XA03090C/66/EN/01.

22 Products Solutions Services

70202010

Same as
XA02708C/66/EN/02.21

Safety Instructions
J22 TDLAS Gas Analyzer
ATEX/IECEx/UKEX: Zone 1
cCSAus: Class I, Division 1/Zone 1

Safety instructions for J22 TDLAS Gas Analyzer with and without SCS for explosion-hazardous
areas classified according to the National Electrical Code (NEC), Canadian Electrical Code (CEC),
International Electrotechnical Commission (IEC), UK Statutory Instrument SI 2016 No. 1107 (as
amended by SI 2019 No. 696-Schedule 3A Part 1) and Directive 2014/34/EU of the European
Parliament and of the Council of 26 February 2014 on the harmonization of the laws Member
States.
J22 TDLAS Gas Analyzer XA03090C

Table of Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Intended Equipment Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Associated Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Manufacturer’s Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Manufacturer Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Informational symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Electrical symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Personnel Qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Equipment Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Potential Risks Affecting Personnel. . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrocution hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Laser safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Analyzer Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Electrostatic discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chemical compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3 Equipment Installation . . . . . . . . . . . . . . . . . . . . . 10
Required Hardware/Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Tools symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Lifting/Carrying the Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Mounting the Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Opening/Closing the Analyzer Enclosure . . . . . . . . . . . . . . . . . . . 12
Protective Chassis and Ground Connections. . . . . . . . . . . . . . . . . 12
Protective ground cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Ground connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Electrical Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Wire temperature rating and torque. . . . . . . . . . . . . . . . . . . . 14
Cable entries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Threaded entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Cables Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Flow Switch Connection Requirements . . . . . . . . . . . . . . . . . . . . . 16
Connection Values: Signal Circuits. . . . . . . . . . . . . . . . . . . . . . . . . 16
Terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Safety-related values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Modbus interface cable specification . . . . . . . . . . . . . . . . . . . 17
Electrical Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Connecting the Gas Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Sample System Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

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XA03090C J22 TDLAS Gas Analyzer

4 Equipment Operation . . . . . . . . . . . . . . . . . . . . . .19

Operating Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Intermittent operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5 Maintenance and Service . . . . . . . . . . . . . . . . . . .21

Cleaning and Decontamination . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
To clean the J22 exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Troubleshooting and Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Cleaning the cell mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Replacing the membrane separator filter. . . . . . . . . . . . . . . . 23
Enclosure purge (optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Sample system purge (optional) . . . . . . . . . . . . . . . . . . . . . . . 25
Repair verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Power termination covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Service Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

ii Endress+Hauser
J22 TDLAS Gas Analyzer XA03090C

1 Introduction
Endress+Hauser’s J22 TDLAS Gas Analyzer is a laser-based extractive ana-
lyzer for measuring gas concentration. The technology employed is Tunable
Diode Laser Absorption Spectroscopy (TDLAS). Typical measurement ranges
vary between 0 to 10 parts-per-million by volume (ppmv) and 0 to 100% by
volume.
Intended Equipment The J22 TDLAS Gas Analyzer is intended for use as instructed in the docu-
Use mentation package provided with the equipment. This information should be
read and referenced by anyone installing, operating or having direct contact
with the analyzer. Any use of the equipment in a manner not specified by
Endress+Hauser could impair the protection provided by the equipment.
Associated Each analyzer shipped from the factory is packaged with documents for the
Documentation model that was purchased. All documentation is available on the USB flash
drive provided with the shipment. This document is an integral part of the
document package, which includes:

Part Number Document Type Description

BA02152C Operating A complete overview of the

Instruction operations required to
install, commission and
maintain the device.

TI01607C Technical Provides technical data on

Information the device with an over-
view of associated models
available.

Manufacturer’s cCSAus Certificate of Conformity

Certificates Certificate number: CSA21CA80053040

ATEX/IECEx Certificate of Conformity

Certificate number: CSANe 20ATEX1197X / IECEx SIR 20.0035X

UKEX Certificate of Conformity

Certificate number: CSAE 21UKEX1072X

Endress+Hauser 1
XA03090C J22 TDLAS Gas Analyzer

J22 TDLAS Gas Analyzer,

J22 TDLAS Gas Analyzer with SCS on Panel,
J22 TDLAS Gas Analyzer with Enclosed SCS,
J22 TDLAS Gas Analyzer with Enclosed SCS, with Heater

