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Saudi Aramco Downstream Pipeline Proposal

This document is from Saudi Aramco and provides information on engineering standards and safety requirements for a project. It specifies that all work must be done according to Saudi Aramco construction and safety standards, including following industry codes from IEC, WRC, and PIP. It also requires developing a safety plan and hazard identification plan for approval, and testing and pre-commissioning all systems according to Saudi Aramco standards before use. The cutoff date for standards is September 2022.

Uploaded by

Senthil Kumar
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
814 views8 pages

Saudi Aramco Downstream Pipeline Proposal

This document is from Saudi Aramco and provides information on engineering standards and safety requirements for a project. It specifies that all work must be done according to Saudi Aramco construction and safety standards, including following industry codes from IEC, WRC, and PIP. It also requires developing a safety plan and hazard identification plan for approval, and testing and pre-commissioning all systems according to Saudi Aramco standards before use. The cutoff date for standards is September 2022.

Uploaded by

Senthil Kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Saudi Aramco 2616-ENG (10/2002)

SAUDI ARABIAN OIL COMPANY


OPRNS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

x Internal Electro-Technical Commission (IEC)


x
CERT

Welding Research Council (WRC)


x Process Industry Practices (PIP)
ENG'G

x Other Industry Codes & Standards


x SAUDI ARAMCO Library Drawings
LSTK CONTRACTOR shall follow Manufacturer's Standards/Recommendations for any
equipment (if any) not covered by SAUDI ARAMCO and Industry Standards after
concurrence from SAUDI ARAMCO.
DESCRIPTION

All work shall be carried out in accordance with the SAUDI ARAMCO Construction Safety
Manual and the minimum behavioural safety standards detailed in the SAUDI ARAMCO
Safety Handbook. Further the project shall provide site specific safety plan and Hazard
ISSUED FOR REVIEW

ISSUED FOR REVIEW

Identification Plan (HIP) for Loss Prevention approval.


After Engineering, Procurement, and Construction, LSTK CONTRACTOR shall test and
pre-commission all systems, equipment, and instruments in accordance with SAUDI
ARAMCO applicable standards and Specifications.
10-14245

10-14245
JO/EWO

LSTK CONTRACTOR shall obtain all SAUDI ARAMCO Standards in writing from
COMPANY during the detailed design phase. The latest available/published SAUDI
ARAMCO and HCIS Safety & Security Standards shall be complied with, irrespective of
19/01/23
31/11/22
DATE

cut-off date.
1.4.1 PROJECT DESIGN STANDARD CUT-OFF DATE
REV. NO.

DISCIPLINE
SAUDI ARAMCO Engineering Standards as of September ,2022 have been considered
ENGINEER
for development of Project Proposal. The same shall apply during Detailed Design.
ALI ATYAH

DATE __________
PROJECT
1.5 DESCRIPTION OF PROPOSED FACILITES
ENGINEER

________________ 1.5.1 GENERAL ITEMS


DATE ___________
CERTIFIED
1.5.1.1 PROCESS GENERAL
________________ x LSTK CONTRACTOR shall carry out process design to the highest levels of safety,
DATE ___________ performance, operability, reliability, and availability, within the confines of the
CONSTRUCTION
AGENCY relevant codes, standards and current design as detailed in the Project Proposal
________________
drawings, documents, specifications, and other pertinent requirements which
DATE ___________
OPERATIONS shall be identified by LSTK CONTRACTOR during detailed engineering and
_______________
design.
DATE ___________
x LSTK CONTRACTOR shall complete the Flow Assurance (Steady State and
CONTROL NUMBER

DATE _____________
BY: ______________

Transient) for the Propane, Butane, Pentane and NG-180. For Sales Gas and
VERIFICATION
EDSD

ethane. Pipelines only steady state analysis will be carried out using SAUDI
ARAMCO approved Simulation software and implement the results in design.
The results shall be submitted to SAUDI ARAMCO for Review and Approval.
x LSTK CONTRACTOR shall review and verify the Design Basis, P&IDS, Hydraulics
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

and Sizing Calculations etc. performed during Project Proposal and update those
REVISION CERTIFICATE

PLANT
FACILITIES SPECIFICATION DWG.TYPE .NO
INDEX DRAWING NO. SHT. NO. REV. NO.

