pd4 Ugx2
pd4 Ugx2
4.2 - CONFIGURATION
4.2.1 - General
Z The factory configuration. It describes the "hardware" structure of the unit (e.g. the number of
compressors, valve...). This configuration is accessible through the Main Interface Factory menu Menus
or the Network Service Tool and can be done by Carrier factory or service only.
Z The Service configuration. It allows to modify operating parameters. This configuration is accessible
through the Main Interface Service Menus or the Network Service Tool and can be done by Carrier
factory or service only.
Z The User configuration. It allows to modify a limited number of simple parameters (i.e. loading sequence,
start-up delay, cooler pumps control, reset select...). This configuration can be done through the Main
Interface or through the Network Service Tool. This configuration can be modified by the customer.
Z The network configuration. It allows to modify parameters used by network functions (i.e. Alarm POC,
Broadcast ...). This configuration is accessible through the Building Supervisor or the Network Service
Tool.
© CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION
USER'S GUIDE FOR
CARRIER SA ECG - UG - 00 - 001 Page: 23 /89
30GX & HX PRO_DIALOG 4 Rev: Original
The Network Service tool allows to view and modify the factory configuration (table FACTORY in 'Modify
Controller').
1. 1 = air cooled
2 = water cooled
3 = heat machine
4 = air cooled split system, an analog board is required to use remote discharge transducer, one per
circuit
for head pressure control. Fan stagging will be controlled based on remote SCT.
2. 0 = no fan
< 4 = each DO output of the 4xDO board support 1 fan .
> 5 = DO # 1 and DO # 2 support 1 fan each.
DO # 3 support 2 fans
DO # 4 support 1 fan if circuit has 5 fans max
DO # 4 support 2 fans if circuit has 6 fans max
DO # 4 support 3 fans if circuit has 7 fans max
DO # 4 support 4 fans if circuit has 8 fans max
nb : these fans are not controlled by a varifan.
3. When this item is selected, both compressor use the common economizer transducer in the economizer.
Otherwise, each compressor uses it own economizer transducer, located in the refrigerant injection pipe
line, near the motor cooling valve. Economizer pressure represents the intermediary pressure between
high pressure and low pressure. It is used to determine the oil differential pressure (oil pressure -
economizer pressure).
4. The use of large band oil pressure transducer is required for low ambient application and is only applied
on oil pressure transducers since high pressure range transducer can not read pressure lower than 2.4
© CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION
USER'S GUIDE FOR
CARRIER SA ECG - UG - 00 - 001 Page: 24 /89
30GX & HX PRO_DIALOG 4 Rev: Original
bars, Calibration is automatically determined each time the control is in OFF mode and both suction and
discharge pressures are equalized. Differences between oil pressures and suction pressure are then
stored as offset (if less than 0.4 bar).
5. MTA configuration is required for capacity calculation, motor current measurement and protection. This
value shall match the one read from MTA header configuration on screw compressor board, if not an
alarm will be generated.
6. If only reclaim sensor is selected and reclaim option is not, an 4xAI-2xAO board is required, and reclaim
temperature sensor are used for information only.
7. Reclaim option requires an Aquasnap Basic board for reclaim entering and leaving temperatures,
solenoids, an analogue output to control the reclaim condenser water valve, 2 transducers for reclaim
pumpdown injection pressure.
8. This items indicates the number of pass the cooler fluid goes through the cooler. For example, if cooler
enters from circuit A and goes out by circuit A and only 1 time, then a number of 2 shall be entered. This
item is used for exv control when caculating cooler pinch.
9. This items indicates if cooler leaving temperature sensor is in the circuit A or not. If cooler leaving pipe
line is on side A, then Yes shall be entered, otherwise, no shall be required. This item is used for exv
control when caculating cooler pinch.
10. Cooler heater option requires an Aquasnap Basic board for refrigerant isolation solenoids and heater
output.
11. Factory password is required when accessing the main interface factory menu. Factory password can be
used to access to service and user configuration sub menus.
© CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION
USER'S GUIDE FOR
CARRIER SA ECG - UG - 00 - 001 Page: 25 /89
30GX & HX PRO_DIALOG 4 Rev: Original
The Network Service tool allows to view and modify the service configuration table SERVICE1. Unit shall be
stopped and under CCN Operating Type control.
Note: this table canl be downloadable at any time. However, modified value shall not be used by tasks until the
unit is in off state . This shall not apply to the Varifan/water valves gains that shall be modified at any time and
used immediately by the head pressure control tasks even if the unit is in operation.
