Smartheat Controller PDF
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>> Operating instructions Control for heat pumps
Operating instructions
Control for heat pumps
SmartHeat heat pump
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>> Operating instructions Control for heat pumps Technical changes reserved. V.4.2.13
Caution
Please read before installation and use of the device the instructions carefully!
Non-compliance can cause damage to man and machine and void the warranty!
Keep the instructions at a safe place
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Table of content
1 General information ______________________________________________________________________ 5
1.1 Operating unit _______________________________________________________________________ 5
1.2 Control unit __________________________________________________________________________ 6
2 Symbols and abbreviations _______________________________________________________________ 8
3 Safety instructions _______________________________________________________________________ 8
4 Operation________________________________________________________________________________ 9
4.1 Overview of the operating unit ________________________________________________________ 9
4.2 Button functions ____________________________________________________________________ 10
4.3 Main screen _________________________________________________________________________ 10
4.4 Explanation of graphical symbols ____________________________________________________ 11
5 Operation_______________________________________________________________________________ 13
5.1 Password entry ______________________________________________________________________ 13
5.2 Information menu ___________________________________________________________________ 16
5.3 Programme menu ___________________________________________________________________ 20
5.4 Example ____________________________________________________________________________ 34
5.5 Statements on the main menu _______________________________________________________ 36
6 Heating curves __________________________________________________________________________ 38
6.1 Inverter power-map _________________________________________________________________ 39
7 Safety shutdowns/ faults during system operation ________________________________________ 41
7.1 Screen for proper operation of the system ____________________________________________ 41
7.2 Fault messages from the controller __________________________________________________ 43
7.3 Fault monitoring ____________________________________________________________________ 44
7.4 Faults with no fault message _________________________________________________________ 47
8 Electrical connection ____________________________________________________________________ 48
8.1 General connection instructions______________________________________________________ 48
8.2 230V connections ___________________________________________________________________ 48
8.3 Connecting sensors _________________________________________________________________ 48
8.4 Assignment of the analogue inputs __________________________________________________ 49
8.5 Assignment of the digital inputs _____________________________________________________ 49
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8.6 Assignment of the digital outputs ____________________________________________________ 51
8.7 Assignment of the analogue outputs _________________________________________________ 51
9 Type key ________________________________________________________________________________ 51
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10 Logic of particular control functions____________________________________________________ 52
10.1 Water heating _______________________________________________________________________ 52
10.2 Heating _____________________________________________________________________________ 55
10.3 Cooling _____________________________________________________________________________ 59
10.4 Mixer control _______________________________________________________________________ 63
10.5 Pump protection function ____________________________________________________________ 66
10.6 Anti-legionella function _____________________________________________________________ 67
10.7 Solar support _______________________________________________________________________ 67
10.8 Screed heating programme __________________________________________________________ 68
10.9 Generator control ___________________________________________________________________ 71
11 Special applications ___________________________________________________________________ 72
11.1 Operation with electric heating element only _________________________________________ 72
11.2 Alternating Generator activation _____________________________________________________ 72
11.3 Defrost functions ___________________________________________________________________ 72
11.4 Lead time and shut-off delay ________________________________________________________ 75
11.5 Serial number ______________________________________________________________________ 75
11.6 Manual mode _______________________________________________________________________ 75
11.7 Smart Grid __________________________________________________________________________ 77
11.8 Pump control with hot gas heat exchanger ___________________________________________ 78
11.9 Seasonal Performance Factor (optional) _______________________________________________ 80
11.10 Machines compound ______________________________________________________________ 80
11.11 Modbus monitoring _______________________________________________________________ 81
11.12 Extensionboard ___________________________________________________________________ 82
11.12.1 Extensionboard – Leakage Sensor ______________________________________________ 82
12 Status indicator _______________________________________________________________________ 83
13 Reset _________________________________________________________________________________ 84
14 Resistance tables ______________________________________________________________________ 85
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1 General information
The SmartHeat heat pump controller is used in SmartHeat heat pumps. While the user menu system is limited
strictly to important functions, adapting the controller and its properties to the many optional use cases and
usage conditions requires thorough examination of this manual. The successful operation of a heat pump
system is substantially dependent on setting the right controller and system parameters.
The control system is designed to supply power for four Generators. The sources could be either heat pumps,
heating boilers or electric heaters. For special tariff shut-off, the separate switch-on and switch-off condi-
tions must be noted.
The system consists of the following functional units (partly optional equipment):
Water heating
Heating
Cooling
Mixer control unit
screed heating programme
Solar system control
Seasonal Performance Factor (optional)
Service:
- Logging of operating hours for all Generators
- Access rights provided by different password levels
- Fault input analysis
- Energy-saving function
- Flow monitoring on the source and sink side
- Reference room temperature control
- Expansion valve control
1.1 Operating unit
The user has a clearly-laid out operating unit for checking and adjusting the system parameters. The operat-
ing unit can also be operated remotely from the control unit. The maximum distance is 30m. The operating
unit is connected to the RJ12 port.
Only disconnect or connect it in a de-
energised state. Otherwise you will cause
malfunctions to the operating and control
units.
Figure 1Operating unit
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Figure 2 Operating unit dimensions
1.2 Control unit
Figure 3 Control unit
All ports use plug connectors with screwed connection.
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Figure 4 Control unit dimensions
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2 Symbols and abbreviations
Explanation of the graphical symbols used in this operating manual:
Caution!
The symbol indicates possible hazards and faults.
Caution: 230V voltage!
The symbol indicates hazards due to life-threatening high
voltages.
List
Information on operation / particular features
i
3 Safety instructions
All installation and wiring tasks on the controller may only be carried out when it is in a de-
energised state. An external disconnection device must be provided.
Connection and commissioning of the SmartHeat controller may only be undertaken by spe-
cialist personnel, adhering to the applicable safety regulations, primarily VDE 0100.
Before carrying out installation or wiring work on the electrical equipment, always fully discon-
nect the device from the operating voltage.
Make sure you never confuse the SELV (safety extra low voltage) connectors (sensor, flow sen-
sor) with the 230V connectors. The destruction of the device and life-threatening voltages are
possible, on the device and on connected sensors and devices.
Heat pump systems can reach high temperatures. There is a risk of burns!
Install the controller in such a way that, for example, heat sources do not cause an impermis-
sible operating temperature (below 0°C and above 50°C) or excessive humidity (80% non-
condensing).
The system should not be put into operation if any damage can be discerned to the controller,
cables or to the connected pumps and valves.
Check that the materials used for the piping, insulation and the pumps and valves are suitable
for the temperatures which occur in the system.
Avoid water getting on any and all electrical and electronic components.
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Do not allow conductive metallic objects to get on or inside electrical modules.
Connect the power supply cable according to the connection diagram. Note the phase se- 4 O
quence.
p
eration
4.1 Overview of the operating unit
7 2
6 5
1
3 4
Number Description
1 Display, dims together with the LEDs in buttons 2 to 5 after 5 minutes with no interaction.
2 Scroll Up / + operating button
3 Exit / Cancel / ESC operating button
4 Scroll Down / - operating button
5 Select / Confirm / Enter operating button
6 On / Off function button
7 Alarm menu function button
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4.2 Button functions
The controller can be operated simply and conveniently with four operating buttons and two function but-
tons.
The operating buttons are used to:
call up display values
configure device settings
The graphical display easily guides you through the operating structure on screen and displays the current
menu items, display values and parameters in a clear manner.
The operating and function buttons have the following functions:
Button* Function Description
Scroll up in the menu
Up
Change values: incrementally increase the displayed value
+
Pressing and holding the button raises the value continuously
Scroll down in the menu
Down
Change values: incrementally decrease the displayed value
-
Pressing and holding the button reduces the value continuously
Exit a menu
Exit
Exit a menu item
Cancel
Cancel a value change without saving
Select Select a menu item
Confirm Confirm a value change and save
Alarm LED flashes red when faults are pending
message LED is permanently lit red for faults which have been viewed but
Reset not reset
Switches the control function on/off, not the device power supply
On/Off
Button LED lights up when controller is switched off
* Buttons as seen on the operating unit
4.3 Main screen
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4.4 Explanation of graphical symbols
To enable clear operation of the device, the device, operation
Graphical symbou Menü
and display functions are arranged into four menus. These
Information menus are represented by the graphical symbols.
Depending on the configuration of the heat pump, the menus
Programme
may contain submenus. The menus and submenus can display
information or be used to change setting values.
Manual mode
The dark version of the symbol shows that this is the currently
Basic settings selected menu. Button 5 is used to open the menu. When a
menu is open, the corresponding light version of the symbol is
displayed.
Menu Overview of the functions
The contained (excerpt)
information and setting values in each menu are different
and require different password authorisations.
Information Main menu for automatic control of the heat pump system:
Display the current measured values
Display the system status
Display the history (system message memory)
Display the operating hours
Programm Change and adjust the programmable setting values (parameters):
Setpoint in heating, cooling, and hot water mode
Day/week programme for heating, cooling, exhaust air, hot water
Set date and time
Service information
Note: Changes can have an influence on system functions!
Manual mode Switch the connected pump, valves and Generators on and off in manual mode.
Note: This should only be done by trained specialists, after entering a password! This
will put all functions of the controller out of operation! See Chapter 13 Special applica-
tions!
