Building Electrical Installation Level - I: Based On March, 2022 CURRICULUM Version - 1
Building Electrical Installation Level - I: Based On March, 2022 CURRICULUM Version - 1
Level -I
Based on March, 2022 CURRICULUM Version -1
August 2022
Addis Ababa, Ethiopia
Table of Content
LIST OF FIGURE
Acknowledgment 3
Acronym 4
Introduction to the Module 5
Unit- One. Prepare for electrical wiring installation, termination and connection Error!
Bookmark not defined.
1.1. Carry out safe workplace procedures 6
1.2. Checking materials correct specifications. 6
Self-check-1 Error! Bookmark not defined.
Unit- Two Install & Connect Electrical Wirining Error! Bookmark not defined.
2.1 colour coding & Leveling cord, cable Error! Bookmark not defined.
2.2 TYPES OF CABLES USED IN INTERNAL WIRING Error! Bookmark not
defined.
2.3 Methods of Wiring Error! Bookmark not defined.
2.4 Electrical Installation Testing Procedures 19
Self-check -1 Error! Bookmark not defined.
LAP TEST-1 26
LAP TEST-4 27
Self-check -1 28
Self-check -2 28
Unit –Three; Wiring systems Error! Bookmark not defined.
3.1 Cleat wiring system 31
3.2 Sheathed cables wiring system - 32
3.3 All-insulated cables Wiring System - 32
3.4 Catenaries wiring System 32
3.5. Conduit wiring Systems 32
Lap Test-1 Error! Bookmark not defined.
Reference Error! Bookmark not defined.
LIST OF TABLE
Table 2. 1 Colour identification of cores of non-flexible cable and bare conductor for fixed wiring.........12
Table 2. 2...................................................................................................................................................13
Acknowledgment
Ministry of Labor and Skills wish to extend thanks and appreciation to the many
representatives of TVET instructors and respective industry experts who donated their time and
expertise to the development of this Teaching, Training and Learning Materials (TTLM).
Acronym
TTLM- Teaching, Training and Learning Materials
OS-Occupational standard
EBSC-Ethiopian building standard code
Introduction to the Module
In building electrical installation the connection of wiring and includes termination and
connection of all types of cords and cables, excluding specialist cables. All testing is undertaken
on completed circuits where
these are not connected to main supply, using appropriate methods such as continuity and
resistance checks. Specifications are obtained from electrical/electronic drawings and data
sheets. Soldering/desoldering of electrical/electronic components may also require the selection
or Perform manual soldering/desoldering -electrical/electronic components or Perform high
reliability soldering and desoldering) as applicable
This module covers the units:
Prepare for electrical wiring installation, termination and connection
Module Instruction
For effective use this modules trainees are expected to follow the following module instruction:
1. Read the information written in each unit
2. Accomplish the Self-checks at the end of each unit
3. Perform Operation Sheets which were provided at the end of units
4. Do the “LAP test” given at the end of each unit and
5. Read the identified reference book for Examples and exercise
6. All work is undertaken safely and to workplace procedures and standard requirements.
7. Materials are checked for correct specifications
UNIT ONE: PREPARE FOR ELECTRICAL WIRING INSTALLATION,
TERMINATION AND CONNECTION
This unit is developed to provide you the necessary information regarding the following content
coverage and topics:
Safe workplace procedure
Correct specifications of materials
Preparation of work.
This unit will also assist you to attain the learning outcomes stated in the cover page.
Specifically, upon completion of this learning guide, you will be able to:
Take all work safely and to workplace procedures and standard requirements.
Check materials for correct specifications.
Prepare & Inspect work for correct location and specifications.
Safe workplace procedure
A health and safety policy describes a course of action that has been chosen to influence
workplace decision-making and guide actions related to workplace health and safety
Health and safety policies commonly exist as a body of regulations that are defined at the level
of government and are implemented by individual workplaces. In some jurisdictions, public
intermediary corporations may also be used to develop policies
Occupational health and safety procedure
Correct specifications of materials
A planned system of working to prevent illness and injury where you work by
recognizing and identifying hazards and risks.
A hazard is anything that could hurt you or someone else
It means working out how likely it is that a hazard will harm someone and how serious
the harm could be
For example, you can pick up things from the floor and put them away to eliminate a trip
hazard.
A hazard is a situation in the workplace that has the potential to harm the health and
safety of people or to damage plant and equipment.
One of the most common physical hazards
When working on electronic equipment always be alert.
