constructive solutions

PROPOSAL FOR WATERPROOFING

USING

FOSROC HDPE – P & PROOFEX 3000V

Page 1
Telephone: ++ 91 79 4005 2801  Fax: ++ 91 79 4005 2800 email: www.fosroc.com

Mumbai Regional Office: 12-B, MBC Park, Kasarwadawali, Ghodbunder Road, Thane West - 400065
Head Office: Embassy Point, No. 150, 2nd Floor, Infantry Road, Bangalore - 560001
 constructive solutions

INDEX

 SECTION A - GENERAL COMMENTS

 SECTION B - APPLICATION METHODOLOGY
 SECTION C - TECHNICAL LITERATURE
 SECTION D - DRAWINGS

SECTION A – GENERAL COMMENTS

 Proposed system built up

1.1 Raft
PCC + HDPE -P + Raft

1.2 Unconfined Retaining wall

Retaining Wall
Retaining wall + Proofex 3000V (1.5 mm thick) + Dimple board + Backfilling

1.3 Construction Joints

Supercast SW20 to be install in construction joints of retaining wall.

 High temperature working

It is suggested that, for temperatures above 35 Deg Celsius, the following guidelines are adopted as
good working practice:

 Store unmixed materials in a cool (preferably temperature controlled) environment, avoiding

exposure to direct sunlight
 Keep equipment cool, arranging shade protection if necessary. It is especially important to
keep cool those surfaces of the equipment which will come into direct contact with the
material itself.
 Try to avoid application during the hottest times of the day, arrange temporary shading as
necessary.
 Make sufficient material, plant and labour available to ensure that application is a continuous
process

UNDERPASS BOX, WALLS AND RCC “C “ SECTION APPROACH RAMP Page 2

 constructive solutions

 Application equipment –
 Hand Grinding Machine
 Wire brush, Trowel, Steel Roller
 Cutter,
 Fosroc MR3 paddle attached to a slow speed drill

 Safety equipment –
 Personal Protective Equipment (PPE)
 All persons to be engaged in the working area will be provided with and wear the appropriate
Personal Protective Equipment at all times like Safety Helmet ,Safety Footwear, Safety
Gloves, Nose Mask, Safety Goggles, Safety Jacket.

 Storage -
 Store materials in dry areas out of direct sunlight
 Ensure any materials should not damage due to storage and handling

SECTION B – APPLICATION METHODOLOGY

UNDERPASS BOX, WALLS AND RCC “C “ SECTION APPROACH RAMP Page 3

 constructive solutions

APPLICATION OF FOSROC MEMBRANE HDPE-P STANDARD ON THE RAFT

Horizontal Application:
 Clean all concrete surfaces free of laitance, dust, dirt, cavities, projecting nibs etc by grinder and wire
brush
 Standing water shall be removed to prevent contamination of overlaps and subsequent compromise
of waterproof properties and make sure that the surface is dry and smooth.

 Cut the membrane to a convenient length for installation. Carefully align the membrane and
roll it out with the sanded face facing up.

 Lay adjacent sheets accurately so they overlap the previous sheet 75mm along the
Adhesive selvedge

UNDERPASS BOX, WALLS AND RCC “C “ SECTION APPROACH RAMP Page 4

 constructive solutions

 When laying adjacent full rolls there should be a stagger of roll to avoid a buildup of end
joints in one area

 Overlaps between sheets shall be rolled to ensure good adhesion by gently releasing the release film.
The overlap comes with width of 75mm.

