ABS SOLUTIONS FOR
MIXING AND AGITATION.
www.absgroup.com
YOU WANT MOVEMENT. WE ADD DIRECTION.
Wastewater treatment plant operators around
the world face dramatic increases in the cost
of energy and are under constant pressure
to reduce the amount of energy consumed
and with it the level of CO2 emissions into
the atmosphere. At ABS our goal is to help
these operators reduce their energy costs
and improve the reliability of the treatment
process.
ABS has one of the widest product portfolios in the world for
mixing and agitation. To be able to offer the optimal solution
to every customer’s needs we have both submersible and
dry-installed equipment. Our hands-on experience together
is put to work in the R&D process to make sure ABS mixers
and agitators are the best choice when you look at the total
cost throughout the entire life cycle of the equipment. The
modular ABS mixer system in combination with flexible mixer
positioning and easy installation guarantees a solution with
the optimum life cycle cost.
Working together
in the selection process
ABS has its own software tool for equipment selection. The
program utilizes our vast experience from more than 150,000
operational installations. Customers can be sure of an optimal
solution based on a consideration of the following factors:
Purpose of application
Tank shape
Tank dimensions
Medium to be mixed
Viscosity, specific weight and
dry-matter content etc.
Temperature
ABS software for mixer selection.
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Thrust measurement facility regarding ISO 21630.
The mixer thrust
The mixer thrust is an important parameter in the determination
of the mixing result and therefore of major importance in the
selection process. The performance of a submersible mixer
can be expressed by thrust (N) or the flow capacity (l/s) that it
produces. All mixing applications require a certain degree of
turbulence and bulk flow which is generated by the propeller
jet reaction force – the mixer thrust.
The target when designing a mixing application is to achieve
optimal bulk flow, since with an optimal bulk flow the entire
contents of the tank are in motion. The bulk flow is a function
of the impeller jet flow which is closely related to the mixer
thrust. Consequently the mixer thrust together with the
mixer positioning form the basis of good mixer selection.
Relation of thrust to bulk flow.
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DIFFERENT APPLICATIONS
NEED DIFFERENT SOLUTIONS.
A) Pre-treatment water levels in this part of the process and the submersible mixers can be used
Neutralization are often very low and have a tendency to to provide sufficient mixing energy to keep
Neutralization is the pH adjustment frequently change. Which RW model to the biomass in suspension. Some plants
process in the pre-treatment stage use is determined by the intensity of mixing use a moving bed biofilm reactor (MBBR)
achieved by flash and contact mixing of and flow required. with plastic carriers in the biological
added chemicals in the neutralization tank. process. The ABS submersible mixer SB
ABS Scaba agitators facilitate the proper C) Selector (Contact zone) 1200 KA has been specifically developed
mixing of chemicals and wastewater. In the selector tank the aim is to control and for this process.
limit the growth of filamentous bacteria,
Flocculation which enhances the sludge sedimentation Nitrification
Flocculation is a chemical/physical process ability. Submersible mixers and Scaba In all tanks where a simultaneous DN-N
which is performed during the biological agitators are used for intensive (flash) process takes place the ABS flow booster
pre-treatment process to remove unwanted mixing of the re-circulated sludge and SB generates an optimal and efficient mixing
chemicals. Gentle mixing characterized wastewater. level when the aeration system is inactive
by low shear forces is achieved by the i.e. when denitrification takes place.
ABS Scaba agitators. They ensure D) Biological process
good mixing of the flocculants and the (secondary and tertiary) Denitrification
liquid while at the same time preventing Anaerobic and anoxic In the denitrification process the flow
sedimentation. In the anaerobic and anoxic tanks the generated by the ABS flow booster SB
biomass has to be kept in suspension prevents settlement and achieves good
B) Equalization in order to avoid the risk of the sludge biomass mixing and circulation. It is critical
The objective of mixing during the equaliza- settling and to maximize the active that the units are sized and installed in
tion process is to blend the wastewater and volume. The target is to provide good the correct way to avoid turbulence.