Always read the warnings and instructions on the label
The purpose of OHS policies and procedures
The purpose of the Health and Safety policies and procedures is to guide and direct all
employees to work safely and prevent injury, to themselves and others. All employees are
encouraged to participate in developing, implementing, and enforcing Health and Safety policies
and procedure
Directions: Answer all the questions listed below. Use the Answer sheet provided in the next
page:
1. The Importance of planning and Preparing Installation OH&S policies and procedures.(4
points)
A. Testing Devices B. Checking the Quality of the Work
C .Checking of Materials D.all
2. The important of Managing electrical risks.(2 point)
A. exposed high temperature parts B. Identifying and assessing the risks
C developing risk control measures D. All
3. Which one of the following are helpful in implementing safe work practices at workplace?(2pt)
A. Training on fire safety and emergency procedures.
B. Training on hazard identification, risk control, use of personal protection equipment (PPE) and
first aid.
C. Observation of ergonomics to reduce injuries to workers.
D. Use and maintenance of appropriate tools for work and keeping them in good working
condition.
E. All
4. Which one is the following include Workers should be reported the accident occur? (3pt)
A. Hazard B. Incident C. Injury D. non
5.____It goes without saying that a happy workforce is a healthy one ? (3 pt.)
A. Taking Care of Personal Health and Safety
B. Thinking of Others Health and Safety
C. PPE, Clothing and Hair
D. Remaining Alert in The Workplace
3. Which one of the following are helpful in implementing safe work practices at
workplace?(2pt)
A. Training on fire safety and emergency procedures.
B. Training on hazard identification, risk control, use of personal protection equipment
(PPE) and first aid.
C. Observation of ergonomics to reduce injuries to workers.
D. Use and maintenance of appropriate tools for work and keeping them in good working
condition.
E. All
4. Which one is the following include Workers should be reported the accident occur? (3pt)
A. Hazard B. Incident C. Injury D. none
Score = ___________
Rating: ____________
This unit is developed to provide you the necessary information regarding the following content
coverage and topics:
specification of cables, wires, conductors for installations
Requirements of installation
Completion of installations testing
This unit will also assist you to attain the learning outcomes stated in the cover page.
Specifically, upon completion of this learning guide, you will be able to:
Make installations to specifications, manufacturers requirements and to safety and
industry regulations
Fix all conduit and wiring to specifications.
Mark/tag and label all cables, wires, conductors and installations to specification.
Test all completed installations for compliance.
Complete all reports, documentation correctly to required specifications.
2.1 Specification of cables, wires, conductors for installations
General specification of cables
The size of the cable
The type of conductor
Number of cores
Voltage grade
2 Phase Brown
Neutral Blue
3 Phase Brown
Neutral Blue
Protective Green-&-Yellow
4 or 5 Phase Brown or Black
Neutral Blue
Protective Green-&-Yellow
Table 2. 2 identification of cores of non-flexible cable and bare conductor for fixed wire
According to the number of cores, the cables may be divided into: single core, twin core, twin
core with ECC (earth continuity conductor).
According to voltage grading the cables may be divided in to two classes:
250/440 ,volt and 650/1100-volt cable.
According to type of insulation cables can be classified in to:
Vulcanized Indian Rubber (VIR)
-VIR cables are available in 250/440volt as well as 650/1100 volt grades and are used for general
conduit wiring.
• Since PVC cables are harder than rubber, they do not require cotton taping and braiding over it
for mechanical and moisture protection.
• Are either PVC insulated or vulcanized rubber-insulated conductors being suitably taped (only
in case of vulcanized rubber insulated cable) braided and then compounded with weather
resisting material.
Safety - Safety is the 1st consideration using electricity against leakage or shock. Where there is
possibility of fire hazards, conduit wiring must be used.
Mechanical protection – the wiring must be protected from mechanical damage during its use.
Permanency – The wiring must not deteriorate unduly by action of weather, fumes, dampness,
etc.
Appearance – It must have good appearance.
Accessibility – In wiring system there should facilities for extension, renewal, or altering.
Cost - Initial and maintenance cost must be low.
Frequently a combination of several wiring systems may be used. For example:- The lighting
circuits could be carried out with PVC cables in plastics trunking or conduit or PVC insulated
and sheathed cables fixed to the surface.