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Basic settings Information on the basic settings for the functioning of the system
Without entering a password, certain parameters can be viewed but not modified.
Depending on the configuration, the following submenus are available:
Options
Generators
Additional heating
Mixer settings
Pump operating hours
Screed heating programme
Various safety functions
Save and restore settings
Note: Password-protected settings and changes may only be undertaken by specialist
personnel!
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5 Operation
5.1 Password entry
Entering a password allows the device differentiate between users, who are then able to make adjustments to
control parameters according to their competency. A distinction is made between Release, Maintenance, In-
staller and Manufacturer levels. When a password is entered, access is maintained for five minutes after the
last button press, after which it is reset automatically.
Explanation based on the "Release" password:
Scroll with until the dark version of the symbol is
shown, then confirm with .
Scroll with until "Password values" appears on the display,
then confirm with .
Scroll with until "Release password" appears on the display,
then confirm with .
(1000 is used here as an example release code. You can obtain
the release code for the heat pump from the first page of this
operating manual.)
causes the cursor to jump to the first numbers; you can
enter an appropriate value using and . causes the
cursor to jump to the next numbers; you can enter an appropriate
value using and . The remaining numbers must be
entered accordingly.
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Once all numbers have been entered and the password has been
judged to be correct, "Password values" appears on the display.
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A small letter under the time displays the current password mode. This affects the following passwords:
h…Manufacturer mode
i…Installer mode
w…Maintenance mode
All three modes are activated by entering a password and may only be used by trained specialists, as the
wrong settings could cause injury, and damage to the system. No separate character is displayed for the re-
lease code.
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5.2 Information menu
The following steps are necessary to call up the Information menu:
In the main menu, press or until the dark version of the symbol is shown, then confirm with
or is used to select the appropriate submenu and then to confirm.
There are four submenus available: Inputs, Outputs, Generators and History
Inputs submenu:
The Inputs submenu shows the values for the analogue and digi-
tal inputs. Analogue values include temperatures and pressure
values. Digital values include switching statuses of safety devices.
The arrow buttons , can be used in the submenu to access all of the active analogue and digital
inputs:
Analogue input B1, B2, B3,…,B12
Digital input DI1, DI2, DI3,…,DI10
To exit the submenu or menu, press until the main menu appears.
i Only values specific to the system and the values for activated additional functions are displayed!
Outputs submenu:
The Outputs submenu shows the values for the analogue and digital outputs. Analogue
values include 0-10V or PWM. Digital values include control signals for the Generators
(compressor).
The arrow buttons , can be used in the submenu to access all of the analogue and digital outputs:
Analogue output Y1, Y2, Y3, Y4
Digital output NO1, NO2, NO3,…,NO12
To exit the submenu or menu, press until the main menu appears.
i Only values specific to the system and the values for activated additional functions are displayed!
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Generator submenu:
The Generator submenu serves to display the statuses of the Gen-
erators. The appearance of this information differs depending on
the type and number of Generators.
The arrow buttons , can be used in the submenu to access all information about the:
Generator 1, 2, 3, 4
To exit the submenu or menu, press until the main menu appears.
i Only values specific to the system and the values for activated additional functions are displayed!
History submenu:
The History submenu stores messages about safety shutdowns and
other messages concerning fault statuses. It stores the last 50 messa-
ges.
The arrow buttons , can be used in the submenu to access up to 50 stored system messages:
History (system message memory)
The messages are numbered according to the time they occurred. The most recent message is displayed first
and has the highest message number. When the memory is full, the oldest message is overwritten. Various
data on each message is also saved. The date and time that a message occurred can be seen at a glance. You
can bring up additional information on the individual messages by pressing . The arrow buttons ,
can be used to switch between messages.
To exit the submenu or menu, press until the main menu appears.
Note: The message memory is used by installation and maintenance personnel to analyse the sequence of the
programme.
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5.3 Programme menu
The following steps are necessary to call up the Programme menu:
In the main menu, press or until the dark version of the symbol is shown, then confirm with
or is used to select the appropriate submenu and then to confirm.
These submenus are available:
Heating
Cooling (optional function)
Hot water
Mixer 1 (optional function)
Mixer 2 (optional function)
Data logging
Date and time
Service
Source control
Sink control
Examples of the procedure are described in Chapter 5.4!
The Heating submenu allows you to programme the functions for heat-
ing mode. Certain settings can only be modified if you have the appro-
priate rights. A password must be entered first. The scope of available
settings is the same as for cooling.
takes you to the programming screen or to additional func-
tions
The setpoint relates to a reference value for the flow temperature and
indirectly represents the room temperature.
Press , then or to set the desired value, and press
twice to confirm.
Heating
Set the desired room temperature
Usually 20-24°C
Default 22°C
Cooling
Set the desired room temperature
Usually 18-20°C
Default 20°C
Press to proceed
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The reduction specifies which room temperature is adopted between the
time frames on the weekly schedule.
Press , then or to set the desired value, and press
twice to confirm.
Heating
Set the desired room temperature for the reduction
Usually 3K below the desired room temperature
Default 19°C
Cooling
Set the desired room temperature for the reduction
Usually 2K above the desired room temperature
Default 22°C
Press to proceed
The Offset Setpoint is used to calculate the switch-on and switch-off
point relating to a request for heating or cooling
A request is deemed to have been satisfied once the actual value is
greater than or equal to the setpoint plus the offset setpoint.
A request is triggered once the actual value is less than or equal to the
setpoint minus the offset setpoint.
Press , then or to set the desired value, and press
twice to confirm.
Press to proceed
Generator modulation specifies how soon the output should be
reduced before the end of the request.
This function is used on multi-stage and inverter-operated sys-
tems.
Press , then or to set the desired value, and press
twice to confirm.
Press to proceed
The activation temperature specifies from what outdoor temperature the
heating or cooling function is available, according to the activation peri-
od.
Press , then or to set the desired value, and press
twice to confirm.
Heating
Set the outdoor temperature which the temperature must drop
below to activate heating mode
Usually 18-20°C
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Default 18°C
Cooling
Set the outdoor temperature which the temperature must ex-
ceed to activate cooling mode
Usually 22-24°C
Default 22°C
Press to proceed
The activation period specifies how long the outdoor temperature must
be maintained to enable the heating or cooling function.
Press , then or to set the desired value, and press
twice to confirm.
Heating
Set the period
The unit can be set in seconds, minutes, hours and days
Default 12 hours
Cooling
Set the period
The unit can be set in seconds, minutes, hours and days
Default 12 hours
Press to proceed
The room control allows the control variable to be switched from out-
door temperature to a reference room temperature.
Press , then or to set the desired value, and press
twice to confirm.
Heating
0% outdoor temperature-based control
50/50 outdoor and room temperature control
100% room temperature-based control
Default 0%
Cooling
0% outdoor temperature-based control
50/50 outdoor and room temperature control
100% room temperature-based control
Default 0%
Press to proceed
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The heating or cooling curve depicts the adaptation of the flow tem-
perature to the current control temperature variable (outdoor tempera-
ture or reference room temperature). If the curve is deactivated, a fixed
value is used.
Press , then or to set the desired value, and press
twice to confirm.
Heating
On or Off
Cooling
On or Off
Press to proceed
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The reference setpoint relates to the flow temperature for a setpoint of
20°C
Press , then or to set the desired value, and press
twice to confirm.
Heating
Not shown when the heating curve is activated
Direct assignment:
o Room temperature or flow temperature dependent on the
room control
Default 40°C
Cooling
Not shown when the cooling curve is activated
Direct assignment:
o Room temperature or flow temperature dependent on
the room control
Default 10°C
Press to proceed
X1 outdoor temperature defines the first point of the heating or cooling
curve as the outdoor temperature.*
Press , then or to set the desired value, and press
twice to confirm.
Input value for calculation point X1 of the heating curve
Only shown when the heating curve is activated
Cooling
Input value for calculation point X1 of the cooling curve
Only shown when the cooling curve is activated
Press to proceed *For further infor-
mation, see point 12
Y1 nominal value defines the first point of the heating or cooling curve
as the flow temperature with reference to the setpoint or the reduction
value.*
Press , then or to set the desired value, and press
twice to confirm.
Output value for calculation point Y1 of the heating curve
Only shown when the heating curve is activated Cooling
Output value for calculation point Y1 of the cooling curve
Only shown when the cooling curve is activated
Press to proceed *For further infor-
mation, see point 12
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X2 outdoor temperature defines the second point of the heating or cool-
ing curve as the outdoor temperature.*
Press , then or to set the desired value, and press
twice to confirm.
Input value for calculation point X2 of the heating curve
Only shown when the heating curve is activated
Cooling
Input value for calculation point X2 of the cooling curve
Only shown when the cooling curve is activated
Press to proceed *For further infor-
mation, see point 12
Y2 nominal value defines the first point of the heating or cooling curve
as the flow temperature with reference to the setpoint or the reduction
value.*
Press , then or to set the desired value, and press
twice to confirm.
Output value for calculation point Y2 of the heating curve
Only shown when the heating curve is activated CoolingOutput
value for calculation point Y2 of the cooling curve
Only shown when the cooling curve is activated
Press to proceed *For further infor-
mation, see point 12
In the weekly schedule two time frames, to which the set target value
applies, are defined for each day. Outside of these time frames, the
reduction value is applied. The weekly schedule is available for heating,
cooling, and hot water.