to prevent sedimentation, stratification and contact between the inlet wastewater,
odour formation. The ABS submersible re-circulated sludge and biomass. Both Phosphate REMOVAL
mixers RW are the best solution, since the the dry installed ABS Scaba agitators The horizontal flow generated by ABS flow
1 ABS submersible mixer
RW 200-280
2 ABS submersible mixer
,
RW 480
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3 ABS submersible mixer
RW 300-900
B
4 ABS flow booster
SB 900-2500
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5 ABS submersible mixer
SB 1200 KA
E
6 ABS Scaba agitator
,
4
boosters SB efficiently creates an even F) Anaerobic digestion Submersible or dry installed?
distribution of the chemical flocculants Common for many digester designs are the In a number of the wastewater treatment
introduced into the wastewater to produce requirements for biomass homogenization, applications for mixing and agitation both
flocs suitable for catching the phosphates. temperature equalization, breaking of floating submersible and dry installed solutions can
crusts and prevention of foam formation. be used. Normally the physical conditions
E) Chemical mixing The most efficient solution uses the slow like tank size and volume determines which
The activated sludge must sometimes running ABS Scaba agitators with large solution to use. However, other factors like
be mixed with chemicals before it enters propellers and high flow capacity. operation and maintenance requirements or
the secondary sedimentation tank. strategy determines the preferred solution.
Chemicals are for example used to G) Sludge buffer tank At ABS we offer both solutions and can
remove phosphates or to make floccu- Blending and homogenization of concen- advise the customer by highlighting the pros
lants settle more rapidly. trated primary, secondary or digested and cons of the different options.
sludge are the most common application in
ABS Scaba agitators can be used success- the sludge buffer tanks. Both dry installed
fully to mix these chemicals evenly with ABS Scaba agitators and ABS submersible
the treated wastewater. mixers can be successfully used.
RW 200-280 RW 480 RW 300-900 SB 900-2500 SB 1200 KA Scaba agitator
Propeller diameter 200-280 mm 480 mm 300-900 mm 900-2500 mm 900-1080 mm 150-10.000 mm
Rated motor power 1.20 to 2.80 kW 7.50 to 11.00 kW 1.50-22.00 kW 1.40-4.60 kW 3.0-4.60 kW 0.12-300 kW
Mixer thrust up to 320 N 2000 N 5225 N 3800 N 1420 N -
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ABS SUBMERSIBLE MIXERS.
FOR OPTIMIZED OPERATION.
The ABS submersible mixers are designed for economical and
reliable operation and can be used in all tanks, regardless
of size and shape. ABS mixer range is the result of years of
experience and continuous development.
Clever propeller design
ABS propellers are specially designed to give a self-cleaning
effect. The design guarantees efficient operation throughout
the entire range and at all performance levels. This results in
operation which is vibration-free, with steady flow operation
without turbulence.
Unique coupling system
The patented ABS coupling system is a major innovation which
facilitates connecting and disconnecting the submersible
mixers. The mixer is lowered down on a guide rail and secured
in position by a unique coupling device. Some simple grips are
what is needed to disconnect and raise the mixer again, and
this can be done without emptying the tank.
Vibrations caused by the liquid flow or by the mixing fluid itself
have high impact on the propeller and must be absorbed by the
coupling device. The sturdy construction of the ABS coupling
system can withstand these forces without vibrating.
Flexible positioning reduces power consumption
The ABS installation system allows you to create the best
conditions for high process efficiency. Using the guide rails, the
mixers can be adjusted vertically to operate at the different
levels and they can also be rotated to operate in different
directions. ABS also offers a kit which makes it possible to
angle the mixers upwards or downwards.
In large tanks, several mixers can be installed in different
locations to achieve optimum mixing at very low power
consumption. The investment costs can also be minimized
as the guide rail system does not require any investments
in walkways or bridges.
Connecting Disconnecting
Lowering Raising
Top picture: ABS flow booster SB installation in an oxidation ditch.
Coupling Decoupling
Middle: An arrangement of mixers to ensure movement in all corners
of the tank.
Bottom: ABS unique coupling system. No need to empty the tank to
remove the mixer.
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ABS FLOW BOOSTER SB. MAXIMUM FLOW.
MINIMUM POWER CONSUMPTION.
