Saudi Aramco Downstream Pipeline Proposal
Saudi Aramco Downstream Pipeline Proposal
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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All work shall be carried out in accordance with the SAUDI ARAMCO Construction Safety
Manual and the minimum behavioural safety standards detailed in the SAUDI ARAMCO
Safety Handbook. Further the project shall provide site specific safety plan and Hazard
ISSUED FOR REVIEW
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LSTK CONTRACTOR shall obtain all SAUDI ARAMCO Standards in writing from
COMPANY during the detailed design phase. The latest available/published SAUDI
ARAMCO and HCIS Safety & Security Standards shall be complied with, irrespective of
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cut-off date.
1.4.1 PROJECT DESIGN STANDARD CUT-OFF DATE
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DISCIPLINE
SAUDI ARAMCO Engineering Standards as of September ,2022 have been considered
ENGINEER
for development of Project Proposal. The same shall apply during Detailed Design.
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DATE __________
PROJECT
1.5 DESCRIPTION OF PROPOSED FACILITES
ENGINEER
DATE _____________
BY: ______________
Transient) for the Propane, Butane, Pentane and NG-180. For Sales Gas and
VERIFICATION
EDSD
ethane. Pipelines only steady state analysis will be carried out using SAUDI
ARAMCO approved Simulation software and implement the results in design.
The results shall be submitted to SAUDI ARAMCO for Review and Approval.
x LSTK CONTRACTOR shall review and verify the Design Basis, P&IDS, Hydraulics
THIS INDICATES THAT REV. NO. ____________
APPROVAL/CERTIFICATION REQUIREMENTS,
(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL
and Sizing Calculations etc. performed during Project Proposal and update those
REVISION CERTIFICATE
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FACILITIES SPECIFICATION DWG.TYPE .NO
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THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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conducted during Project Proposal and make sure all comments are closed
before 30% Detail Engineering stage.
x LSTK CONTRACTOR shall conduct HAZOP via SAUDI ARAMCO approved
facilitator when design is firm and basic vendor information is available. LSTK
CONTRACTOR shall be responsible for incorporating all HAZOP
recommendations as part of Project Scope under this contract.
DESCRIPTION
x LSTK CONTRACTOR shall review and verify the blowdown and depressurization
philosophy of the pipelines performed during Project Proposal and update it
accordingly.
x LSTK CONTRACTOR shall review and verify the requirement of new burn pits for
the pipelines.
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x LSTK CONTRACTOR shall review and verify the capacity of the existing burn pits
x A conceptual flow assurance analysis was conducted where numerous scenarios
were simulated using SPS (Stoner) for the Ethane, Propane, Butane, Pentane +
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Colored Bodies, NG A180, Sales Gas and C2+NGL pipelines. The results from the
study are illustrated in Table 1.10.1, and the summary is provided in the
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preceding sub-sections.
ENGINEER
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DATE __________
Flow rate Pipeline Pipeline Fluid Velocity
PROJECT Length (ft/sec)
ENGINEER
Sr. Pipeline Size (MMSCFD / Inlet Outlet
(km)
________________ No Description MBOD) Pressure Pressure
DATE ___________
CERTIFIED inch km Min Max psig psig Min* Max**
________________ 1 Ethane 48 39.5 99 719.1 300 230 5.6 40.7
DATE ___________ 2 Propane 20 44.6 51.3 202.5 418 250 1.7 6.8
CONSTRUCTION
AGENCY 3 Butane 16 44.6 31.7 106.4 433 81 1.6 5.5
________________ 4 Pentane+CB
DATE ___________
10 39.9 8.7 34.6 196 30 1.1 4.6
OPERATIONS
DATE _____________
BY: ______________
VERIFICATION
APPROVAL/CERTIFICATION REQUIREMENTS,
(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL
PLANT
FACILITIES SPECIFICATION DWG.TYPE .NO
INDEX DRAWING NO. SHT. NO. REV. NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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full.
x Scope of work shall include the provision of scraper traps and associated piping
work as per Project Proposal Piping Drawings and P&IDs. Scraper Traps are
required as per below table.
