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pd4 Ugx2

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USER'S GUIDE FOR

CARRIER SA ECG - UG - 00 - 001 Page: 22 /89


30GX & HX PRO_DIALOG 4 Rev: Original

4.2 - CONFIGURATION

4.2.1 - General

Four types of configuration are available:

Z The factory configuration. It describes the "hardware" structure of the unit (e.g. the number of
compressors, valve...). This configuration is accessible through the Main Interface Factory menu Menus
or the Network Service Tool and can be done by Carrier factory or service only.
Z The Service configuration. It allows to modify operating parameters. This configuration is accessible
through the Main Interface Service Menus or the Network Service Tool and can be done by Carrier
factory or service only.
Z The User configuration. It allows to modify a limited number of simple parameters (i.e. loading sequence,
start-up delay, cooler pumps control, reset select...). This configuration can be done through the Main
Interface or through the Network Service Tool. This configuration can be modified by the customer.
Z The network configuration. It allows to modify parameters used by network functions (i.e. Alarm POC,
Broadcast ...). This configuration is accessible through the Building Supervisor or the Network Service
Tool.

4.2.2 -Main interface configuration sub menu tree structure

CONFIGURATION SUB MENUS


USER SERVICE FACTORY
0 ‘’USEr MEnu’’ ‘’SErViCE MEnu’’ "FACtorY MEnu"
1 ‘’USEr 1’’ ‘’SErViCE 1’’ unit_typ
2 ‘’USEr 2’’ ‘’SErViCE 2’’ nb_fan_a
I 3 ‘’dAtE’’ ‘’SErViCE 3’’ nb_fan_b
T 4 ‘’SCHEduLE 1’’ ‘’MAStEr SLAvE’’ hd_selec
E 5 ‘’SCHEduLE 2’’ econ_sel
M 6 ‘’HoLidAY’’ oil_sel
S 7 ‘broAdCASt’’ cpa1_mta
8 cpa2_mta
9 cpb1_mta
10 cpb2_mta
11 hr_temp
12 recl_opt
13 evap_pas
14 cira_lwt
15 heat_sel
16 fac_pass

© CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION
USER'S GUIDE FOR
CARRIER SA ECG - UG - 00 - 001 Page: 23 /89
30GX & HX PRO_DIALOG 4 Rev: Original

4.2.3 - Factory configuration

4.2.3.1 - Factory configuration from Service Tool

The Network Service tool allows to view and modify the factory configuration (table FACTORY in 'Modify
Controller').

TABLE NAME: FACTORY PIC TABLE TYPE : 10H, instance 1

DESCRIPTION STATUS DEFAULT UNITS POINT

1 Chiller Type 1,2,3,41 1 - unit_typ


2 Circuit A Fan Stages Num 0 to 82 0 - nb_fan_a
3 Circuit B Fan Stages Num 0 to 82 0 - nb_fan_b
4 Varifan or W. Valves Sel 0/1/2/3/4 0 - hd_selec
5 Economizer Select Yes/No3 No - econ_sel
6 Large Bd Oil Transducers Yes/No4 No - oil_sel
7 Comp A1 Must Trip Amps 0 to 5605 0 - mta_cpa1
8 Comp A2 Must Trip Amps 0 to 5605 0 - mta_cpa2
9 Comp B1 Must Trip Amps 0 to 5605 0 - mta_cpb1
10 Comp B2 Must Trip Amps 0 to 5605 0 - mta_cpb2
11 Reclaim Sensor Select Yes/No6 No - hr_tmp
12 Air Cooled Reclaim Sel Yes/No7 No - recl_opt
13 Evaporator Number Pass 1 to 38 3 - evap_pas
14 Cooler LWT On Circuit A Yes/No 9 Yes - cira_lwt
14 Cooler Heater Select Yes/No 10 No - heat_sel
15 Factory Password 0 to 15011 113 - fac_pass

1. 1 = air cooled
2 = water cooled
3 = heat machine
4 = air cooled split system, an analog board is required to use remote discharge transducer, one per
circuit
for head pressure control. Fan stagging will be controlled based on remote SCT.

2. 0 = no fan
< 4 = each DO output of the 4xDO board support 1 fan .
> 5 = DO # 1 and DO # 2 support 1 fan each.
DO # 3 support 2 fans
DO # 4 support 1 fan if circuit has 5 fans max
DO # 4 support 2 fans if circuit has 6 fans max
DO # 4 support 3 fans if circuit has 7 fans max
DO # 4 support 4 fans if circuit has 8 fans max
nb : these fans are not controlled by a varifan.