UNDERPASS BOX, WALLS AND RCC “C “ SECTION APPROACH RAMP Page 5

 constructive solutions

 End joints and cut edges- Keep the Fosroc Membrane HDPE Sealed Tape clean and protect it from
being contaminated from dust before use. After applying the Fosroc Membrane HDPE-P, remove the
sanded particles by hot air shovel gun to a width of 100m. unroll the tape and remove the release film
and adhere to the shoveled area of the end laps of the membrane.
 Application of membrane on the Toe of the raft– If the raft is extended beyond retaining wall then the
horizontal portion of the Toe to be covered with HDPE based membrane Fosroc Membrane HDPE S
overlapping on to the Fosroc membrane HDPE-P by minimum 100mm on either side

Horizontal to vertical joints

 Fosroc membrane HDPE-P can be easily bent at horizontal and vertical junction. If required shall be
gently warmed with heat gun to make it in right angle at junctions. The membrane can be supported
with HDPE Sealed Tape(double sided tape) spot bonded with the shuttering.

UNDERPASS BOX, WALLS AND RCC “C “ SECTION APPROACH RAMP Page 6

 constructive solutions

 Fosroc membrane HDPE-P can be treated with Sanded tape at corner junctions

Pipe Penetration & Treatment of Tie rod hole

 Make the hole in Fosroc membrane HDPE-P equal to diameter of pipe and inserted into pipe and
fixed with collar of top hat with already fixed HDPE Sealed tape.
 After the removal of shuttering, the hole is cleaned thoroughly with blower and cleaned with water.
 Thereafter the hole is filled with suitable material, matching the grade of poured concrete.
 The filled hole is then patched from outside with HDPE-P membrane with the help of double sided
sealing tape

UNDERPASS BOX, WALLS AND RCC “C “ SECTION APPROACH RAMP Page 7

 constructive solutions

Pile cap treatment

 Re-profile the surface of the pile by using micro concrete, Renderoc RG
 Mark the area and cut the HDPE so that it is tightly sit at all the corners use double sided tape, HDPE
Sealed tape to overlap with another HDPE membrane which will be 50mm above the profiled pile cap
as shown in the picture. (Make sure that there should not be any wrinkles)

 Fill the 50mm gap by Supercast EPT (Epoxy grout)

UNDERPASS BOX, WALLS AND RCC “C “ SECTION APPROACH RAMP Page 8

 constructive solutions

 After the 24 hours when epoxy is totally set, Apply Nitoproof 600PF over pile cap starting from
horizontal, over HDPE-P membrane do overlapping of 150mm. after second coat, When Nitoproof
600 is still wet do sand sprinkling for mechanical key for concrete.

Pressure Release pipe and Rock anchoring treatment:

 Apply SW-X swellable paste across the PVC pipe at the intervals of 25mm.
 Cut the HDPE-P membrane to form a lining for the PVC pipe with 30mm dia additional to the dia of
pipe so that it can be used as shuttering for filling the epoxy grout. The cut out of HDPE-P should be
at least 100mm height to the PVC plus 50mm to the horizontal HDPE-P to form a round L- section
surrounding the pipe.
 Fix the cut out of HDPE-P to the horizontal HDPE-P membrane to form a shuttering across the PVC
pipe with sanded portion facing outside.

UNDERPASS BOX, WALLS AND RCC “C “ SECTION APPROACH RAMP Page 9

 constructive solutions

 Fill the gap by Supercast EPW, Epoxy grout. Once the epoxy sets and it is bonded with HDPE-P
membrane apply Nitoproof 600 starting from horizontal and 100mm above the PVC pipe.
 Do the sand shrinking after the second coat of Nitoproof 600.

APPLICATION ON THE RETAINING WALL

Step 1: Surface Preparation of the Retaining Wall
The RCC surface shall be thoroughly cleaned to remove all spalled/cracked/loose concrete by chipping. Any
trace of loose plaster, oil grease and any other material that might affect adhesion is to be removed by wire
brushing the surface. Any sharp protrusion shall be remove before application of membrane.

Step 2: Treatment to Construction Joints

 Supercast SW 20-All the construction joints to be installed with Swellable water stops
 Supercast SW20 should be used to prevent the passage of water through non-movement
construction joints
 Parallel strip of Supercast SW20 shall be provided running at a gap of 150mm/cc considering the
wall thickness approximately 600mm
 Cracks if any to be trated before proceeding with waterproofing system. All cracks to be cut in V-
groove shape (approx. 10 mmx10 mm) using mechanical cutter and clean the same to remove any
loose dust, dirt etc. Prepare Polymer Modified Mortar (PMM) by mixing cement: sand in 1:3
proportion and modified Nitobond SBR Latex dosage @ 2-5 % by weight of cement. Fill the
prepared joints using PMM and finish in level with existing concrete surface. Allow the same to
cure for 24 hrs.