Table - Scraper Traps Locations
DESCRIPTION
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Traps)
DATE
DISCIPLINE
Transportation, Erection, Installation, Testing, Inspection, Pre-commissioning,
ENGINEER
and Commissioning support in accordance with the latest edition of SAUDI
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DATE __________
ARAMCO Engineering Standards & Specifications and other applicable
PROJECT
ENGINEER International Codes and Standards
________________
x Piping design at Scraper Trap areas shall be as per SAES-L-310 and all other
DATE ___________
CERTIFIED applicable SAUDI ARAMCO Standards and Specifications. Equipment spacing shall
________________ be as per SAES-B-005, SAES-B-017, SAES-B-054 and SAES-B-055. LSTK
DATE ___________
CONSTRUCTION
CONTRACTOR shall ensure integrity of the Piping System by adopting a design
AGENCY
________________
without dead legs and pockets. LSTK CONTRACTOR shall ensure proper
DATE ___________
maintenance access for all equipment, piping, and accessories.
OPERATIONS
_______________
x Scope of Work shall include the development of the detailed construction
DATE ___________
package required to execute complete scope identified within this document and
other project deliverables.
CONTROL NUMBER
DATE _____________
BY: ______________
x
VERIFICATION
new piping work. LSTK CONTRACTOR scope include procurement and delivery of
equipment and material to the construction site. LSTK CONTRACTOR Scope
include Fabrication, installation, testing, inspection and commissioning of
equipment and piping system as per project drawings to provide a completed
THIS INDICATES THAT REV. NO. ____________
APPROVAL/CERTIFICATION REQUIREMENTS,
(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL
fully functional facility that is mechanically complete and can obtain a SAUDI
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FACILITIES SPECIFICATION DWG.TYPE .NO
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THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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Certificate.
x The LSTK CONTRACTOR to note that any quantity or description of WORK given
ENG'G
under the Project Proposal Scope of Work is given for guidance only and the LSTK
CONTRACTOR shall satisfy himself as to the full extent and details of the WORK to
be performed under this Contract by making a full study of the project
requirements for the type of WORK involved for all disciplines.
x The piping deliverables attached with this package are the starting point for the
LSTK CONTRACTOR for the preparation of detailed engineering deliverables.
DESCRIPTION
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x The LSTK CONTRACTOR shall provide all items, articles, operation, or network,
mentioned either on the drawings or specified herein, including Detailed Design
drawings, labor, materials, equipment, and incidentals necessary and required for
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DATE __________
CONTRACTOR shall provide enough manpower to enable the WORK to be
PROJECT
ENGINEER
completed in a timely manner and within Schedule Completion Milestone Dates.
________________ All supervisory personnel shall be fully qualified and experienced in their job
DATE ___________
CERTIFIED
classification.
________________ x The LSTK CONTRACTOR shall carry-out all work segments logically in close liaison
DATE ___________
CONSTRUCTION
with SAUDI ARAMCO to minimize the equipment shutdown time to the maximum
AGENCY
extent possible. The sequence of WORK and the required equipment shutdown
________________
DATE ___________
shall be decided in consultation with SAUDI ARAMCO, and with close
OPERATIONS
coordination between Plant Operations, Maintenance and System Support Unit
_______________
DATE ___________
during demolishing and installing any new scope.
x The LSTK CONTRACTOR shall perform a drawing search and review existing
CONTROL NUMBER
DATE _____________
BY: ______________
shall include all new Detailed Design drawings and revisions to all existing
drawings affected by this project. Hybrid drawings shall be converted to CAD no
existing hybrid drawings are acceptable.
x The LSTK CONTRACTOR shall verify, check and walk-down (site verification) all
THIS INDICATES THAT REV. NO. ____________
APPROVAL/CERTIFICATION REQUIREMENTS,
(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL
Project Proposal drawings and documents and issue them for review and
construction. All drawings issued for construction shall be per SAUDI ARAMCO
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FACILITIES SPECIFICATION DWG.TYPE .NO
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THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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hazardous zone drawings (by Others except LSTK CONTRACTOR scope) and
provide fire proofing of piping supports per SAUDI ARAMCO Standards.
x ONTRACTOR shall field verify (site surveys) and confirm all Tie-ins. LSTK
ISSUED FOR REVIEW
CONTRACTOR shall be fully responsible to finalize the Tie-ins design with SAUDI
ARAMCO during detail engineering phase. LSTK CONTRACTOR shall also design,
procure and construct temporary pipes & structural supports for the Tie-in and
other works.
x LSTK CONTRACTOR shall develop pipe supports standard and get approval from
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SAUDI ARAMCO before 30% Design Review. The standard shall include all
necessary details, attachments, secondary steel standard sections/supports,
maximum loads, spans, and guidelines etc. LSTK CONTRACTOR shall be fully
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responsible for
designing all pipe supports, pipe support details, pipe support attachments on
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DISCIPLINE
equipment and, any special pipe support deliverables per SAUDI ARAMCO
ENGINEER
requirements. It shall be LSTK CONTRACTOR’s responsibility to design the
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DATE __________
supports, restraints, and anchors to meet the static and dynamic load impact. The
PROJECT
ENGINEER
design of the supports shall be performed carefully so as not to jeopardize the
________________ integrity of piping system. LSTK CONTRACTOR shall check all underground
DATE ___________
CERTIFIED
obstructions such as pipes, cables etc. while locating pipe supports.