ATEX/UKEX IECEx

EN IEC 60079-0:2018 IEC 60079-0:2017 Ed. 7.0

EN 60079-1:2014 + AC:2018-09 IEC 60079-1:2014+COR1:2018
EN 60079-11:2012 Ed. 7
EN 60079-28:2015 IEC 60079-11:2011 Ed. 6.0
EN ISO 80079-36:2016 + AC:2019 IEC 60079-28:2015 Ed. 2.0
ISO 80079-36:2016+COR1:2019
EN IEC 60079-0:2018 Ed. 1
EN 60079-1:2014 + AC:2018-09
EN 60079-11:2012
EN 60079-28:2015
EN ISO 80079-36:2016+AC:2019

cCSA CSAus

CAN/CSA-C22.2 No. 60079-0:19 ANSI/UL 60079-0-2019 Seventh

CSA C22.2 No. 60079-1:16 Edition
CAN/CSA-C22.2 No. 60079-11:14 ANSI/UL 60079-1:2015 Seventh
CAN/CSA-C22.2 No. 60079-28:16 Edition
CSA C22.2 No. 30-M1986 ANSI/UL 60079-11:2013 Seventh
(R2016) Edition
CSA C22.2 No. 60529:16 UL 60079-28 Second Edition
CSA C22.2 No. 94.2-15 UL 913 Eighth Edition
CSA C22.2 No. 0-10 (R2015) FM 3600:2018
CSA C22.2 No. 61010-1-12, FM 3615:2018
UPD1:2015, UPD2:2016, ANSI/UL 50E:2015
AMD1:2018 UL 61010-1 Ed. 3, AMD1:2018

Manufacturer Endress+Hauser
Address 11027 Arrow Route
Rancho Cucamonga, CA 91730
United States
www.endress.com

2 Endress+Hauser
J22 TDLAS Gas Analyzer XA03090C

2 General

Symbols Used Safety symbols

Symbol Description

This symbol alerts the user to a dangerous

situation. Failure to avoid this situation can
result in serious or fatal injury or damage to
the equipment.

Hazardous voltage and risk of electric shock.

INVISIBLE LASER RADIATION - Avoid expo-

sure to the beam. Class 3R Radiation Prod-
uct. Refer servicing to
manufacturer-qualified personnel.

Informational symbols

Symbol Description Symbol Description

Indicates addi- Refer to the manual

tional information for more informa-
tion.

Electrical symbols

Symbol Description

Protective Earth (PE)

A terminal which is bonded to conductive parts of equip-
ment for safety purposes and is intended to be connected
to an external protective earthing system.

Endress+Hauser 3
XA03090C J22 TDLAS Gas Analyzer

Labels Nameplate

Endress+Hauser Optical Analysis Inc., 11027 Arrow Rte, Rancho Cucamonga, CA 91730 USA

1 WARNING - Potential Electrostatic Discharge

Controller

POWER
Nicht unter Spannung offen Terminate power prior to accessing
Do not open when energized equipment to prevent damage to
Ne pas ouvrir sous tension the analyzer.

Warning: DO NOT OPEN IN

EXPLOSIVE ATMOSPHERE Use caution before opening the
Attention: NE PAS OUVRIR EN analyzer enclosure to avoid injury.
ATMOSPHERE EXPLOSIVE

Personnel Personnel must meet the following conditions for mounting, electrical instal-
Qualifications lation, commissioning and maintenance of the device. This includes, but is
not limited to:

• Be suitably qualified for their role and the tasks they perform
• Be trained in explosion protection
• Be familiar with national and local regulations and guidelines(e.g.,
CEC, NEC and/or ATEX/IECEx/UKEX)
• Be familiar with lockout/tag-out procedures, toxic gas monitoring pro-
tocols and PPE (personal protection equipment) requirements

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J22 TDLAS Gas Analyzer XA03090C

General
• Adhere to all warning labels to prevent damage to the unit.
• Do not operate the device outside the specified electrical, thermal and
mechanical parameters.
• Only use the device in media to which the wetted materials have suffi-
cient durability.
• Modifications to the device can affect the explosion protection and
must be carried out by staff authorized to perform such work by
Endress+Hauser.
• Only open the controller cover if the following conditions are met:
- An explosive atmosphere is not present.
- All device technical data is observed (see nameplate).
- The optional stainless steel label tag is not bonded to earth. The
maximum average capacitance of the tag determined by measure-
ment is maximum 30 pF. This shall be considered by the user to
determine suitability of the equipment in a specific application.
• In potentially explosive atmospheres:
- Do not disconnect any electrical connections while the equipment is
energized.
- Do not open the connection compartment cover when energized or
the area is known to be hazardous.
• Install the controller circuit wiring according to the Canadian Electrical
Code (CEC) respective National Electrical Code (NEC) using threaded
conduit or other wiring methods in accordance with articles 501 to
505, and/or IEC 60079-14.
• Install the device according to the manufacturer’s instructions and reg-
ulations.
• The flameproof joints of this equipment are other than the minimums
specified in IEC/EN 60079-1 and shall not be repaired by the user.

