ABS turbocompressor HST 2500 A-models
Single-stage radial centrifugal compressor for absolutely oil-free
supply of air. The turbocompressor featuring variable speed
control for continuously variable power optimization according to
the changes in inlet temperature and differential pressure.
Construction
* Integrated high speed electric motor
* Frequency converter
* Total oil-free magnetic bearings
* Blow-off valve
* Local control
* All safety control required for monitoring
* Sound isolation enclosure
* All mounted on a common base plate
* Accessories for inlet/outlet (as options)
High speed electric motor
Air cooled variable speed high frequency electric motor. The
impeller and the motor cooling fan are mounted directly to the
motor shaft. Vertically mounted motor with magnetic bearings and
variable rotation speed.
Frequency converter Directives
In-built frequency converter for variable motor speed control and * Machinery Directive (MD), 98/37/EC
optimal efficiency at all operation points. * Low Voltage Directive (LVD), 2006/95/EC
Start-up with soft start function. Including Rfi-filter that filters the * Electromagnetic Compatibility (EMCD), 89/336/EEC + 93/31/EEC
radio frequency interference emitted by the frequency converter. + 93/68/EEC
Product has been designed and manufactured to be connected
Impeller to industrial network in accordance with EN61800-3 standard.
Impeller shaped from a solid forged piece of DURAL Aluminium (EMC product standard for adjustable speed electrical power drive
alloy on a numerical machining center in CAM technology. system.)
Impeller design with 3 dimensional shaped blades, individually
optimized to the design range of the compressor. Test run
Performance test and acceptance according to ISO 5389 will
Magnetic bearings be performed on our test stand and attested. The design
Two radial bearings with 8 pole magnets each and two axial values of the performance table according the contract must
magnetic bearing with 2 pole magnets each and continuous rotor be within a manufacturing tolerance of ± 2% and a measuring
position measurement controlled by active magnetic bearing tolerance of ± 2%.
controller. Including Rfi-filter.
Features:
* No mechanical contact between surfaces
* No friction
* No wearing
* No oil lubrication
* Vibration free operation
* Continuous rotor balancing monitoring
90
80
HST 2500-1-A
70
∆p[kPa]
60
HST 2500-2-A
50
40
0,5k 1,0k 1,5k 2,0k 2,5k 3,0k 3,5k 4,0k
Qv[Nm³/h]
Flow control Compressor control
The flow control of the compressor is based on indirect
flow measurement via the internal load-proportional signals Connections
of the frequency converter. Analog and Digital I/O as standard
Profibus or Modbus connection (as an option)
Monitoring values
Alarm codes
∆p nMAX
Fault codes
PMAX Operation parameters
Magnetic Bearing Controller MBC-12
Remote control
n++
Surveillance via modem (as an option)
SL
n+
Air quality
n Chemical vapours Ave. / Max
according to IEC 721-3-3 [mg/m³]
Sulphur dioxide 0,3 / 1,0
Hydrogen sulphur 0,1 / 0,5
n CL Chlorine 0,1 / 0,3
Hydrogen chlorine 0,1 / 0,5
QV Hydrogen fluoride 0,01 / 0,03
Ammonia 1,0 / 3,0
Ozone 0,05 / 0,1
The limits for these signals are programmed in our application Nitrogen oxides 0,5 / 1,0
software:
* surge limit [SL]
* choke limit [CL]
* power limit [Pmax]
* speed limit [nmax]
* increasing speed [n]
Compressor data
HST 2500-1-A HST 2500-2-A
Air flow range [Nm³/h] ~1250-3750 ~700-2350
Pressure rise [kPa] 60-85 40-65
Max. noise level [dB(A)] *1
69 69
Input power [kW] 97 69
Max. current (400 V) [A] 140 107
Power supply [V] 380-690 380-690
Auxiliary power [kW] 1 1
Auxiliary current [A] 10 10
Auxiliary supply [V] 380-500 380-500
Input frequency [Hz] 50/60 50/60
Protection class IP 33D IP 33D
-with FAC IP 54 IP 54
Thermal protection 2 x Pt100 2 x Pt100
*1)
Noise values are valid with inlet cone insulation (ICI) and outlet cone insulation (OCI).
ABS Group, Roskildevägen 1, Box 394, SE-201 23 Malmö, Sweden, Tel +46 40 35 04 00, Fax +46 40 30 50 45
www.absgroup.com