________________ x All Piping material classes shall comply with SAES-L-105 and other relevant SAUDI
DATE ___________
CONSTRUCTION
ARAMCO Standards. The Preliminary Piping Specs created during Project Proposal
AGENCY
shall be verified by the LSTK CONTRACTOR and further developed during detail
________________
DATE ___________
engineering. The piping class designations shall be developed in accordance with
OPERATIONS
SAES-L-105.
x
_______________
DATE ___________
LSTK CONTRACTOR shall develop the Safety Instruction Sheets (SIS) as per SAUDI
ARAMCO Standards and Specifications, SAES-L-125 along with required
CONTROL NUMBER
DATE _____________
BY: ______________
calculation sheets.
VERIFICATION
EDSD
x LSTK CONTRACTOR shall carry out complete Stress Analysis, using the criteria in
SAES-L-120, SAES-L-140 and ASME B31.3, clearly highlighting the various load &
operating cases. All possible combinations of load cases expected to be
encountered by the piping system shall be part of stress analysis performed. All
THIS INDICATES THAT REV. NO. ____________
APPROVAL/CERTIFICATION REQUIREMENTS,
(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL
critical lines and big bore lines shall be designed, and stress verified for flexibility
and movement.
PLANT
FACILITIES SPECIFICATION DWG.TYPE .NO
INDEX DRAWING NO. SHT. NO. REV. NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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x LSTK CONTRACTOR shall arrange for SAUDI ARAMCO review and approval of
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documents are preliminary. The LSTK CONTRACTOR shall design, provide, and
install piping in accordance with SAUDI ARAMCO Engineering Standards to
achieve the stated project objectives.
x The pipe sizes shall be determined based on process requirements considering
pipe size limitations given in SAES-L-105. The piping wall thickness shall be
calculated as per ASME B31.3 considering corrosion allowance per SAES-A-133.
DESCRIPTION
The pipe size, layout and supports shall be designed such that all hydraulic
requirements are met in terms of pressure drop and required through put.
x The LSTK CONTRACTOR shall verify on site the dimensions and equipment
ISSUED FOR REVIEW
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x The LSTK CONTRACTOR shall thoroughly study and field-verify all the tie-ins
proposed for the system and provide prior information if any discrepancy is
observed for the consent and approval of SAUDI ARAMCO.
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x Every tie-in must undergo a pressure test. Due to the construction of piping, it
will not be easy to carry out pressure tests everywhere. The LSTK CONTRACTOR
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must consider some flanges to be included in the design of the tie-ins to make
ENGINEER
the process of hydro testing more straight forward.
ALI ATYAH
DATE __________
x All hot-taps shall be executed as per SAEP-311
PROJECT
ENGINEER x The LSTK CONTRACTOR shall conduct UT readings in advance as per the approved
________________
SAUDI ARAMCO Engineering Standard s on all tie-in locations, and if the UT
DATE ___________
CERTIFIED readings indicate insufficient thickness, then either existing piping at tie-in
________________ location shall be replaced if possible or tie-in locations shall be shifted to
DATE ___________
CONSTRUCTION
locations where sufficient thickness is available on existing piping.
x
AGENCY
________________
Piping Plans included in Project Proposal shows only selected lines. For the
DATE ___________ complete piping scope refer both piping plans as well as P&IDs included in the
OPERATIONS
_______________
Project Proposal Package.
DATE ___________ x The LSTK CONTRACTOR shall design and construct all facilities with adequate
space to facilitate operation and maintenance and with the minimum spacing
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
The LSTK CONTRACTOR shall develop further details and isometrics for
APPROVAL/CERTIFICATION REQUIREMENTS,
(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL
PLANT
FACILITIES SPECIFICATION DWG.TYPE .NO
INDEX DRAWING NO. SHT. NO. REV. NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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x The LSTK CONTRACTOR shall also perform stress calculations and readjust the
CERT
pipe routes if needed and provide proper supports such as guides, stoppers and
spring supports to limit the stresses within the acceptable code limits.