3. When this item is selected, both compressor use the common economizer transducer in the economizer.
Otherwise, each compressor uses it own economizer transducer, located in the refrigerant injection pipe
line, near the motor cooling valve. Economizer pressure represents the intermediary pressure between
high pressure and low pressure. It is used to determine the oil differential pressure (oil pressure -
economizer pressure).

4. The use of large band oil pressure transducer is required for low ambient application and is only applied
on oil pressure transducers since high pressure range transducer can not read pressure lower than 2.4

© CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION
USER'S GUIDE FOR
CARRIER SA ECG - UG - 00 - 001 Page: 24 /89
30GX & HX PRO_DIALOG 4 Rev: Original

bars, Calibration is automatically determined each time the control is in OFF mode and both suction and
discharge pressures are equalized. Differences between oil pressures and suction pressure are then
stored as offset (if less than 0.4 bar).

5. MTA configuration is required for capacity calculation, motor current measurement and protection. This
value shall match the one read from MTA header configuration on screw compressor board, if not an
alarm will be generated.

6. If only reclaim sensor is selected and reclaim option is not, an 4xAI-2xAO board is required, and reclaim
temperature sensor are used for information only.
7. Reclaim option requires an Aquasnap Basic board for reclaim entering and leaving temperatures,
solenoids, an analogue output to control the reclaim condenser water valve, 2 transducers for reclaim
pumpdown injection pressure.
8. This items indicates the number of pass the cooler fluid goes through the cooler. For example, if cooler
enters from circuit A and goes out by circuit A and only 1 time, then a number of 2 shall be entered. This
item is used for exv control when caculating cooler pinch.

9. This items indicates if cooler leaving temperature sensor is in the circuit A or not. If cooler leaving pipe
line is on side A, then Yes shall be entered, otherwise, no shall be required. This item is used for exv
control when caculating cooler pinch.

10. Cooler heater option requires an Aquasnap Basic board for refrigerant isolation solenoids and heater
output.

11. Factory password is required when accessing the main interface factory menu. Factory password can be
used to access to service and user configuration sub menus.

Note: schemes are described in appendix C.

4.2.3.2- Factory configuration from main interface

ITEM # VARIABLE FORMAT UNITS COMMENTS


0 - "FACTORY - When selected this item shall allow to return to the Configuration main
MEnu" menu.
1 unit_typ 1/2,3,4 - Chiller type select
2[1] nb_fan_a 0 to 8 - Number of fans on circuit A not controlled by a varifan
3[1] nb_fan_b 0 to 8 - Number of fans on circuit B not controlled by a varifan
4 hd_selec 0,1,2,3,4 - Varifan or Water valve select
5 econ_sel yes/no - Economizer select
6 oil_sel yes/no - Large Band Oil transducer select
7 cpa1_mta 0 to 560 amps Compressor A1 Must Trip Amps
8[1] cpa2_mta 0 to 560 amps Compressor A2 Must Trip Amps.
9[1] cpb1_mta 0 to 560 amps Compressor B1 Must Trip Amps.
10[1] cpb2_mta 0 to 560 amps Compressor B2 Must Trip Amps.
11[1] hr_temp yes/no - Reclaim sensors select
12[1] recl_opt yes/no - Heat reclaim option select
13 evap_pas 1 to 3 - Cooler number of pass select
14 cira_lwt yes/no - Cooler leaving sensor on circuit A select
15[1] heat_sel yes/no - Cooler heater select displayed on air cooled chiller only
16 fac_pass 0 to 150 - Factory password

© CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION
USER'S GUIDE FOR
CARRIER SA ECG - UG - 00 - 001 Page: 25 /89
30GX & HX PRO_DIALOG 4 Rev: Original

4.2.4 - Service configuration

4.2.4.1 - Service1 configuration table from Service Tool

The Network Service tool allows to view and modify the service configuration table SERVICE1. Unit shall be
stopped and under CCN Operating Type control.

