USN 1D A T

Dr.AMBEDKAR
Autonomous institute INSTITUTE OF MES1
DUA
alfiliated to TECHNOLOGY, BANGALORE-
Visvesvaraya Tecbnological
Oter Ring Road. Near
Jnana Bharathi University,
Campus, Mallathally.Belgaum Approved by AC
56UU0. hi))
Fn
Semester B.E. Bengaluru-560056. Karnataka
Degree Autonomous Continuous
Date 24-i 1-2021 Internal Evaluation (CIEl)
Day: Sub. Tiie: Odd Semester 2020
Wednesday Sub. DESIGN OF MACHINE ELEMENT-I
Branch Code :MES1 Timings: 1-30 io 2-30Pm
Time duration : 60 mins(50+ 10)
Semesier Sec :5 Mechanical Engineering
CIE- Max marks: 25(20-05)
Staff in-charge: Dr.K.M.Purushoihama
Rathika M

I. Answer
instructionsto candidates:
following Questions.
2. Question Nos I
and 2(a). is
COMPULSORY
3.Answer ANY ONE Question from 2b or2c
4. Use of
design data hand book is permitted.
5. Missing data's if
any may be suitably assume
Q Questions
Nos IMarks COI BT
Point in structural member is
a Level
Determine the following: i) Normalsubjected
to plane state of siress
and tangential stress intensities a
as shown in Fig. I |10 Marks COi L5
Principal stresses and their directions. iii) Maximum shear stress and af angle of 45° ii)
their directions.
30NIPa
SMPa

Figl
State and explain with suitable sketch the
used?
following theories of failure and then
they are
105Marks| Coz L2
Maximum normal stress
Theory ii. Max shear stress Theory
A circular rod shown in
fig2(b) of diameter 60mm and span length of 200mm is fixed at
one end. The free End is
subjected to an axial Load of10KN, a transverse load of 6KN [05Marks Co L5
and a torque of 400N-m. Deternmine the stresses at The
critical points.
6K
60
400 N-n 10
toR
200 mm

Fig2(b) fig2()
OR
Rectangular plate under an axial load of 10KN. Determine the max stress in
following fig2(c) by taking stress concenuration factor (kt). the L5
105Marks Co2
Prepared by
1. Dr K.M.Purushothama pprevedby HOD
2. Rathika M T
 QUIZ

instructions to candidates
SUB-DME-1, Sub Code:18ME51
.Answer all muitiple
2. All choice Questions Max Marks : 05
questions carry equal marks
.Each question contains 4 multiple choice and choose the correct answer from multiple choice
When material is loaded within elastic limit then the stress is ---- to strain

a) Directly proporntional
(b) Equal (c) Inversely (d) both a and b
2 The equation for tangential stress of uniaxial stress is
proportional
(a) a,cose
3 What SAE Stands for
ox 2 sin20 (c) o,cos e (d) none of the above
(a) National Bolt of standards
(b)American Bureau of (c) Society of
standards (d) none of the above
automotive engineer
4
Standardization deais with the characteristics of
(a) dimensions of machine product that include
(b) method of testing the product
elements (c) composition and d) all the three
properties of engineering
Principai stress occurs between, materials
(a) Two mutual
perpendicular 6) Three mutual perpendicular
plane. plane
(c) Four mutual
(d) Non of these
A member is subjected to static
loading; the stress conc perpendicular plane
ntration will be
(a) Ductile material serious if the member is of
more
(b) Brittle material
(c) Equally serious in
boih the case Static loading g never
causes serious siress
The ratio of ultimate
concentration in any of the
stress to
design siress is known as- material
a) FOS
(b) Elastic limit (c) Strain
Maximum shear stress
theory of failure applicable for (d) Bulk modulus
a.Both ductile and brittle
material
b. brittle material c. ductile material
(d) none of the above
Stress concentration is the
ratio of
ka).Kt = omax/ onom stress
b. Kt =
onom/ onom stresSS C.
K omax/omax(d) none of the above
10 1f the vaiue ofa and stress
w are 10. 60 then what will the
a.2.5 value of kt
b.3
c.3.5
d.0
 USN DA Sub.Code 18MES1