Methods of Wiring
There are two methods by which connections to various electrical points are given:
-Junction box (Joint box) method
-Loop in method
Junction box method:
In junction box method, the connections to electrical points are given through joints made in
junction boxes by means of suitable connectors or joint cut-outs. See figure below: In this system
the length of wire required may be less but the same offset by extra cost of joint boxes. The other
disadvantage, fault location may be
difficult and as such, all joint boxes have to be inspected to locate the fault. The fixing of joint
box may
require skill and may not give good look. Joint boxes should be located in accessible positions.
Loop-in method
Most commonly employed for domestic installations .In this system when a connection is
required for a lamp
Through switch, the feeding conductor is looped - in by ringing it direct to the terminal of the
switch and then carrying it forward again to the next switch. The phase wire is looped-in from one
switch to the other and neutral are looped - in from one point to another. See figure below
The main advantages are:
1. No junction boxes are required
ii. Since no joints are concealed in walls and roof spaces, they are made only at outlets and
switch boards.
iii. The connections are accessible for inspection and hence fault location is easy.
The main disadvantage is:
The cable required is more and hence voltage drop and copper losses are comparatively more.
Jointing and terminations of wires
Jointing - Whenever a conductor is to be joined to another conductor, or to accessories, or to
bus-bars; a safe and effective termination or joint must be made. There are many different ways
of joining two conductors together. Here we will discuss some of the more popular methods.
Figure 1.2 types of connector
2.2 PVC conduits
Conduit wiring Systems - In this system of wiring, conduits are installed on the surface of
walls by means of saddles or pipe hooks or buried under the walls and cables are drawn into
them. In damp situations the conduits can be spaced from the walls by means of wooden blocks
fixed below the pipes at regular intervals. In order to facilitate drawing of cables a number of
inspection fittings are provided along its length. Conduits can be of steel or of PVC.
The line terminal of the megger is connected to phase terminal of the installation and the earth
terminal of megger is connected to neutral wire.
The insulation resistance so measured should not be less than 0.5 MΩ and not more than 1 MΩ.
Polarity Test in House Wiring
In a low voltage installation, this test is performed to verify that all single pole switches have
been connected to phase wire throughout the installation.
It is very necessary to place all switches on phase so that when a switch is made OFF, the
connected appliance is quite dead.
If the switch is connected to the neutral wire then the connected appliance will get phase even if
the switch is in OFF position and remain alive.
There is absolutely no difference in the functioning of the switch in either case, but from the
safety point of view to avoid shock, etc. the phase should always be given through the switch and
neutral direct to the point.
The simple method of conducting the polarity test is by using a test lamp.
Before performing this test the position of the main switch, fuses, switches, etc. should be as
under:
main switch in ON position,
all switches in OFF position,
all lamps and other appliances should be removed.
One end of the test lamp is connected to earth wire and the other end to the incoming terminal of
the switch.
If the lamp lights, it indicates that the switch is connected to phase wire, otherwise to neutral
wire.
Earth Continuity Test of Electrical Installation
To perform this test with the help of megger, the main switch is opened, the main fuses are
withdrawn, all the switches are made ON and all the lamps are put in position.
The ‘L’ (line terminal) of the megger is connected to the phase conductor in the main switch and
‘E’ (earth terminal) of the megger is connected to an earth point.
In this test, megger should indicate a resistance value between 0.5 and 1 mega ohm.
In this case, if earthing of all the metallic parts and the earth wire will be in good condition, a
sufficient amount of current will flow through test circuit and megger will show a reading up to 1
MΩ.
If it will be in bad condition then it will offer high resistance to the current. As a result, a very
low quantity of current will flow and megger will show a reading more than 1 MΩ .
Therefore, if the megger shows a high reading (more than 1 MΩ), it means that the main switch
or conduit is not properly earthed or the earth wire is broken somewhere requiring correction.
Self-check -1
Directions: Answer all the questions listed below. Use the Answer sheet provided in the next
page:
1. The reasons for testing the installation are:(5point)
A. identification of conductors;
D. all
LAP TEST-1 Controlling of one – Lamp (lamp 2) from one position by using one way
single pole switch, Lamp 1 & Lamp 3 each controlled by Ganged
LAP TEST-2 Controlling of one – Lamp (lamp 1) from two position by using 2-two way
single pole switch switch 1 & switch 3, & Lamp 2 & Lamp 3 each lampcontrolled by Ganged
switch switch 2.
LAP TEST-3 Controlling of two – Lamp (lamp 1 & lamp 2) from two position by using 2-
two way single pole switch(switch 1 & switch 2) , & Socket outlet in the circuit.
LAP TEST-4 Two incandescent lamps (L-1&L-2) will be control from three positions by
using two Two-way switch and one intermediate switch.