TABLE NAME: SERVICE1 PIC TABLE TYPE : 13H, instance 1

DESCRIPTION STATUS DEFAULT UNITS POINT

1 Cooler Fluid Type 1/2/31 1 - flui_typ


2 Head Pressure Diff Timer 10 to 1202 90 sec head_tim
3 Head Pressure Diff 3.8 to 223 5 ^C head_dif
4 Prop PID Gain Varifan/Wv -20.0 to 20.04 1.0 - hd_pg
5 Int PID Gain Varifan/Wv -5.0 to 5.04 1.0 - hd_ig
6 Deri PID Gain Varifan/Wv -20.0 to 20.04 1.0 - hd_dg
7 Cir A Superheat Setpoint 8.3 to 225 11 ^C dsh_sp_a
8 Cir B Superheat Setpoint 8.3 to 225 11 ^C dsh_sp_b
9 Cir A Cooler Pinch Setpt 0.5 to 2.66 1.0 ^C pinc_p_a
10 Cir B Cooler Pinch Setpt 0.5 to 2.66 1.0 ^C pinc_p_b
11 Maximum Condensing Temp 48.8 to 71.17 68 °C mct_sp
12 Max Condensing Temp Diff 5.5 to 117 6.7 ^C mct_diff
13 Maximum Current Setpoint 50 to 858 80 % curr_max
14 Maximum Current Diff 5 to 208 10 % curr_dif
15 Close Capacity Ctrl Sel Dsable/Enable9 Dsable - cls_ctrl
16 Auto Z Multiplier Setpt 4 to 610 6 - zm_spt
17 Maximum Z Multiplier 1.0 to 6.011 6.0 - hc_zm
18 Entering Fluid Control Yes/No12 No - ewt_opt

Note: this table canl be downloadable at any time. However, modified value shall not be used by tasks until the
unit is in off state . This shall not apply to the Varifan/water valves gains that shall be modified at any time and
used immediately by the head pressure control tasks even if the unit is in operation.

1. > 1 = Water
2 = Brine
3 = Low Brine

Warning: This decision affects the freeze protection threshold.


Z water: 1.1°C
Z brine & low brine: coldest setpoint - 4.4°C

2. Used to set fan cycling. Decreasing this value will increase fan cycling. This timer can be reduced since
the unit is fitted with an important number of fan stages, as to increase the condensing control accuracy.
But in certain cases, notably on units with few fan stages, at too small value can causes superheat
hunting problems.

3. Used to set fan cycling. Default value is 5 ^C, 11.1^C or higher value are recommanded if unit has varifan.
This value can be increased on units with few fan stages to avoid superheat hunting problems.

© CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION
USER'S GUIDE FOR
CARRIER SA ECG - UG - 00 - 001 Page: 26 /89
30GX & HX PRO_DIALOG 4 Rev: Original

4. This configuration applies to varifan or water valve upon unit type. It is used to adjust the head pressure
control PID loop. Normally this decision has not to be modified for Varifan. For water valve it can be
adjusted upon water valve type and installation.

PDI GAINS Recommanded for air


cooled
Proportional PID Gain: hd_sp_pg 2.7
Integral PID Gain: hd_sp_ig 0.4
Derivative PID Gain: hd_sp_dg 0.4

PDI GAINS Recommanded for


water cooled
Proportional PID Gain: hd_sp_pg 2.0
Integral PID Gain: hd_sp_ig 0.2
Derivative PID Gain: hd_sp_dg 2.0

5. Upon the operating capacity, the discharge superheat is adjusted as follows :


discharge superheat control point = setpoint + 3.8^C (7^F) if no loader ON.
discharge superheat control point =setpoint + 1.7^C (3^F) if one loader ON.
discharge superheat control point =setpoint if both loaders ON.

6. This setpoint is used by the EXV control in order to maintain an optimal cooIer exchange delta
temperature between leaving temperature and saturated suction temperature. This is done in
compensation with discharge superheat temperature which has higher priority.

7. This decision allows to set the high pressure override threshold:


Z If the saturated condensing temperature is greater than [the maximum condensing temperature override
threshold minus the maximum condensing temperature override differential] but less than the [maximum
condensing temperature threshold] then the capacity increase shall be inhibited.
Z If the saturated condensing temperature is greater than the [maximum condensing temperature override
threshold] then one stage capacity of the corresponding circuit shall be removed (doesn't apply to the last
stage).

8. This decision allows to set the high current override threshold:


Z If the compressor current is greater than [the maximum current setpoint threshold minus the maximum
current override differential] but less than the [the maximum current setpoint threshold] then the capacity
increase shall be inhibited.
Z If the compressor current is greater than [the maximum current setpoint threshold] then a loader of the
circuit or the compressor will be stopped.
Z curr_max and curr_dif are in percent of MTA (Must Trip Amps). curr_max shall not exceed 85% as the
screw compressor board shall stop the compressor for alarm when current reaches 85% of MTA.