Heating
Create the weekly schedule for heating cycles with two time
frames
A start time and stop time can be set for each time frame
The master day overwrites all days of the week
Cooling
Create the weekly schedule for cooling cycles with two time
frames
A start time and stop time can be set for each time frame
The master day overwrites all days of the week
. Proceed to select the day of the week by pressing .
Select the day of the week by pressing or
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Proceed to confirm the day of the week by pressing .
Select the time frame by pressing or
Proceed to confirm the time frame by pressing .
Select the start or stop time by pressing or
Proceed to confirm the start or stop time by pressing .
is used to activate the cursor and or to set the desired
value for the hours. Press twice to confirm and or to set
the desired value for the minutes. Press twice to confirm. Press
once to set the stop time, for example, or twice to set the
next time frame or three times to select the next day of the week,
or four times to exit the weekly schedule.
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The control type defines the type of speed control for the compressor.
The choice of control has a direct influence upon achieving the setpoint.
This setting is also important for the cooling function. You can choose
from P, PI, and PID.
Press , then or to set the desired value, and press
twice to confirm.
Press , then or to set the desired value, and press
twice to confirm.
Press , then or to set the desired value, and press
twice to confirm.
Inverter speed defines the maximum speed at which the function can be
carried out. This also serves to limit the power.
Press , then or to set the desired value, and press
twice to confirm.
With the exception of the heating curve (since it is based on a fixed val-
ue), hot water is programmed in exactly the same way as heating or
cooling.
An additional anti-legionella function can be activated.
Press , then or to set the desired value, and press
twice to confirm.
For an output-controlled charging pump, the speed can be adjusted
using a continuous signal.
Press , then or to set the desired value, and press
twice to confirm.
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The Data logging function is not currently supported. The function can
however be covered by an additional module.
The date and time are entered in the format hh:mm:ss and dd/mm/20yy
Proceed to set the time by pressing or
To set the time, press ; the cursor is activated.
Then press or to set the hours, and press twice to con-
firm. The cursor jumps to the minutes. Press or to set the
minutes, and press twice to confirm. It is not possible to set the
seconds. Press to proceed
To set the day and month, press ; the cursor is activated.
Then press or to set the days, and press twice to con-
firm. The cursor jumps to the month. Press or to set the
month, and press twice to confirm. Press to proceed
To set the year, press ; the cursor is activated.
Then press or to set the year, and press twice to con-
firm.
Press twice to exit.
In the Service submenu you can store the telephone number for your
service representative, which is shown on the main screen when a disa-
bling message is displayed. This function is not yet available.
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The source control is adjusted in accordance with the machine type and
differentiates among different functions and working modes.
In this case, Type 2 with pump.
Proceed to the submenus by pressing . The settings can only be
configured once a password for the corresponding access level is en-
tered.
If a heating / cooling / WW requirement is the source pump is actuated.
The pump start for the "pump lead time + compressor minimum dura-
tion + 30s" with 100% (10V) output. During normal operation the unit is
controlled in dependence of compressor output (inverter speed). This is
the max. speed set for the operating mode (eg. WW = 90rps) equal to
100% pump output. If no heating / cooling / WW requirement longer
exists, the control is set minimum pump performance (Bsp.35% = 3.5V).
The maximum and minimum shared pump performance can be set in
the software.
Alternatively, you can regulate the source pump by the source return
temperature. This function must be switched on in the "BJN" mask. Then
you can parameterize the PID parameters in the following masks and
thus influence the control behavior of the pump. The controlled variable
is the adjustable minimum source start temperature in the mask "BJA".
The minimum and maximum pump power continues to be the limits for
pump speed control.
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The source control is adjusted in accordance with the machine type and
differentiates among different functions and working modes.
In this case, Type 1 with fan.
Proceed to the submenus by pressing . The settings can only be
configured once a password for the corresponding access level is en-
tered.
Defining four points establishes a characteristic curve, on the basis of
which source control is performed.
If the source unit is a pump, it is only possible to define one characteris-
tic curve.
For a fan, heating, cooling, and defrosting differ.
Press , then or to set the desired value, and press
twice to confirm.
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The Flow waiting time specifies how long monitoring of the flow rate can
be interrupted once the source pump (for example) has been activated.
Press , then or to set the desired value, and press
twice to confirm.
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Proceed to the submenus by pressing . The settings can only be
configured once a password for the corresponding access level is en-
tered.
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5.4 Example
Once you have familiarised yourself with the descriptions of the menus from this chapter and the preceding
steps, you may perform some operating steps with the system as an exercise. An example operating proce-
dure is illustrated below.
The starting position is the main menu.
Objective: Change the parameter "Hot water reduction value" from 40°C to 35°C in the Programme menu.
Scroll right as far as the Programme menu.
The dark version of the symbol is shown.
Press Enter to proceed.
Scroll through the Programme menu
until the Hot water submenu is displayed
to set the reduction
Scroll through the submenu
until Reduction is displayed.
Select value: Reduction
The cursor then starts to flash
Reduce the value until the desired value is achieved. The
value continues flashing.
Select "Confirm value"
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"OK?" is displayed
Confirm the change with Enter;
the change is accepted.
or
Exit with Esc:
the change is not accepted
2x Exit the Hot water submenu
Exit the Programme menu
Return to the main menu
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5.5 Statements on the main menu
The following chapter shows possible statements on the main menu and describes their meanings for the
heat pump controller.
The system has been switched off via function button 6.
The system does not have a Generator available, possibly
blocking time have not yet elapsed or temperature rang-
es have not yet been reached.
The system is in heating mode with a setpoint of 22°C.
The system is in cooling mode with a setpoint of 19°C.
The system is in standby mode, as there is no request.
The system is in hot water mode with a setpoint of 55°C.
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The system is running the screed heating programme,
with a current target value of 20°C.
The system is running the anti-legionella programme,
with a current target value of 70°C.
The pump protection system is off. There is no setpoint.
The system has detected a fault in Generator operation.
The Generators are disabled by this fault.
The system has detected an operating fault. The system
is disabled by this fault.
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V.4.2.13 Technical changes reserved. >> Operating instructions Control for heat pumps
6 Heating curves
The default heating or cooling curve adapts the setpoint according to the outdoor temperature, in order to
counteract unnecessary heat and energy loss. The characteristic values for adapting the curves are located
under the Programme menu in the respective Heating or Cooling areas. Together, the fixed points form a
linear function, a maximum and minimum limit. The linear function is defined by points X1 and the associat-
ed Y1, and X2 and the associated Y2. X1 and X2 serve as outdoor temperature values. Y1 and Y2 refer to the
corresponding setpoints. Before and after the values of X1 and X2, the calculated values assume the set val-
ues of Y1 and Y2. This means outside of the range of Y1 and Y2 no further adaptation to the outdoor tem-
perature occurs.
The setpoint and the reduction value should not be taken as the actual room temperature. Rather the should
be set on a room thermostat. The setpoint rather serves to set the system temperatures. As a point of refer-
ence, for a setpoint of 20°C a system temperature of 40°C is stored. The serves in turn as a switch-on and
switch-off criterion for the heat pump.
The calculation for cooling works in an equivalent manner to the diagram shown for the heating curve.
Modifications can only be made to the heating and cooling curve with Maintenance access rights and above.
Heating curves
End
50 point
X2;Y2
45
Target temperature in °C
40
Base
35 point
X1;Y1
30
25
20
15
10
-5 0 5 10 15 20 25
Outdoor temperature in °C
Base point End point
Setpoint 20°C | X1 20°C | Y1 20°C | X2 0°C | Y2 40°C
Setpoint 25°C | X1 20°C | Y1 20°C | X2 0°C | Y2 40°C
Setpoint 20°C | X1 20°C | Y1 15°C | X2 0°C | Y2 35°C
Setpoint 20°C | X1 20°C | Y1 20°C | X2 0°C | Y2 30°C
Setpoint 20°C | X1 20°C | Y1 30°C | X2 0°C | Y2 40°C
Activation temperature 18°C
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>> Operating instructions Control for heat pumps Technical changes reserved. V.4.2.13
6.1 Inverter power-map
In dependence of the outside temperature is a power adaptation of the inverter over the min. or maximum
rotation speed possible. The limit of the rotation speed is referring to the outside temperature (X1 / X2) set-
tings in the heating curve. As an example you see in the followed diagram the dependence of outside tem-
perature and rotation speed.
Inverter power-map
120
Power-map 1 X1: 0°C
| Y1: 120rps X2: 20°C
roation speed in rps
| Y2: 40rps
Power-map 2 X1: 0°C
70 | Y1: 80 rps X2: 20°C
| Y2: 40rps
Power-map 3 X1: 0°C
| Y1: 110rps X2: 20°C
20 | Y2: 80rps
-5 0 5 10 15 20 25
outside temperature in °C
X1 outside temperature define the first point of the heating curve.
X2 outside temperature define the second point of the heating curve.