Dr.AMBEDKAR INSTITUTE OF TECHNOLOGY,

(Autonomous Institute affiliated
BANGALORE 560056 -

to Visvesvaraya Technological University, Belgaum)

Affiliated to Visvesvaraya Technological University, Belgaum& Approved by
BDA Outer
Ring Road, Near Jnana Bharathi Campus, Mallathally, AICTE, New Delh)
Bengaluru-560056, Karnataka
Fifth Semester B.E.Degree Autonomous Continuous Internal Evaluation (CIE-IID
ODD Semester 2021
Date 27-12-2021 Sub. Title :DESIGN OF MACHINE Timings: 1.30-2.30
ELEMENT-I
Day : Monday Sub. Code :18MES1 Time duration : 60 mins
Branch Mechanical Engineering Max marks: 25
Semester/ Sec: 5h CIE II Staff in-charge:
A,B,C Dr.K.M.Purushothama
Rathika.M

Instruetions to candidates:
1. Answer following Questions,
2. Question Nos 1 and 2(a), is COMPULSORY,
3.Answer ANY ONE Question from 2b or2c
4. Use of design data hand book is permitted.
5. Missing data's may besuitably assume

Marks CO BTL
Q. Questions
No
A cantiliver beam of circular section which is steped down from 1.5d to d has a 10 Marks CO3 L5
1
fillet radious of .2d and it carries a transverse load at the free end which varies from
SKN upwards to 8KN down wards. Assuming a foctor of safty of 1.5 and taking
the material as SAE1045. Design a Member.

5 Marks co3 L2
2 Explain with a detailed of variable stress

5Marks co4 L5
D In a flange coupling used to connect Two coaxial shafts of diameter 80mm to
transmit 6OK W at 200rpm, 6 bolts of M14xl.5 on a bolt circle diameter of 210mm
is used. If the flange thickness is 20mmAnd the hub diameter is 145mm.

Determine;
(i)Shear stress induced in the shaft
(ii)Shear stress induced in the bolt
ii )Shear stress induced in the flange
OR
A shaft supported at the end of ball bearings carries a spur gear at its mid span and 5Marks cO4 L5
is 150mm. The
is transmit 75K W at 280rpm. The pitch circle diameter of the gear
distance between the bearing housings and gear are 100mm each. If the
shaft is
Determine the diameter of
made of steel and the allowable shear stress is 40Mpa/
be mounted on the shaft and
the shaft. Show on a sketch how the gear will
bearings on both the ends of the shaft. Choose pressure angle of the gear may be
taken as 20".

Aphrovedby HOD
Prepared by
Dr.K.M.Purushothama
Prof Rathika.M
 Sub.Code 18MES1

Quiz/ Objective Tvpe of Questions

Instructions to candidates
1. Answer all multiple choice
Questions
2. All questions carry equal marks
3. Each question contains 4 multiple choice and choose the correct answer from multiple
cnoCe

Fatigue limit is max stress a member can withstand without failure with application of in finite loads. The type of
load may be
(a) the load which is (b)axial loading (d) eccentric
(c)static loading
completely reversed loading
2 Most often machine components fail by
a) Creep (b)Fatigue
3 If the surtace crack
causing fracture in a brittle material is made twice
(C)Buckling d)All
as deep, the fracture
strength will
(a) decrease by a factor of 2 (b) decrease by a factor of 2 (cdecrease by a factor of d)No change
2
4 The material is cold worked, the fatigue strength
(6) decreased will
(C)remain unchanged (d) may decreased but not (d))increased
5 The fatigue limit of a material considerable amount
(a) decrease to thegreater extent (b) surface condition
if the surface concentration is material has no effectofonthe
the
(c), depends on the core (d) None of
poor
fatiguelimit
composition these
The method of
increasing fatigue limit by over straining the metal by
(a) Shot peening successively increasing the load is termed
(b) Decarburization of surface - as
(ccoaxing, (d) Under
FOS for fatigue loading is the ratio of
stressing
(a) elastic limit tom working g (b) young's modulus to
stress
tensile strength ultimate(c) endurance limit to the (d) elastic
working stress limit to the
8 When a circular shaft is subjected to torque,
(a) maximum at the axis of the torsional shear stress is yield point
(b) zero at the axis of rotation
rotation and zero at the outer (c) uniform from axis of
and maximum at the outer (d) zero at the
surface
surface rotation to the outer surface axis of
rotation and
zero at the
outer surface
and
maximum at
the mean
9 A shaft is transmitting torque Mt and made of material having(t) as radius
shaft d is given by permissible bending stress. The diameter of
16 M 32 M
Tt T ()/4M 16
TT