UNDERPASS BOX, WALLS AND RCC “C “ SECTION APPROACH RAMP Page 10

 constructive solutions

TREATMENT TO TIE ROD HOLE

Treatment to Tie Rod Hole:
 Chip off the PVC tie rod for a depth of 50mm on both the sides of the opening in wall
 Pack the hole with non-shrink micro concrete Conbextra GP2 for the full depth of the hole and
allow to dry for minimum 3 days
 Cover the tie rod hole portion with 200mm x 200mm details strip

Step 3: Application of Primer

 It has to be ensured that the moisture content in the concrete should be less than 5% before
priming
 Prepared surface shall be primed using Proofex Tack Coat Primer using suitable brush or roller.
 Only primer an area to which the Proofex 3000V can be applied on the same day.
 Very porous surface may require more than one coat of primer.

Step 4: Application of Waterproofing Membrane – Proofex 3000V

 Cut the Proofex 3000V to length allowing 150 mm for the end laps and position by peeling back the
release paper and applying the self-adhesive face to the prepared surface.
 Press the film firmly ensuring that the adhesive bitumen compound bonds continuously to the
substrate with no air pockets.
 Starting from the top of the wall, work down by progressively removing the release paper in stages.
 Proofex 3000V should be applied to ensure that all end laps are staggered.
 Each roll must overlap the next layer by minimum 75 mm at the adjacent and minimum 150 mm at
the ends. In cold weather temporary batten support of the Proofex 3000V membrane is
recommended

Step 4: Termination of the Waterproofing Membrane – Proofex 3000V

Proofex 3000V to be taken up to minimum 300 mm above the Top slab

Step 5: Protection of the Waterproofing Membrane – Proofex 3000V

 Protection is to be done by using suitable 8 mm thick dimpled protection board which is to be fixed
by the means of spot bonding or suitable adhesive or Proofex Protection board
 Backfilling of mooram soil to be carried out

UNDERPASS BOX, WALLS AND RCC “C “ SECTION APPROACH RAMP Page 11

 constructive solutions

SECTION C – PRODUCT DETAILS

FOSROC MEMBRANE HDPE-P STANDARD

Recommended System:
Fosroc Membrane HDPE-P Std – Pre-applied HDPE pressure sensitive adhesive
waterproofing membrane which bonds integrally to poured concrete

Product Description & System features and Benefits

Fosroc Membrane HDPE -P STD is a unique membrane HDPE film pressure sensitive adhesive which allows
poured concrete to bond fully with the membrane. Provides water, water vapour and gas protection to
water excluding structures and protects concrete from aggressive ground salts, chemicals and
hydrocarbons.

Fosroc Membrane HDPE-P Std is supplied with a self-adhesive selvedge along one side of the roll to
provide sealed laps and a comprehensive range of auxiliary products to simplify the application process.

Advantages
 Basement waterproofing protection to grades 1,2 and 3 as defined in BS 8102:2009
 To provide a vapour and waterproof membrane in building and civil engineering structures
 Protects concrete from aggressive ground chemicals, hydrocarbons and aggressive ground salts in
contaminated sites

UNDERPASS BOX, WALLS AND RCC “C “ SECTION APPROACH RAMP Page 12

 constructive solutions

 Forms a unique, integral bond to poured concrete by pressure sensitive adhesive and remaining in
place if settlement occurs
 Simple application – requires no primer or no protection and blinding concrete may be eliminated
 Inert product – no risk of a reaction with ponded water prior to concrete being poured
 Facilitates flexible construction programing
 Membrane composition gives excellent flexibility for detailing, combined with high durability and
toughness for site trafficking