The values X1 and X2 are adapted to heating curve and Inverter power-
map
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>> Operating instructions Control for heat pumps Technical changes reserved. V.4.2.13
7 Safety shutdowns/ faults during system operation
It is necessary to differentiate between two general categories of potential safety shutdowns/ faults:
Faults which are detected by the heat pump controller itself and can therefore be reported
The LED behind the button indicates that there is a safety shutdown because of differences,
defects or incorrect settings in the system or in the heat pump.
Faults which cannot be detected by the controller.
From this we can generally assume that the heat pump and its source system upstream, as well as the down-
stream heating surface system and all its elements are working properly. Their function is monitored by the
heat pump controller depending on the connected sensor. However, it is never possible to completely rule out
irregularities, such as a cable break on a sensor site or air in a fluid circuit, etc.
Permanent or repeated deviations from the standard operation of the system, including on the source and
heating system as well as the heat pump, are indicated on the display of the controller. If a high-priority fault
occurs, the system switches to an emergency function and attempts to carry out its heating role with the ad-
ditional heating (generally an integrated electric heating element). If the fault is such that even this emergen-
cy operation is not possible, the system switches off. This would be the case, for instance, if the heating
pump is faulty and the heat cannot be discharged. Faults which can be traced back to permanent errors in the
system must be rectified with the help of the installer.
If there is a safety shutdown with a high priority, then this may be reset only once.
If the same safety shutdown occurs again, is necessarily a specialized company to
consult.
Please note that the frequent resetting and the failure to correct the underlying
cause can result in damage or even total loss by itself.
7.1 Screen for proper operation of the system
Display Possible cause
Display on the main menu:
The system is in hot water mode with a setpoint of 55°C.
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Display in the Information menu:
Intact temperature sensor at an outdoor temperature by 12°C
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>> Operating instructions Control for heat pumps Technical changes reserved. V.4.2.13
7.2 Fault messages from the controller
Display Possible cause Action1
Display on the main menu:
There is a controller-detected fault. Press the operating button.
The operating button flashes.
Check the flow switch
When is pressed, the precise
information for the fault is dis- Check the cable
played. In this case we can see that
flow monitoring has been triggered
Display in the Information menu: Check sensor resistance
The activated outdoor temperature Check line
sensor is not connected, there is a Replace sensor if necessary
cable break in the sensor line, or
the sensor is below its measuring
range.
Display in the Information menu: Check sensor resistance
The activated outdoor temperature Check line
sensor is above its measuring Replace sensor if necessary
range.
The safety instructions and Chapter 3 must be followed!
1
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7.3 Fault monitoring
The following table lists messages of the controller, describes reactions to these messages, and specifies
possible causes. An audible signal is only present on certain operating units.
Fault Prio-
Fault Reaction Possible cause
number rity
Fault 1 - Outdoor temperature sen- 0°C as a fixed outdoor tempera- Sensor not connected, sensor faulty Low
Alarm B1 sor ture
Fault 2 - Hot water temperature Hot water deactivated Sensor not connected, sensor faulty Low
Alarm B2 sensor
Fault 3 - Sink flow temperature Return temperature as flow tem- Sensor not connected, sensor faulty Low
Alarm B3 sensor perature
Fault 4 - Sink return temperature Flow temperature as return tem- Sensor not connected, sensor faulty Low
Alarm B4 fault perature
Fault 5 - Source return temperature Sensor not connected, sensor faulty Low
Alarm B5 sensor
Fault 6 - Mixer circuit 1 temperature Sensor not connected, sensor faulty Low
Alarm B6 sensor
Fault 7 - Mixer circuit 2 temperature Sensor not connected, sensor faulty Low
Alarm B7 sensor /
collector temperature sen-
sor
Fault 8 - Limit temperature sensor / Sensor not connected, sensor faulty Low
Alarm B8 room temperature sensor /
storage tank temperature
sensor
Fault 9 - Hot gas temperature sen- Sensor not connected, sensor faulty Low
Alarm B9 sor
Fault 10 - Suction gas temperature Sensor not connected, sensor faulty Low
Alarm sensor
B10
Fault 11 - High-pressure pressure System safety shutdown Sensor not connected, sensor faulty Low
Alarm sensor
B11
Fault 12 - Low-pressure pressure System safety shutdown Sensor not connected, sensor faulty High
Alarm sensor
B12
Fault 13 - Safety chain Compressor safety shutdown Flow absent or low on the sink or High
Input ID1 source side, insufficient power decrease
on the sink side
Fault 14 - Sink fault System safety shutdown Flow absent or low on the sink side, High
Input ID3 drop in pressure in the connected pres-
sure monitor
Fault 15 - Actuator monitoring System safety shutdown Overload of the connected pumps by High
Input ID6 the fault message
Fault 16 - Additional heating, safety Additional heating safety shut- Air on the sink side or in the additional Low
Input ID4 temperature limiter down heating; no or insufficient flow on the
sink side
Fault 17 - Compressor overload Compressor safety shutdown Internal / external motor protection Low
Input ID5 triggered and reported via the fault
contact
Fault 18 - Source fault System safety shutdown Flow absent or low on the source side, High
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Input ID2 drop in pressure in the connected pres-
sure monitor
Fault 19 Heating request fault Low
Fault 20 Cooling request fault Low
Fault 21 Generator disabled fault Low
Fault 22 Hot gas maximum fault System safety shutdown System operation outside of the area of Low
operation,
Defrost setting inappropriate for
air/water systems
Fault 23 Expansion valve fault General fault which occurs together Low
with faults 33-50
Fault 24 Constant fault Low
Fault 25 Hot gas delta fault System safety shutdown System operation outside of the area of Low
operation
Fault 26 Modbus connection error System safety shutdown Connection to BMS lost Low
Fault 27 Inverter Alarm 1 Low
Fault 28 Inverter offline alarm Inverter is not being supplied at the Low
tariff
Fault Prio-
Fault Reaction Possible cause
number rity
Fault 29 High delta P System safety shutdown Inappropriate system conditions or inad- Low
equate expansion valve settings
Fault 30 Compressor off alarm Low
Fault 31 Envelope alarm System operation outside of the area of Low
operation
Fault 32 Inverter start fault System operation outside of the area of Low
operation
Fault 33 Alarm S1 Compressor safety shut- System operation outside of the area of Low
down operation, sensor not connected, sensor
faulty
Fault 34 Alarm S2 Compressor safety shut- System operation outside of the area of Low
down operation, sensor not connected, sensor
faulty
Fault 35 Alarm S3 Compressor safety shut- System operation outside of the area of Low
down operation, sensor not connected, sensor
faulty
Fault 36 Alarm S4 Compressor safety shut- System operation outside of the area of Low
down operation, sensor not connected, sensor
faulty
Fault 37 Control alarm A Compressor safety shut- Low
down
Fault 38 Control alarm B Compressor safety shut- Low
down
Fault 39 Low SH alarm A Compressor safety shut- System operation outside of the area of Low
down operation, inappropriate system condi-
tions
Fault 40 Low SH alarm B Compressor safety shut- System operation outside of the area of Low
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down operation, inappropriate system condi-
tions
Fault 41 System alarm Compressor safety shut- Low
down
Fault 42 LOP alarm A Compressor safety shut- System operation outside of the area of Low
down operation, inappropriate system condi-
tions
Fault 43 LOP alarm B Compressor safety shut- System operation outside of the area of Low
down operation, inappropriate system condi-
tions
Fault 44 High pressure alarm A Compressor safety shut- System operation outside of the area of Low
down operation, inappropriate system condi-
tions
Fault 45 High pressure alarm B Compressor safety shut- System operation outside of the area of Low
down operation, inappropriate system condi-
tions
Fault 46 Low suct. alarm A Compressor safety shut- System operation outside of the area of Low
down operation, inappropriate system condi-
tions
Fault 47 Low suct. alarm B Compressor safety shut- System operation outside of the area of Low
down operation, inappropriate system condi-
tions
Fault 48 Evo tunes alarm A Compressor safety shut- Low
down
Fault 49 Extensionboard pLAN connection lost Low
Fault 50 HiT cond. alarm Compressor safety shut- Low
down
Fault 51 High pressure via transmit- Compressor safety shut- System operation outside of the area of High
ter down operation, inappropriate system condi-
tions
Fault 52 Low pressure via transmit- Compressor safety shut- System operation outside of the area of High
ter down operation, inappropriate system condi-
tions
Fault 54 Fault in other pLAN circuit Master reports an error in other circuit Low
Fault 55 Hot gas delta fault System safety shutdown System operation outside of the area of Low
operation
Fault 56 High delta P System safety shutdown Inappropriate system conditions or inad- Low
equate expansion valve settings
Fault 57 Leakage warning Maybe a leakage is available, please check Low
it
Fault 58 Leakage alarm System safety shutdown Leakage is occured High
Fault 59 Maintenence Sensor Deactivation of leakage Leakage Sensor must be calibrated Hoch
monitoring
Fault 60 Source temperature outside Compressor safety shut- Source temperature Nied-
parameters down - to high rig
- to low
The audible signal can be acknowledged by pressing ! This also takes you to
the Alarm menu, where alarms whose cause has been resolved can be reset
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>> Operating instructions Control for heat pumps Technical changes reserved. V.4.2.13
(cleared) with a long press on .
In the case of serious alarms, it is necessary to reset them to resume operation of
the system.
The audible signal will only sound in the period from 5:30am to 10:00pm.
If there is a safety shut down with a high priority, then this may be reset only once.
If the same safety shutdown occurs again, is necessarily a specialized company to
consult.
Please note that the frequent resetting and the failure to correct the underlying
cause can result in damage or even total loss by itself.
7.4 Faults with no fault message
Faults and malfunctions which are not indicated can be checked using the following table, to establish possi-
ble causes and the source of the fault. If the fault cannot be rectified using the description, contact the in-
staller.
Faults pertaining to the 230V/AC mains power may only be repaired by
qualified specialists!
Fault Possible causes Action2
Display no functioning No 230V mains power Switch on or connect the controller
Inspect the house fuse for the con-
nection
Device faulty Consult the installer
Controller not working Controller in manual mode Exit "Manual" menu
Switch-on condition not fulfilled Wait until the switch-on condition
is fulfilled
Displayed temperature Sensor lines routed close to 230V ca- Route sensor lines a different way,
fluctuates wildly at short bles shield sensor lines
intervals
Long sensor lines extended without Shield sensor lines
shielding
Device faulty Consult the installer
Loose line connection Retighten line connection
The safety instructions and Chapter 3 must be followed!
2
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8 Electrical connection
Please observe the safety instructions in Chapter 3!
The device may only be opened when the mains voltage has been shut off and secure against
reconnect!
8.1 General connection instructions
On all connection lines, strip the cable jacket to a length of approx. 6-8 cm and the ends of
the wires to a length of approx. 10 mm.
In the case of flexible lines, a strain relief must be provided, either inside or outside of the
device. The wire ends should be provided with ferrules.
All protective conductors must be secured to the terminals labelled "PE" (Protective Earth).
8.2 230V connections
There are max. twelve 230V/50Hz outputs (NO1, NO2, NO3,…, NO12). The exception is output NO7/NC7.
This is used primarily as a potential-free fault message contact. Note the following points regarding the 230V
connections:
It must be possible to disconnect the mains supply for the controller outside of the heat pump
with a main switch.
The controllers are intended for operation on a 230V /50Hz grid. The pumps and valves which are
connected must be designed for this voltage!
All protective conductors must be connected to the terminals labelled "PE"
Outputs may not be supplied with power from an external source, as this could cause damage to
the board.
8.3 Connecting sensors
The controllers operate exclusively with temperature sensors of type NTC, NTC HT or ratiometric 0-5 V. The
following inputs and outputs are available:
10 temperature inputs
2 pressure transducer inputs
4 analogue outputs
Installation/wiring of the temperature sensors
Install the sensors in their intended location on the heat pump, storage tank, external wall. When doing so,
make sure there is good temperature transfer and if necessary use thermally conductive paste. If necessary,
insulate the measuring points in order to avoid disrupting influences on the sensor.
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The lines of the temperature sensors can be extended. Up to 15m in length, a cross-section of 2 x 0.5mm² is
necessary, and up to 50m of 2 x 0.75 mm². In the case of long connections (e.g. collector) shielded extension
cables must be used. On the sensor side, do not connect the shield if there is no shielding present, but rather
trim and insulate!
The temperature sensors are connected in accordance with the system diagram. When it comes to tempera-
ture sensors, there is no need to observe the polarity of the two wires.
Sensor lines must be routed separately from 230V and 400V lines, because
under unfavourable circumstances not doing so could result in interference.
The distance between the two lines must be at least 15cm.
All electrical lines are connected to a module in the connection unit or the transfer terminals provided for the
purpose.
8.4 Assignment of the analogue inputs
I/O Specification Function
B1 NTC, -50°C…105°C Outdoor temperature
B2 NTC, -50°C…105°C Hot water temperature
B3 NTC, -50°C…105°C Sink flow temperature
B4 NTC, -50°C…105°C Sink return temperature
B5 NTC, -50°C…105°C Source return temperature
B6 NTC, -50°C…105°C Mixer circuit temperature 1, Flow temperature Hot gas exchanger, Hot gas
temperature Compressor 2
B7 NTC, -50°C…105°C Mixer circuit temperature 2/ Collector temperature 3
B8 NTC, -50°C…105°C/ NTC HT Limit, room or solar storage tank temperature 4
0°C…120°C
B9 NTC HT, 0°C…120°C Hot gas temperature
B10 NTC, -50°C…105°C Suction gas temperature
B11 0-5V High pressure transducer
B12 0-5V Low pressure transducer
8.5 Assignment of the digital inputs
I/O Specification Function
DI1 Digital input, potential free to GND Safety chain LP/HP
DI 2 Digital input, potential free to GND Source flow/pressure monitor
DI 3 Digital input, potential free to GND Sink flow/pressure monitor
The controller in pre-configured in the respective heat pump by the factory for its intended function. This
3, 4
means, according to the configuration of the parameters, that other functions may apply to the analogue
inputs.
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DI 4 Digital input, potential free to GND Additional heating / safety temperature limiter
DI 5 Digital input, potential free to GND Generator overload, e.g. motor circuit breaker
DI 6 Digital input, potential free to GND Actuator monitoring, e.g. pump overload
DI 7 Digital input, potential free to GND Reserve
DI 8 Digital input, potential free to GND Remote On/Off
DI 9 Digital input, potential free to GND Smart grid 1 /
DI Digital input, potential free to GND Smart grid 2 / Möhlenhoff signal
10
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>> Operating instructions Control for heat pumps Technical changes reserved. V.4.2.13
8.6 Assignment of the digital outputs
I/O Specification Max. switching capacity Function
NO1 230V/50Hz, max. 1A Source request
NO2 230V/50Hz, max. 1A Max. 3A in total Heating request
NO3 230V/50Hz, max. 1A Hot water request
NO4 230V/50Hz, max. 1A Cooling/heating contact
NO5 230V/50Hz, max. 1A Max. 3A in total Four-way valve
NO6 230V/50Hz, max. 1A Additioan heating
NC7 230V/50Hz, max. 1A Max. 1A Collective fault message
NO8 230V/50Hz, max. 1A Operation/ Storage tank charging
NO9 230V/50Hz, max. 1A Generator 1
NO10 230V/50Hz, max. 1A Max. 5A in total Generator 2
NO11 230V/50Hz, max. 1A Generator 3
NO12 230V/50Hz, max. 1A Generator 4 / Solar pump
8.7 Assignment of the analogue outputs
I/O Specification Function
Y1 0 – 10V, max. 5mA Fan / Brine pump 5
Y2 0 – 10V, max. 5mA Heating pump
Y3 0 – 10V, max. 5mA, PWM max. 10mA Mixer 1 activation
Y4 0 – 10V, max. 5mA, PWM max. 10mA Mixer 2 activation
9 Type key
The type key is used to activate typical functions for the machine or deactivate unnecessary ones.
Type1: SmartHeat aero-series air/water heat pumps
Type2: SmartHeat classic, bravour and Titan-series brine/water (BW) and water/water (WW) heat pumps
5
The controller in pre-configured in the respective heat pump by the factory for its intended function. This means, according to the configuration of
the parameters, that other functions may apply to the analogue outputs.
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10 Logic of particular control functions
10.1 Water heating
Inputs and outputs used
Inputs Name Outputs Name
B2 Hot water temperature NO1 Source pump
NO2 Heating pump
(only for WW valve, not for WW pump)
NO3 Hot water valve or pump
Parameters used
Menu Term Description Min Max Factory sett.
AAB Hot water Hot water temperature - -
BCA Setpoint Hot water target value -20°C 90°C 45°C
BCB Reduction value Hot water reduction target value -20°C 90°C 40°C
DQB WW pump/valve Select between hot water pump and hot water valve Valve Pump Valve
DOA Priority Hot water priority before heating Off On Off
DQE Lead time Time between switching on the pump and switching on the Gen- 1s 300s 30s
erator
DQF Shut-off delay Time between switching off the Generator and switching off the 1s 300s 30s
pumps
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>> Operating instructions Control for heat pumps Technical changes reserved. V.4.2.13
Control algorithms
When the hot water temperature is below the setpoint, one or more energy sources starts up in order to
achieve the setpoint. Using the weekly and daily programmes, you can define two time frames for operation
for each day. Outside of these time frames the energy-saving programme with the reduced target values
comes into effect.
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Hot water request Hot water control
Calculate hot water
TWater < request
no
TWaterTarget -
Setpoint Offset
yes
Set request Calculate legionella
protection request
TWater >
no Hot water
TWaterTarget +
priority?
Setpoint Offset
yes
Set request Hot water action Hot water priority action
controller controller
End
Legionella protection
action controller
Connect outputs of the action
controllers
End
Fault handling
Fault Description Adoption for Display
emergency operation
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Outdoor tempera- Outdoor temperature sensor Yes Short-circuit / cable break
ture defective Information menu, temperature gauge
Water temperature Water temperature sensor defec- No Short-circuit / cable break
tive Information menu, temperature gauge
Flow temperature Flow sensor defective Yes Short-circuit / cable break
Information menu, temperature gauge
Return temperature Return sensor defective Yes Short-circuit / cable break
Information menu, temperature gauge
LP Switch off the heat pump Yes Red. source
HP Red. system
Opt.safety circuit Source
10.2 Heating
Inputs / Outputs
Inputs Name Outputs Name
B1 Outdoor temperature NO1 Source pump
B3 Flow temperature NO2 Heating pump
B4 Return temperature
B8 Room temperature
Parameters
Menu Term Description Min Max Factory
sett.