1. > 1 = Water
2 = Brine
3 = Low Brine
2. Used to set fan cycling. Decreasing this value will increase fan cycling. This timer can be reduced since
the unit is fitted with an important number of fan stages, as to increase the condensing control accuracy.
But in certain cases, notably on units with few fan stages, at too small value can causes superheat
hunting problems.
3. Used to set fan cycling. Default value is 5 ^C, 11.1^C or higher value are recommanded if unit has varifan.
This value can be increased on units with few fan stages to avoid superheat hunting problems.
© CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION
USER'S GUIDE FOR
CARRIER SA ECG - UG - 00 - 001 Page: 26 /89
30GX & HX PRO_DIALOG 4 Rev: Original
4. This configuration applies to varifan or water valve upon unit type. It is used to adjust the head pressure
control PID loop. Normally this decision has not to be modified for Varifan. For water valve it can be
adjusted upon water valve type and installation.
6. This setpoint is used by the EXV control in order to maintain an optimal cooIer exchange delta
temperature between leaving temperature and saturated suction temperature. This is done in
compensation with discharge superheat temperature which has higher priority.
9. The Global chillers use compressors which have better performance at full load than at part load.
Therefore the loading sequence strategy will be different from the one for flotronic II or pro-dialog 30 G &
H control. When compressor is on, it will try to avoid the compressor operate at low capacity (no loader
ON). If this item is enable, the control will use any stage of capacity in order to keep the exchanger
leaving temperature as closed at possible to the control point what ever the compressor performance.
When the circuit is in capacity override (compressor status LEDs in the synopsis are blinking), the control
will force the close control capacity variable to enable until the circuit is no more in override.
© CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION
USER'S GUIDE FOR
CARRIER SA ECG - UG - 00 - 001 Page: 27 /89
30GX & HX PRO_DIALOG 4 Rev: Original
10. This decision allows to set the setpoint which is used for auto Z Multiplier calculation. The Z Multiplier
calculation tries to maintain, for each compressor, a maximum number of starts per hour equal to
[zm_spt]. Thus, decreasing the setpoint shall increase the reactivity of the auto Z Multiplier to
compressors cycling.
11. The Z Multiplier parameter allows to adjust the on/off time delay between compressors staging. It doesn't
affect loaders staging. Increasing this value shall increase the on/off time delay but shall reduce the
accuracy on the leaving temperature control.
Z Tthe current Z Multiplier is the result of calculation based on the number of starts of compressors.
However, the maximum Z multiplier calculation will be limited to the value entered in this decision.
12. This item allows the entering fluid control. Default is leaving fluid control. Entering fluid control can be
used for small charge.
The main interface allows to view and modify the service configuration table SERVICE1. Unit shall be stopped
and service password or factory password are required.
4 [2] hd_sp_pg Setpoint head pressure control - Proportional gain for Varifan or water valve control. Masked if the
Varifan or the water valve is not selected (hd_selec = 0).
5 [2] hd_sp_ig Setpoint head pressure control - Integral gain for Varifan or water valve control. Masked if the Varifan
or the water valve is not selected (hd_selec = 0).
6 [2] hd_sp_dg Setpoint head pressure control - Derivative gain for Varifan or water valve control. Masked if the
Varifan or the water valve is not selected (hd_selec = 0).
8 [2] dsh_sp_b Discharge superheat setpoint circuit B (displayed only if cap_b1 > 0).
10 [2] pinc_p_b Cooler pinch T setpoint Circuit B (lwt - sst setpoint displayed only if cap_b1 > 0).
© CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION
USER'S GUIDE FOR
CARRIER SA ECG - UG - 00 - 001 Page: 28 /89
30GX & HX PRO_DIALOG 4 Rev: Original
The Network Service tool allows to view and modify the service configuration table SERVICE2. Unit shall be
stopped and under CCN Operating Type control.
2. Used for cooler heater operation, this item is applied to outside temperature to determine the freeze
conditions (see cooler heater operation section).
3. This iem allows to use capabilities nad functions based on CCN and clock..
4. This decision allows to enter the entering temperature dead band for reclaim operation mode. See
reclaim operation description.
5. This decision allows to enter the delay between two air cooled to reclaim injection sessions. See reclaim
operation description.
6. This decision allows to set the minimum position in percent of the reclaim condenser water valve. See
reclaim operation description.
7. This decision allows to set the maximum position in percent of the reclaim condenser water valve. See
reclaim operation. See reclaim operation description.
8. coefficient A in delta F / percent for circuit. This decision allows to set the coefficient A of the saturated
condensing temperature control point determination (rsp_a, for circuit A or rsp_b for circuit B) for each
circuit when reclaim operation is active. See the items description below and reclaim operation
description.
© CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION
USER'S GUIDE FOR
CARRIER SA ECG - UG - 00 - 001 Page: 29 /89
30GX & HX PRO_DIALOG 4 Rev: Original
9. offset B in delta F. This decision allows to set the offset B of the saturated condensing temperature
control point determination (rsp_a, for circuit A or rsp_b for circuit B) for each circuit when reclaim
operation is active.
The main interface allows to view and modify the service configuration table SERVICE2. Unit shall be stopped
and service password or factory password are required.
© CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION
USER'S GUIDE FOR
CARRIER SA ECG - UG - 00 - 001 Page: 30 /89
30GX & HX PRO_DIALOG 4 Rev: Original
The Network Service tool allows to view and modify the service configuration table MAINCFG. Unit should be
stopped and under CCN Operating Type control.
1 MAINTENANCE CONFIG
2
3 Servicing Alert Enable/Disable Disable - s_alert
4
5 Refrigerant Charge Ctrl Enable/Disable Disable - charge_c
6 Water Loop Control Enable/Disable Disable - wloop_c
7 Air Exchanger Control Enable/Disable Disable - aexch_c
8
9 CPump 1 Ctl Delay (days) 0 to 1000 0 - cpump1_c
10 CPump 2 Ctl Delay (days) 0 to 1000 0 - cpump2_c
11 HPump Ctrl Delay (days) 0 to 1000 0 hpump_c
12 Water Filter Ctrl (days) 0 to 1000 0 - wfilte_c
13 A1 Oil Filter Ctl (days) 0 to 1000 0 ofila1_c
14 A2 Oil Filter Ctl (days) 0 to 1000 0 ofila2_c
15 B1 Oil Filter Ctl (days) 0 to 1000 0 ofilb1_c
16 B2 Oil Filter Ctl (days) 0 to 1000 0 ofilb2_c
The main interface allows to view and modify the service configuration table MAINCFG. Unit should be stopped
and service password or factory password are required.
This table is used for service maintenance alert and not available today.
© CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION
USER'S GUIDE FOR
CARRIER SA ECG - UG - 00 - 001 Page: 31 /89
30GX & HX PRO_DIALOG 4 Rev: Original
The Network Service tool allows to view and modify the service configuration table UPDTHOUR. Unit should be
stopped and under CCN Operating Type control.
Note: this table shall be used for purposes of transplanting the devices on time or starts number in the event of
a module hardware failure or software upgrade via downloading. It shall be usable only if all items are still nul.
Afterwards, its access shall be denied.
4.2.4.8 - Service 4 configuration table from main interface, runtime sub menu
The main interface allows to view and modify the service configuration table UPDTHOUR. Unit shalld be
stopped and service password or factory password are required.
© CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION
USER'S GUIDE FOR
CARRIER SA ECG - UG - 00 - 001 Page: 32 /89
30GX & HX PRO_DIALOG 4 Rev: Original
This configuration is accessible by the customer. Parameters can be modified either through the unit main
interface (see iom manual), the Network Service Tool (see appendix).
4.2.6.1 - General
This configuration is used to set network functions. It can be done through the Building Supervisor or the
Network Service Tool.
In order for CCN functions to operate properly, one and only one Broadcast Acknowledger is required per bus.
The modification of the time and date of a Pro-dialog controller can be done through the network. Setting the
correct date and time is necessary for units connected on a network which collects alarms.
m Select Building-Time. This allows to send time of day, date, day of week to all controllers
connected to the network.
m When Building-Time is selected, the Service Tool clock is displayed:
m Press F2 to transmit this data to the network. If the displayed time is incorrect, modify your PC
time or set the correct time and date on screen.
Note: If no broadcast aknowledger has been configured on the bus, a communication error will be
displayed. However, controller connected on the network will be set to the date displayed on
screen.
© CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION
USER'S GUIDE FOR
CARRIER SA ECG - UG - 00 - 001 Page: 33 /89
30GX & HX PRO_DIALOG 4 Rev: Original
The Pro-Dialog control has an alarm configuration table associated with it: ALARMDEF. This table can be
accessed through the Modify Controller menu of the Network Service Tool. This table needs to be configured
only if the unit is network connected to a Building Supervisor, an Autodial Gateway or a Dataport 2, and only if
these options are configured to receive network alarms.
The parameters which are configured in this table determine the handling of alarms.
