 104 JP 1812 80 5 72 KA DD08 60 13 48 KA ED06 35 9 2
JL 5810 65 11 6 JP 4022 21 11 72 KA DF06 12 17 82 KA ED06 45 18 26
JL 5810 66 10 6 JU 5112 14 5 8 KA DF06 14 15 62 KA EG06 14 7 6
JM 1000 02 19 22 JW 1318 07 3 70 KA DF06 14 17 78 KA EM06 10 5 54
JM 1000 03 18 22 JY 1138 42 10 86 KA DF06 18 23 42 KB CA04 16 8 34
JM 1000 40 12 30 JY 1710 69 14 86 KA DF06 22 18 82 KB CG03 16 18 74
JM 1000 41 13 30 JY 1710 77 1 86 KA DF06 30 15 6 KB RA35 10 24 84
JM 1010 22 14 38 JY 1710 90 19 86 KA DF08 14 12 56 KB RA48 19 8 98
JM 1010 27 2 38 JZ 1112 92 11 46 KA DF08 25 16 88 KB UA06 12 18 54
JM 1410 09 15 82 JZ 1710 55 20 86 KA DT06 14 30 64 KB UA06 12 13 66
JM 1510 05 6 64 JZ 2328 05 4 56 KA DU08 40 7 56 KB UA06 16 6 88

131 132
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

KB UC06 14 3 46 KJ AB10 19 17 26 LD A000 43 6 82 PD 1134 13 6 48

KC AD06 05 21 22 KJ AC18 24 3 4 LD B000 01 9 62 PD 1138 06 21 104
KC AK06 05 3 66 KP AF60 04 6 24 LD B000 01 20 64 PD 1138 07 18 42
KC BA06 04 23 104 KP BC60 04 22 64 LD B000 14 12 78 PD 1138 08 6 46
KC BC08 05 11 50 KP BC62 02 6 62 LD B000 14 13 98 PD 1138 09 14 106
KC GA05 05 22 82 KP BC62 02 13 64 LD B000 15 6 100 PD 1138 10 20 42
KC GA06 06 10 72 KP BC63 02 23 64 LD B000 23 9 102 PD 1138 11 21 42
KC GA06 06 6 90 LA C000 16 2 98 LD B000 83 19 98 PD 1138 14 8 46
KC GA06 06 7 100 LA C000 27 12 98 LD F000 01 17 44 PD 1138 22 10 2
KC GC06 06 8 56 LA C000 90 15 88 LE C000 01 6 66 PD 1138 23 8 72
KC GF06 06 16 6 LA D000 43 11 104 LH B000 01 21 66 PD 1210 06 34 80
KC HC06 08 22 42 LA E000 18 9 28 NA 20 114 PD 1210 07 1 78
KD AA08 16 10 66 LA E000 18 3 30 NA 21 114 PD 1210 09 3 78
KD AB06 11 8 54 LA E000 18 11 44 PA 4010 18 27 84 PD 1210 10 4 78
KD AE05 10 7 98 LA G000 10 3 88 PA 4022 04 24 104 PD 1210 11 26 80
KD BA06 13 14 88 LB B000 14 19 82 PD 1110 63 1 46 PD 1210 12 25 80
KD BB06 13 13 72 LB U000 08 17 54 PD 1130 00 2 54 PD 1210 14 35 80
KD BB08 18 20 66 LB U000 08 14 66 PD 1130 01 26 54 PD 1210 15 10 78
KD DB10 18 7 52 LB U000 09 9 100 PD 1130 02 19 54 PD 1220 03 16 66
KD DB10 18 19 66 LC H000 01 24 76 PD 1130 03 3 54 PD 1220 04 22 66
KE AB10 10 7 16 LC L000 01 6 38 PD 1130 04 20 54 PD 1220 13 1 50
KE CC01 10 13 54 LC L000 01 18 66 PD 1130 07 27 54 PD 1220 16 1 52
KH AA20 20 23 54 LC L000 01 5 102 PD 1130 10 25 54 PD 1310 07 4 60
KH AA20 20 11 66 LC L000 02 14 98 PD 1132 08 5 58 PD 1312 11 2 60
KH AA32 35 7 58 LC L000 04 11 64 PD 1134 10 8 48 PD 1312 12 1 64
KH BA08 28 24 66 LD A000 34 3 98 PD 1134 11 9 48 PD 1312 24 5 60

