ASSEMBLY AND PARTS DRAWING

IG2600

3KW Generator Control Panel Assembly

KD(M)30(A)-02000 KGE3000Ti-13100

No. Part No. Description Qty. No. Part No. Description Qty. No. Part No. Description Qty. No. Part No. Description Qty. No. Part No. Description Qty.
KG166 Gasoline Engine Assembly Microswitch Top Window Rectifier Hollow Shaft
Plus Screw M5X16 Fuel Pipe Plus Screw M6X20 Control Panel Hexagonal Flange Bolt M6X20
Washer 5 Hoop 9 Washer 6 Smart Switch Foot Gasket
Rear Cover and Inlay Fuel Vacuum Pump Parts Right Shell and Inlay Plus Screw M5X12 Bottom Plate and Inlay
Rear Cover Seal Strip Fuel Pipe Hexagonal Groove Bolt DC Receptacle Trigger
Side Door Subassembly Hoop 7 Cross Protect Bracket of Right Shell Plus Screw M4X16 Inner Hexagoanl Column Screw M6X60
Screw M6 (Blacken) Oil Switch Assembly Hexagonal Flange Bolt M6X12 Washer 4 Stator Location Pin
Left Shell and Inlay Fuel Pipe Inlet Side Deflector Hexagonal Nut M4 Stator Location Pin
Plug-in M6 Hoop 10 Exhaust Side Deflector Elastic Washer 4 Motor Assembly
Plug-in M5 Strainer Screw ST2.9X12 A-type Doublet Receptacle Screw ST3.8X16 (Blacken)
Handle Fixed Seat Washer 4 Control Panel Assembly Three-in-One Inginitor
Plug-in Shock Absorption Sleeve of Fuel Tank Plus Screw M5X20 Shock Absorption Sleeve
Plus Screw M5X12 (Blacken) Fuel Tank Front Cover and Inlay Seal Gasket of Motor Wire Outlet
Screw Filter Cup Pressure Strip Rotor Assembly
Oil Switch Handle Oil Scale Shock Pad Stator Assembly
Screw ST3.8X16 Fuel Tank Gasket Rubber Square Protect Bracket Hexagonal Flange Bolt M8X16
Micro switch Baffler Fuel Tank Cover Parts Inverter Unit Lower Air Duct Deflector
 ASSEMBLY AND PARTS ALBUM
KG166 Diesel engine

Easy-destroyed parts
No. Part No. Description Qty.
A KG171-04001 No. 1 compression ring 1
B KG171-04002 No. 2 compression ring 1
Oil seal
C KG171-04100 Oil-control ring 1
D KG160-01017 Oil seal 1 No. Part No. Description Qty.

E KG160-01012 Intake valve guide pipe oil seal 1 D KG160-01017 Oil seal 1

F KG171GTi-07103 Fine filter element 1 E KG160-01012 Intake valve guide pipe oil seal 1

G KG171GTi-07104 Coarse filter element 1

Gasket
H KG240-12008 Pawl 2
No. Part No. Description Qty.
I KG105AGTi-06014 O seal ring 1
a KG240-01016 Oil dipstick gasket 1 Tightening torque for main nuts and bolts Unit: N.m
J QC/T430-1999 Spark plug F6RTC 1
b KG171-01011 Air intake pipe gasket 1 No. Description Torque
c KG171-01013 Carburetor insulation block gasket 1 ① Connecting rod bolt 14-16
Bearing d KG171-07003 Air filter gasket 1 ② Flywheel nut 70-80
No. Part No. Description Qty. e KG171GTi-08002 Muffler gasket 1 ③ Crankcase cover bolt 10-12
K GB/T276-1994 Rolling bearing 6205 2 f KG171AGTi-01021 Breather clapboard gasket 1 ④ Standard M6 bolt/nut 8-10

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 Engine block assy (KG171AGTi-01000)

No. Part No. Description Qty.

1 GB/T5789-1986 Bolt M6X25 12

2 KG171AGTi-01018 Cylinder head cover 1
3 KG171AGTi-01200 Breather 1
4 KG105-01006 Adjusting screw of valve clearance 2
5 KG105-01005 Adjusting nut of valve clearance 2
6 KG171AGTi-01301 Exhaust valve rocker arm 1
7 KG171AGTi-01401 Intake valve rocker arm 1
8 KG105AGTi-01007 Rocker arm shaft 1
9 KG160-02001 Intake valve spring seat 2
10 KG160-02006 Valve spring 2
11 KG171AGTi-01023 Intake valve guide pipe oil seal 1
12 GB/T70.1-2000 Screw M6X20 2
13 KG171AGTi-01100 Cylinder 1
14 KG160-01017 Oil seal 1
15 KG171-01003 Exhaust valve rocker arm 1
16 KG160-02004 Intake valve 1
17 KG171-01013 Carburetor insulation block gasket 1
18 KG171GTi-01012 Carburetor insulation block 1
19 KG171-01011 Air inlet gasket 1
20 GB/T276-1994 Rolling bearing 6205 2
21 KG105-01003 Dowel pin of crankcase cover 2
22 KG171AGTi-01001 Crankcase cover 1
23 KG240-01016 Oil dipstick gasket 1
24 KG171-01017 Oil dipstick 1
25 KG171GTi-01019a Negative pressure pipe 1
26 KG105-01039a Oil splash gear shaft 1
27 KG160-11013 Speed limit gear gasket 2
28 KG105AGTi-01038 Oil splash gear 1
29 KG160-11009 Retainer 1
30 KG171AGTi-01021 Breather clapboard gasket 1
31 KG171AGTi-01022 Pipe connector 1
32 KG55-01042 Oil-gas seperator net 1
33 KG171AGTi-01010 Breather cover plate 1
34 GB/T5789-1986 Bolt M6X12 1

Crankshaft assy (KG171GTi-05000)

No. Part No. Description Qty.