FEL 3 PROJECT PROPOSAL NARRATIVE DOC 18


- A JD-801400
DOWSTREAM PIPELINES PHASE II OF B
JUFURAH SAUDI ARABIA JO / EWO: BI-10-14245 231
1034-8820-RP-3005_O2 DOC CLASS: DSN: 14327
Saudi Aramco 2616-ENG (10/2002)

SAUDI ARABIAN OIL COMPANY


OPRNS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

to Detail Engineering level as part of Project Scope. Any error(s), omission(s) or


CERT

mistake(s) shall be fixed solely by LSTK CONTRACTOR .


x LSTK CONTRACTOR shall review and verify the Action Items from HAZOP/SIL
ENG'G

conducted during Project Proposal and make sure all comments are closed
before 30% Detail Engineering stage.
x LSTK CONTRACTOR shall conduct HAZOP via SAUDI ARAMCO approved
facilitator when design is firm and basic vendor information is available. LSTK
CONTRACTOR shall be responsible for incorporating all HAZOP
recommendations as part of Project Scope under this contract.
DESCRIPTION

x LSTK CONTRACTOR shall develop a Scrapping Philosophy, Operating Procedure,


Start-up and Shut-down Procedure and submit to SAUDI ARAMCO for review
and approval.
ISSUED FOR REVIEW

ISSUED FOR REVIEW

x LSTK CONTRACTOR shall review and verify the blowdown and depressurization
philosophy of the pipelines performed during Project Proposal and update it
accordingly.
x LSTK CONTRACTOR shall review and verify the requirement of new burn pits for
the pipelines.
10-14245

10-14245
JO/EWO

x LSTK CONTRACTOR shall review and verify the capacity of the existing burn pits
x A conceptual flow assurance analysis was conducted where numerous scenarios
were simulated using SPS (Stoner) for the Ethane, Propane, Butane, Pentane +
19/01/23
31/11/22
DATE

Colored Bodies, NG A180, Sales Gas and C2+NGL pipelines. The results from the
study are illustrated in Table 1.10.1, and the summary is provided in the
REV. NO.

DISCIPLINE
preceding sub-sections.
ENGINEER

ALI ATYAH

DATE __________
Flow rate Pipeline Pipeline Fluid Velocity
PROJECT Length (ft/sec)
ENGINEER
Sr. Pipeline Size (MMSCFD / Inlet Outlet
(km)
________________ No Description MBOD) Pressure Pressure
DATE ___________
CERTIFIED inch km Min Max psig psig Min* Max**
________________ 1 Ethane 48 39.5 99 719.1 300 230 5.6 40.7
DATE ___________ 2 Propane 20 44.6 51.3 202.5 418 250 1.7 6.8
CONSTRUCTION
AGENCY 3 Butane 16 44.6 31.7 106.4 433 81 1.6 5.5
________________ 4 Pentane+CB
DATE ___________
10 39.9 8.7 34.6 196 30 1.1 4.6
OPERATIONS

_______________ 5 NG-A180 8 8 3.5 41.3 359 47-338 0.7 7.8


DATE ___________ 6 Sales Gas 12 8 38.8 135 813 390-700 11.5 74
7 C2+NGL 36 259 210 510 534-774 550-650 2.2 5.4
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION

9 C2+NGL 24 8 160 255 521-605 526-592 NNF NNF


EDSD

Table 1.5.1: Illustrates Preliminary Flow Assurance Results

x Minimum velocity is for turndown scenario


x **Maximum velocity is for 3 trains scenario
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


REVISION CERTIFICATE

PLANT
FACILITIES SPECIFICATION DWG.TYPE .NO
INDEX DRAWING NO. SHT. NO. REV. NO.

FEL 3 PROJECT PROPOSAL NARRATIVE DOC 19


- A JD-801400
DOWSTREAM PIPELINES PHASE II OF B
JUFURAH SAUDI ARABIA JO / EWO: BI-10-14245 231
1034-8820-RP-3005_O2 DOC CLASS: DSN: 14327
Saudi Aramco 2616-ENG (10/2002)

SAUDI ARABIAN OIL COMPANY


OPRNS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT
CERT

1.5.2 PIPING GENERAL


The LSTK CONTRACTOR shall implement and comply with the requirements below, in
ENG'G

full.
x Scope of work shall include the provision of scraper traps and associated piping
work as per Project Proposal Piping Drawings and P&IDs. Scraper Traps are
required as per below table.
Table - Scraper Traps Locations
DESCRIPTION