Substitution of components is not permitted.

Substitution of components may impair intrinsic
safety.

Equipment Training Refer to local service providers for installation and operational training of the
J22 TDLAS Gas Analyzer.

Potential Risks This section addresses the appropriate actions to undertake when faced with
Affecting Personnel hazardous situations during or before service of the analyzer. It is not possi-
ble to list all potential hazards within this document. The user is responsible
for identifying and mitigating any potential hazards present when servicing
the analyzer.

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XA03090C J22 TDLAS Gas Analyzer

Technicians are expected to be trained and

follow all safety protocols that have been
established by the customer in accordance
with the area hazard classification to service
or operate the analyzer. This may include, but
is not limited to, toxic and flammable gas
monitoring protocols, lockout/tagout
procedures, the use of personal protective
equipment (PPE) requirements, hot work
permits and other precautions that address
safety concerns related to the use and
operation of process equipment located in
hazardous areas.

Electrocution hazard
1. Shut off power at the main disconnect external to the analyzer.

Complete this action before performing any

service that requires working near the main
input power or disconnecting any wiring or other
electrical components.

2. Only use tools with a safety rating for protection against accidental
contact with voltage up to 1000V (IEC 900, ASTF-F1505-04, VDE
0682/201).

Laser safety
The J22 TDLAS Gas Analyzer is a Class 1 laser product, which poses no threat
to equipment operators. The laser internal to the analyzer controller is clas-
sified Class 3R and could cause eye damage if the beam is viewed directly.

Before servicing, shut off all power to the

analyzer.

Analyzer Technical Technical specifications are provided in the following tables that outline rec-
Specifications ommended equipment settings, ratings, and physical specifications.

6 Endress+Hauser
J22 TDLAS Gas Analyzer XA03090C

Electrical & Communications

Input Voltages 100 to 240 VAC tolerance 10% 50/60 Hz, 10W 1
24 VDC tolerance 20%, 10W
UM = 250 VAC
Heater
100 to 240 VAC tolerance 10% 50/60 Hz, 80W

Output Type Modbus RS485 or UN = 30 VDC

Modbus TCP over UM = 250 VAC
Ethernet (IO1) N = nominal, M = maximum

Relay Output UN = 30 VDC

(IO2 and/or IO3) UM = 250 VAC
IN = 100 mA DC/500 mA AC

Configurable IO UN = 30 VDC
Current 4-20 mA UM = 250 VAC
Input/Output
(Passive/Active)
(IO2 and/or IO3)

Intrinsically Safe Uo = 5.88 V

Output (Flow Io = 4.53 mA
Switch) Po = 6.6 mW
Co = 43 F
Lo = 1.74 H

Application Data

Environmental Storage (analyzer and analyzer on panel):

Temperature -40 C to 60 C (-40 F to 140 F)
Range/ Sample Storage (analyzer with enclosed SCS2):
Cell Temperature -30 C to 60 C (-22 F to 140 F)
Range Operation: -20 C to 60 C (-4 F to +140 F)

Environmental 80% to temperatures up to 31 C decreasing linearly to 50% RH at 40 C

Relative
Humidity

Environment: Rated Type 4X and IP66 for outdoor use and considered pollution degree 2
Pollution Degree internally

Altitude Up to 2,000 m

1 Transient over-voltages according to Over Voltage Category II.

2 Sample Conditioning System.

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XA03090C J22 TDLAS Gas Analyzer

Application Data

Sample Inlet 140 to 310 kPaG (20 to 45 psi)

Pressure

Measurement 0 to 500 ppmv (0 to 24 lb/mmscf)

Ranges (H2O) 0 to 2000 ppmv (0 to 95 lb/mmscf)
0 to 6000 ppmv (0 to 284 lb/mmscf)

Sample Cell 800 to 1200 mbara (standard)

Operating 800 to 1700 mbara (optional)
Pressure Range

Sample Flow Rate 0.5 to 1.0 slpm (1 to 2 scfh)

Bypass Flow Rate 0.5 to 1.0 slpm (1 to 2 scfh)

Area Classification

J22 TDLAS Gas cCSAus: Ex db ia [ia Ga] op is IIC T4 Gb

Analyzer Class I, Zone 1, AEx db ia [ia Ga] op is IIC T4 Gb
Class I, Division 1, Groups A, B, C, D, T4
Tambient = -20 C to 60 C

ATEX/IECEx/UKEX: II 2G
Ex db ia [ia Ga] ib op is IIC T4 Gb
Tambient = -20 C to 60 C

J22 TDLAS Gas cCSAus: Ex db ia op is IIC T4 Gb

Analyzer with Class I, Zone 1, AEx db ia op is IIC T4 Gb
SCS3 on Panel Class I, Division 1, Groups A, B, C, D, T4
Tambient = -20 C to 60 C