This decision determines which CCN system elements will receive and process alarms sent by the
Pro-Dialog. Input for the decision consists of eight digits, each of which can be set to either 0 or 1. Setting a
digit to 1 specifies that alarm will be sent to the system element that correspond to that digit. Setting all
digits to 0 disables alarm processing. Digits in this decision correspond to CCN elements in the following
manners:
Dataport 2
Autodial Gateway(s)
Local Building
Supervisor(s)
00000000
Note: If the CCN network does not contain a Building Supervisor, Autodial Gateway, or Dataport 2 to
serve as an alarm acknowledger, all digits in this decision shall be set to 0 in order to prevent
unnecessary activity on the CCN communication bus.
Default 00000000
A Building Supervisor uses the value in this decision when sorting alarms by level. Within any group of
alarms that all have the same level, the Building Supervisor sorts alarms according to Alarm Equipment
Priority.
Default 4
© CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION
USER'S GUIDE FOR
CARRIER SA ECG - UG - 00 - 001 Page: 34 /89
30GX & HX PRO_DIALOG 4 Rev: Original
This decision specifies the amount of time that will be allowed to elapse between alarm retries. Retries
occur when an alarm is not acknowledged by a network alarm acknowledger, which may be either a
Building Supervisor, an Autodial Gateway, or a Dataport 2. If the acknowledgment is not received, the
alarm will be re-transmitted after the number of minutes specified in this decision.
Default 10 minutes
REALARM TIME
This decision specifies the amount of time that will be allowed to elapse between re-alarms. A re-alarm
occurs when the condition that caused the initial alarm continues to persist for the number of minutes
specified in this decision. Re-alarming will continue to occur at the specified interval until the condition
causing the alarm is corrected.
Default 30 minutes
This decision specifies the system element name that will appear in alarms generated by the Pro-Dialog
control.
Default PRO_30GX
© CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION
USER'S GUIDE FOR
CARRIER SA ECG - UG - 00 - 001 Page: 35 /89
30GX & HX PRO_DIALOG 4 Rev: Original
The MST_SLV table can be accessed through the Modify Controller menu of the Network Service Tool or the
main interface. This table needs to be configured if the master/slave function is used. Master/slave function
allows the Pro-Dialog unit to operate as master or a slave in a two chillers plant. See section 4.20.
1 MASTER/SLAVE CONTROL
2
3 Master/Slave Select: 0/1/21 0 - ms_sel
4 0 = Disable
5 1 = Master
6 2 = Slave
7 Master Control Type: 1/2/3 1 - ms_ctrl
8 1 = Local Control
9 2 = Remote Control
10 3 = CCN Control
11 Slave Address 1 to 236 1 - slv_addr
12 Lag Start Timer 2 to 302 10 min lstr_tim
13 Lead/Lag Balance Yes/No3 No - ll_bal
14 Lead/Lag Balance Delta 40 to 4004 168 hours ll_bal_d
15 Lag Unit Pump Control 0/1 0 - lag_pump
16 0 = Stop if Unit Stops
17 1 = Run if Unit Stops
18 Lead Pulldown Time 0 to 605 0 minutes lead_pul
19 Lead/Lag Capa Balance Yes/No6 No - llcap_eq
Decisions description:
1. This decision allows the unit to operate as master or a slave in a two chillers master/slave. The master
chiller monitors all external commands as start/stop, demand limiting, setpoint select or reset via CCN
bus. Control of the slave chiller is done through commands (start/stop, demand limit, setpoint, heat cool)
emitted by the master chiller. The slave will not be allowed to operate as a slave if its CHIL_S_S,
CTRL_PNT or DEM_LIM, HC_SEL variables has a force priority higher than a control force.
2. This timer is started when all conditions to start the lag chiller are satisfied. Lag chiller shall not be started
until this timer is elapsed. To be set in the master unit table only.
3. This decision allows to activate two chillers lead/lag balance function. It is used for master/slave chiller
running time equalization. When this function is active, once per day or each time the master chiller is
switched from the off to the on state the control determines the lead chiller based on both chillers run
hours delta. When the run hours delta is greater than the configured lead/lag balance delta then a
changeover will occur and the unit with the smallest operating hours value will become the lead. This
function cannot operate if the master chiller demand limit is less than 100%. In that case, the master
chiller will always be the lead. To be set in the master unit table only.
4. This function allows to set the lead/lag balance delta used for master/slave chiller running time
equalization. Lead/lag changeover occurs when the lead/lag operating time delta overlaps the configured
balance value and provided that master unit is not under demand limit control.
5. This decision allows to set the lead chiller pull down duration before the lag chiller starts.
© CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION