Filters

RF Series
Service and Parts
up to 3962 gpm (15000 l/min), up to 360 psi (25 bar)

1. Maintenance 1.6 T
 orque Values for Reservoir 6. Replace or clean filter element(s) (only W/HC
and V elements can be cleaned).
Mounting Bolts 7. Clean housing, cover plate and
1.1 General Torque Nm Bolt contamination retainer.
Please follow the maintenance instructions. Size
[ft-lb] Size 8. Examine filter, especially sealing surfaces,
for mechanical damage.
RF 30 1.5 [1.1] M4
1.2 Installation RF 60/110 5 [3.7] M5
9. Check O-rings – and replace if necessary
Before installing the filter into the system, check
that the operating pressure of the system does RF 160/240 8 [6] M6 2.2 Element Installation
not exceed the permitted operating pressure of RF 330 20 [15] M8
the filter. 1. Lubricate the sealing surfaces on the filter
Refer to the type code label on the filter. RF 660 20 [15] M12 housing and cover plate, as well as the O-ring,
with clean operating fluid.
RF 950/1300 25 [19] M16 2. When installing a new filter element, check that
1.3 Commissioning the designation corresponds to that of the old
Check that the correct filter element is installed. 2. E
 lement Replacement element.
Install lid, screw in cover plate bolts alternately 3. If present, install the contamination retainer
(except RF 30 cover plate). onto the new or cleaned filter element by
2.1 Element Removal turning clockwise.
1.4 Maintenance Tools 1. Switch off hydraulic system and release filter
pressure.
4. Place filter element(s) carefully on to the
element nozzle in the housing.
Torque Value Int. hex. 
Caution: when installed inline 
Size 450 and 580:
Size
Nm [ft-lb] Allen key before opening the filter, slowly open the Push filter element onto the cover plate and
30 Hand-tight vent screw and release pressure (release turn to secure (bayonet fitting).
60/110 20 [15] Hex 6.36 (1/4") pressure in the tank, if any). Place cover plate with filter element into the
160/240 20 [15] Hex 6.36 (1/4") 2. Size 30: housing. In so doing, the filter element will
Unscrew cover plate manually locate automatically in the element nozzle in
330 40 [29] Hex 8 (5/16") the housing.
450/580 30 [22] Hex 8 S
 ize 60-330 & 2500-15000:
Loosen cover plate bolts and lift off the cover 5. Size 30:
plate. Replace cover plate and screw in manually.
Torque Value 
Size 450 and 580: 
Size 60-330 and 2500-15000:
Size Ext. hex. Replace cover plate and screw in cover plate
Nm [ft-lb] Loosen cover plate bolts. Screw two of the
bolts into the tapped extraction holes in bolts by hand; then tighten bolts alternately.
660 150 [110] Hex 24
the cover plate, so that the cover plate is 
Size 450 and 580:
950/1300 200 [147] Hex 30
released from its seat. Screw in cover plate bolts by hand; then
2500/4000 150 [110] Hex 24 Lift off the cover plate, with the filter element tighten bolts alternately.
5200 250 [184] Hex 30 attached, from the housing.

Size 660-1300:
6500/15000 250 [184] Hex 36 Size 660-1300: Replace cover plate in correct position (dowel
Unscrew cover plate bolts by approx. 2 turns pin in the housing must line up with groove
(do not need to remove completely). Turn in cover plate) and turn counter-clockwise
1.5 T
 orque Values cover plate clockwise until it can be lifted off as far as it will go. Tighten cover plate bolts
Type Max. Torque Nm[ft-lb] by holding near the bolts (bayonet fitting). alternately.
VR-clog ind 30 [22] 3. Pull out filter element (with contamination 6. Switch on hydraulic system and vent filter at a
retainer, if present) by the handle. suitable point in the system.
VM-clog ind 30 [22]
Oil Drain Plug 
Size 450 and 580: 7. Check filter for leakage.
N/A Remove filter element from cover plate by
(RF30-1300)
turning (bayonet fitting).
Oil Drain Plug-G1 Then unscrew bolts from extraction holes in
200 [148]
(RF2500-7800) cover plate.
Do not Torque NOTE:
Lid or end cover 4. Examine element surface for dirt residues Contamination or incomplete pressure release
(See 1.3 and 2.2)
and larger particles since these can be an on disassembly can lead to seizing of the bowl
indication of damage to components. thread.
5. Remove contamination retainer (if present) Filter elements which cannot be cleaned
by turning counter-clockwise – bayonet must be disposed of in accordance with
fitting. environmental protection regulations.
FIL1610-1844 / 04.19
FILTER MAINTENANCE
3. Spare Parts 2.1

3.1 R
 F 30-1300

2.2 / 3.3

3.2
1.1
1.2 / 3.1

4.

3.4

Item Consists Designation

RF 30 B B RF 60 D C RF 110 D C RF 160 D E RF 240 D E
1. Filter element see Point 4. Replacement elements
1.1 Filter element 0030 R... 0060 R... 0110 R... 0160 R... 0240 R...
1.2 O-ring 12.37 x 2.62 22 x 3.5 34 x 3.5
2. Clogging indicator
See Point 5. Replacement clogging indicator
or indicator plug
2.1 Indicator plug
00306006
VR 0 A.0
00305928
VR 0 A.0 /-V
2.2 O-ring 18 x 2.5
3. Repair kit RF 00307664 01267827 01270657
Repair kit RF /-V 00303733 01267828 01270658
3.1 O-ring (element) 12.37 x 2.62 22 x 3.5 34 x 3.5
3.2 O-ring (cover plate) 56 x 3 63.09 x 3.53 91.67 x 3.53
3.3 O-ring (indicator) 18 x 2.5
3.4 O-ring (tank seal) 01205967 82.14 x 3.53 110.72 x 3.53
4.* Contamination retainer RF... 01202459 00245028 00246164 00245029 00246182
Contamination retainer RF...HC 01202459 01202362 01202363

– Tank breather filter 00246109 – – – –

Item Con- Designation RF 660 D N

RF 330 D G RF 330 D L RF 950 D O RF 1300 D P
sists RF 660 D M
1. Filter element see Point 4. Replacement elements
1.1 Filter element 0330 R... 0330 R... 0660 R... 0950 R... 1300 R...
1.2 O-ring 48 x 3 68 x 5 97.8 x 5.33
2. Clogging indicator
see Point 5. Replacement clogging indicators
or indicator plug
2.1 Indicator plug
00306006
VR 0 A.0
00305928
VR 0 A.0 /-V
2.2 O-ring 18 x 2.5
3. Repair kit RF 00319613 01293042 01293043
Repair kit RF /-V 00311702 01293039 01293040
3.1 O-ring (element) 48 x 3 68 x 5 97.8 x 5.33
3.2 O-ring (cover) 105 x 5 153 x 6 185 x 5
3.3 O-ring (indicator) 18 x 2.5
3.4 O-ring (tank seal) 00405588 03170653 00405590 00405590
4.* Contamination retainer RF... 00245030 00245031 00413196 00400985
Contamination retainer RF...HC 01202364 01202357 01204141
*if present - O-Ring durometer can range from 70-80Sh. Seal material is nitrile rubber (NBR) - EPR Seal Kits available on request.
Other spare parts on request - Lid assembly kits on request - kits include complete lid with seals.
- Bolts not included.

2 FIL1610-1844 / 04.19
 FILTER MAINTENANCE
3.2 R
 F 450-580

2.1

2.2 / 3.3
2.3 / 3.4

1.2 / 3.1

1.1

3.2

3.5

Item Consists Designation RF 450 C L RF 580 C L

1. Filter element see Point 4. Replacement elements
1.1 Qty. and type of element 0450 R... 0580 R...
1.2 O-ring 48 x 3 48 x 3
2. Clogging indicator
See Point 5. Replacement clogging indicator
or indicator plug
2.1 Indicator plug
00305932
VD 0 A.1
00305931
VD 0 A.1 /-V
2.2 Profile seal ring VD…
2.3 O-ring 15 x 1.5
3. Repair kit RF 01300526
Repair kit RF /-V 01300527
3.1 O-ring (element) 48 x 3
3.2 O-ring (cover plate) 115 x 5
3.3 Profile seal ring (indicator) VD...
3.4 O-ring (indicator) 15 x 1.5
3.5 Tank seal 03401359
- O-Ring durometer can range from 70-80Sh. Seal material is nitrile rubber (NBR) - EPR Seal Kits available on request.
- Lid assembly kits on request - kits include complete lid with seals, vent plug (if present)
- Bolts not included.
FIL1610-1844 / 04.19 3
FILTER MAINTENANCE
3.3 R
 F 2500-15000
2.2 / 3.3 2.1
3.4

