INTERNSHIP REPORT

PREPARED BY
Mr.Sangamnath R Todale
(2KD19ME017)
KLE Collage of Engineering And Technology chikodi(591201)
(2022-23)

AT

AEQUS
Special Economic Zone
437/A, Hattargi village ,Hukkeri Taluka, Belagavi – 591243.
 TABLE OF CONTENTS
1) INTRODUCTION
2)COMPANY PROFILE
3) WEEKLY REPORT
4) LIST OF DEPARTMENT
5) PROCESS FLOW DIAGRAM
6) CONCLUSION
CHAPTER 1

INTRODUCTION
The industry internship program is an opportunity given by the university to the 7th semester
engineering students to do an internship program in the reputed industries. Internship training
is the process of on-job training, which is beneficial for students with major in technical
courses. Before turning to professional employees in the industries, itis an great opportunity
given to the students of our college to experience the industry environment, the business, the
discipline of how the actual industry works and gain the practical knowledge by working in the
live business. Internship training helps the students to link-up their academic experience with
industry practices.

Industrial Training Objectives:

The Internship program here majorly focuses on the industry training. The objective of the
Industry Training course is to provide basic pre- requirements for a pre professional to work
in industrial environment. Some of the objectives are listed below.

• Assist the student's development of employer-valued skills such as teamwork,

communications and attention to detail.
• Expose the student to the industrial environment and expectations of performance
required in the industry.
• Enhance the student's knowledge on particular areas.
• Expose the student to professional Industry experts or mentors who will provide the
student with support in the early stages of the internship and provide an example of
the behaviors expected in the intern's workplace.
• Gain valuable work experience. Gain basic knowledge of manufacturing processes,
engineering drawing reading .
CHAPTER 2

1. COMPANY PROFILE &ORGANIZATION STRUCTURE

Company Profile:-
Aequs Private Limited (formerly known as Quest Global Manufacturing Pvt Ltd) is a
Karnataka based global precision manufacturing company headquartered at Hattargi in
Belagavi district, Karnataka Aequs is a diversified contract manufacturing company providing
vertically integrated product solutions across the Aerospace and Consumer Goods
industries. By leveraging its manufacturing ecosystems, Aequs reliably delivers supply chain
efficiencies to its global customer base. Aequs currently engages over 4,000 people and
operates manufacturing facilities across India, France, and the United States..
AEQUS is a Contract manufacturing Industry. Founder of Aequs is Aravind Melligeri,
Chairman and CEO. Rajeev Kaul, Chief Operating Officer and Director.

Toys:
Taking forward the ecosystem , Aequs is making a major play for the global toys manufacturing
business. Currently specializing in contract manufacturing of toys for some of the biggest
brands in the world. Aequs is now setting up India’s first global Toys Manufacturing Cluster
at koppal,in Karnataka state.
WEEKLY REPORT:

WEEK:42
Reporting to Industry
Introduction to all staff by HR
Guide allotment
Observing the company process
Learning about the safety
Interaction with production head

WEEK:43
Discussing with engineers about Internship
Allotment of department
Industry overview
Generally observing Organization
Information of about Moulding Section
Observing Stations &Process
Activity’s performed and tools used
Procedure followed by the Operator, Supervisor and staff

WEEK:44
Information of about NPD (New Product Development) & SCM(Supply Chain Management)
Observing Stations &Process
Activity’s performed and tools used
Procedure followed by the Operator , , Supervisor and staff
WEEK:45
Information of about Paint Shop & Assembly Line
Observing Stations &Process
Activity’s performed and tools used
Procedure followed by the operator, , Supervisor and staff

WEEK:46
Information of about Mould Maintanance Department
Observing Stations &Process
Activity’s performed and tools used
Procedure followed by the operator , Supervisor and staff

WEEK:47
Information of about BD(Business Development)
Observing Stations &Process
Activity’s performed and tools used
Procedure followed by the operator , Supervisor and staff
Learn process of Costing data entry
 LIST OF DEPARTMENT
1) NEW PRODUCT DEVELOPMENT DEPARTMENT:
Process:
EP(Engineering Pilot)-1
• China Products with assembled parts & BOM(Bort out material)

• It will start with EP

• Those parts will be assembled and sent to physical lab test for part dimension check

• EER(Engineering Evaluation Report) Check

• (Send it to vendor) for MB development & packaging

EP-2
• Mould Receipt

• The same process will be repeated with result same as EP-1

• FEP(Final Engineering Piolot)

• After manufacturing

• Send it for labs to test

• PRR-(Pre Production)(200 no of Parts)

• 1000 no of Products

• Same process repeated

• TRF from customer

• Test Requisition Form

2) PHYSICAL LAB TEST DEPARTMENT

• Adhesion test
• Abrasion test
• Thickness test
• Compression test
• Torque Test
• Weighing test
• Small ball test
 3) MOULD MAINTENANCE DEPARTMENT