9. The Global chillers use compressors which have better performance at full load than at part load.
Therefore the loading sequence strategy will be different from the one for flotronic II or pro-dialog 30 G &
H control. When compressor is on, it will try to avoid the compressor operate at low capacity (no loader
ON). If this item is enable, the control will use any stage of capacity in order to keep the exchanger
leaving temperature as closed at possible to the control point what ever the compressor performance.
When the circuit is in capacity override (compressor status LEDs in the synopsis are blinking), the control
will force the close control capacity variable to enable until the circuit is no more in override.

© CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION
USER'S GUIDE FOR
CARRIER SA ECG - UG - 00 - 001 Page: 27 /89
30GX & HX PRO_DIALOG 4 Rev: Original

10. This decision allows to set the setpoint which is used for auto Z Multiplier calculation. The Z Multiplier
calculation tries to maintain, for each compressor, a maximum number of starts per hour equal to
[zm_spt]. Thus, decreasing the setpoint shall increase the reactivity of the auto Z Multiplier to
compressors cycling.

11. The Z Multiplier parameter allows to adjust the on/off time delay between compressors staging. It doesn't
affect loaders staging. Increasing this value shall increase the on/off time delay but shall reduce the
accuracy on the leaving temperature control.
Z Tthe current Z Multiplier is the result of calculation based on the number of starts of compressors.
However, the maximum Z multiplier calculation will be limited to the value entered in this decision.

12. This item allows the entering fluid control. Default is leaving fluid control. Entering fluid control can be
used for small charge.

4.2.4.2 - Service1 configuration table from main interface

The main interface allows to view and modify the service configuration table SERVICE1. Unit shall be stopped
and service password or factory password are required.

ITEM # VARIABLE COMMENTS


0 - When selected this item shall allow to return to main menu.

1 flui_typ Fluid type select.

2 [2] head_tim Fan control - head pressure differential timer.

3[2] head_dif Fan control - head pressure differential

4 [2] hd_sp_pg Setpoint head pressure control - Proportional gain for Varifan or water valve control. Masked if the
Varifan or the water valve is not selected (hd_selec = 0).

5 [2] hd_sp_ig Setpoint head pressure control - Integral gain for Varifan or water valve control. Masked if the Varifan
or the water valve is not selected (hd_selec = 0).

6 [2] hd_sp_dg Setpoint head pressure control - Derivative gain for Varifan or water valve control. Masked if the
Varifan or the water valve is not selected (hd_selec = 0).

7 dsh_sp_a Discharge superheat setpoint circuit A.

8 [2] dsh_sp_b Discharge superheat setpoint circuit B (displayed only if cap_b1 > 0).

9 pinc_p_a Cooler pinch setpoint Circuit A (lwt - sst setpoint)

10 [2] pinc_p_b Cooler pinch T setpoint Circuit B (lwt - sst setpoint displayed only if cap_b1 > 0).

11 mct_sp Maximum Condensing Temperature setpoint


12 mct_diff Maximum Condensing Temperature differential.
13 curr_max Maximum Current setpoint in percent of MTA
14 curr_dif Maximum Current differential in percent of MTA.
15 cls_ctrl Close capacity control select
16 zm_spt Auto z multiplier setpoint.
17 hc_zm Cooling and Heating Z multiplier.
18 ewt_opt Entering fluid temperature control select

© CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION
USER'S GUIDE FOR
CARRIER SA ECG - UG - 00 - 001 Page: 28 /89
30GX & HX PRO_DIALOG 4 Rev: Original

4.2.4.3 - Service 2 configuration table from Service Tool

The Network Service tool allows to view and modify the service configuration table SERVICE2. Unit shall be
stopped and under CCN Operating Type control.

TABLE NAME: SERVICE2 PIC TABLE TYPE : 13H, instance 2

DESCRIPTION STATUS DEFAULT UNITS POINT

1 Condenser Pump Ctrl Type 0/1/21 0 - cond_ctr


2 Cooler Heater Delta Spt 0.6 to 3.32 1.1 ^C heatersp
3 CCN/Clock Functions Enable/Disable3 Enable - ccnclock
4
5 RECLAIM PARAMETERS
6 Reclaim to Reclaim Delay 5 to 204 15 mn recl_del
7 Heat Reclaim Deadband 2.7 to 11.15 4.4 ^F recl_db
8 Recl Valve Min Position 0 to 506 20 %- min_3w
9 Recl Valve Max Position 20 to 1007 100 % max_3w
10 Cir A SCT Ctrl Pt Coef a 1.1 to 11.18 4.4 ^C rsp_a_a
11 Cir B SCT Ctrl Pt Coef a 1.1 to 11.18 4.4 ^C rsp_a_b
12 Cir A SCT Ctrl Pt Offs b 0 .0to 5.59 1.7 ^C rsp_b_a
13 Cir B SCT Ctrl Pt Offs b 0.0 to 5.59 1.7 ^C rsp_b_b
14
15 User Password 0 to 15010 11 - use_pass
16 Service Password 0 to 15010 88 - ser_pass

1. This decision is only used for the water cooled chillers.


Z 0 - no control
Z 1 - condenser pump is based on the unit on/off status.
Z 2 - condenser pump is ON when unit is ON (compressors are ON )

2. Used for cooler heater operation, this item is applied to outside temperature to determine the freeze
conditions (see cooler heater operation section).