AAA Outdoor tempe- Display outdoor temperature - -
rature
AAC Flow temperature Display flow temperature - -
AAD Return tempera- Display return temperature - -
ture
AAH Room tempera- Display room temperature - -
ture
BAA Setpoint Target value for heating -20 90 22
BAB Reduction value Target value for heating reduction time -20 90 19
BAE Activation temp. Activation temperature, below which heating control is 10 Cooling 18
switched on activ.temp.
BAF Activation period Activation period if the temperature drops below the acti- 1s 60 days 12 hrs
vation temperature
BAG Room control Room temperature control 0 100 0
BAH heating curve Dynamic setpoint calculation Off On On
BAI Flow reference Fixed assignment between the flow target temperature and -20 90 40
setpoint the reference room target temperature of 20°C
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BAJ X1 TOutdoor Input value for the first fixed point of the target value -20 90 20
characteristic curve
BAK Y1 nominal value Output value for the first fixed point of the target value -20 90 20
characteristic curve
BAL X2 TOutdoor Input value for the second fixed point of the target value -20 90 0
characteristic curve
BAM Y2 nominal value Output value for the second fixed point of the target value -20 90 40
characteristic curve
BAN Weekly schedule
Control algorithms
If the outdoor temperature for the set activation period is below the activation temperature, the heating cir-
cuit is activated. Using the weekly and daily programmes, you can define two time frames for operation for
each day. Outside of these time frames the energy-saving programme with the reduced target values comes
into effect.
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Heating request Heating request Heating request outdoor Heating request indoor
Calculate TSupply < TRoom <
heating request Room control no no no
TTarget TTarget -
= 0?
- Setpoint Offset Setpoint Offset
yes yes yes
Action control Indoor room control Set request Set request
heating request
TOutdoor < TRoom >
Room control no no no
Heating control TActivation + TTarget -
= 100 ?
Activationtime Setpoint Offset
yes yes yes
Outddoor temperature
control request Set request Set request
TReturn >
Room control no no
TTarget + End
= 50 ?
Setpoint Offset
yes
Mixed temperature
control request Set request
End
TOutdoor >
no
TActivation +
Activationtime
Set request
End
The heating is activated by TFlow, and deactivated again by TReturn.
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Fault handling
Fault Description Emergency Display
operation
Outdoor tempera- Outdoor temperature sensor Yes Short-circuit / cable break, Information menu, tem-
ture defective perature gauge
Flow temperature Flow sensor defective Yes Short-circuit / cable break, Information menu, tem-
perature gauge
Return temperature Return sensor defective Yes Short-circuit / cable break, Information menu, tem-
perature gauge
LP Switch off the heat pump Yes Red. source
HP Red. system
Opt. safety circuit Source
Reference room temperature control (RRT) and outdoor temperature control
The explanation on adjustment can be found under point 5.2 "Room control".
0% If no room temperature sensor is active Heating control occurs normally, as before.
Activation is triggered by the flow temperature.
Deactivation is triggered by the return temperature.
Outdoor temperature-based control
50% A target flow temperature is calculated by the controller. The Generator(s) run until the RRT is reached. Then the
switch-off temperature is calculated from the flow temperature achieved at this point.
When the room temperature is reached in the reference room, another reheating cycle occurs.
The only limit is TSPmax.
Outdoor temperature control and room temperature control are combined
100% Heating control occurs via a reference room temperature sensor. If the temperature drops below the reference
value the Generator(s) is/are switched on, and then off again if it is exceeded.
When the target room temperature is reached in the reference room, the Generators are switched off.
Room temperature-based control
Request occurs when TRoom < TRoomTarget
Switch-off occurs when TRoom > TRoomTarget
Only the min. and max/ flow temperature of Generator E1 is monitored.
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10.3 Cooling
Inputs / Outputs
Inputs Name Outputs Name
B1 Outdoor temperature NO1 Source pump
B3 Flow temperature NO2 Heating pump
B4 Return temperature NO4 Cooling/heating contact
B8 Room temperature NO5 Four-way valve
Parameters
Menu Term Description Min Max Factory
sett.
AAA Outdoor tempera- Display outdoor temperature - -
ture
AAC Flow temperature Display flow temperature - -
AAD Return tempera- Display return temperature - -
ture
AAH Room temperature Display room temperature - -
BBA Setpoint Target value for cooling -20 90 22
BBB Reduction target Setpoint for cooling reduction -20 90 24
value
BBE Activation temp. Activation temperature, below which cooling control is Heating 30 22
switched on activation
temp.
BBF Activation period Activation period if the temperature drops below the acti- 1s 60 hrs 12 hrs
vation temperature
BBG Room control Room temperature control 0 100 0
BBH Cooling curve Dynamic setpoint calculation Off On On
BBI Flow reference Fixed assignment between the flow target temperature and -20 90 10
target value the reference room target temperature of 20°C
BBJ X1 TOutdoor Input value for the first fixed point of the target value char- -20 90 20
acteristic curve
BBK Y1 nominal value Output value for the first fixed point of the target value -20 90 20
characteristic curve
BBL X2 TOutdoor Input value for the second fixed point of the target value -20 90 40
characteristic curve
BBM Y2 nominal value Output value for the second fixed point of the target value -20 90 0
characteristic curve
BBN Weekly schedule
Term Description Optional factory settings
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Basic setting Optional cooling Switch cooling function on/off Active/Passive/Off
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Control algorithms
If the outdoor temperature for the set activation period is above the activation temperature, the cooling cir-
cuit is activated. Using the weekly and daily programmes, you can define two time frames for operation for
each day. Outside of these time frames the energy-saving programme with the reduction target values comes
into effect.
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Cooling request Cooling request Cooling request
Cooling request
outdoor control outdoor control
TReturn < TRoom >
Calculate Room control no no no
TTarget + TTarget +
cooling request = 0?
Setpoint Offset Setpoint Offset
yes yes yes
Action control Indoor room control Set request Set request
cooling request
TRoom <
no
TOutdoor < TTarget -
Room control no no Setpoint Offset
End TActivation +
= 100 ?
Activationtime
yes
yes yes
Set request
Outddoor temperature
Set request
control request
Room control no TVorlauf > TSoll no
= 50 ? + Sollwert Offset End
yes yes
Mixed temperature Anforderung
control request setzen
End
TOutdoor >
no
TActivation +
Activationtime
Set request
End
Fault handling
Fault Description Adoption for emergency Display
operation
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Outdoor tempera- Outdoor temperature sensor Outdoor temperature 0°C Short-circuit / cable break,
ture defective Information menu, temperature gauge
Flow temperature Flow sensor defective Flow temperature Short-circuit / cable break,
= Return temperature Information menu, temperature gauge
Return temperature Return sensor defective Return temperature Short-circuit / cable break,
= Flow temperature Information menu, temperature gauge
LP Switch off the heat pump Reduced cooling mode Red. source
HP to approx. 75% Red. system
Opt. safety circuit Source
With no cooling mode, there must be a "Cooling off" option.
10.4 Mixer control
Inputs / Outputs
Inputs Name Outputs Name
B6 Mixer 1 TFlow Y3 Mixer 1
B7 Mixer 2 TFlow Y4 Mixer 2
Parameters
Menu Term Description Min Max
AAF Flow Mixer 1 Temperature Mixer 1 - -
AAG Flow Mixer 2 Temperature Mixer 2
DLA Mixer 1 Switching on the mixer control for mixer 1 and activating off on
further setting parameters in the mask "BE"
DLB Control period Minimum control time for adjusting the mixer control 10s 60s
DMA Mixer 2 Switching on the mixer control for mixer 1 and activating off on
further setting parameters in the mask "BF"
DMB Control period Minimum control time for adjusting the mixer control 10s 60s
BEA Mixer 1 activated Refelxion of the "DLA" mask, if this parameter is switched off, off on
the mixer can only be activated via the "DLA"
BEB Increase heating Raises the calculated setpoint value from the mixer's own -3,0 10,0
heating curve by the set value (only activated and visible if the
heating curve is switched on)
BEC Heating Setpoint Mixer setpoint independently of the outside temperature is 0 70,0
always approached firmly. (Only activated and visible if heat-
ing curve is switched off)
BED Heating curve Activates the own heating curve for mixer 1. Operation is off on
identical to the standard heating curve for heating mode.
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BEE X1-TOutside heating Point1 (outdoor temperature) for heating setpoint calculation -30,0 40,0
BEF Y1-flow Setpoint- Point1 Desired flow setpoint at outside temperature X1 -30,0 40,0
heating
BEG X2- TOutside heating Point2 (outdoor temperature) for heating setpoint calculation -30,0 40,0
BEH Y2- flow Setpoint- Point2 Desired flow setpoint at outside temperature X2 -30,0 40,0
heating
BEI Increasing cooling Raises the calculated setpoint value from the mixer's own -3,0 10,0
cooling curve by the set value (only activated and visible if the
cooling curve is switched on)
BEJ cooling Setpoint Mixer setpoint independently of the outside temperature is 0,0 70,0
always approached firmly. (Only activated and visible if cool-
ing curve is switched off)
BEK Cooling curve Activates the own cooling curve for mixer 1. Operation is off on
identical to the standard cooling curve for cooling mode.