3.2

1.1 1.2 / 3.1

3.5

Item Con- Designation

RF 2500 B R RF 2500 B U RF 4000 B U RF 4000 B V RF 5200 B U RF 5200 B V
sists
1. Filter element see Point 4. Replacement elements
1.1 Qty. and type of element 3 x 0850 R... 3 x 0850 R... 5 x 0850 R... 5 x 0850 R... 4 x 1300 R... 4 x 1300 R...
1.2 O-ring 68 x 5 97.8 x 5.33
2. Clogging indicator
See Point 5. Replacement clogging indicator
or indicator plug
2.1 Indicator plug
VR 0 A.0 00306006
VR 0 A.0 /-V 00305928
2.2 O-ring 18 x 2.5
3. Repair kit RF 01273117 01273119 01273121
Repair kit RF /-V 01273118 01273120 01273122
3.1 O-ring (element) 68 x 5 97.8 x 5.33
3.2 O-ring (cover plate) 278.77 x 5.33 370 x 5 405.26 x 7
3.3 O-ring (indicator) 18 x 2.5
3.4 Blanking plug VSTI G ½ (cover 00607166
plate) 00613168 for /-V
3.5 Blanking plug VSTI G1 00607168
(drain) 00625536 for /-V

Item Con- Designation

RF 6500 B V RF 6500 B W RF 7800 B W RF 7800 B X RF 15000 B X RF 15000 B Y
sists
1. Filter element See Point 4. Replacement elements
1.1 Qty. and type of element 5 x 1300 R... 5 x 1300 R... 6 x 1300 R... 6 x 1300 R... 10 x 1300 R... 10 x 1300 R...
1.2 O-ring 97.8 x 5.33
2. Clogging indicator
See Point 5. Replacement clogging indicator
or indicator plug
2.1 Indicator plug
VR 0 A.0 00306006
VR 0 A.0 /-V 00305928
2.2 O-ring 18 x 2.5
3. Repair kit RF 01273123 01273830 01273125
Repair kit RF /-V 01273124 01273831 01273126
3.1 O-ring (element) 97.8 x 5.33
3.2 O-ring (cover plate) 506.86 x 6.99 715 x 8.4
3.3 O-ring (indicator) 18 x 2.5
3.4 Blanking plug VSTI G ½ (cover 00607166
plate) 00613168 for /-V
3.5 Blanking plug VSTI G1 00607168
(drain) 00625536 for /-V
Other spare parts on request - O-Ring durometer can range from 70-80Sh. Seal material is nitrile rubber (NBR) - EPR Seal Kits available on request.
- Lid assembly kits on request - kits include complete lid with seals, vent plug (if present)
- Bolts not included.

4 FIL1610-1844 / 04.19
 FILTER MAINTENANCE
4. Replacement Element Model Code
0330 R 010 ON / V B6 .
Size
0030, 0060, 0110, 0160, 0240,
0330, 0660, 0950, 1300
Filtration Rating (micron)
1, 3, 5, 10, 15, 20 = ON 3, 10 = BN4AM
3, 5, 10, 20 = ECON2 40 = AM
25, 50, 74, 100, 149, 200 = W/HC
10, 20 = P/HC 3, 5, 10, 20 = V
Element Media
ON, ECON2, BN4AM, AM, P/HC, W/HC, V
Seals
(omit) = Nitrile rubber (NBR) (standard)
V = Fluorocarbon elastomer (FKM)
EPR = Ethylene propylene rubber (EPR)
Bypass Valve
(omit) = 43 psid (3 bar) (standard) B6 = 87 psid (6 bar)
B1 = 14.5 psid (1 bar) KB = no bypass
B2 = 29 psid (2 bar)
Supplementary Details
SO263 = Modification of elements for Skydrol or HYJET phosphate ester fluids
W = Modification of “V” elements for use with oil water emulsions (HFA) and water polymer solutions (HFC)
SFREE = Element specially designed to minimize electrostatic charge generation

5. Clogging Indicator Model Code

VR 5 C . X / .
Indicator Prefix
VR = Return Filters
VM = ∆P G 1/2 Indicator (sz. 660+, w/DE opt.)
VD = ∆P LE Indicator (sz. 660+, w/DE opt.)
Trip Pressure
2 = 29 psid (2 bar) (return filters)
5 = 72 psid (5 bar) (optional)
Type of Indicator
A = No indicator, plugged port
B = Pop-up indicator (auto reset - static only)
BM = Pop-up indicator (manual reset)
C = Electric switch - SPDT
D = Electric switch and LED light - SPDT
E = Visual pressure gauge
LE = Electric switch and pop-up
Modification Number
Supplementary Details
Seals
(omit) = Nitrile rubber (NBR) (standard)
V = Fluorocarbon elastomer (FKM)
EPR = Ethylene propylene rubber (EPR)
Light Voltage (D type indicators only)
L24 = 24V L48 = 48V L110 = 110V L220 = 220V
(For additional details and options, see Section G - Clogging Indicators.)