3. This iem allows to use capabilities nad functions based on CCN and clock..

4. This decision allows to enter the entering temperature dead band for reclaim operation mode. See
reclaim operation description.

5. This decision allows to enter the delay between two air cooled to reclaim injection sessions. See reclaim
operation description.

6. This decision allows to set the minimum position in percent of the reclaim condenser water valve. See
reclaim operation description.

7. This decision allows to set the maximum position in percent of the reclaim condenser water valve. See
reclaim operation. See reclaim operation description.

8. coefficient A in delta F / percent for circuit. This decision allows to set the coefficient A of the saturated
condensing temperature control point determination (rsp_a, for circuit A or rsp_b for circuit B) for each
circuit when reclaim operation is active. See the items description below and reclaim operation
description.

© CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION
USER'S GUIDE FOR
CARRIER SA ECG - UG - 00 - 001 Page: 29 /89
30GX & HX PRO_DIALOG 4 Rev: Original

9. offset B in delta F. This decision allows to set the offset B of the saturated condensing temperature
control point determination (rsp_a, for circuit A or rsp_b for circuit B) for each circuit when reclaim
operation is active.

Thus each circuit will have its control point as follows :


rsp_x = (hr_ewt + hr_lwt )/ 2 + rsp_x_a * cap_t_x / 100 + rsp_x_b:
cap_t_x = current capacity in percent of the circuit
x = circuit A or circuit B

10. User and service passwords used on main interface.

4.2.4.4 - Service 2 configuration table from main interface

The main interface allows to view and modify the service configuration table SERVICE2. Unit shall be stopped
and service password or factory password are required.

ITEM # VARIABL UNITS COMMENTS


E
0 - - When selected this item shall allow to return to main menu.

1 cond_ctr - Condenser control type.


2[1] heatersp ^C Cooler heater delta setpoint.
3[1] ccnclock - Clock capabilities select. Not dislayed if the control is not fitted with the optional
CCN/clock board (RTC_CHIP_PRESENT = no). Always displayed when ccnclock =
yes.
4 use_pass - User password.

5 ser_pass - Service password.


6[2] hr_deadb ^C reclaim entering temperature deadband
7[2] recl_del minute reclaim to reclaim delay

8[2] min_3w % reclaim water valve minimum position

9[2] max_3w % reclaim water valve maximum position


10[2] rsp_a_a ^C% reclaim SCT control point determination, coef A , circuit A
11[2] rsp_a_b ^C% reclaim SCT control point determination, coef A , circuit B
12[2] rsp_b_a ^C reclaim SCT control point determination, offset B, circuit A
13[2] rsp_b_b ^C reclaim SCT control point determination, offset B, circuit B

© CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION
USER'S GUIDE FOR
CARRIER SA ECG - UG - 00 - 001 Page: 30 /89
30GX & HX PRO_DIALOG 4 Rev: Original

4.2.4.5 - Service 3 configuration table from Service Tool

The Network Service tool allows to view and modify the service configuration table MAINCFG. Unit should be
stopped and under CCN Operating Type control.

TABLE NAME: MAINTCFG PIC TABLE TYPE : 13H, instance 4

DESCRIPTION STATUS DEFAULT UNITS POINT

1 MAINTENANCE CONFIG
2
3 Servicing Alert Enable/Disable Disable - s_alert
4
5 Refrigerant Charge Ctrl Enable/Disable Disable - charge_c
6 Water Loop Control Enable/Disable Disable - wloop_c
7 Air Exchanger Control Enable/Disable Disable - aexch_c
8
9 CPump 1 Ctl Delay (days) 0 to 1000 0 - cpump1_c
10 CPump 2 Ctl Delay (days) 0 to 1000 0 - cpump2_c
11 HPump Ctrl Delay (days) 0 to 1000 0 hpump_c
12 Water Filter Ctrl (days) 0 to 1000 0 - wfilte_c
13 A1 Oil Filter Ctl (days) 0 to 1000 0 ofila1_c
14 A2 Oil Filter Ctl (days) 0 to 1000 0 ofila2_c
15 B1 Oil Filter Ctl (days) 0 to 1000 0 ofilb1_c
16 B2 Oil Filter Ctl (days) 0 to 1000 0 ofilb2_c

4.2.4.6 - Service 3 configuration table from main interface

The main interface allows to view and modify the service configuration table MAINCFG. Unit should be stopped
and service password or factory password are required.