ATEX/IECEx/UKEX: II 2G
Ex db ia ib op is h IIC T4 Gb
Tambient = -20 C to 60 C

3 Sample Conditioning System.

8 Endress+Hauser
J22 TDLAS Gas Analyzer XA03090C

Area Classification

J22 TDLAS Gas cCSAus: Ex db ia op is IIC T4 Gb

Analyzer with Class I, Zone 1, AEx db ia op is IIC T4 Gb
Enclosed SCS4 Class I, Division 1, Groups A, B, C, D, T4
Tambient = -20 C to 60 C

ATEX/IECEx/UKEX: II 2G
Ex db ia ib op is h IIC T4 Gb
Tambient = -20 C to 60 C

J22 TDLAS Gas cCSAus: Ex db ia op is IIC T3 Gb

Analyzer with Class I, Zone 1, AEx db ia op is IIC T3 Gb
Enclosed SCS4, Class I, Division 1, Groups B, C, D, T3
with Heater Tambient = -20 C to 60 C

ATEX/IECEx/UKEX: II 2G
Ex db ia ib op is h IIC T3 Gb
Tambient = -20 C to 60 C

Ingress Type 4X, IP66

Protection

4 Sample Conditioning System.

Electrostatic discharge
The coating and the adhesive label is non-conducting and may generate an
ignition capable level of electrostatic discharge under certain extreme condi-
tions. The user should ensure that the equipment is not installed in a location
where it may be subjected to external conditions, such as high pressure
steam, which may cause a build-up of electrostatic charges on non-conduct-
ing surfaces. To clean the equipment, use only a damp cloth.

Chemical compatibility
Never use vinyl acetate or acetone or other organic solvents to clean the ana-
lyzer housing or labels.

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XA03090C J22 TDLAS Gas Analyzer

3 Equipment Installation
The safety of the analyzer is the responsibility of the installer
and the organization he/she represents.

Use appropriate protective safety equipment as recommended by local safety

codes and practices (e.g., hard hat, steel-toe shoes, gloves, etc.) and exercise
caution particularly when installing equipment at a height (i.e., one (1)
meter above ground).
Required Hardware/ • Mounting hardware (e.g., spring nuts, machine screws and nuts to fit
Tools the size of the mounting hole)

Mounting hardware used for wall-mounting the

J22 must be able to support four times the
weight of the approximately 19 kg (40 lbs) to 43
kg (95 lbs) depending on configuration).

• Stainless steel tubing (electro-polished seamless stainless steel tubing,

6 mm [1/4 in.] O.D. x 0.1 mm [0.035 in.] wall thickness is recom-
mended, depending on configuration.)

• Stainless steel 12 mm (1/2 in.) fittings for optional enclosure purge.

Tools symbols

Symbol Description Symbol Description

T20 Torx screwdriver 3 mm Flat blade

screwdriver

24 mm Open-ended #2 Phillips screwdriver

wrench

Tape measure 10 mm Hex driver

Pencil Level

Lifting/Carrying the The analyzer should be lifted and/or moved by a minimum of two individu-
Analyzer als.

Never lift the analyzer by the controller enclosure or conduit runs, cable
glands, cables, tubing or any other part protruding through the enclosure
wall or edge of the panel or enclosure. Always carry the load using the fol-
lowing points/method shown under Mounting the Analyzer.

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J22 TDLAS Gas Analyzer XA03090C

Mounting the The J22 is manufactured for wall- or post-mount installations. Refer to the
Analyzer layout diagrams mounting dimensions and additional instructions in the
Operator’s Manual.

Mounting hardware used for mounting the J22 TDLAS Gas

Analyzer must be able to support four times the weight of the
instrument (approximately 16 kg (36 lbs) to 43 kg (95 lbs)
depending on configuration).

The J22 analyzer is designed for operation

within the specified ambient temperature range.
Intense sun exposure in some areas may impact
the temperature inside the analyzer controller,
therefore, installing a sunshade or canopy over
the analyzer for outdoor installations in cases
where the rated temperature range could be
exceeded is recommended.

When mounting the analyzer, be sure to position

the instrument so that it is not difficult to
operate adjacent devices.

1. Install the bottom two mounting bolts to the mounting frame or wall.
Do not fully tighten the bolts. Leave approximately a 10 mm (1/4 in.)
gap to slide the analyzer mounting tabs onto the bottom bolts.
2. Lift the analyzer vertically at the points shown in the figure below.

Distribute the weight evenly among personnel to

avoid injury.