Pipeline Starting Pipeline End


Sr. No Pipeline Description Pipeline Size
Location Location
1 Ethane 48" Jubail Interface II
2 Propane 20" Juaymah NGL Facility
ISSUED FOR REVIEW

ISSUED FOR REVIEW

3 Butane 16" Riyas NGL Juaymah NGL Facility


4 Pentane+CB 10" Qatif GOSP-1
5 NG-A180 8" QBGG Trap Area
6 Sales Gas 12" QBGG Riyas NGL
7 C2+NGL 24" Riyas NGL QBGG Trap Area
8 C2+NGL 36" Jafurah Gas Plan Riyas NGL
10-14245

10-14245
JO/EWO

C2+NGL (Intermediate Scraper


9 36" C2+NGL Pipeline KM 100.3
Traps)
TNRTNG-1 (Intermediate Scraper
10 12" QBGG Trap Area
19/01/23
31/11/22

Traps)
DATE

x The LSTK CONTRACTOR shall perform Detailed Design, Procurement, Fabrication,


REV. NO.

DISCIPLINE
Transportation, Erection, Installation, Testing, Inspection, Pre-commissioning,
ENGINEER
and Commissioning support in accordance with the latest edition of SAUDI
ALI ATYAH

DATE __________
ARAMCO Engineering Standards & Specifications and other applicable
PROJECT
ENGINEER International Codes and Standards
________________
x Piping design at Scraper Trap areas shall be as per SAES-L-310 and all other
DATE ___________
CERTIFIED applicable SAUDI ARAMCO Standards and Specifications. Equipment spacing shall
________________ be as per SAES-B-005, SAES-B-017, SAES-B-054 and SAES-B-055. LSTK
DATE ___________
CONSTRUCTION
CONTRACTOR shall ensure integrity of the Piping System by adopting a design
AGENCY

________________
without dead legs and pockets. LSTK CONTRACTOR shall ensure proper
DATE ___________
maintenance access for all equipment, piping, and accessories.
OPERATIONS

_______________
x Scope of Work shall include the development of the detailed construction
DATE ___________
package required to execute complete scope identified within this document and
other project deliverables.
CONTROL NUMBER

DATE _____________
BY: ______________

x
VERIFICATION

The LSTK CONTRACTOR’s scope includes to as-built existing facility to execute


EDSD

new piping work. LSTK CONTRACTOR scope include procurement and delivery of
equipment and material to the construction site. LSTK CONTRACTOR Scope
include Fabrication, installation, testing, inspection and commissioning of
equipment and piping system as per project drawings to provide a completed
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


REVISION CERTIFICATE

fully functional facility that is mechanically complete and can obtain a SAUDI

PLANT
FACILITIES SPECIFICATION DWG.TYPE .NO
INDEX DRAWING NO. SHT. NO. REV. NO.

FEL 3 PROJECT PROPOSAL NARRATIVE DOC 20


- A JD-801400
DOWSTREAM PIPELINES PHASE II OF B
JUFURAH SAUDI ARABIA JO / EWO: BI-10-14245 231
1034-8820-RP-3005_O2 DOC CLASS: DSN: 14327
Saudi Aramco 2616-ENG (10/2002)

SAUDI ARABIAN OIL COMPANY


OPRNS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

ARAMCO Mechanical Completion Certificate and Performance Acceptance


CERT

Certificate.
x The LSTK CONTRACTOR to note that any quantity or description of WORK given
ENG'G

under the Project Proposal Scope of Work is given for guidance only and the LSTK
CONTRACTOR shall satisfy himself as to the full extent and details of the WORK to
be performed under this Contract by making a full study of the project
requirements for the type of WORK involved for all disciplines.
x The piping deliverables attached with this package are the starting point for the
LSTK CONTRACTOR for the preparation of detailed engineering deliverables.
DESCRIPTION

These Project Proposal documents and drawings are based on preliminary


engineering; LSTK CONTRACTOR shall review, verify, and update these
deliverables and prepare additional detailed engineering documents and
ISSUED FOR REVIEW

ISSUED FOR REVIEW

drawings based on site conditions and other considerations during detailed


engineering to capture the project scope to execute the piping scope. The LSTK
CONTRACTOR shall complete the Detailed Design engineering to the level that all
aspects of design, procurement, construction, and pre-commissioning are
covered and fully addressed in the detailed engineering package.
10-14245