ITEM # VARIABLE UNITS COMMENTS


0 - When selected this item shall allow to return to the main menu.
1 s_reset - Reset maintenance select.
2[1] charge_m - Refrigerant charge control select
3[1] wloop_m - Water loop size control select
4[1] aexch_m - Air exchanger control select
5[1] cpump1_m - Cooler water pump #1 next service in days (displayed only if pump_seq > 0)
6[1] cpump2_m - Cooler water pump #2 next service in days (displayed only if pump_seq > 1)
7[1] hpump_m - Condenser water pump next service in days,(displayed only if recl_opt = yes or
unit_typ = 2 or 3 and cond_tr > 0)
8[1] wfilte_m - Water filter next service in days.
9[1] ofila1_m - Oil filer a1 next service in days.
10[1] ofila2_m - Oil filer a2 next service in days (displayed only cap_a2 > 0)
11[1] ofilb1_m - Oil filer b1 next service in days (displayed only cap_b1> 0)
12[1] ofilb2_m - Oil filer b2 next service in days (displayed only cap_b2 > 0)

This table is used for service maintenance alert and not available today.

© CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION
USER'S GUIDE FOR
CARRIER SA ECG - UG - 00 - 001 Page: 31 /89
30GX & HX PRO_DIALOG 4 Rev: Original

4.2.4.7 - Service 4 configuration table from Service Tool

The Network Service tool allows to view and modify the service configuration table UPDTHOUR. Unit should be
stopped and under CCN Operating Type control.

TABLE NAME: UPDTHOUR PIC TABLE TYPE : 13H, instance 3

DESCRIPTION STATUS UNITS POINT

1 TABLE TO BE USED FOR RUN


2 TIMES & STARTS UPDATE IN
3 CASE OF CONTROL RETROFIT
4
5 Machine Operating Hours nnnnn hours hr_mach
6 Machine Starts nnnnn - st_mach
7 Compressor A1 Hours nnnnn hours hr_cp_a1
8 Compressor A2 Hours nnnnn hours hr_cp_a2
9 Compressor A1 Starts nnnnn - st_cp_a1
10 Compressor A2 Starts nnnnn - st_cp_a2
11 Compressor B1 Hours nnnnn hours hr_cp_b1
12 Compressor B2 Hours nnnnn hours hr_cp_b2
13 Compressor B1 Starts nnnnn - st_cp_b1
14 Compressor B2 Starts nnnnn - st_cp_b2
15 Cooler Pump #1 Hours nnnnn hours hr_cpum1
16 Cooler Pump #2 Hours nnnnn hours hr_cpum2
17 Condenser Pump Hours nnnnn hours hr_hpump

Note: this table shall be used for purposes of transplanting the devices on time or starts number in the event of
a module hardware failure or software upgrade via downloading. It shall be usable only if all items are still nul.
Afterwards, its access shall be denied.

4.2.4.8 - Service 4 configuration table from main interface, runtime sub menu

The main interface allows to view and modify the service configuration table UPDTHOUR. Unit shalld be
stopped and service password or factory password are required.

ITEM # VARIABLE UNITS COMMENTS


0 - When selected this item shall allow to return to the main menu.
1 hr_mach hrs/10 or 100 Machine operating hours
2 hr_cp_a1 hrs/10 or 100 Compressor A1 operating hours
3 [1] hr_cp_a2 hrs/10 or 100 Compressor A2 operating hours (only if cap_a2 > 0)
4 [1] hr_cp_b1 hrs/10 or 100 Compressor B1 operating hours (only if cap_b1 > 0)
5 [1] hr_cp_b2 hrs/10 or 100 Compressor B2 operating hours (only if cap_b2 > 0)
6 st_mach -/10 or 100 Machine starts
7 st_cp_a1 -/10 or 100 Compressor A1 starts
8 [1] st_cp_a2 -/10 or 100 Compressor A2 starts (only if cap_a2 > 0)
9 [1] st_cp_b1 -/10 or 100 Compressor B1 starts (only if cap_b1 > 0)
10 [1] st_cp_b2 -/10 or 100 Compressor B2 starts (only if cap_b2 > 0)
11 st_cp_mx - Maximum number of compressors starts during last hour
12 st_cp_av - Average of Maximum number of compressors starts/hour
during last 24 hours
13 [1] hr_cpum1 hrs/10 or 100 Cooler Pump #1 operating hours. Only if pump_seq > 0.
14 [1] hr_cpum2 hrs/10 or 100 Cooler Pump #2 operating hours. Only if pump_seq > 1.
15 [1] hr_hpump hrs/10 or 100 Condenser Pump operating hours. Not displayed if cond_ctr = 0
or recl_opt =0 and uni_typ =1 or 4