1 2 1 2

1 2 1 2

J22 on a Panel J22 with Enclosure

1 Person one hand positions

2 Person two hand positions

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XA03090C J22 TDLAS Gas Analyzer

3. Lift the analyzer onto the bottom bolts and slide the slotted bottom
mounting tabs over the bolts. Allow the two bottom bolts to take the
weight of the analyzer while stabilizing in a vertical orientation.

1 1 1

Panel Mount Enclosure Mount

1 Slotted tabs

4. Tilt the analyzer and push it towards the mounting frame or wall while
aligning the two top bolts.
5. While one person exerts the necessary pressure to hold the analyzer to
the frame or wall, the second person secures the two top bolts.
6. Tighten all four bolts.
Opening/Closing the Hazardous voltage and risk of electric shock. Failure to
Analyzer Enclosure properly ground the analyzer may create a high-voltage
shock hazard.

Protective Chassis and Before connecting any electrical signal or power, the protective and chassis
Ground Connections grounds must be connected.

• Protective and chassis grounds must be of equal or greater size than

any other current-carrying conductors, including the heater located in
the sample conditioning system
• Protective and chassis grounds to remain connected until all other wir-
ing is removed
• Protective grounding wire current carrying capacity must be at mini-
mum the same as the main supply
• Earth bonding/chassis ground shall be at least 6 mm2 (10 AWG)

Protective ground cable

• Analyzer: 2.1 mm2 (14 AWG)

• Enclosure: 6 mm2 (10 AWG)

The grounding impedance must be less than 1Ω.

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J22 TDLAS Gas Analyzer XA03090C

Ground connections

Analyzer
1 2.1 mm2 CONTROLLER
#14 AWG

4
2.1 mm2
#14 AWG

5 OPTICAL HEAD
GRND
* N.C.
* N.C.

1 AC 100 to 240 VAC DC 24 VDC 20%

2 IO options: Modbus RTU, 4-20 mA/Status out, Relay
3 10/100 Ethernet (optional), Network option Modbus TCP
4 Connection to the Service port shall only be permitted temporarily by trained per-
sonnel for test, repair or overhaul of the equipment, and if the area where the equip-
ment is installed is known to be non-hazardous
5 Flow switch connection

Terminals 26 and 27 are used for Modbus RTU (RS485) only.

Terminals 26 and 27 are replaced by an RJ45 connector for
Modbus TCP.

*N.C. is used for "No connection".

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XA03090C J22 TDLAS Gas Analyzer

Enclosure, Sample Conditioning System

JUNCTION BOX 2

2.1 mm2 1.5 mm2

1 #14 AWG #16 AWG 3
BR
BL
BR
BL
G/Y

6 mm2 G/Y
#10 AWG 4
5

1 100 to 240 VAC 50/60 HZ; main power

2 Heater
3 Blue wire is used in thermostat phase, no ground wire
4 Ground wire is not installed for CSA thermostat. Only applies to ATEX version.
5 Use copper wire only
6 Thermostat
BL Blue wire
BR Brown wire
G/Y Green/yellow wire
Electrical Wiring Field wiring (Power and Signal) shall be
Requirements accomplished using wiring methods approved
for hazardous locations as per the Canadian
Electrical Code (CEC) Appendix J, the National
Electric Code (NEC) Article 501 or 505 and IEC
60079-14. The installer is responsible for
complying with all local installation codes. Use
copper conductors only.

For models of the J22 TDLAS Gas Analyzer with

SCS mounted within an enclosure, the inner
sheath of the supply cable for the heater circuit
shall be sheathed with thermoplastic,
thermosetting, or elastometric material. It shall
be circular and compact. Any bedding or sheath
shall be extruded. Fillers, if any, shall be
non-hygroscopic.

Wire temperature rating and torque

• -40 C to 105 C
• Terminal block screw torque: 1.2 N m (10 in-lbf)

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J22 TDLAS Gas Analyzer XA03090C

Cable entries

After installing all interconnecting wiring or cabling, make sure any remain-
ing conduit or cable entries are plugged with certified accessories according
to the intended use of the product.

Thread lubricant must be applied on all conduit hub threaded

connections. Using Syntheses Glep1 or equivalent lubricant on
all conduit screw thread is recommended.

Conduit seals and glands specific to the

application should be used where appropriate in
compliance with local regulations.

The user shall install a suitable equipment certified seal within

18 in. of the controller enclosure entrance. On models of the J22
TDLAS Gas Analyzer with enclosed SCS featuring an optional
heater, a suitable equipment seal shall be installed within 2 in.
of the outer enclosure wall of the heating circuit.