ENG'G
x The LSTK CONTRACTOR shall be responsible for verifying all dimensions, angles,
and elevations prior to fabrication and installation.
x The LSTK CONTRACTOR shall provide all necessary vehicles for transportation of
personnel, utilities equipment and materials to and from the job site.
x The LSTK CONTRACTOR shall be responsible for the security and protection of all
equipment, tools, and materials at the job site until installation is complete and
DESCRIPTION
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x The LSTK CONTRACTOR shall follow all safety precautions required by SAUDI
ARAMCO Engineering Standard s and those suggested by the Loss Prevention
Engineer to ensure safe construction works.
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The LSTK CONTRACTOR shall design and fabricate all miscellaneous pipe supports
A
DISCIPLINE required for the project and ensure that pipe support attachments to piping are
ENGINEER
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included during fabrication of piping spools and prior to any hydrostatic testing of
DATE __________ the system. Pipes shall be provided with necessary guides, springs, clamps,
PROJECT
ENGINEER anchors, etc. as required. Pipe shoes shall be provided for sloped and insulated
________________
lines. The heights of shoes for different lines shall be adjusted as per the
DATE ___________
CERTIFIED thickness of insulation. Pipe Support numbers shall be marked in relevant piping
________________
drawings
x
DATE ___________
CONSTRUCTION The LSTK CONTRACTOR shall provide high point vents and low point drains at
AGENCY
________________
suitable locations within the piping system.
DATE ___________ x The LSTK CONTRACTOR is responsible to digitalize all existing raster drawings
OPERATIONS
_______________
before final submission to SAUDI ARAMCO.
DATE ___________ x LSTK CONTRACTOR shall prepare hydrostatic test diagrams as per SAES-A-004,
SAES-A-007, SAES-S-070 and SAES-L-150 requirements. LSTK CONTRACTOR
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
shall submit and get approval from SAUDI ARAMCO at least 2 weeks before each
EDSD
Test. SAUDI ARAMCO shall witness the Test and LSTK CONTRACTOR shall provide
complete and detailed records for it. The test water quality and lay-up condition
shall follow SAES-A-007. The disposal sites for the test fluids shall be reviewed
THIS INDICATES THAT REV. NO. ____________
(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL
the strength test for the tie-in butt welds is deemed impractical due to any
reason and is agreed by SAUDI ARAMCO, then it could be substituted with 100%
PLANT
FACILITIES SPECIFICATION DWG.TYPE .NO
INDEX DRAWING NO. SHT. NO. REV. NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
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NDT. This shall be subject to fulfilling conditions and approval for the NDT in lieu
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x Welds which are defective and beyond repair, in the sole opinion of the SAUDI
ARAMCO Representative, shall be cut out and replaced by the LSTK CONTRACTOR
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DISCIPLINE
at no additional cost to SAUDI ARAMCO.
ENGINEER
x The LSTK CONTRACTOR shall provide all required welding equipment accessories
ALI ATYAH
DATE __________
and consumables.
PROJECT
ENGINEER x When joining pipes and fittings of unequal wall thickness, the LSTK CONTRACTOR
________________ shall counter bore the larger wall thickness prior to welding in accordance with
DATE ___________
CERTIFIED ASME B31.3.
________________ x Before welding pipe joints, the LSTK CONTRACTOR shall inspect each joint or
DATE ___________
CONSTRUCTION
spool to ensure that it is free of sand, debris, or other foreign materials. Each
AGENCY
pipe string or section shall be internally cleaned before welding, coupling, or
________________
DATE ___________
bolting to another pipe section or equipment in accordance with SAES-L-350.
OPERATIONS
_______________
DATE ___________
1.5.2.3 RADIOGRAPHY AND NDT
x The LSTK CONTRACTOR shall perform radiography and other NDTs of all piping
CONTROL NUMBER
DATE _____________
BY: ______________
VERIFICATION
x Magnetic Particle Testing and Liquid Penetrant Testing requirements for pressure
containing welds other than butt welds (including sockolets, weldolets and
welded bosses) shall be per SAES-W-011.
x NDT coverage shall be in accordance with SAES-W-011.
THIS INDICATES THAT REV. NO. ____________
APPROVAL/CERTIFICATION REQUIREMENTS,
(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL
x Upon approval of waiver, spool pieces which cannot be hydro tested are to be
100% radio graphed.
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FACILITIES SPECIFICATION DWG.TYPE .NO
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