Physical Properties
Membrane thickness 1.2 mm / 1.5 mm
Tensile strength (ASTM D412) 21± 5 MPa
Elongation of membrane (ASTM E154) >400 %
Puncture Resistance (ASTM E154) >600 N
Peel Adhesion to concrete (ASTM D903 Modified) >880 N/m
Resistance to Hydrostatic Head (ASTM D 751-06)(2011) > 70 Mt.
Low temperature flexibility < - 25°C, no crack
Dimensional stability(ASTM D1710-08) at 40°C 0.1%
UV exposure test (45 days) (ASTM G153) No Change
Lap joint strength (ASTM D1876) 13.5 N/mm

PROOFEX 3000V
Recommended System:
PROOFEX 3000V : High performance waterproofing and vapour membrane for basement
structures
Product Description & System features and Benefits
Proofex 3000V is a cold applied, flexible, waterproof, high performance membrane incorporating a cross
laminated HDPE carrier film with a polymer modified bitumen compound. Proofex 3000V should be laid in
accordance with the provisions of BS8102: 1990

Advantages
 Cross Laminated HDPE film for protection against damage
 Dimensionally stable
 Combines toughness with flexibility for detailing around corners
 Self-Adhesive layer make installation very quick, simple and reliable
 Resistant to ground water, soluble sulphates and chlorides

UNDERPASS BOX, WALLS AND RCC “C “ SECTION APPROACH RAMP Page 13

 constructive solutions

 Suitable for waterproofing basement grades 2 and 3 as defined in BS 8102:2009

 Radon protection as defined by BRE report 211

Physical Properties
Membrane thickness 1.5 MM/ 2mm
Tensile strength (ASTM D412)
Longitudinal 3.5 MPA
Transverse 3.5 MPA
Elongation of membrane( ASTM D412)
Thioflex
Longitudinal 180%
Transverse 180% 600 – Two
Tear Resistance/ Strength (ASTM D 4073) 125 N part

Hydrostatic pressure (DIN 1048)  6 bAR

Peel of Adhesion
(ASTM) D1000) Primed surface  3 N/mm

polysulphide sealant
Thioflex 600 is supplied in Gun Grade form for Vertical surfaces and in Pouring Grade form for horizontal
surfaces. For Gun Grade both the base component and curing agent are supplied ready for mixing in a
single tin. While for pouring grade is supplied in two separate containers.

Expoband One- Flexible Expansion joint membrane

Once sealant in expansion joint cures it is recommended to apply Expoband One-Flexible Expansion joint
membrane.
Expoband One is an flexible polyolefin membrane incorporating a central release tape, available in 1mm
thickness and widths of 100mm and 200mm system which is designed to be bonded over movement
joints or cracks in structures to prevent the passage of water. It is bonded in position using Nitobond PC
two-part epoxy adhesive. Expoband One accommodates continuous and pronounced cyclic movement,
having excellent resistance to weathering & Elongation of 400 %. After completion of expansion joint
sealant treatment mix two component Nitobond PC adhesives using a slow speed drill and paddle for 4
minutes.

Note:
This method statement is offered by Fosroc as a ‘standard proposal ‘and should be followed for product
application along with TDS, good practices in construction, any challenges arising while executing shall be
discussed mutually and revised statement shall be freezed (if Necessary) in consultation with Engineer In
charge. It remains the responsibility of the Engineer to determine the correct method for any given
application

UNDERPASS BOX, WALLS AND RCC “C “ SECTION APPROACH RAMP Page 14

 constructive solutions

It is advised that a mock up trial of the entire system is mandatory and appropriate test (if Necessary) to
assess quality of application shall be done before proceeding with actual work to the satisfaction of Engineer
In-charge.
- - - - - - - - - - - - - - - - End of Method Statement - - - - - - - - - - - - - - - - - - - -

UNDERPASS BOX, WALLS AND RCC “C “ SECTION APPROACH RAMP Page 15