Threaded entries

1 1
2 2
3 3

4 4

ATEX Analyzer Enclosure CSA Analyzer Enclosure

Cable
Description ATEX, IECEx cCSAus
Entry

1 Controller power M20 x 1.5 1/2 in. NPTF

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XA03090C J22 TDLAS Gas Analyzer

Cable
Description ATEX, IECEx cCSAus
Entry

2 Modbus output M20 x 1.5 1/2 in. NPTF

3 (2) Configurable IO M20 x 1.5 1/2 in. NPTF

4 Heater power (optional) M25 x 1.5 1/2 in. NPTM

Threaded entry locations for the panel configuration are the

same as shown for the enclosed sample system above.

Cables Type

Ethernet/IP
The standard ANSI/TIA/EIA-568-B.2 Annex specifies CAT5 as the minimum
used for Ethernet/IP. CAT5e and CAT 6 are recommended.

Flow Switch Connec- The J22 TDLAS Gas Analyzer can be offered with a variable flow meter
tion Requirements equipped with an optional mechanical display and reed contact to measure
the volume flow of flammable and non-flammable gases.

Conditions of use
Installation shall be in accordance with the National Electric Code NFPA 70,
Article 500 to 510, ANSI/ISA-RP 12.06.01, IEC 60079-14 and Canadian
Electrical Code for Canada.

Installation:

Run shielded interconnection cable with shield connected to FM approved

associated apparatus ground.

The maximum temperature of terminals, cable glands and wires should be

greater than 60 C dependent of ambient and product temperature. The vari-
able area flow meter with coated parts shall be installed and maintained such
that the risk of electrostatic discharge is minimized.

Connection Values: Terminal assignment

Signal Circuits
Controller: supply voltage, outputs

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J22 TDLAS Gas Analyzer XA03090C

Input Supply
Input/Output 1 Input/Output 2 Input/Output 3
Voltage

1 (+) 2 (-) 26 (B) 27 (A) 24 (+) 25 (-) 22 (+) 23 (-)

Modbus RS485 Device-specific terminal assign-

only 1) ment: refer to adhesive label on ter-
minal cover

1) Terminals 26 and 27 are replaced by an RJ45 connector for Modbus TCP/IP.

Safety-related values

Refer to “Analyzer Technical Specifications” on page 6.

Modbus interface cable specification

Cable type A

Characteristic 135 to 165 at a measuring frequency of 3 to

impedance 20 MHz

Cable capacitance < 30 pF/m

Wire cross-section > 0.34 mm2 (22 AWG)

Cable type Twisted pairs

Loop resistance  110km

Electrical Circuit The main electronic assembly shall be protected by an overcurrent protection
Breakers rated for 10 amp or less.

The breaker shall not interrupt the protective

earth conductor.

If the breaker in the customer-provided power

distribution panel or switch is the primary
means of disconnecting the power from the
analyzer, locate the analyzer so that the power
distribution panel is in close proximity to the
equipment and within easy reach of the
operator.

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XA03090C J22 TDLAS Gas Analyzer

Connecting the Gas Consult the layout and flow diagrams in the system drawings in the Opera-
Supply tor’s Manual for supply and return port locations. All work must be per-
formed by technicians qualified in pneumatic tubing.

Process samples may contain hazardous

material in potentially flammable and/or toxic
concentrations. Personnel should have a
thorough knowledge and understanding of the
physical properties and safety precautions for
the sample contents before connecting the gas
supply.

Sample System The purpose of the optional heater is to maintain the temperature of the
Heater sample system to avoid condensation in cold weather.

Manufacturer Intertec

Power AC 100-240 V tolerance  10%, 50/60 Hz, 80W

Ingress Protection IP 68

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J22 TDLAS Gas Analyzer XA03090C

4 Equipment Operation

The safety of the analyzer is the responsibility of the installer

and the organization he/she represents.

Mounting hardware used for wall-mounting the

J22 must be able to support four times the
weight of the approximately 19 kg (40 lbs) to 43
kg (95 lbs) depending on configuration).

Operating Controls The J22 is operated using the optical touch pad. Basic operating parameters
are provided in the Operator’s manual →  1.
Commissioning 1. Power system on.
2. Set flow rates and pressure for system as specified in the system draw-
ings provided in the Operator’s manual.
3. Ensure sample vent has an unrestricted connection to atmosphere or
flare, as specified.

The temperature of the process medium shall be within the

ambient temperature rating of the equipment.

Do not exceed specified pressure setting or

equipment damage may occur.

Decommissioning Intermittent operation

If the analyzer is to be stored or shut down for a short time period, follow the
instructions for isolating the measurement cell and sample conditioning sys-
tem (SCS).