10 A transmission shaft subjected to pure bending moment should be designed on

the basis of
(a) maximum principal stress (b) maximum shear stress (c) distortion energy
theory theory theory (d) Goodman or
Soderberg
diagrams
SN PA9 Mol 8ME5

FIFTU Semester BE Degre Semester End Exanmination (SEE), FEB/MAR-202

DESIGN OF MACHINE ELEMENTS I

Time: 3 llours] IMaximum Marks: 100

Instructions to students:
(i) Answer ANY FIVE FULl Questions.
(ii) Any Missing Data can be assumed suitably.
etc.
(ii)Use BLACK ball point pen for text, figure, table,
(iv)Use of design data handbook is permitted. RBT
Marks CO
Level
CO L2
106 Marks
a) Explain brietly diflerent phases of design process. CO L2
106 Marks
b) Explain briefly mechanical properties of engineering materials
08 Marks CO LS
thickness of the steel bracket at section A-A,
c) Determine the required
shown in figure-Ic in order to limit tensile stress to
when loaded as

70MN/m

Figure-le

OR
06 Marks CO L2
Explain briefly, i) Standards, ii) Codes and ii) Principal
stress
2 a)
104 Marks CO LI
b) Define and explain factor of safety
in 10 Marks CO1 L5
c) Determine the torque transmitted by the stepped shat shown

figure-2c if the maximum shear stress limited to 60MPa.

50
60

Figue-2e
 a) Explain following theories of failure: i)
Maximum Principal stress 10 Marks CO2 L2
theory ii) Maximum shear stress theory iii) Maximum normal stress
theory iv) Distortion energy
theory v) Maximum elastic strain energy
theory.
b) A round rod of 50mm
diameter is to sustain an axial |10 Marks
load of 20kN and compression C02 L5
twisting moment of 1.5kN-m. the rod is made of
C40 steel of
yield stress 328.6MPa. Determine the
under factor of safety
following conditions: i) Maximum
Maximum elastic strain Principal stress theory ii)
energy theory ii) Distortion
energy theory
4. OR
a) Define stress
concentration and explain methods of
concentration. reducing stress |10 Marks| CO2 L2
b) A flat
plate subjected to a tensile load of
SkN is shown
plate material is grey cast iron figure-4b. the |10 Marks Co2 L5
having maximum strength of 200MPa.
Determine the thickness of the
plate. Consider FOS is 2.5.

St

5 Define endurance limit. State

Figure-4b
a)
and explain the modifying factors of it.
b) A hot rolled steel
shaft is
108 Marks C03 LI
subjected to torsion that varies from 330Nm 12 Marks
(CW) to 1 1ONm
(CCW) as an applied bending moment at the CO3 LO

section varies from +440Nm critical

to -220ONm. Determine the
diameter of the shaft. required
o=550MPa, oy=410MPa, FOS=1.5, size and
surface correction factors are 0.85
and 0.62
endurance limit is half of the ultimate respectively. Take
is of uniform cross section.
strength and consider the shaft

OR
6. a) Derive the expression for maximum stress due to axial impact load on 108 Marks CO3 L2
the bar.
b) A power hammer weighing 4kN strikes the
mid-point of the beam |12 Marks|1 CO3 L5
simply supported at its end 4m apart. The beam has a
depth of
200mm and width 100mm. Determine
height through which the
hammer weight can be allowed to fall if the maximum stress in the
beam is limited to 120MPa. Take the modulus of
elasticity of beam
material is 206.8GPa.

