Section-A : Materials and Their Behavior

1 Engineering Materials : Crystalline structure of metals and alloys, defects in crystalline

materials, Iron-Carbon equilibrium diagram, plain carbon steel, alloy steel, cast iron and
types, Brass and Bronze, Aluminum, lead, Tin, Zinc- their properties and applications,
Plastic deformation, bearing materials, plastics, ceramics, composite materials, Heat
treatment of steels.
2 Fundamentals : Force, moment, couple, resultant of forces, Equilibrium of forces, friction
and friction angle, columb friction, rolling friction and belt friction, frictional torque in pivot
and Collar bearings, M.I., Work and energy.
3 Strength of Materials : Normal and Shear stresses, Stress-strain diagram, thermal stresses,
shear force and bending moment diagrams, bending stresses in solid, hollow and built up
sections, deflection of beams, shear stress distribution diagram, strain energy, torsion of
bars, shafts and helical springs, Deflection of beam under different conditions, impact load.
4 Theory of Machines : Kinematic link, pair, chain, Mechanism and structure, degrees of
freedom, Cams, Gear trains, fluctuation of speed and energy in flywheel, Gyroscope,
Balancing of rotating machines, Static & Dynamic balancing, Balancing of Single and multi-
cylinder engines and V-engines, belts and chain drives, Hydrodynamic bearing.
Section-B : Machine Design
5 Design of Elements: Theories of failure, factor of safety, combined stresses. Pressure
vessels, struts and columns. Design of Screw and bolt, riveted, welded joints, power screw,
Design of Shafts and springs, keys, couplings. Design of clutches and brakes, design under
fatigue loading, stress concentration, reduction in stress concentration, S-N curve,
Soderberg & Goodman diagram, modified Good man diagram, fatigue under combined
stress.
6 Design of Gears: Spur, helical, bevel and worm
7 System Design: Design of mechanical systems, specification of components, Design of
system including material handling systems, power plants, refrigeration and air conditioning
systems, pneumatic and hydraulic systems, etc.
8 Dynamics of machines: Inertia force analysis, law of gearing, interference and minimum
number of teeth, Longitudinal - transverse and torsional vibration, single degree freedom -
undamped free, damped, forced vibrations, whirling of shaft- critical speed, vibration
isolation.

Section – C : Manufacturing Science and Processes

9 Manufacturing Science : Theory of metal cutting, Merchant's force analysis, Tool materials,
Taylor's tool life equation, Machinability, economics, cutting fluids, Chip removal,
Calculation of cutting force on single point cutting tools, twist drills, milling cutter, broaches,
reamers, Jigs and fixtures. Recent machining methods - EDM, ECM, PAM, Ultrasonic and
Laser, etc.
10 Manufacturing Processes : Casting, moulding- Types, equipments and defects, hot and
cold working of metals - blanking, shearing, punching, piercing, coining, embossing,
drawing, spinning and forging, Metal joining processes- welding, soldering, brazing, High
energy rate forming, electroplating, surface finishing processes.
11 Manufacturing Management: Production planning and control, forecasting - Moving
average, moving range, exponential smoothening, scheduling, assembly line balancing,
Inventory Control - ABC analysis, EOQ models, Statistical quality control and TQM, TPM.
Elements of cost, job costing, process costing, estimation of machining time.
12 Operation Research: Linear programming - Graphical and simplex methods, transportation
and assignment models, game theory, queuing models, CPM and PERT, Replacement
models, value analysis.
Section – D : CAD / CAM / CAE
13 CAD : Overview and benefits of CAD, primitives, 2D / 3D animation, Bazier curves and

splines, Wire-frame modeling, surface and solid modeling, kinematic analysis of open and
closed loop mechanisms, stiffness matrix, finite element analysis, optimum design,
constrained optimization - Penalty function method, computer aided optimum design of
gears, bearings and shafts.
14 CAM: Types of automation, Steps in NC manufacturing, manual and NC part programming,
APT, Machining centres, FMS, Computer Aided Process Planning, CMM, CIMS & its
components, Robotics.
15 Product Development: Design materials, human factors in design, applied ergonomics,
product development processes, concept development process, customer needs, product
specifications, concept generation- creative & logical techniques- QFD, conceptual
decomposition (functional & physical), two/three dimensional morphological chart, concept
evaluation, pugh chart, weighted decision matrix, analytical hierarchy method, product
architecture, Configuration Design, Parametric design, Detailed Design- Design for
manufacturing and Assembly selection of manufacturing processes, materials, cross
sections, principles of easier & economic assembly, legal issues in product design.
16 Machine Tool Design: Kinematics of machine Tools, structural and ray diagrams for speed,
stepped and step less regulation of speed, static and dynamic rigidity of machine tools,
Vibration of machine tools, chatter, Slide ways and guide ways.

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Section - A :- Thermodynamics, Heat and Mass Transfer

1 Thermodynamics:

Fundamentals- Work, Heat, Zeroth law, First law- application to thermodynamic system
components, efficiency, Second law (theoretical treatment only)- quality of energy, increase
of entropy, availability and irreversibility, applications, Third law.