BEL X1- TOutside cooling Point1 (outdoor temperature) for cooling setpoint calculation -30,0 40,0
BEM Y1- flow Setpoint Point1 Desired flow setpoint at outside temperature X1 -30,0 40,0
cooling
BEN X2- TOutside cooling Point 2 (outdoor temperature) for cooling setpoint calculation -30,0 40,0
BEO Y2- flow Setpoint Point2 Desired flow setpoint at outside temperature X2 -30,0 40,0
cooling
BEP Mode Desired operating mode for the mixer. Automatic switching of automatic Only
the heating and cooling modes based on the set values under heating
"BA" and "BB" or permanently set mode: heating only / cooling /only
only. cooling
BEQ Logic Configure mixer logic 0V = open - 10V = closed or default reversed
0V = closed - 10V = open
BER Consumer regulation If activated, the higher setpoint of the heat pump is always off on
set to the highest set value (for heating) and lowest value (for
cooling). That If a mixer set point is above the set or calculat-
ed setpoint in, for example, "BAA", the setpoint is taken by
the mixer as switch-on and switch-off condition (value ap-
plies to mixer 1, mixer 2 as well as heating and cooling.
BFA Mixer 2 Functions identical to mixer 1
Control algorithms
The mixer is activated when TFlow mixer < (Setpoint heating value)
The mixer is activated when TFlow mixer > (Setpoint cooling value)
TFlow mixer is monitored during the set control period.
Via the analogue output a mixer is activated according to a 0V – 10V signal. If the deviation is more than 7K,
the adaptation occurs in 1V increments. If the deviation from the setpoint is less than this, the adaptation
occurs in 0.5V increments.
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Mixer setting
Set the Setpoint for the mixer control in the menu
Switch on the mixer control and set the control period in the
menu
10.5 Pump protection function
Inputs / Outputs
Outputs Name
NO1 Source pump
NO2 Heating pump
NO3 Hot water pump (if valve is not set)
Parameters
Menu Term Description Min Max Factory sett.
DD Pump protec- Switch on the pump protection function Off On Off
tion
Control algorithms
When pump protection is activated, every three days at 12:00am, the pumps are activated for one minute, to
avoid seizing.
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10.6 Anti-legionella function
Inputs / Outputs
Inputs Name Outputs Name
B2 Hot water temperature NO1 Source pump
NO2 Heating pump
(only for WW valve, not for WW pump)
NO3 Hot water valve or pump
Parameters
Menu Term Description Min Max Factory
sett.
DEA Legionella pro- Switch on the legionella protection function Off On Off
tection
DEB Duration Maximum duration for the function 0:00 2:00 1:30
DEC Temperature Temperature to which the water is heated 40 80 60
DED Interval Daily Weekly Weekly
Control algorithms
Depending on the setting for "Interval", the hot water system is heated up once a day (at 12:00am) or once a
week (on Mondays at 12:00am) to the set legionella protection temperature, provided that legionella protec-
tion is set to "On". The function is activated for no longer than the set duration.
10.7 Solar support
Inputs / Outputs
Inputs Name Outputs Name
B7 Collector temperature NO12 Solar pump
B8 Lower storage tank tempera-
ture
Parameters
Menu Term Description Min Max Factory sett.
AAG Collector Collector temperature - - -
AAH ↓ storage Lower storage tank temperature - - -
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tank
DNA Solar Activation of the solar circuit Off On Off
DNB Maximum Storage tank maximum temperature 15 90 60
DNC Start Switch-on temperature difference 3 40 7
DND Stop Switch-off temperature difference 2 39 3
Control algorithms
If the temperature of the collector is greater than the temperature of the storage tank by the factor of the
switch-on temperature difference, the output for the solar pump (NO12) is activated. Provided that the tem-
perature difference between storage tank and collector is less than the switch-off temperature difference, the
output (NO12) is deactivated.
10.8 Screed heating programme
Inputs / Outputs
Inputs Name Outputs Name
B1 Outdoor temperature NO1 Source pump
B3 Flow temperature NO2 Heating pump
(only for WW valve, not for WW pump)
B4 Return temperature
Parameters
Menu Term Description Min Max Factory sett.
DPA Screed Switch on the floor heating programme Off On Off
heating
DPB Start Start temperature for the function 10 40 20
DPC Stop Stop temperature for the function 10 40 30
DPD Delta T Temperature level for the function 1 10 1
DPE Duration Duration of a temperature level in hours 1 60 1
Control algorithms
Based on the start temperature the heating setpoint is increased incrementally by amount Delta T, until the
stop temperature is reached. Once the stop temperature is reached, the process is reversed, and the target
temperature is reduced again incrementally to the start temperature. The duration for one level is defined by
the parameter Duration.
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Caution! The heating programme takes precedence over the other control programmes and must be set to
"OFF" again after completion.
Floor heating programme settings
To activate the heating programme, the function is activated (after
entering the password).
Set the start temperature.
Set the stop temperature, then the system heats back up to the start
temperature in this same period.
Set the Delta T temperature levels for each step.
Set the duration of each step.
Once the heating programme has ended, set it to "Off" again here.
Otherwise only a frost protection programme is running.
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10.9 Generator control
Inputs / Outputs
Inputs Name Outputs Name
B1 Outdoor temperature NO6 Additional heating
B3 Flow temperature NO8 Operation
B4 Return temperature NO9 Generator1
B8 Limit temperature NO10 Generator2
NO11 Generator3
NO12 Generator4
Parameters
Menu Term Description Generator Generator Generator Generator
1 2 3 4
Min Max Min Max Min Max Min Max
AAA Outdoor Outdoor temperature - - - - - - - -
temperature
AAC T flow Flow temperature - - - - - - - -
AAD T return Return temperature - - - - - - - -
AAH T limit - - - - - - - -
ACA Status Current status of the controller and the Genera- - - - - - - - -
tors
For each Gene-
rator
*A Generator x Switch the Generator on/off
*D T outdoor min. Minimum outdoor temperature above which the -60 60 -60 60 -60 60 -60 60
Generator is switched on
*C T outdoor max. Maximum outdoor temperature below which the -60 60 -60 60 -60 60 -60 60
Generator is switched on
*E Delay Delay time until the system advances to the next 0 180 0 180 0 180 0 180
Generator
*F Blocking time Off-period for the Generator after switch-off 0 120
*G T flow min. Minimum flow temperature 5 80 10 80 10 80 10 80
*H T flow max. Maximum flow temperature 10 80 10 80 10 80 10 80
*I Min. runtime Minimum runtime for the Generator 0 120 0 120 0 120 0 120
*L Operating hours Enter the old number after making changes to
the hardware or software
(*) Generator menu: Generator1: DF; Generator2: DG; Generator3: DH; Generator4: DI
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Control algorithms
The energy sources are switched on in the sequence 1 – 4 as required. During this process, the switch-on
conditions of the Generator are first checked (temperatures, faults, etc.). If demand has not been satisfied
after the defined delay time, the respective following energy source is switched on. For each Generator, a
minimum runtime and reactivation block are monitored.
All four Generators are also switched off for tariff shut-offs. If external energy sources are to be activated by
the controller, this should be taken into account.
11 Special applications
11.1 Operation with electric heating element only
To deactivate the heat pump and establish operation using the electric heating element only, all Generators
must be set to "Off". The additional heating must be activated. Moreover, additional heating automatically
ensures use of emergency operation whenever an alarm occurs. It has two basic modes:
Emergency operation: Heating circuit is heated up to a flow temperature of 25°C.
Normal operation: Additional heating operates in hot water and heating mode and uses the setpoint
setting.
11.2 Alternating Generator activation
If two, three or four compressors are working as Generators, you can
release alternating activation. Then upon each activation, the oper-
ating hours are used to determine which Generator to switch on
first.
The operating hours can be viewed in the Information menu.
11.3 Defrost functions
Defrost function type 1
Under the Basic settings menu item you can configure the Defrost screen. The defrost function ena-
bles the register on an air/water machine to be defrosted.
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The defrost function is controlled by the pressure and outdoor temperature. Depending on the outdoor tem-
perature, the defrost cycle can be activated and completed according to the settings, using a low pressure
value and/or a temperature difference between the suction gas temperature and the outdoor temperature.
The defrost phase only ends once the high pressure setpoint is reached or the max. defrost period is exceed-
ed.
The activation temperature is the outdoor temperature from which
the defrost function can be used. The deactivation temperature is
the outdoor temperature from which the defrost function can no
longer be used. These temperatures define a range within which the
defrost function is activated.
Press , then or to set the desired value, and press
twice to confirm.
The set low pressure value or temperature difference specifies the
operating point from which defrosting should start. The operating
point must be present at least for the set control time, in order to
fulfil the defrost condition.
Press , then or to set the desired value, and press
twice to confirm.
The set high pressure value ends the defrost cycle once the value is
reached, though not before the set time has elapsed.
Press , then or to set the desired value, and press
twice to confirm.
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The blocking time specifies how long the period of time between two
defrost cycles should be. Within this off-period, no defrost cycles
are started, even if the conditions are in place.