Dr. Ambedkar Institute of Technology, Bangalore

(An Autonomous institute affiliated to VTU, Belagavi, Karnataka, India) Page 2
 CO4 L2
A shaft is supported by two bearing 1.5m apart. A keyed gear, 20 10 Marks
involute and 175mm diameter is located at 400Omm to the left of the
is driven by directly behind it. A 600mm
right bearing and a gear
the left
diameter keyed to the shaft 600mm to the right of
pulley is
horizontal belt directly behind it.
bearing and drives a pulley with a
at
The drive transmits 45kW
The tension ratio of the belt is 3:1.

330rpm. Assume C=1.5 and Cm=1.5.

OR
20 Marks] CO4 L5
to transmit 18kW at 1440rpm. The
Design a rigid flange coupling
is 4MPa. The shaft, keys and
allowable shear stress for CI flange
of
allowable shear stress
bolts are made of annealed steel having
for key is 186MPa.
crushing stress CO5 L5
93MPa. Allowable (20 Marks
with two cover plates of equal
double riveted butt joint
9. Design a
Im diameter
seam of boiler shell of
width for the longitudinal
is to be same
of 2MPa. The rivet pitch
subjected to a steam pressure in
allowable stress
to be used. The
in all rows and zig-zag riveting is 93MPa
180MPa and
and shear are 124MPa,
tensile, crushing

respectively
OR L5
|10 Marks CO5
to a steam pressure
steam engine is subjected
cylinder head of
a
The
10. a) of 12bolts. A soft copper
held in position by means

of 0.7N/mm. It is diameter of
The effective
used to make the joint leak proof.
gasket is bolt so that the stress in
300mm. find the size of the
the cylinder is
not to exceed
199 N/mm CO5 L5
the bolt is bracket loaded as
10 Marks
be applied to a
the safe load that
can
Determine allowable
b) 8mm and
size of the weld is
shown in figure-10b. The

shear stress for weld 70MPa.

100 W M

2.00

Figure-10b

* * * * * * * * * * * * * * * *

Institute of Technology,
Bangalore Page 3
Dr. Ambedkar Karnataka, India)
affiliated to VTU, Belagavi,
Autonomous institute
(An
 ME51

FIFTH Semester B. E. Degree Semester End Examination (SEE), Dec 2019/ Jan 2020

DESIGN OF MACHINE ELEMENTS-I

Time: 3 Hours ] I Maximum Marks: 100

Instructionstostudents:
1. Answer FIVE FULL questions as per choice.
2. Use black ball point pen only for text, figure, tables
etc., CO RBT
Marks
Level
08 Marks] CO1 L2
1. a) Explain any four mechanical properties of materials. CO1 L
[02 Marks]
b) Define principal stress and principal plane
[10 Marks] CO1 L3
in strained material is as shown in the figure.
c) The state of stress at a point a

Determine the following

1 The direction of the principal plane
stresses
11. The magnitude of principal
maximum shear stress and its direction.
ii. The magnitude of
120Mpa
80Mpa

180Mpa
180Mpa

80Mpa
120Mpa
OR CO1 LI
[04 Marks]
Hookes's law L2
a) Define Poisson's ratio, [04 Marks] CO1
2 Explain Stress Tensor. CO1 L3
[12 Marks]
b) to plane stress is shown in the
in a structural member subjected
c) Apoint
Determine the following
figure. stress on the plane AB inclined at 45"
. Normal and tangential
stress and its direction
Principal
Maximum shear stress.
i.
30Mpa
25Mpa

40Mpa
40Mpa

25Mpa
30Mpa CO2 L2
[08 Marks
theories of failure
3. a) Explain the following
Maximum normal stress theory

Institute of Technology,
Bangalore Page 1
Dr. Ambedkar IUTU Ralaaui Karnataka, India)
 Maximum shear stress theory
Maximum distortion energy theory
b) Amild steel bracket shown in the figure is subjected to of 10kN. The
pull [12 Marks] CO2 L3
Dracket has rectangular cross-section whose depth
a is twice the width. If
the allowable stress for the material is 80 N/mm, determine the cross-
section of the bracket.