© CARRIER S.A
NOT TO BE DISCLOSED TO PERSONS OUTSIDE CARRIER ORGANIZATION
USER'S GUIDE FOR
CARRIER SA ECG - UG - 00 - 001 Page: 32 /89
30GX & HX PRO_DIALOG 4 Rev: Original

4.2.5 - User configuration

This configuration is accessible by the customer. Parameters can be modified either through the unit main
interface (see iom manual), the Network Service Tool (see appendix).

4.2.6 - Network configuration

4.2.6.1 - General

This configuration is used to set network functions. It can be done through the Building Supervisor or the
Network Service Tool.

Two network configurations can be implemented on Pro-Dialog control:


Z Setting controller time and date
Z Configuring alarm configuration table
Z Configuring the master/slave function

4.2.6.2 - Configuring a control as a broadcast acknowledger

In order for CCN functions to operate properly, one and only one Broadcast Acknowledger is required per bus.

Z Verify that no other controller on the bus is configured as a broadcast acknowledger.


Z To configure an element as a Broadcast Acknowledger:
m Use function (8) of the NETWORK SERVICE TOOL: Address Search
m Establish connection with the module chosen to be the Broadcast Acknowledger.
m Position the cursor on driver type and Enter 3.
m Press F2 to transmit the configuration. This element is now the bus broadcast aknowledger

4.2.6.3 - Setting time and date

The modification of the time and date of a Pro-dialog controller can be done through the network. Setting the
correct date and time is necessary for units connected on a network which collects alarms.

Two methods are available:

Z Through the Network Service Tool in Carrier Control:

m Select Building-Time. This allows to send time of day, date, day of week to all controllers
connected to the network.
m When Building-Time is selected, the Service Tool clock is displayed:
m Press F2 to transmit this data to the network. If the displayed time is incorrect, modify your PC
time or set the correct time and date on screen.

Note: If no broadcast aknowledger has been configured on the bus, a communication error will be
displayed. However, controller connected on the network will be set to the date displayed on
screen.

Z Through the Network Service Tool in Carrier Control/Select:

m Use the Select function to select a controller.


m Once selected choose Ctrl-Time function
m Controller-time allows you to view and set the clock functions in the selected device. The clock
of the selected device is read and displayed as shown in the following screen:
m Type over any incorrect data and press F2 to send the information to the controller.

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30GX & HX PRO_DIALOG 4 Rev: Original

4.2.6.4 - Pro-Dialog alarm configuration table

The Pro-Dialog control has an alarm configuration table associated with it: ALARMDEF. This table can be
accessed through the Modify Controller menu of the Network Service Tool. This table needs to be configured
only if the unit is network connected to a Building Supervisor, an Autodial Gateway or a Dataport 2, and only if
these options are configured to receive network alarms.

The parameters which are configured in this table determine the handling of alarms.

TABLE NAME: ALARMDEF PIC TABLE TYPE : 14H, instance 4

DESCRIPTION STATUS DEFAULT POINT

1 Alarm Routing Control 0-11111111 00000000 ALRM_CNT


2 Alarm Equipment Priority 0-7 4 EQP_TYP
3 Comm Failure Retry Time 1 - 240 min 10 RETRY_TM
4 Realarm Time 1 - 255 min 30 RE_ALARM
5 Alarm System Name 8 chars PD4_GXHX ALRM_NAM

ALARMDEF Decisions description:

ALARM ROUTING CONTROL

This decision determines which CCN system elements will receive and process alarms sent by the
Pro-Dialog. Input for the decision consists of eight digits, each of which can be set to either 0 or 1. Setting a
digit to 1 specifies that alarm will be sent to the system element that correspond to that digit. Setting all
digits to 0 disables alarm processing. Digits in this decision correspond to CCN elements in the following
manners:

Dataport 2

Autodial Gateway(s)
Local Building
Supervisor(s)
00000000

Note: If the CCN network does not contain a Building Supervisor, Autodial Gateway, or Dataport 2 to
serve as an alarm acknowledger, all digits in this decision shall be set to 0 in order to prevent
unnecessary activity on the CCN communication bus.