Press , then or to set the desired value, and press
twice to confirm.
The defrost cycles can be started or ended by running Generator
Press , then or to set the desired value, and press
twice to confirm.
The switching delay specifies how long the four-way valve will re-
main in its initial state before being switched, after "Generator off"
or after the minimum speed is reached.
Press , then or to set the desired value, and press
twice to confirm.
When initiating the defrost cycle, low pressure monitoring of the
sensor can be suppressed for the set period of time.
Press , then or to set the desired value, and press
twice to confirm.
This parameter is the max. speed at which the compressor can run
in defrost cycle.
Press , then or to set the desired value, and press
twice to confirm.
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11.4 Lead time and shut-off delay
I
n the Basic settings, under "Options", you can set lead time and shut-off delay for the source and sink units.
Press , then or to set the desired value, and press
twice to confirm.
11.5 Serial number
The serial number is entered in the factory and can be viewed in
the Basic settings.
11.6 Manual mode
Manual mode is a function used exclusively for fault rectification and may only be employed by trained spe-
cialists. Activating manual mode bypasses or deactivates all control functions
Manual mode is activated by confirming selection of the menu by pressing . All connected outputs
can be switched on and off manually.
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Activate by pressing . The outputs are all deactivated. Select the
desired output with or . Press once to enable the cur-
sor. Cancel with or press twice to confirm.
Press to exit manual mode and reverse all manual settings.
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11.7 Smart Grid
The control unit provides the option to connect with Smart Grid systems. Two inputs are provided for this
purpose which, depending on the switching state, will cause a modification of the operating parameters.
Smart Grid 1 Smart Grid 2 Effects on the operating parameters
(DI 9) (DI10)
0 0 The control operates without making changes to the set parameters.
1 0 The control disables the system. This state is used for an energy supplier shut-
off.
0 1 The control operates with the first increase of the setpoints is stored in the Basic
settings.
1 1 The control operates with the second increase of the setpoints is stored in the
Basic settings.
This operating state also makes it possible to distinguish whether the electric
additional heating should be used to fulfil the demand. This option is defined in
the Basic settings.
0…Contact closed*
1…Contact open*
* Depending on the configuration of the digital inputs (masks: "DQOU" &
"DQOV")
Select the desired setting values by pressing and then or
.
Press , then or to set the desired value, and press
twice to confirm.
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11.8 Pump control with hot gas heat exchanger
If the heat pump is addition equipped with a hot gas heat exchanger, then there is a possibility to charge the
DHW tank with modulation 0-10V pump.
Is the function in the controller activated then the additional “hot gas heat exchanger”- pump will start at a
settable hot gas temperature with minimum rotation speed. Is the hot gas flow temperature exceeded the
configured hot gas flow temperature setpoint, then the pump will speed up all “x” seconds and increased by
0,5V. Falls the hot gas flow temperature below the hot gas flow temperature setpoint, then the pump speed
will be decrease till the minimum allowed pump speed is reached. Is the flow temperature of hot gas temper-
ature lower then setpoint of “hot gas flow temperature” or the setpoint of the heat pump is reached or the
heat pump will be disabled then the controlling of the pump will be disabled with a “pump shut off time”.
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This function works in heat, cooling and hot water mode. If this function will be used, then the function mix-
er1 will be disabled.
To parametrize this function see mask “DK”.
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11.9 Seasonal Performance Factor (optional)
There are optional possibilities to display the different Power-maps about the heat pump. This are showed, if
they are activated in the information mask “ACG” and “ACH”
This function will be activated in the manufactory or by a specific
release code.
You can activate it in the mask „DSA“ if you got the code
For release you need to contact manufacturer.
11.10 Machines compound
The controller offers the function of operating several controllers in the network via the native bus
system. This makes it possible to transfer values of the sensor inputs from the master to the fol-
lowing controllers. The controller with the pLAN address 1 is automatically the master. Each con-
troller can be configured as a master, but there may only be one per bus system.
C1 means Unit 1 / Circuit 1
C2 means Unit 2 / Circuit 2
.
You can change the channel in the information menu on the "AE"
screen
Here, the circle currently activated in the view is displayed.
To change press the "Enter" button:
Value = 1 circle1
Value = 2 circle2
Value = 3 circle3 ...
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Values transfer:
If a combination of machines with the same software version exists, it is possible to transfer the
sensor inputs. The sensor values are only transferred from the master (pLAN address1) to the oth-
er controllers. It is not possible to transfer "slave" machines (pLAN address> 1) to the master.
To do this, the pLAN transfer must be switched on in the Options
menu under Configuration Inputs.
If the pLAN connection is disconnected, the controller's own input is automatically evaluated.
11.11 Modbus monitoring
You can integrate the heatpump controller in a Building
Managment System (BMS) and because of this; you need may-
be a Modbus connection monitoring.
That the monitoring function works, you need to activate it in
mask “DAL”.After this, the BMS must set all 5-6secound a
modbus check variable to value true. (see supervisor list). The
value will automatically reset to false to check the Modbus
connection. Will the Modbus check variable set not set back
to “true” then it will occurred a alarm message auf a Alarm
delay (Mask “DAM”)
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11.12 Extensionboard
The Extensionboard allow to use a lot of additional function. To use this you must connect both
controllers with the pLAN connection.
11.12.1 Extensionboard – Leakage Sensor
It is possible to integrate a leakage sensor over the extensionboard. The leakage sensor will meas-
ure the refrigerant concentration in the air. The measuring range is from 20 to 2000ppm.
The leakage sensor must activate in mask “DQ2A”. In the following masks you can set the first
warning value and the alarm value. The default setting for warning value is 1500ppm. If this value
is exceed it will occurred a warning message and an entry in a history mask. If the alarm value is
exceeded then it will occurred a alarm message, an entry in history mask and a activation of the
external suction pump. The pump will activated till the low- and high pressure is under 0,0Bar.For
a premature deactivation of the suction pump you can open the digital input 1 (ID1). The actual
measure leakage sensor value you can read in mask “DAW”. The pLAN connection must always be
active; otherwise it occur an error message.
.
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12 Status indicator
You can obtain comprehensive information about the current status of the heat pump from the status indicator in
the Information menu; here, for example, is the indicator for a standard compressor:
Generator 1 Generator 2 Generator 3 Generator 4
Status 6 4 1 1 1
0 Switch off 0- Switch off
1 Off 1- Off
2 Flow 2- Delay for advance
3 Hot water 3- Wait for minimum runtime
<Minimum runtime still in progress
5 Legionella 4- Normal operation
protection
6 Heating 6- Outside of temperature window (see below)
8 Cooling 8- Fault
10 Pump protection 9- Switch-on delay
12 Run-on 10- Defrost
HEAT 30°C
HW Hot water Setpoint 45°C
Heat Heating Setpoint 30°C
Legi Legionella protection Setpoint 60°C
Screed Screed programme Setpoint 30°C
No tariff
E1: 1 E2: 0 E3: 0 E4: 0
0 Off -1 Outside of outdoor temperature window
1 On -2 Outside of limit temperature window
3 Defrost -3 Outside of Flow temperature window
-4 Fan off
-8 Delay time
-9 Fault
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13 Reset
The controller has a processor, just like a computer. Incorrect operation or overload can cause it to "hang". In
such a case, it is possible to reboot the control by briefly disconnecting it from the power supply.
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14 Resistance tables
Please use only the sensors prescribed by us, as other sensors can cause deviation in the measured values, thus signifi-
cantly influencing the operation of the system.
Temperature in °C Resistance in kΩ Temperature in °C Resistance in kΩ
-50 329.5 25 10
-45 247.7 30 8.31
-40 188.5 35 6.94
-35 144.1 40 5.83
-30 111.3 45 4.91
-25 86.43 50 4.16
-20 67.77 55 3.54
-15 53.41 60 3.02
-10 42.47 65 2.59
-5 33.9 70 2.23
0 27.28 75 1.92
5 22.05 80 1.67
10 17.96 85 1.45
15 14.69 90 1.27
20 12.09 95 1.11
Table 1 NTC resistance values
Temperature in °C Resistance in kΩ Temperature in °C Resistance in kΩ
0 161.638
5 126.023 65 10.443
10 98.99 70 8.778
15 78.31 75 7.41
20 62.372 80 6.281
25 50 85 5.345
30 40.332 90 4.566
35 32.726 95 3.916
40 26.706 100 3.369
45 21.913 105 2.909
50 18.074 110 2.52
55 14.982 115 2.191
60 12.479 120 1.91
Table 2 NTC HT resistance values
Pressure in bar Pressure in bar Pressure in bar Pressure in bar
Voltage in V
(sensor up to 9.3 bar) (sensor up to 34.5 bar) (sensor up to 17.3 bar) (sensor up to 45 bar)
0 -1 0 0 0
0.5 0.03 3.45 1.73 4.5
1 1.06 6.9 3.46 9
1.5 2.09 10.35 5.19 13.5
2 3.12 13.8 6.92 18
2.5 4.15 17.25 8.65 22.5
3 5.18 20.7 10.38 27
3.5 6.21 24.15 12.11 31.5
4 7.24 27.6 13.84 36
4.5 8.27 31.05 15.57 40.5
5 9.3 34.5 17.3 45
Table 3 Pressure transmitter values, 0-5V
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