10-14245
JO/EWO

x The LSTK CONTRACTOR shall provide all items, articles, operation, or network,
mentioned either on the drawings or specified herein, including Detailed Design
drawings, labor, materials, equipment, and incidentals necessary and required for
19/01/23
31/11/22
DATE

completing the WORK.


x The LSTK CONTRACTOR shall supply all required labor and supervision staff for
REV. NO.

piping. The grade of labor to be provided shall include competent craftsmen


DISCIPLINE
ENGINEER
capable of performing activities to be undertaken by them. The LSTK
ALI ATYAH

DATE __________
CONTRACTOR shall provide enough manpower to enable the WORK to be
PROJECT
ENGINEER
completed in a timely manner and within Schedule Completion Milestone Dates.
________________ All supervisory personnel shall be fully qualified and experienced in their job
DATE ___________
CERTIFIED
classification.
________________ x The LSTK CONTRACTOR shall carry-out all work segments logically in close liaison
DATE ___________
CONSTRUCTION
with SAUDI ARAMCO to minimize the equipment shutdown time to the maximum
AGENCY
extent possible. The sequence of WORK and the required equipment shutdown
________________

DATE ___________
shall be decided in consultation with SAUDI ARAMCO, and with close
OPERATIONS
coordination between Plant Operations, Maintenance and System Support Unit
_______________

DATE ___________
during demolishing and installing any new scope.
x The LSTK CONTRACTOR shall perform a drawing search and review existing
CONTROL NUMBER

DATE _____________
BY: ______________

drawings to prepare a complete list of deliverable drawings and documents. This


VERIFICATION
EDSD

shall include all new Detailed Design drawings and revisions to all existing
drawings affected by this project. Hybrid drawings shall be converted to CAD no
existing hybrid drawings are acceptable.
x The LSTK CONTRACTOR shall verify, check and walk-down (site verification) all
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


REVISION CERTIFICATE

Project Proposal drawings and documents and issue them for review and
construction. All drawings issued for construction shall be per SAUDI ARAMCO

PLANT
FACILITIES SPECIFICATION DWG.TYPE .NO
INDEX DRAWING NO. SHT. NO. REV. NO.

FEL 3 PROJECT PROPOSAL NARRATIVE DOC 21


- A JD-801400
DOWSTREAM PIPELINES PHASE II OF B
JUFURAH SAUDI ARABIA JO / EWO: BI-10-14245 231
1034-8820-RP-3005_O2 DOC CLASS: DSN: 14327
Saudi Aramco 2616-ENG (10/2002)

SAUDI ARABIAN OIL COMPANY


OPRNS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

Drafting Requirements. All drawings/documents title blocks, revision numbers,


CERT

etc. shall be as per the latest SAUDI ARAMCO drafting manual.


x The LSTK CONTRACTOR shall perform site visits for as-built information and to
ENG'G

verify design drawings for constructability prior to issuance of drawings for


construction.
x The LSTK CONTRACTOR shall design all piping systems in accordance with ASME B
31.3, SAES-L-100, SAES-L-310, SAES-L-420 and all applicable SAUDI ARAMCO and
Industry Standards.
x LSTK CONTRACTOR shall verify the fire proofing requirements based on fire
DESCRIPTION

hazardous zone drawings (by Others except LSTK CONTRACTOR scope) and
provide fire proofing of piping supports per SAUDI ARAMCO Standards.
x ONTRACTOR shall field verify (site surveys) and confirm all Tie-ins. LSTK
ISSUED FOR REVIEW

ISSUED FOR REVIEW

CONTRACTOR shall be fully responsible to finalize the Tie-ins design with SAUDI
ARAMCO during detail engineering phase. LSTK CONTRACTOR shall also design,
procure and construct temporary pipes & structural supports for the Tie-in and
other works.
x LSTK CONTRACTOR shall develop pipe supports standard and get approval from
10-14245

10-14245
JO/EWO

SAUDI ARAMCO before 30% Design Review. The standard shall include all
necessary details, attachments, secondary steel standard sections/supports,
maximum loads, spans, and guidelines etc. LSTK CONTRACTOR shall be fully
19/01/23
31/11/22
DATE

responsible for
designing all pipe supports, pipe support details, pipe support attachments on
REV. NO.