Propeller Solids deflection ring Motor and gearbox bearings Seal monitoring
Designed for optimum flow (high Patented solids deflection ring Lubricated-for-life bearings with a The ABS sealminder system is an
thrust, low energy consumption) with protects the mechanical seal calculated life of more than 100,000 electronic, low voltage moisture
self-cleaning capabilities. Insensitive for reliable operation. operating hours. warning device, designed to alert
for turbulence or uneven flow. station operators of the presence of
moisture in the mixer.
Silicon carbide mechanical seals Gearbox Submersible motor Sensors for motor
Silicon carbide mechanical seals with high Fatigue resistant design with High efficiency three-phase temperature monitoring
thermal shock- and abrasion resistance as long term lubricated one- and motor encapsulated in a water Thermal sensors in each phase of the
well as excellent chemical resistance two-stage helical gear box and pressure tight housing stator ensures reliable operation by
ensure reliability and long operating life. ensures long operating life. for protection. protecting the motor from overheating
by automatically shutting it down
before damage occurs.
ABS flow booster SB
Slow running submersible mixer with integral motors for gentle circulation and mixing
of fluids in treatment plants and industrial applications. Ideal for circulation and flow
generation in the nitrification, denitrification, phosphate elimination and equalization
stages. The concrete pedestal is unique for the ABS flow booster and is designed to
efficiently absorb vibrations.
The streamlined shape of the base avoids turbulence and therefore improves the
efficiency of the propeller.
The mass and material characteristics of the concrete base suppress all damaging
vibrations.
Corrosion resistance and a robust connection with the tank floor ensure the high
reliability and a long operating life.
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ABS SUBMERSIBLE MIXERS RW.
RELIABILITY AND EFFICIENCY.
Solids deflection ring Motor and gearbox bearings Sensors for motor
Patented solids deflection ring The lubricated-for-life bearings have temperature monitoring
protects the mechanical seal for a calculated life of more than 100,000 Thermal sensors in each phase of
reliable operation. operating hours. the stator protect the motor from
overheating, automatically shutting
it down before damage can occurs.
Propeller for
ABS submersible mixer RW
Blades shaped for optimum
flow properties make the
propeller insensitive to Guide tube and suspension
turbulence or uneven flow. Abrasion-resistant
Energy-saving and self- galvanized and insulated guide
cleaning with high thrust. tube and suspension.
Seal monitoring
The ABS sealminder system is an
electronic, low voltage moisture Submersible motor
warning device, designed to alert High efficiency three-phase motor, High power reserves
station operators of the presence encapsulated in a water and High power reserves ensure continuous mixing in all
of moisture in the mixer. pressure tight housing for protection. situations minimizing the risk of unplanned stoppages.
ABS submersible mixer
ABS submersible mixer RW 200 RW 300-900 ABS submersible mixer RW 480
Compact mixer specially designed for Designed for a wide range of applications Specially designed for the major mixing
applications within the wastewater within the wastewater treatment plant. functions during the homogenization of
treatment plant and for cleaning pump Can be used in every shape and size sludge and slurry.
sumps. of tank. Self-cleaning two-blade propeller
Small space requirements through Full stainless steel versions are available. reduces Life Cycle Cost .
compact design. Reduced energy cost due to a unique
Hydrodynamic shape for optimum flow
Adjustable bracket allows direction to formation. drive unit design including a highly
be altered to give greater flexibility. efficient gearbox.
Hydrodynamic shape for optimum
flow formation.
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ABS flow booster SB 1200 KA.
FOR APPLICATIONS WITH PLASTIC CARRIERS.
ABS flow booster
SB 1200 KA
The ABS flow booster SB 1200 KA has
been developed specifically as a result of
our experience working with treatment
plants using moving bed biofilm reactor
(MBBR) in the biological process.
The biofilm plastic carriers used in the
MBBR process have a lower density than
water and float towards the surface of the
wastewater. ABS has developed a special
mixer, ABS flow booster SB 1200 KA, for
the MBBR applications. The mixer is
designed to keep these carriers in circu
lation in the tank. The low tip speed and
a rounded propeller front edge of the
SB 1200 KA avoid disruption of the biofilm
carriers which is a typical concern in the
MBBR process.
The ABS flow booster SB 1200 KA offers the
following advantages for this application:
Uniquely designed for the mixing of
plastic carriers.
