Technical Data Sheets Recommendations: WWW - ABER.pt
Technical Data Sheets Recommendations: WWW - ABER.pt
and
RECOMMENDATIONS
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BENT AXIS PISTON PUMPS
RECOMMENDATIONS BEFORE START-UP
the correct flow requirements with the speed of the 50 5/8" 5/8" 5/8" 1/2" 1/2"
engine chosen, it is important to use a pump with the 60 3/4" 5/8" 5/8" 5/8" 5/8"
70 1" 3/4" 3/4" 5/8" 5/8"
right capacity. Pump capacity (D), expressed in cm3/rot,
80 1" 3/4" 3/4" 3/4" 3/4"
can be calculated using the following formula: 90 1" 1" 1" 3/4" 3/4"
100 1" 1" 1" 1" 3/4"
110 1" 1" 1" 1" 1"
120 1" 1" 1" 1" 1"
130 1" 1" 1" 1" 1"
D-Pump displacement [cm3/rot]
140 1"1/4 1" 1" 1" 1"
Q-Flow required [l/min]
150 1"1/4 1" 1" 1" 1"
N-Motor speed
Z-Engine to PTO ratio 160 1"1/4 1"1/4 1" 1" 1"
170 1"1/4 1"1/4 1" 1" 1"
In order to not overload the PTO’s mechanical units, it is 180 1"1/4 1"1/4 1"1/4 1" 1"
important to calculate the torque and power consumed 190 1"1/4 1"1/4 1"1/4 1" 1"
by the pumps. Torque and power are calculated with the 200 1"1/2 1"1/4 1"1/4 1"1/4 1"
210 1"1/2 1"1/4 1"1/4 1"1/4 1"1/4
following expressions: 220 1"1/2 1"1/4 1"1/4 1"1/4 1"1/4
230 1"1/2 1"1/2 1"1/4 1"1/4 1"1/4
50-100 100-150 150-200 200-300 300-350
P (bar)
M-Torque [Nm]
Pb-Pressure [bar]
P-Power [kW] The recommended speeds and
N-Motor speed [rpm] ATTENTION dimensions specified may not be
Z-PTO ratio enough when the temperatures are
0,95-Pump efficiency (can change from one pump to another)
too low, the tank is below the level of the pump, the inlet
hose is long or there are many valves and fittings in the
ATTENTION If the calculated load exceeds the
inlet hosing. In these cases we recommend increasing
maximum allowed for the PTO, a
the diameter of the hoses and reducing the pump
different combination should be selected.
rotation speed.
ABER is constantly engaged in improving its products and, therefore, reserves itself the right to modify without any further notice the characteristics shown
Left Hand
Fluids
For BI pumps range, ABER recommends the use of high
quality mineral oil type ISO HM or DIN 51524-2 HLP,
with viscosities from 20 to 40mm2/s (cSt) at working
temperature. The working viscosity limits stay between
minimum 10mm2/s (cSt) and maximum 400mm2/s (cSt).
In situations, when the viscosities stay between
2.1. Fully unscrew the four end cover 400mm2/s (cSt) and 1500mm2/s (cSt), the system can
be turned on, but cannot be loaded. It is possible to use
Drain other oils with the same characteristics, but only after
consulting and getting authorization from ABER. The
designation 32, 46, 68, etc. denotes the viscosity at
40°C of the oil. When choosing the oil it is necessary to
be aware of the low viscosity with the increase of the
temperature. Therefore, we recommend that when you
want to work above that temperature, you should choose
an oil with more viscosity (thicker) in order to
compensate the reduction of viscosity when the
2.2. Turn the connection cover 180º temperature increases. The maximum temperature
allowed in the circuit is 75ºC. We advise you to use an
oil cooler when you verify that the system’s temperature
Right Hand is about or higher than these values. The oil must be
replaced after 1000 working hours or at least once a
year, change filters elements as well.
Drain line
CTI Bent axis piston pumps recommendations before start-up 1405- 2
When the pump is working, never touch or pull hoses or intermediate shaft when applied. When
intermediate shaft is applied take into account that parts can be ejected.
The application of the pumps must follow all the instructions hereby mentioned in order to assure the
safety of all personal working with the equipment including its surroundings, assure a long life to the
product and preserve the warranty of the brand. All applications that do not follow the hereby
instruction are solely the users responsibility. If there should happen any malfunctioning, it is strictly forbidden the
disassembly of the product except if it is being made by a qualified technician of the brand or if there is a special
authorization to do that. If this specification should not be followed, all warranties might be lost.
ABER is constantly engaged in improving its products and, therefore, reserves itself the right to modify without any further notice the characteristics shown
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HYDRAULIC PISTON PUMPS
VDP | VARIABLE DISPLACEMENT PUMPS
40cm3/rev. to 109cm3/rev.
ABER is constantly engaged in improving its products and, therefore, reserves itself the right to modify without any further notice the characteristics shown
General information
VDP Series is a variable displacement axial piston pump designed to use in open circuits. They are available
from 40 to 109 cm3/rev. and with a nominal pressure of 410 bar. They can be assembled directly into the
truck power take off (PTO).
Contents
ABER is constantly engaged in improving its products and, therefore, reserves itself the right to modify without any further notice the characteristics shown
Ordering code
VDP 40 R
01 02 03 04 05 06 07 08 09
Series
01 Variable displacement pump, swash plate design, open circuit VDP
Size
02 Displacement, cm3/rev. 40 60 76 92 109
Rotation sense
Right (clockwise) R
03 Viewed from drive shaft
Left (counter-clockwise) L
Controllers
07 Load-sensing controller 0
Special functions
08 Without stroke limitation 0
Seals
CTI VDP 1607- 3
ABER is constantly engaged in improving its products and, therefore, reserves itself the right to modify without any further notice the characteristics shown
Technical data
Rotation sense
CTI VDP 1607- 3
Rotation sense is defined viewed from drive shaft. Pumps must be ordered CCW or CW, and it can’t be changed.
ABER is constantly engaged in improving its products and, therefore, reserves itself the right to modify without any further notice the characteristics shown
Controller
Load-sensing controller with integrated pressure limitation and drain line. This command allows control of the
required flow regardless of the pump working speed. The differential pressure between the load and the
pump outlet is controlled by the LS set adjuster. The pressure limiter allows control of the maximum
pressure. Drain line must be connected directly to the tank. This controller permits high fuel saving.
Incorrect pressure settings can overload components creating potential danger situations, please always monitor pressure
gauge during setting operations.
Characteristic diagrams
CTI VDP 1607- 3
These diagrams illustrates theoretical values when operating with max swash plate angle.
ABER is constantly engaged in improving its products and, therefore, reserves itself the right to modify without any further notice the characteristics shown
Dimensions
Standard version - Mounting flange ISO 7653-1985, type D direct coupling / Splined drive shaft DIN 5462,
B8x32x36 / Line ports ISO DIN 228, G threads (BSP).
Dimensions in mm.
Pump selection
To ensure that the PTO will not be overloaded, and gets the correct flow requirements with the speed of the
engine chosen, it is important to use a pump with the right capacity. Pump capacity (D), expressed in
cm3/rev., can be calculated using the following formula:
In order to not overload the PTO’s mechanical units, it is important to calculate the torque and power
consumed by the pumps. Torque and power are calculated with the following expressions:
CTI VDP 1607- 3
M-Torque [Nm]
Pb-Pressure [bar]
P-Power [kW]
N-Motor speed [rpm]
Z-PTO ratio
0,95-Pump efficiency (can change from one
pump to another)
If the calculated load exceeds the maximum allowed for the PTO, a different combination should be selected.
ABER is constantly engaged in improving its products and, therefore, reserves itself the right to modify without any further notice the characteristics shown
Hose selection
In order to avoid intense heat generation and cavitation phenomenon that causes noise and deterioration of
the pump, ABER recommends the following speeds and dimensions of the hoses. Inlet pressure range must
be always respected. LS line should be 10% of the pressure line. Drain line depends from the internal pump
pressure it must be at least 15mm. All the hoses must be selected according the pressures.
Admission line
0,5…1 m/s
Return line
2…3 m/s
Pressure line
P = 0...50 bar - 3,5 m/s
P = 50…100 bar - 3,5…4,5 m/s
P = 100…150 bar - 4,5…5 m/s
P = 150...200 bar - 5…5,5 m/s
P = 200…300 bar - 5,5…6 m/s
The recommended speeds and dimensions specified may not be enough when the temperatures are too low, the tank is
below the level of the pump, the inlet hose is long or there are many valves and fittings in the inlet hosing. In these cases we
recommend increasing the diameter of the hoses and reducing the pump rotation speed.
Remove all protection covers from the threaded holes (inlet/outlet/drain line/load-sensing). Apply the inlet
and outlet fittings into the pump (query the tightening information from the fittings manufacturer). Connect
the outlet and the inlet pipes to the accessories (always respect recommended hoses)
Before start-up, the housing must be filled with the same hydraulic fluid used in the system. Re-fit drain
plug and torque to 50Nm. Never run the pump dry.
ABER is constantly engaged in improving its products and, therefore, reserves itself the right to modify without any further notice the characteristics shown
When the pump is working, never touch or pull hoses or intermediate shaft when applied. When
intermediate shaft is applied take into account that parts can be ejected.
The application of the pumps must follow all the instructions hereby mentioned in order to assure the
safety of all personal working with the equipment including its surroundings, assure a long life to the
product and preserve the warranty of the brand. All applications that do not follow the hereby instruction
are solely the users responsibility. If there should happen any malfunctioning, it is strictly forbidden the disassembly of
the product except if it is being made by a qualified technician of the brand or if there is a special authorization to do
that. If this specification should not be followed, all warranties might be lost.
ABER is constantly engaged in improving its products and, therefore, reserves itself the right to modify without any further notice the characteristics shown