200mm
10 kN

150 mm

OR
4 a) A rod of circular section is to sustain
a torsional moment of 300kN-m and [12Marks] CO2 L3
bending moment of 200kN-m. If the yield stress of the material is oyt =
353Mpa and taking FOS =3, determine the diameter of the rod using the
following theories of failure.
Maximum shear stress theory
Distortion energy theory
b) A grooved shaft shown in the figure is to transmit 5kW at 120rpm. [08 Marks] CO2 L3
Determine the diameter of the shaft at the groove if it has
235.4 MPa and FOS =2.
yield stress Oyt=

Mt Mt

D=1.4d

o.1d
a) Derive modified Soderberg's equation when a member is subjected to [06 Marks] CO3 L3
fatigue load.
b) A hot rolled steel shaft is
subjected to a torsional load that varies from [14 Marks] CO3 L3
330Nm (CW) to 11ONm (CCW) and an applied bending moment at the
critical'section which varies from +440Nm to -220Nm. The shaft is of
uniform cross section and no keyway is present at the critical section.
Determine the required diameter of the shaft if it has an ultimate
strength of 550 MPa and yield strength of 410 MPa. The size and
surface correction factors are 0.85 and 0.65 respectively. Take the
endurance limit as half the ultimate strength. FOS = 1.5

OR
6. a) Derive an expression for stress induced in a rod due to axial impact. [08 Marks] C03 L3
b) Determine the maximum load for the simply supported beam of circular [12 Marks] C03 L3
cross-section as shown in the figure. The ultimate strength is 700MPa,
the yield strength is 520MPa and the endurance limit in reversed
bending is 320MPa. FOS = 1.25.
 W to 3W
-200mm- 300mm-

dia 50

A B

A solid steel shaft running at 600rpm is supported on bearings 60Omm 20 Marks] CO4 L3
1
apart. The shaft receives 40kW through a 400mm diameter pulley
weighing 400N located 300mm to the right of left bearing by a vertical
flat belt drive. The power is transmitted from the shaft through another
to the right
pulley of diameter 600mm weighing 600ON located 200mm other and
of right bearing. The belt drives are at right angles to each
ratio of belt tensions is 3. Determine the size of the shaft necessary if the
allowable shear stress in the shaft material is 40 MPa and
the loads are

steady.
OR
[20 Marks] C04 L3
the shafts of a motor and centrifugal
to connect
8 Design flange coupling
a
3000 Its/min;
pump for the following specifications:
Pump output =

70%.
600rpm; Pump efficiency
=

Total head 20m; Pump speed

=
=

with factor of safety 2. Use

Select C40 for shaft and C35 for bolt
to 15 N/mm.
allowable shear stress in cast iron flanges equal

[08 Marks] CO5 L2

9 a) Explain in detail the various possible modes of failure of a riveted joint.
[12 Marks] COS L3
Design double riveted butt joint with two cover plates of equal
b) a
diameter
thickness for the longitudinal seam of boiler shell 1.5 m in
Assume an efficiency of
subjected pressure of 0.95 N/mms.
to a steam
allowable
75% and allowable tensile stress on the plate 90 N/mms,
of 140 N/mm* and an allowable shear stress in the
compressive stress
rivet of 56 N/mm.

OR
different type of welded joints with neat sketch. [05 Marks] CO5 L3
10 a) Explain CO5 Li
What do u understand by Caulking and Fullering? Explain with
neat [O5 Marks]
b)
sketch
[12 Marks] CO3 L3
Awelded connection of steel plate as shown in the figure is subjected
to
c)
dimension of the weld if
an eccentric load of 10kN. Determine the throat
condition.
the permissible stress is limited to 95 N/mm*. Assume static
10 kN

50

50 150