• Every after completing 5 lack

• Removing moulding for general maintain

• After inspection

• Find defects

• Improvement

• Final Test and installation

 4)PRODUCTION DEPARTMENT
Production management refers to the process of managing the activities of a business to furnish
desired outputs of products and services. It involves planning, executing, and directing
operations to convert raw materials into finished goods and services. Therefore, we can say
that product management is concerned with (a) procuring resources in the form of management
inputs, raw materials, labor, capital, equipment, and so on in (b) order to develop or produce
finished products. The entire process between these two checkpoints is what we essentially
refer to as production management. The supervision and execution of the process that
transforms materials into products is called ‘production management.’

Functions of production management

Production management attempts to utilize 6M’s: Men, Machines, Money, Methods, Materials,
and Market in order to better serve consumer needs. Its fundamental goal is to produce products
and services in the right quantity, quality, on a schedule, and for optimum money. Production
management makes it simple to adopt various technologies and innovative changes in the
workplace. Production management is in charge of supervising and controlling all employees
involved in the company’s production processes in order to ensure that the target output is
achieved.

Production planning and control

Choosing the correct production processes for a particular product also becomes
important. Decisions must be taken in order to choose the correct type of machines and
technology, the capital investment required, and so on. It entails planning prior to production.
Decisions like the quantity of production, the flow of processes, and so on are all planned out.
Routing is the term used for charting out the sequence of operations for a smooth workflow.

Selection of product and design

Production management helps the organization select the right product for production and also
choose a relevant design for the product. This becomes imperative for the survival of
organizations to possess a good understanding of their consumers in order to create products
that fully satisfy needs. Products need to go through a detailed evaluation in order to meet
customer needs while also remaining cost-efficient.
 5) MOULD MAINTENANCE DEPARTMENT

a) All mould tools are expensive and easily prone to damage and corrosion if they are
not maintained properly.
b) In most injection moulding shops, the mould storage area often houses a
considerable capital investment, often running into Lakhs of rupees.
c) Before a mould is stored it should be checked for any repairs that are necessary
and these should be carried out before the next time the mould is used.
d) A few simple precautions will make sure the mould is in good order for the next
time it is required.
e) Predictive Maintenance is carried out monthly so that future failure is avoided.
f) A basic checklist is as follows:
• The mould should be cleaned and serviced.
• Waterways should be blown out with air.
• The mould should be lubricated.
• Vents should be cleaned.
• All moulding surfaces should be sprayed with a mould protective

All safety switches should be checked for damage and correct function
PROCESS FLOW DIAGRAM

Raw Materials

Injection Moulding

Painting

Assembly

Packing
 RAW MATERIALS
➢ ABS (Acrylonitrile butadiene styrene)
➢ POM (Polyoxymethylene)
➢ PP (Polypropylene)
➢ TPR (Thermoplastic Rubber)
➢ HDPE (High Density Polyethylene)

1.ABS (Acrylonitrile butadiene styrene) : Having higher Melting point, high strength ,it
supports the use of colorants, Very sturdy and hard , suitable for machine or car parts, Longer
lifespan.

2.POM (Polyoxymethylene) : It is safe and approved by FDA(Food and drug administration)

& USDA (United states dept of agriculture),having excellent rigidity ,impact toughness,
abrasion resistance, creep resistance, solvent resistance.

3.PP (Polypropylene) : High thermal expansion coefficient which limits its high temperature
applications, Polypropylene chemical properties mean it does not react with acids which makes
it ideal material for containers made to hold acidic liquids such as clean agents.

4.TPR (Thermoplastic Rubber) : High flexural fatigue resistance, good tear and abrasion
resistance, good dielectric properties, outstanding resistance to weathering and chemicals high
impact strength, elasticity similar to cross-linked rubber materials.

5.HDPE (High Density Polyethylene) : Cost effective, can withstand temperature from 148 to
176 degrees Fahrenheit, non leaching, UV resistance, resistance to most chemical solvents,
stiff materials
 INJECTION MOULDING
BASIC FIGURE

a) Plastic injection moulding is the process of making a wide range of products using
pellet or granular plastic resins.
b) The resins are used to manufacture products such as airplane and automotive
components, hair combs, music instruments, toys, storage containers and thousands
of other products.
c) Stages -
1. Clamping 3. Cooling
2. Injection 4. Ejection
 CONCLUSION

This internship has been a great experience. We met managers and Heads of AEQUS, and very
easily and conveniently interacted with them. This will definitely help me with opportunities
in future after completing the internship has given us knowledge about production. We learnt
about the working of industry. All worker and executives were very helpful and co-operative
with us. We are proud be interns at one of the leading industries in India