133 134
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

PD 1318 09 2 64 PD 1716 09 9 86 PD 2312 04 13 38 PD 3512 37 16 42

PD 1318 24 1 70 PD 1716 12 4 82 PD 2312 05 16 54 PD 3512 52 8 42
PD 1318 34 2 62 PD 1716 16 4 86 PD 2312 05 12 66 PD 4010 14 15 98
PD 1318 35 11 62 PD 1716 19 11 86 PD 2312 06 4 54 PD 4010 32 3 102
PD 1318 36 27 64 PD 1810 00 4 104 PD 2314 02 12 88 PD 4010 33 4 102
PD 1318 58 1 72 PD 1812 12 7 88 PD 2314 03 13 88 PD 4010 38 8 100
PD 1318 87 16 68 PD 1812 13 10 88 PD 2314 04 18 88 PD 4010 45 1 102
PD 1510 00 1 74 PD 1812 14 8 88 PD 2314 11 17 88 PD 4010 46 2 102
PD 1510 01 6 74 PD 1812 15 11 88 PD 2314 12 5 88 PD 4014 04 22 74
PD 1510 04 7 74 PD 1812 22 4 98 PD 2314 20 9 88 PD 4014 24 21 74
PD 1510 05 8 74 PD 1812 23 8 78 PD 2316 04 5 74 PD 4016 01 1 104
PD 1510 20 4 74 PD 1812 39 10 98 PD 2316 05 13 74 PD 4020 07 13 42
PD 1510 20 2 78 PD 1812 41 1 98 PD 2326 03 4 106 PD 4022 13 21 26
PD 1610 01 10 74 PD 1812 43 38 80 PD 2326 04 3 106 PD 4022 13 16 104
PD 1610 04 9 74 PD 1812 45 6 98 PD 2328 19 36 80 PD 4022 14 15 104
PD 1612 07 3 92 PD 1814 00 14 56 PD 2330 01 13 110 PD 4022 34 7 104
PD 1612 08 4 92 PD 1814 01 10 56 PD 2330 30 11 110 PD 4024 02 1 90
PD 1710 03 7 82 PD 1814 08 11 56 PD 2330 31 12 110 PD 4026 02 20 82
PD 1710 08 2 82 PD 1814 11 6 56 PD 2330 63 8 110 PD 4026 08 23 84
PD 1710 29 12 86 PD 1814 12 1 56 PD 2330 64 9 110 PD 4036 02 13 62
PD 1710 48 1 82 PD 1814 13 2 56 Pd 2331 18 6 110 PD 4036 02 31 64
PD 1710 49 12 46 PD 1814 21 16 56 PD 2331 19 7 110 PD 5010 63 1 24
PD 1716 02 8 86 PD 1910 01 2 88 Pd 2331 20 6 110 PD 5110 25 1 2
PD 1716 04 6 86 PD 1910 09 1 88 PD 2331 21 7 110 PD 5110 73 1 4
PD 1716 05 2 86 PD 2312 01 1 96 PD 3510 02 2 42 PD 5111 29 17 42
PD 1716 06 5 86 PD 2312 02 2 96 PD 3512 35 10 42 PD 5112 29 6 10

135 136
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

PD 5310 29 13 14 YP D140 03 17 98
PD 5412 74 5 42 YP D140 04 18 98
PD 5412 79 22 28 YP D150 01 1 100
PD 5514 00 1 32 YP D150 02 2 100
PD 5514 19 6A 32 YP D300 01 1 38
PD 5514 27 8 32
PD 5514 39 7 32
PD 5612 52 4 22
PD 5810 09 6 40
PD 5810 11 19 40
PD 5810 61 14 40
PD 5810 62 16 40
PD 5810 63 15 40
PD 5811 00 1 40
PD 5812 22 4 36
PD 5812 26 1 36
PD 5814 10 5 4
PD 5822 00 1 6
PD 5824 00 2 6
PD 5824 01 3 6
PD 5824 02 4 6
PD 5910 23 15 38
PD 5911 00 8 38
PD 5911 01 7 38
YP D140 01 9 98
YP D140 02 16 98

137 138