Allowable Entries 0 = Disabled


1 = Enabled

Default 00000000

ALARM EQUIPMENT PRIORITY

A Building Supervisor uses the value in this decision when sorting alarms by level. Within any group of
alarms that all have the same level, the Building Supervisor sorts alarms according to Alarm Equipment
Priority.

Allowable Entries 0 to 7 (priority numbers)

Default 4

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COMM FAILURE RETRY TIME

This decision specifies the amount of time that will be allowed to elapse between alarm retries. Retries
occur when an alarm is not acknowledged by a network alarm acknowledger, which may be either a
Building Supervisor, an Autodial Gateway, or a Dataport 2. If the acknowledgment is not received, the
alarm will be re-transmitted after the number of minutes specified in this decision.

Allowable Entries 1 to 240 minutes

Default 10 minutes

REALARM TIME

This decision specifies the amount of time that will be allowed to elapse between re-alarms. A re-alarm
occurs when the condition that caused the initial alarm continues to persist for the number of minutes
specified in this decision. Re-alarming will continue to occur at the specified interval until the condition
causing the alarm is corrected.

Allowable Entries 1 to 254 minutes

Default 30 minutes

ALARM SYSTEM NAME

This decision specifies the system element name that will appear in alarms generated by the Pro-Dialog
control.

Allowable Entries Up to 8 alphanumeric characters

Default PRO_30GX

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30GX & HX PRO_DIALOG 4 Rev: Original

4.2.6.5 - Master/Slave configuration table

The MST_SLV table can be accessed through the Modify Controller menu of the Network Service Tool or the
main interface. This table needs to be configured if the master/slave function is used. Master/slave function
allows the Pro-Dialog unit to operate as master or a slave in a two chillers plant. See section 4.20.

TABLE NAME: MST_SLV PIC TABLE TYPE : 10H, instance 3

DESCRIPTION STATUS DEFAULT UNITS POINT

1 MASTER/SLAVE CONTROL
2
3 Master/Slave Select: 0/1/21 0 - ms_sel
4 0 = Disable
5 1 = Master
6 2 = Slave
7 Master Control Type: 1/2/3 1 - ms_ctrl
8 1 = Local Control
9 2 = Remote Control
10 3 = CCN Control
11 Slave Address 1 to 236 1 - slv_addr
12 Lag Start Timer 2 to 302 10 min lstr_tim
13 Lead/Lag Balance Yes/No3 No - ll_bal
14 Lead/Lag Balance Delta 40 to 4004 168 hours ll_bal_d
15 Lag Unit Pump Control 0/1 0 - lag_pump
16 0 = Stop if Unit Stops
17 1 = Run if Unit Stops
18 Lead Pulldown Time 0 to 605 0 minutes lead_pul
19 Lead/Lag Capa Balance Yes/No6 No - llcap_eq

Decisions description:

1. This decision allows the unit to operate as master or a slave in a two chillers master/slave. The master
chiller monitors all external commands as start/stop, demand limiting, setpoint select or reset via CCN
bus. Control of the slave chiller is done through commands (start/stop, demand limit, setpoint, heat cool)
emitted by the master chiller. The slave will not be allowed to operate as a slave if its CHIL_S_S,
CTRL_PNT or DEM_LIM, HC_SEL variables has a force priority higher than a control force.

2. This timer is started when all conditions to start the lag chiller are satisfied. Lag chiller shall not be started
until this timer is elapsed. To be set in the master unit table only.

3. This decision allows to activate two chillers lead/lag balance function. It is used for master/slave chiller
running time equalization. When this function is active, once per day or each time the master chiller is
switched from the off to the on state the control determines the lead chiller based on both chillers run
hours delta. When the run hours delta is greater than the configured lead/lag balance delta then a
changeover will occur and the unit with the smallest operating hours value will become the lead. This
function cannot operate if the master chiller demand limit is less than 100%. In that case, the master
chiller will always be the lead. To be set in the master unit table only.

4. This function allows to set the lead/lag balance delta used for master/slave chiller running time
equalization. Lead/lag changeover occurs when the lead/lag operating time delta overlaps the configured
balance value and provided that master unit is not under demand limit control.

5. This decision allows to set the lead chiller pull down duration before the lag chiller starts.

6. For future use.

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