1 KG171GTi-05001 Crankshaft 1
2 KG171-05002 Crankshaft timing gear 1
Piston and connecting rod assy (KG171-04000) 3 KG171-05003 Driving gear 1
4 KG160-05007 Key 1
No. Part No. Description Qty.
5 KGE3300Ti-05001 Fan 1
6 KG171GTi-05006 Starting claw bracket 1
1 KG171-04003 Oil-control ring 1
7 KG160-05005a Starting claw 1
2 KG171-04002 No. 2 compression ring 1
8 KG160-05004 Flywheel nut 1
3 KG171-04001 No. 1 compression ring 1
9 GB/T5789-1986 Bolt M6X12 7
4 KG171-04004 Piston 1
5 KG135L-04004 Piston pin 1
6 KG135L-04005 Retainer 2
7 KG171-04100 Connecting rod 1

Carbureter assy (KG171GTi-10000)

No. Part No. Description Qty.

1 KG55-10001 Alternator bracket 1

2 KG55-10002 Alternator bracket cover 1
3 GB/T818-2000 Screw M3X5 2
4 GB/T818-2000 Screw M4X10 2
5 GB/T93-1987 Spring washer 3 2
6 GB/T848-2002 Washer 3 2
7 P20-000 Carbureter 1
8 GB/T93-1987 Spring washer 4 2
9 GB/T848-2002 Washer 4 2

Exhaust system (KG171GTi-08000)

Valve and decompressor mechanism assy
(KG171AGTi-06000) No. Part No. Description Qty.

No. Part No. Description Qty.

1 KG171GTi-08100 Muffler 1
Ignition system (KG171AGTi-14000)
1-1 KG171GTi-08100a Muffler 1
1 KG105AGTi-06014 O seal ring 1
No. Part No. Description Qty. 2 KG171GTi-08002 Muffler gasket 1
2 KG171AGTi-06102 Decompression block 1
3 GB/T5789-1986 Bolt M6X75 2
3 KG105AGTi-06104 Gasket 1
1 QC/T430-1999 Spark plug WR 7DC 1 4 KG171GTi-08001a Exhaust pipe 1
4 KG171AGTi-06013 Driving shaft 1
2 KG105-14100 Ignition coil 1 5 GB/T5789-1986 Bolt M8X80 2
5 KG105-06007 Return spring pin shaft 1
3 KG171GTi-14200 Oil alarmer 1 6 GB/T879.1-2000 Pin 3X10 1
4 KG105AGTi-14101 Seal bushing 1 7 KG105-06006 Return spring 1
5 KG171GTi-1A002 Mounting plate of ignition trigger 1 8 KG171AGTi-06101 Cam timing driving chain 1
6 GB/T818-2000 Screw M4X10 2 9 KG171-06002 Sleeve roller chain 1
7 KG171GTi-14003 Pressing plate of alternator cable 1 10 KG55-01004 Dowel pin of crankcase cover 1
8 GB/T5789-1986 Hexagon headed bolt M6X12 2 11 KG105-06012 Stuck block 1
9 GB/T5789-1986 Hexagon headed bolt M6X16 3 12 KG171-06003 Chain pallet 1
13 KG171-06001 Chain pressure-plate 1
14 KG171-06011 Stop block 1
15 KG105-06008a Tension spring 1
16 KG105-06009 Tension spring pin shaft 1
17 GB/T70.1-2000 Screw M6X25 2
18 GB/T894.1-1986 Retainer 16 1

Recoil starter and fan cover (KG171GTi-12000)

Air intake system (KG171AGTi-07000)
No. Part No. Description Qty.
No. Part No. Description Qty.
1 KG171GTi-12001 Fan cover 1
1 KG171GTi-07102 Tightening screw 1 2 KG240-12006 Tightening bolt 1
2 KG171GTi-07101 Air filter cover 1 3 KG240-12005 Pawl guide plate 1
3 GB/T6177.1-2000 Nut M6 2 4 KG240-12004 Friction spring 1
4 KG171GTi-07002a Tightening bolt of air inlet 2 5 KG240-12008 Pawl 2
5 KG171GTi-07110 Air filter housing 1 6 KG240-12007 Pawl spring 2
6 GB/T5789-1986 Bolt M5*16 1 7 KG160-12002Q Starter reel 1
7 KG171GTi-07103 Fine filter element 1 8 KG160-12003 Recoil starter spring 1
8 KG171GTi-07104 Coarse filter element 1 9 KG105-12202 Starting handle cover 1
9 KG171GTi-07105 Seal gasket 1 10 KG105-12201 Starting handle 1
10 KG171-07003 Air filter gasket 1 11 KG160-12009 Starting stay cord 1
11 KG171AGTi-07005 Air pipe of air filter 1 12 KG171-12110 Starter housing 1
12 KG171AGTi-07004 Air pipe of cylinder head 1 13 GB/T5789-1986 Bolt M6X16 3
14 GB/T5789-1986 Bolt M6X55 2
15 GB/T5789-1986 Bolt M6X45 1