Ideal gas, real gases, compressibility factor, Joule - Thomson Coefficient. Gas power
cycles- Air standard work output and efficiency, mean effective pressure, indicated power,
brake power.
 Vapour Power Cycles- Carnot and Rankine, Reheating and regenerative feed heating,
Binary vapour cycle, Thermal efficiency and work ratio.

2 Heat and mass transfer:

Various modes of heat transfer, Fourier's, Newton's and Stefan Boltzman's law, combined
modes, overall heat transfer coefficient. Conduction-Thermal conductivity, factors
influencing, measurement, general differential equation, steady state, linear heat flow
through a plain and composite wall, tube and sphere, conduction with heat sources, heat
transfer from rods, fins of uniform cross section.

Convection- Forced and Natural, Heat Exchangers-Types, performance, analysis restricted

to parallel and counter flow exchangers.

Thermal Radiation- Black and non black bodies, Kirchoff's law, grey body radiation
exchange, Mass transfer- mass and mole concentration.

Section-B : Fluid Mechanics and Machinery, Pneumatics and Hydraulics, Power Plant
Engineering, Energy Engineering

3 Fluid Mechanics: Fluid and flow-definition and types, properties of ideal and real fluids,
Continuum concept, Lagrangian and Eulerian approach. Fluid statics, Kinematics and Dynamics of
fluid, flow in pipes, Laminar flow of viscous fluids, Turbulent flow, Dimensional analysis,
Compressible fluid flow.
4 Fluid Machinery: Introduction-Classification, energy transfer between fluid and rotor, flow
through machines, ideal and actual slip. Hydraulic turbines, pumps, compressors and
blowers.
5 Pneumatics and Hydraulics: Production of compressed air, Pneumatic control-Components
and Systems, electro Pneumatic logic circuits, Pneumatic counters, Typical applications,
Circuits, Sensors.
6 Power Plant Engineering : Sources of energy, variable load problem, power plant
economics and selection. Steam power plant- boilers, general layout, different systems,
turbine auxiliary systems, heat balance and efficiency. Gas turbine power plant -
regeneration, reheating, cogeneration, auxiliary systems, operation, Nuclear Power Plants -
basic components, power stations. Hydro electric power plant - site selection,
arrangement, operation. Electrical systems and instrumentation.
 7 Energy Engineering: Energy conservation methods, audit. Solar energy - collectors, area
calculations, Solar Systems - power plants, driers, cookers, refrigeration systems. Wind
energy - rotors, system design, site selection. Biogas plants - Types, plant performance,
Cogeneration Plants, Geothermal Plants. Direct Energy Conversion - Fuel Cells,
Thermoelectric, Thermionic and MHD systems, Govt. policies and programmes for energy
and environment conservation.

Section-C : I.C. Engines, Automobile Engineering, Refrigeration and Air Conditioning

8 I.C. Engines :

Fuel air cycles, real cycles, volumetric efficiency and thermal efficiency, S.I. Engines -
carburetion, combustion, combustion chambers, C.I. Engines - fuel injection, combustion,
combustion chambers. Detonation - Knock rating of fuels, parameters. Emission Control
Systems. Supercharging - effect of altitude on power output, types of superchargers.

Cooling, lubrication and ignition systems, testing of I.C. engines. Compressors - centrifugal
and axial, performance. Gas turbines - Ideal cycles, intercooling, regeneration, reheating.
Jet propulsion.
9 Automobile Engineering :

Testing of automobiles, resistances to motion, power requirement for propulsion,

Automobile engines, frames, transmission systems, drive line and rear axle, wheels and
tyres, steering systems, suspension systems, brakes, starter motors, emission norms.
10 Refrigeration and Air Conditioning :

Refrigeration and heating systems, vapour compression and vapor absorption refrigeration
systems, refrigeration equipment, psychrometrics, solar radiation, estimating requirements,
ducting systems, automotive air conditioning.

Section-D : Measurement and Metrology, Numerical Analysis and Computer Programming,

Numerical Control of Machine Tools, Automatic Control.

11 Mechanical Measurement and Metrology:

Measuring instruments, generalized measuring systems, static and dynamic performance
characteristics of devices, calibration, error - sources and analysis. Sensors and
Transducers, Measurement of - displacement, angular velocity, pressure, strain, force and
torque, temperature, flow, vibration and noise. Data acquisition systems.
Metrology: Standards of linear measurement, Limits and Fits, Limit gauges, Measurement
of geometric forms, Interferometry, Comparators, Measurement of screw threads and
gears, surface texture.
12 Numerical Analysis and Computer Programming :

Approximations and round of errors, truncation errors and Taylor series, determination of
roots of polynomials and transcendental equations, Programming using C and C++
languages for - Solutions of linear simultaneous algebraic equations, curve fitting,
Backward, forward and Central Difference relations, Numerical solution of ordinary
differential equations.
13 Numerical Control of Machine Tools :

Components, open and closed loop control, actuation and feedback systems, Point to
Point, linear and contouring systems, Tooling for NC systems, Computer numerical control,
Direct and distributed numerical control, adaptive control.
14 Automatic Control :

Components of automation - actuators, sensors, vision systems, controllers, Logic control

and PLCs, Factory communication, Mathematical models, transfer function, Block
diagrams, proportional controls, derivative and integral control, steady state and transient
response analysis, different inputs, root locus, frequency response methods, speed control
systems.