1. Shut off the process gas flow.

2. Allow all residual gas to dissipate from the lines.
3. Connect a nitrogen (N2) purge supply, regulated to the specified sam-
ple supply pressure, to the sample supply port.
4. Confirm that any valves controlling the sample flow effluent to the low
pressure flare or atmospheric vent are open.
5. Turn on the purge supply to purge the system and clear any residual
process gases.
6. Turn off the purge supply.
7. Allow all residual gas to dissipate from the lines.
8. Close any valves controlling the sample flow effluent to the low pres-
sure flare or atmospheric vent.
9. Disconnect power to the system.

Confirm the power source is disconnected at the switch or circuit

breaker. Make sure the switch or breaker is in the “OFF” position
and locked with a padlock.

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XA03090C J22 TDLAS Gas Analyzer

10. Confirm all digital/analog signals are turned off at the location from
which they are being monitored.
11. Disconnect the phase and neutral wires from the analyzer.
12. Disconnect the protective ground wire from the analyzer system.
13. Disconnect all tubing and signal connections.
14. Cap all inlets and outlets to prevent foreign material such as dust or
water from entering the system).
15. Ensure the analyzer is free from dust, oils or any foreign material. Fol-
low instructions found in “To clean the J22 exterior”.
16. Pack the equipment in the original packaging in which it was shipped,
if available. If the original packaging material is no longer available,
the equipment should be adequately secured (to prevent excessive
shock or vibration).
17. If returning the analyzer to the factory, complete the Decontamination
Form provided by Endress+Hauser and attach to the outside of the
shipping package as instructed before shipping. Refer to “Service Con-
tact” on page 25.

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J22 TDLAS Gas Analyzer XA03090C

5 Maintenance and Service

Mounting hardware used for wall-mounting

the J22 must be able to support four times the
weight of the approximately 19 kg (40 lbs) to
43 kg (95 lbs) depending on configuration).

Cleaning and To clean the J22 exterior

Decontamination
The housing should be cleaned only with a damp cloth to avoid electrostatic
discharge.

Never use vinyl acetate, acetone or other organic

solvents to clean the analyzer housing or labels.

Troubleshooting and Any repairs carried out by the customer or on behalf of the customer must be
Repairs recorded in a site dossier and kept available for inspectors.

For more information on system repairs and replacements →  1.

Cleaning the cell mirror

If contamination makes its way into the cell and accumulates on the internal
optics, a DC spectrum power range exceeded fault will result. If mirror con-
tamination is suspected, contact Service before attempting to clean the mir-
rors. If advised to do so, use the following procedure.

This procedure should be used ONLY when

necessary and is not part of routine
maintenance. To avoid compromising the
system warranty, contact Service before cleaning
mirrors→  25 .

Disregard steps 4 and 16 for analyzers without an enclosed

Sample Conditioning System (SCS).

INVISIBLE LASER RADIATION - The sample cell assembly

contains a low power, 35 mW maximum, CW Class 3b invisible
laser with a wavelength between 750 to 3000 nm. Never open
the sample cell flanges or the optical assembly unless the
power is turned off.

Tools and materials

• Lens cleaning cloth (Cole Parmer® EW-33677-00 TEXWIPE® Alphaw-
ipe® Low-Particulate Clean Room Wipes or equivalent)
• Reagent-grade isopropyl alcohol (ColeParmer® EW-88361-80 or
equivalent)

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XA03090C J22 TDLAS Gas Analyzer

• Small drop dispenser bottle (Nalgene® 2414 FEP Drop Dispenser Bottle
or equivalent)
• Acetone-impenetrable gloves (North NOR CE412W Nitrile Chemsoft™
CE Clean room Gloves or equivalent)
• Hemostat (Fisherbrand™ 13-812-24 Rochester-Pean Serrated For-
ceps)
• Bulb blower or dry compressed air/nitrogen
• Torque wrench
• 3 mm Hex driver
• Non-outgassing grease
• Flashlight

1. Power down the analyzer.

2. Isolate the SCS from the process sample tap.

All valves, regulators, switches, etc. should be

operated in accordance with site
lock-out/tag-out procedures.

3. If possible, purge the system with nitrogen for 10 minutes.

Process samples may contain hazardous

material in potentially flammable and/or toxic
concentrations. Personnel should have a
thorough knowledge and understanding of the
physical properties and safety precautions for
the sample contents before operating the SCS.

4. On the underside of the SCS enclosure, remove the plate covering the
measurement cell located inside the enclosure and set aside. Retain
screws.

1 Measurement cell plate on underside of SCS enclosure

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J22 TDLAS Gas Analyzer XA03090C

Careful marking of the mirror orientation is critical to restoring

system performance upon reassembly after cleaning.

INVISIBLE LASER RADIATION - The sample cell assembly

contains a low power, 35 mW maximum, CW Class 3b invisible
laser with a wavelength between 750 to 3000 nm. Never open
the sample cell flanges or the optical assembly unless the
power is turned off.