DISCIPLINE
equipment and, any special pipe support deliverables per SAUDI ARAMCO
ENGINEER
requirements. It shall be LSTK CONTRACTOR’s responsibility to design the
ALI ATYAH

DATE __________
supports, restraints, and anchors to meet the static and dynamic load impact. The
PROJECT
ENGINEER
design of the supports shall be performed carefully so as not to jeopardize the
________________ integrity of piping system. LSTK CONTRACTOR shall check all underground
DATE ___________
CERTIFIED
obstructions such as pipes, cables etc. while locating pipe supports.
________________ x All Piping material classes shall comply with SAES-L-105 and other relevant SAUDI
DATE ___________
CONSTRUCTION
ARAMCO Standards. The Preliminary Piping Specs created during Project Proposal
AGENCY
shall be verified by the LSTK CONTRACTOR and further developed during detail
________________

DATE ___________
engineering. The piping class designations shall be developed in accordance with
OPERATIONS
SAES-L-105.
x
_______________

DATE ___________
LSTK CONTRACTOR shall develop the Safety Instruction Sheets (SIS) as per SAUDI
ARAMCO Standards and Specifications, SAES-L-125 along with required
CONTROL NUMBER

DATE _____________
BY: ______________

calculation sheets.
VERIFICATION
EDSD

x LSTK CONTRACTOR shall carry out complete Stress Analysis, using the criteria in
SAES-L-120, SAES-L-140 and ASME B31.3, clearly highlighting the various load &
operating cases. All possible combinations of load cases expected to be
encountered by the piping system shall be part of stress analysis performed. All
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


REVISION CERTIFICATE

critical lines and big bore lines shall be designed, and stress verified for flexibility
and movement.

PLANT
FACILITIES SPECIFICATION DWG.TYPE .NO
INDEX DRAWING NO. SHT. NO. REV. NO.

FEL 3 PROJECT PROPOSAL NARRATIVE DOC 22


- A JD-801400
DOWSTREAM PIPELINES PHASE II OF B
JUFURAH SAUDI ARABIA JO / EWO: BI-10-14245 231
1034-8820-RP-3005_O2 DOC CLASS: DSN: 14327
Saudi Aramco 2616-ENG (10/2002)

SAUDI ARABIAN OIL COMPANY


OPRNS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

x LSTK CONTRACTOR shall arrange for SAUDI ARAMCO review and approval of
CERT

skid/packages (traps) design before fabrication and shipment.


x All pipe sizes and wall thicknesses shown in the Project Proposal drawings and
ENG'G

documents are preliminary. The LSTK CONTRACTOR shall design, provide, and
install piping in accordance with SAUDI ARAMCO Engineering Standards to
achieve the stated project objectives.
x The pipe sizes shall be determined based on process requirements considering
pipe size limitations given in SAES-L-105. The piping wall thickness shall be
calculated as per ASME B31.3 considering corrosion allowance per SAES-A-133.
DESCRIPTION

The pipe size, layout and supports shall be designed such that all hydraulic
requirements are met in terms of pressure drop and required through put.
x The LSTK CONTRACTOR shall verify on site the dimensions and equipment
ISSUED FOR REVIEW

ISSUED FOR REVIEW

locations prior to the execution of the Detailed Design package.


x The LSTK CONTRACTOR shall field-verify the distances and locations of proposed
pipe routes, tie-in locations and clashes with the existing facilities. Any
discrepancy shall be recorded and adjusted accordingly as per the discretion of
SAUDI ARAMCO.
10-14245

10-14245
JO/EWO

x The LSTK CONTRACTOR shall thoroughly study and field-verify all the tie-ins
proposed for the system and provide prior information if any discrepancy is
observed for the consent and approval of SAUDI ARAMCO.
19/01/23
31/11/22
DATE

x Every tie-in must undergo a pressure test. Due to the construction of piping, it
will not be easy to carry out pressure tests everywhere. The LSTK CONTRACTOR
REV. NO.

DISCIPLINE
must consider some flanges to be included in the design of the tie-ins to make
ENGINEER
the process of hydro testing more straight forward.
ALI ATYAH

DATE __________
x All hot-taps shall be executed as per SAEP-311
PROJECT
ENGINEER x The LSTK CONTRACTOR shall conduct UT readings in advance as per the approved
________________
SAUDI ARAMCO Engineering Standard s on all tie-in locations, and if the UT
DATE ___________
CERTIFIED readings indicate insufficient thickness, then either existing piping at tie-in
________________ location shall be replaced if possible or tie-in locations shall be shifted to
DATE ___________
CONSTRUCTION
locations where sufficient thickness is available on existing piping.
x
AGENCY