Self-check -1
1, write wiring system type
Self-check -2
1. Check at list for the initial visual inspection of an installation,(5 points)
A. Identification of conductors;
D. all
This unit is developed to provide you the necessary information regarding the following content
coverage and topics:
Perform Connection and terminations cable &cords.
clamping of cables and wires, sealing entry points
This unit will also assist you to attain the learning outcomes stated in the cover page.
Specifically, upon completion of this learning guide, you will be able to:
Perform Connection and terminations.
Termination and connection of cords and cables
Clamping of cables and wires, sealing entry point
Testing completed wiring and connections.
3.1 Terminating and connecting Cable&Corde
Termination – It is the process of preparing wire or conductor for connection to the terminals.
This means to prepare wire for connection (remove 3cm - 5cm insulations of connecting part of
wire) as the required standards.
Terminations - When a cable conductor is finally connected to the apparatus it is supplying, a
safe and effective termination of that conductor must be made.
PVC singles into screw terminals - The insulation should be removed only far enough to allow
the conductor to enter the terminal. Do not leave bare conductor showing outside the terminal
Lug terminations - Lug terminations are frequently used for connecting a conductor to a bus-
bar.
Termination into appliances – Usually termination of cable into appliances, especially the
portable type, should be firmly connected at or near the point of entry.
- Cleat wiring
Sheathed cables wiring
All insulated cables wiring
- Catenaries wiring
- Conduit system
- Trunking system
Perform Connection and terminations.
Cleat wiring system
In this system PVC-insulated cables are supported on cleats made of porcelain or plastic. The
system doesn't give any protection against mechanical damage and so it is useful only for dry
situations and where the cables remain inaccessible. The most frequently used cables are
sheathed cables and all insulated cables.
Fig 5 Cleat
Sheathed cables wiring system - The two main metal sheathed wiring systems found today include
The lead-alloy sheathed (LAS) and mineral-insulated metal sheathed (MlMS). The cables of the
LAS system are insulated with vulcanized rubber and sheathed overall with a lead-based alloy
containing tin and antimony. LAS systems may be run on the surface or concealed. Generally they
require no further protection, unless they are exposed to mechanical damage.
All-insulated cables Wiring System - This wiring system includes TRS (Tough-Rubber
Sheathed) and PVC cables (PVC-sheathed). Their main disadvantage is that they don't offer
adequate protection against mechanical damage, though they are relatively cheap and easy to
install. They are used for surface wiring on the surface of the wall with or without conduits and
concealed wiring – buried in walls.
Catenaries wiring System - These systems are designed to take supplies from one building
to another by overhead means, or else for building with high ceilings. In this system, insulated
cables are carried on a steel wire strained between two points.
Conduit wiring Systems - In this system of wiring, conduits are installed on the surface of
walls by means of saddles or pipe hooks or buried under the walls and cables are drawn into
them. In damp situations the conduits can be spaced from the walls by means of wooden blocks
fixed below the pipes at regular intervals. In order to facilitate drawing of cables a number of
inspection fittings are provided along its length. Conduits can be of steel or of PVC.
Safety - Safety is the 1st consideration using electricity against leakage or shock. Where there is
possibility of fire hazards, conduit wiring must be used.
Mechanical protection – the wiring must be protected from mechanical damage during its use.
Permanency – The wiring must not deteriorate unduly by action of weather, fumes, dampness,
etc.
Appearance – It must have good appearance.
Accessibility – In wiring system there should facilities for extension, renewal, or altering.
Cost - Initial and maintenance cost must be low.
Frequently a combination of several wiring systems may be used. For example:- The lighting
circuits could be carried out with PVC cables in plastics trunking or conduit or PVC insulated
and sheathed cables fixed to the surface.
Self check-1
1. Write at least four conduit wiring application (5 point)
2. Write the most common employed wiring system(4point)
3. Write the basic factor consider during chose of wiring system (4point)
1. Buildingelectricalinstallationhttps://dps.mn.gov/divisions/ojp/forms-documents/
Documents/Wilder_Program_Evaluation_8.pdf
2. Identifying Wire Splices and Joining http://www.team reporterapp.com/information-
gathering/
3. Gathering information: Available on: Information Gathering. Available on:
http://www.teamreporterapp.com/information-gathering/
4. Medical Advice Disclaimer (2005-2019). The Importance of Using Community
Resources in Treatment. Available on
5. Ethiopian building code standard edition -10
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