Low tip speed to avoid the disruption
of biofilm plastic carriers.
Smooth rounded propeller front edge
avoid disruption of the biofilm carriers.
Solid deflection ring for avoiding
penetration of plastic carriers into
the hub.
The SB 1200 KA use the same modular
components as the submersible mixer
RW and has thereby the same key
advantages of the reliable and robust
motor design.
Top picture: The uniquely designed ABS flow booster SB 1200 KA for the mixing of plastic carriers.
Two middle pictures: Close-ups of plastic carriers covered with microorganism.
Bottom picture: Biofilm carriers mixed in the reactor.
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ABS SCABA AGITATORS.
TAILOR-MADE SOLUTIONS.
The dry-installed agitators from ABS can components. The driving force for the In order to establish the correct dimen-
successfully be applied in many stages of customization is to strive for maximum sion of the agitator for a specific tank
the wastewater treatment process for agitation with minimal use of power. ABS use a design model taking the
example in the neutralization and velocity at the liquid surface into conside
flocculation processes, the selector tank, Computer-aided design program ration when calculating the agitation in a
the biological process, the anaerobic Many factors affect the process and tank. The speed at the bottom of the tank
digestion and in the sludge buffer tank. mechanical aspects of the design is always higher than at the surface,
procedure. Important considerations are therefore it is more reliable to measure
Customized agitators for reduced type of process, type of liquid, volume, the the surface speed when designing the
energy consumption shape of the tank etc. In some applications agitator. All calculations are done with a
The agitators are of robust modular the density, viscosity and solid content computerized program which is also
design and can be combined with various are the dominant factors. The ABS used to configure the optimal ABS Scaba
types of drive units, seals and propellers. Scaba agitator is individually tailored for agitator – tailor made for the process
The major benefit of the ABS Scaba different types of liquids. The side entry conditions.
range is the possibility to customize to agitator is suitable for liquids with
achieve optimum efficiency and reliability. viscosities up to 1,000 mPa and the top
The modular ABS Scaba range enables entry agitator for liquids, liquid-solids
high level of customization using standard and liquid-gas, up to 100,000 mPa.
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Pedestal module options Drive unit options
The pedestal module is equipped with The drive unit is selected based on unique
sleeve and flange couplings as standard, process requirements and can be
but the optional choice is a double equipped with gears, parallel shaft gears,
spherical roller bearing with adapter bevel gears or V-belt drives.
sleeve. No bottom bearing minimizes
maintenance. Power rating 0.12 kW – 50 kW
Electric, hydraulic or pneumatic
Flange or sleeve coupling
Radially split coupling
Double spherical roller bearings
Propeller options
The patented Scaba propeller gives the
Stuffing box required process result at the lowest
Single or double mechanical seal possible power input and is available with
Labyrinth, TH and TS seals many types of seal and material options.
The blade shape of the high flow propeller
gives an efficient and even mixing with
Shaft length up to 30 m less vibration.
ABS Scaba agitator
The ABS Scaba agitator is all about customization. Shaft lengths, propeller sizes, type of
motor, top or side entry installation are only the basics - every agitator that leaves the ABS
manufacturing is specifically configured to match its designated process in the waste-
water treatment plant.
Process guarantee for all applications.
High-efficiency propeller.
No risk of sedimentation.
Good axial flow.
Few spare parts enable quick and easy maintenance.
Same modular system for all agitators increases flexibility.
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Complete equipment package for
the biological treatment process.
ABS is the only manufacturer in the world who can offer a complete product package for
the biological wastewater treatment process. The ABS system experience together with
market leading products offers highly efficient and reliable solutions resulting in market
leading Life Cycle Cost.
SECONDARY TREATMENT
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The complete ABS product portfolio for wastewater treatment:
Anaerobic and Anoxic zones (1-2)
ABS top and side mounted agitators
ABS submersible mixers
ABS submersible flow boosters
Aerobic zone (3-4)
ABS turbocompressors
ABS diffuser systems
ABS pressurized submersible aerators
ABS self aspirating aerators
Recirculation (5)
ABS wastewater pumps
| ABS Group | Phone +46 40 35 04 70 | Fax +46 40 30 50 45 | [email protected] | www.absgroup.com |