________________
Piping Plans included in Project Proposal shows only selected lines. For the
DATE ___________ complete piping scope refer both piping plans as well as P&IDs included in the
OPERATIONS

_______________
Project Proposal Package.
DATE ___________ x The LSTK CONTRACTOR shall design and construct all facilities with adequate
space to facilitate operation and maintenance and with the minimum spacing
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION

requirement as per SAUDI ARAMCO Engineering Standard. Layout shall allow


EDSD

crane access for equipment from relevant sides.


x The LSTK CONTRACTOR shall complete the design calculations in support of the
construction drawings and all other necessary calculations/documents.
x
THIS INDICATES THAT REV. NO. ____________

The LSTK CONTRACTOR shall develop further details and isometrics for
APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


REVISION CERTIFICATE

construction and installation purposes.

PLANT
FACILITIES SPECIFICATION DWG.TYPE .NO
INDEX DRAWING NO. SHT. NO. REV. NO.

FEL 3 PROJECT PROPOSAL NARRATIVE DOC 23


- A JD-801400
DOWSTREAM PIPELINES PHASE II OF B
JUFURAH SAUDI ARABIA JO / EWO: BI-10-14245 231
1034-8820-RP-3005_O2 DOC CLASS: DSN: 14327
Saudi Aramco 2616-ENG (10/2002)

SAUDI ARABIAN OIL COMPANY


OPRNS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

x The LSTK CONTRACTOR shall also perform stress calculations and readjust the
CERT

pipe routes if needed and provide proper supports such as guides, stoppers and
spring supports to limit the stresses within the acceptable code limits.
ENG'G

x The LSTK CONTRACTOR shall be responsible for verifying all dimensions, angles,
and elevations prior to fabrication and installation.
x The LSTK CONTRACTOR shall provide all necessary vehicles for transportation of
personnel, utilities equipment and materials to and from the job site.
x The LSTK CONTRACTOR shall be responsible for the security and protection of all
equipment, tools, and materials at the job site until installation is complete and
DESCRIPTION

accepted by SAUDI ARAMCO.


x Materials that are removed from the job site shall be hauled back to the
materials storage yard. Any of the materials left at the end of the job shall be
ISSUED FOR REVIEW

ISSUED FOR REVIEW

transported to a designated yard or stored as directed by SAUDI ARAMCO.


x The LSTK CONTRACTOR shall provide all labor and support equipment including,
but not limited to, scaffolding to perform piping work.
x The LSTK CONTRACTOR shall install all bolted flanged joints in accordance with
SAEP-351.
10-14245

10-14245
JO/EWO

x The LSTK CONTRACTOR shall follow all safety precautions required by SAUDI
ARAMCO Engineering Standard s and those suggested by the Loss Prevention
Engineer to ensure safe construction works.
19/01/23
31/11/22
DATE

x Flanged and bolted connections shall meet the requirements of SAES-L-109.


x
REV. NO.

The LSTK CONTRACTOR shall design and fabricate all miscellaneous pipe supports
A

DISCIPLINE required for the project and ensure that pipe support attachments to piping are
ENGINEER

ALI ATYAH
included during fabrication of piping spools and prior to any hydrostatic testing of
DATE __________ the system. Pipes shall be provided with necessary guides, springs, clamps,
PROJECT
ENGINEER anchors, etc. as required. Pipe shoes shall be provided for sloped and insulated
________________
lines. The heights of shoes for different lines shall be adjusted as per the
DATE ___________
CERTIFIED thickness of insulation. Pipe Support numbers shall be marked in relevant piping
________________
drawings
x
DATE ___________
CONSTRUCTION The LSTK CONTRACTOR shall provide high point vents and low point drains at
AGENCY

________________
suitable locations within the piping system.
DATE ___________ x The LSTK CONTRACTOR is responsible to digitalize all existing raster drawings
OPERATIONS

_______________
before final submission to SAUDI ARAMCO.
DATE ___________ x LSTK CONTRACTOR shall prepare hydrostatic test diagrams as per SAES-A-004,
SAES-A-007, SAES-S-070 and SAES-L-150 requirements. LSTK CONTRACTOR
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION

shall submit and get approval from SAUDI ARAMCO at least 2 weeks before each
EDSD

Test. SAUDI ARAMCO shall witness the Test and LSTK CONTRACTOR shall provide
complete and detailed records for it. The test water quality and lay-up condition
shall follow SAES-A-007. The disposal sites for the test fluids shall be reviewed
THIS INDICATES THAT REV. NO. ____________

and approved by SAUDI ARAMCO prior to hydrostatic testing, per SAEP-327. If


APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


REVISION CERTIFICATE

the strength test for the tie-in butt welds is deemed impractical due to any
reason and is agreed by SAUDI ARAMCO, then it could be substituted with 100%

PLANT
FACILITIES SPECIFICATION DWG.TYPE .NO
INDEX DRAWING NO. SHT. NO. REV. NO.

FEL 3 PROJECT PROPOSAL NARRATIVE DOC 24


- A JD-801400
DOWSTREAM PIPELINES PHASE II OF B
JUFURAH SAUDI ARABIA JO / EWO: BI-10-14245 231
1034-8820-RP-3005_O2 DOC CLASS: DSN: 14327
Saudi Aramco 2616-ENG (10/2002)

SAUDI ARABIAN OIL COMPANY


OPRNS

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

NDT. This shall be subject to fulfilling conditions and approval for the NDT in lieu
CERT

of pressure testing per SAES-A-004.


ENG'G

1.5.2.1 PIPING MATERIAL SUPPLY


x The LSTK CONTRACTOR shall supply all materials and consumables required for
fabrication and construction of piping works.
x The LSTK CONTRACTOR shall ensure that all piping materials shall conform to the
SAUDI ARAMCO piping specification SAES-L-105 together with project piping
material specification JD-833001, CMP Report, Material Selection Diagram and
DESCRIPTION

other related applicable SAUDI ARAMCO Engineering Standards and


Specifications.
x The LSTK CONTRACTOR shall use only new materials. Material substitutions shall
ISSUED FOR REVIEW

ISSUED FOR REVIEW

not be permitted without the approval of SAUDI ARAMCO prior to any


procurement or fabrication activities.

1.5.2.2 WELDING WORK


x Welders and Welding Procedures shall be qualified and approved in accordance
10-14245

10-14245
JO/EWO

with SAUDI ARAMCO Engineering Procedures SAEP-324, SAEP-352 (LSTK


CONTRACTOR Welders and Procedures) and Standard SAES-W-011 AND SAES-W-
012 before welding start.
19/01/23
31/11/22
DATE

x Welds which are defective and beyond repair, in the sole opinion of the SAUDI
ARAMCO Representative, shall be cut out and replaced by the LSTK CONTRACTOR
REV. NO.

DISCIPLINE
at no additional cost to SAUDI ARAMCO.
ENGINEER
x The LSTK CONTRACTOR shall provide all required welding equipment accessories
ALI ATYAH

DATE __________
and consumables.
PROJECT
ENGINEER x When joining pipes and fittings of unequal wall thickness, the LSTK CONTRACTOR
________________ shall counter bore the larger wall thickness prior to welding in accordance with
DATE ___________
CERTIFIED ASME B31.3.
________________ x Before welding pipe joints, the LSTK CONTRACTOR shall inspect each joint or
DATE ___________
CONSTRUCTION
spool to ensure that it is free of sand, debris, or other foreign materials. Each
AGENCY
pipe string or section shall be internally cleaned before welding, coupling, or
________________

DATE ___________
bolting to another pipe section or equipment in accordance with SAES-L-350.
OPERATIONS

_______________

DATE ___________
1.5.2.3 RADIOGRAPHY AND NDT
x The LSTK CONTRACTOR shall perform radiography and other NDTs of all piping
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION

joints as per SAES-W-011.


EDSD

x Magnetic Particle Testing and Liquid Penetrant Testing requirements for pressure
containing welds other than butt welds (including sockolets, weldolets and
welded bosses) shall be per SAES-W-011.
x NDT coverage shall be in accordance with SAES-W-011.
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


REVISION CERTIFICATE

x Upon approval of waiver, spool pieces which cannot be hydro tested are to be
100% radio graphed.

PLANT
FACILITIES SPECIFICATION DWG.TYPE .NO
INDEX DRAWING NO. SHT. NO. REV. NO.

FEL 3 PROJECT PROPOSAL NARRATIVE DOC 25


- A JD-801400
DOWSTREAM PIPELINES PHASE II OF B
JUFURAH SAUDI ARABIA JO / EWO: BI-10-14245 231
1034-8820-RP-3005_O2 DOC CLASS: DSN: 14327

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