5. Gently remove the mirror assembly from the cell using a 3 mm hex
driver to remove the socket head cap screws and set on a clean, stable
and flat surface.

Always handle the optical assembly by the edge

of the mount. Never touch the coated surfaces of
the mirror.

6. Look inside the sample cell at the top window using a flashlight to
ensure that there is no contamination on the top window.
7. Put on clean acetone-impenetrable gloves.
8. Double-fold a clean sheet of lens cleaning cloth and clamp near and
along the fold with the hemostats or fingers to form a “brush.”
9. Place a few drops of isopropyl alcohol onto the mirror and rotate the
mirror to spread the liquid evenly across the mirror surface.
10. With gentle, uniform pressure, wipe the mirror from one edge to the
other with the cleaning cloth only once and only in one direction to
remove the contamination. Discard the cloth.

Never rub an optical surface, especially with dry

tissues, as this can mar or scratch the coated
surface.

11. Repeat with a clean sheet of lens cleaning cloth to remove the streak
left by the first wipe. Repeat, if necessary, until there is no visible con-
tamination on the mirror.
12. Replace the O-ring adding a very thin layer of grease. Ensure it is prop-
erly seated.
13. Carefully replace the mirror assembly onto the cell (it is not necessary
to maintain the original orientation).
14. Tighten the socket head cap screws evenly with a torque wrench to 3.5
Nm (30 in-lb).
15. Replace the plate on the outside of the SCS enclosure.

Replacing the membrane separator filter

Make sure that a membrane separator filter is operating normally. If liquid

enters the cell and accumulates on the internal optics, a DC spectrum power
range exceeded fault will result.

1. Close the sample supply valve.

2. Unscrew the cap from the membrane separator.

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XA03090C J22 TDLAS Gas Analyzer

If the membrane filter is dry:

3. Check if there are any contaminants or discoloring of the white mem-

brane.
If yes, the filter should be replaced.
4. Remove the O-ring and replace the membrane filter.
5. Replace the O-ring on top of the membrane filter.
6. Place the cap back onto the membrane separator and tighten.
7. Check upstream of the membrane for liquid contamination and clean
and dry out before reopening the sample supply valve.

If liquid or contaminants are detected on the filter:

3. Drain any liquids and clean with isopropyl alcohol.

4. Clean any liquids or contaminants from the base of the membrane sep-
arator.
5. Replace the filter and the O-ring.
6. Place the cap onto the membrane separator and hand tighten.
7. Check upstream of the membrane for liquid contamination and clean
and dry out before reopening the sample supply valve.

Enclosure purge (optional)

The optional enclosure purge is typically elected when the

sample gas contains high concentrations of H2S.

When maintenance of the J22 is required, follow one of the two methods
described below prior to opening the enclosure door.

With a gas sensor:

Ensure an appropriate sensor is used based on

the toxic components in the process gas stream.

1. Allow the sample gas to continue flowing through the system.

2. Open the tee fitting cap on the exhaust port on the lower right side of
the enclosure and insert a sensor to determine if there is H2S inside the
enclosure.
3. If no hazardous gas is detected, proceed with opening the enclosure
door.
4. If hazardous gas is detected, follow the instructions below for purging
the enclosure.

If no appropriate gas sensor is available:

1. Turn off the sample gas to the system.
2. Connect the purge gas to the purge inlet on the upper right side of the
enclosure.
3. Open the exhaust on the bottom right side of the enclosure and con-
nect a piece of tubing that vents to safe area.

24 Endress+Hauser
J22 TDLAS Gas Analyzer XA03090C

4. Input the purge gas at 5 liters per minute.

5. Operate the purge for 22 minutes.

Sample system purge (optional)

1. Shut off gas to the analyzer.

2. Ensure the vent and bypass, if present, are open.
3. Connect the purge gas to ’sample purge in’ port.
4. Switch the gas select valve from ’sample in’ to ’purge in’.
5. Set the flow rate to 1 liter per minute and run the purge for at least 10
minutes for safety.

Repair verification

When repairs have been completed correctly, alarms will clear from the sys-
tem.

Residual risk: Some capacitors may remain

charged with high voltage in the case of a single
fault. Allow 10 minutes before controller covers
are opened.

Power termination covers

Confirm the termination cover is closed before initiating operation or after a

repair event. Should the cover become damaged, it must be replaced to avoid
potential safety risk.
Spare Parts All parts required for operation of the J22 TDLAS Gas Analyzer must be sup-
plied by Endress+Hauser or an authorized agent. Refer to the J22 TDLAS Gas
Analyzer Operating Instructions →  1 for a complete list of available spare
parts.
Service Contact For Service, refer to our website (https://www.endress.com/contact) for the
list of local sales channels in your area.

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www.endress.com