Model Codes Containing RED are non-stock items — Minimum quantities may apply – Contact HYDAC for information and availability

FIL1610-1844 / 04.19 5
FILTER MAINTENANCE
6. M
 aintenance Instructions 6.2 Maintenance, General
This section describes maintenance work which must be carried out
6.1 User Instructions for Filters periodically. The operational safety and life expectancy of the filter, and
whether it is ready for use, depend to a large extent on regular and careful
maintenance.
This symbol is followed by user tips and
particularly useful information. 6.3 Maintenance Measures
• Spare parts must fulfil the technical requirements specified by the
manufacturer.
•  his pressure equipment must only be put into operation in
T This is always ensured when using original HYDAC spare parts.
conjunction with a machine or system.
• Keep tools, working area and equipment clean.
• The pressure equipment must only be used as stipulated in the
• After disassembling the filter, clean all parts, check for damage or
operating instructions of the machine or system.
wear and replace parts if necessary.
• This pressure equipment must only be operated using hydraulic or
• When changing a filter element, a high level of cleanliness must be
lubricating fluid.
observed.
• It is the responsibility of the operator to comply with the water
regulations of the country concerned.
6.4 Interval Between Element Changes
In principle we recommend that the filter element is changed every 6
This symbol denotes safety precautions, months or upon indication, whichever occurs first.
the non-observance of which can endanger We recommend installing the filter with a clogging indicator (visual and/or
persons and the environment. electrical or electronic) to monitor the filter element.
If the clogging indicator responds, it is necessary to change or clean the
filter element without delay (only W and V elements can be cleaned).
CAUTION
When no clogging indicator has been installed, we recommend changing
• 
The user must take appropriate action (e.g. venting) to prevent the the elements at specific intervals. (The frequency of changing the filter
formation of air pockets. elements depends on the filter design and the conditions under which the filter
• Repairs, maintenance work and commissioning must only be carried is operated). When filter elements are subject to high dynamic loading it
out by trained personnel. may prove necessary to change them more frequently. The same applies
• Allow the pressure equipment to cool before handling. when the hydraulic system is commissioned, repaired or when the oil is
• The stipulations of the operating instructions of the machine or the changed
system must be followed. The standard clogging indicators only respond when fluid is flowing
• Statutory accident prevention regulations, safety regulations and through the filter. With electrical indicators the signal can also be
safety data sheets for fluids must be observed. converted into a continuous display on the control panel. In this case
• Filter housing must be grounded. the continuous display must be switched off during a cold start or after
• When working on, or in the vicinity of, hydraulic systems, open flames, changing the element.
sparks and smoking are forbidden. If the clogging indicator responds during a cold start only, it is possible
• Hydraulic oils and water-polluting fluids must not be allowed to that the element does not yet need to be changed.
enter the soil or watercourses or sewer systems. Please ensure safe
and environmentally friendly disposal of hydraulic oils. The relevant
regulations in the country concerned with regard to ground water Customer Information in respect of Machinery Directive 2006/42/EC
pollution, used oil and waste must be complied with. Hydraulic filters are defined as fluid power parts / components and are
• Whenever work is carried out on the filter, be prepared for hot oil therefore excluded from the scope of the Machinery Directive, sections
to escape which can cause injury or scalding as a result of its high 1.4.1 - 1.4.3. They do not bear the CE mark.
pressure or temperature. Before using these components, ensure compliance with the
specifications provided by HYDAC Technology Corporation. The
DANGER! specifications also contain information on the relevant essential health
and safety requirements (based on Machinery
•  aution: pressure equipment! Before any work is carried out on the
C
Directive 2006/42/EC).
pressure equipment, ensure the pressure chamber concerned (filter
housing) is depressurized. We hereby declare that the filters are intended to be incorporated into
• On no account must any modifications (welding, drilling, opening by machinery within the terms of the Directive 2006/42/EC. It is prohibited to
force...) be carried out on the pressure equipment. put the filters into service until the machinery as a whole is in conformity
• When using electrical clogging indicators, the electrical power supply with the provisions of the Machinery Directive.
to the system must be switched off before removing the clogging
indicator connector. Service address
HYDAC Technology Corporation
Filter Division
2260 City Line Road
Bethlehem, PA 18017
+1.610.266.0100

NOTE
The information in this brochure relates to the operating conditions and applications
described.
For applications or operating conditions not described, please contact the relevant
technical department.
Subject to technical modifications.

6 FIL1610-1844 / 04.19
 FILTER MAINTENANCE
Notes

FIL1610-1844 / 04.19 7
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