.......................................................................................................................

5
..................................................................................... 5
.2 .......................................................5
.3 .............................................................................5
.4 ...........................................................5
...............................................................................................6
......................................................................... 6
.2 ...................................................................................................6
.......................................................................................6
...................................................................................... 6
............................................................................. 7
.....................................................8
..................................... 8
.................................................................. 9
.................................................................................. 10

....
................................................................10
........................................................... 11
............................................ 11

................................... 13

.........................................................................................13
....................................................... 13
..................................................... 16
...............................................................17
.1 .........................................17
.2 ...................................18
 7. EMC Requirements.................................................................................................... 18
............................................................................................... 18
............................................................................................... 19
...................................................................20
.....................................................................................................20
.................................. 21

Table 1. Product Development Types.............................................................................................................5

Table 2 Description of product naming.......................................................................................................6

Table 3. Complete machine model...................................................................................................................6

Table 4 Usage Environment............................................................................................................................... 6

Table 5 Environmental Test items.................................................................................................................7

Table 6. Basic technical parameters of the controller...................................................................... 8

Table 7 Overload time curve......................................................................................................................... 10

Table 8 Fault menu........................................................................................................................................... 11

Table 9 Overload time curve..................................................................

Table 10 Safety Regulation Certification Standards.......................................................................... 17

Table 11 Safety test items........................................................................................................................... 18

Table 12. E M I test items........................................................................................................................... 18

Table 13. E M S test items........................................................................................................................... 19

Table 14. Reliability test items...............................................................................................................20

 The product is specially developed for bus, Pakistan and other models of a high

power density motor drive, peak power up to 200KW, with high drive power, high power

density, strong environmental adaptability, long life, high reliability and other

characteristics.

It is mainly used for the traction drive of 6 m ~8.5 m large bus, which can be

combined with our auxiliary drive four-in-one products to provide customers with a

complete set of electric drive scheme.

Product application areas include: China, Europe.

Table 1. Product Development Types

Project type definition select remarks

type
Core platform brand-new series of product
New ×
platform development; or new areas of series production
project
Product development project
Industry Relying on the original design platform, for
special
plane or a specific industry, belongs to the function √

Platform or power expansion, need to be redesigned in

optimizatio
n item terms of software and hardware items

eye eye

Customer Based on the industry special plane, the

Custom or
products are developed for a certain customer ×
Special
plane in the industry. If the essence of the
optimizatio
n item customer customization project is the

eye industry special plane, it needs to be

accepted
 Enter the industry special plane project

Based on the mature products that have been

Non- ×
standard converted to, according to the special
projects
requirements of customers, a small amount

Modified items

1. Dual CAN design, one way is designed for vehicle communication, and the other
way is designed for monitoring, debugging and online upgrade procedures;

2. Liquid cooling, in addition to IGBT, increase the capacitive heat dissipation,

improve the product life;

3. Core electronic devices use automotive-grade Q 100 certified products to greatly

improve product reliability and life;

4. Improve the product test standards, and adopt the European standard design
standards;
 5. Design according to the altitude of 3,000 meters;

6. Strong compatibility, port protection function considering BCI, ESD and other
test standards;

.1
Table 2 Description of product naming

B MC 200 standard product

.2

Table 3. Complete machine model

BMC 20A KTZ 54X 40SK 9K BMC 20A

Table 4 Usage Environment

□ I with The □ L

packaging, storage
A. Vehicle-mounted ■ □
use independent environment
B Is there any ■ □ transport and has a
vibration source
storage temperature

■ J with and humidity

C Is there a heat ■ □
source Packaging, Stack control
Transport Storage The ■ M
□ K belt pack, as storage

attached environment

Pieces, along with has no

the other packaged
products temperature

control, with

easy shelter

protection

□ N Others:
(Please be in
the
 Transportation This note)
storage
D. Installation ■ horizontal □ perpendicular □ other
direction
E Use of vehicles □ hybrid power ■ pure electric □ other

F. Use of the □ passenger ■ commercial □ forklift □ other

vehicle car vehicle
G installation ■ frame □ engine □ gear-box □ other
site
H levels of □IP55 □ IP66 ■IP67 □ other
protection
Humidity requirements: 0~95%, no Transportation storage temperature
condensation dew requirements: -40~85℃

Elevation: 3,000 meters Transportation storage humidity

change range: 0~95%, with
Level of protection: IP67 condensation

Table 5. Environmental test items

1 Low-temperature √ ■ basic test project, must be

working test done
2 High temperature √ ■ basic test project, must be
work test done
3 Low-temperature √ ■ basic test project, must be
storage test done
4 High temperature √ ■ basic test project, must be
storage test done
5 cyclic damp heat √ ■ basic test project, must be
test done
6 vibration test √ ■ basic test project, must be
done
7 Collision √ ■ basic test project, must be
( i m p a c t ) te s t done
8 decline ■ basic test project, must be
done
9 Horizontal impact / The ■ is suitable for pallet-
 oblique impact class packaging products

10 IP protect √ ■ basic test project, must be

done
11 chemical etching ■ choose to do

12 salt spray test ■ basic test project, must be

done
13 low atmospheric ■ is suitable for plateau use
pressure test or to air lift products,
 14 Shell strength √ ■ basic test project, must be
done
15 The sun radiation ■ choose to do

16 water test ■ choose to do

17 Single plate √ ■ choose to do

temperature limit
test
18 Single plate √ ■ choose to do
vibration limit
test
19 Water-cooled plate √ ■ choose to do
sealing test
20 Water-cooled plate √ ■ choose to do
sealing test
remarks The project selection in the type test is first selected according to
the requirements of national standards or industry standards;

Table 6. Basic technical parameters of the controller

power rating 100KW /150KVA

peak power 200K W / 300KVA

Rated output current 200A

(valid value)
Peak output current 400A /60s
(effective value)
Input the rated 540VD C
voltage
input voltage 250VDC ~750VDC
range
Input voltage full 480VDC ~680VDC
power range
 250VDC ~480VDC
Input voltage drop
power range 680VDC~750VDC

Rated condition drive ≥97%

efficiency
System maximum ≥97%
efficiency
Efficient zone (90%) ≥50%

low 12V &24V (8V~32V )

Max. loss, out of 0~800H z

the frequency
Torque dynamic Zero torque ~ Rated torque of 50ms
response time
Below the rated torque: ± 3% of the rated torque
Torque control
accuracy Rated torque or above: ± 3%

Speed dynamic 200ms@ No load; 0~ Maximum speed

response time
Below the rated speed: ± 0.5% of the rated speed
Speed control
accuracy Rated speed at and above: ± 0.5%

1.5KHz (blocking, climbing, load frequency)

carrier
frequency 3.5KHz (normal working condition, default load frequency)

Active discharge: <800ms

discharge time
Passive Discharge: <5mi n

cooling-down Liquid cooled, water temperature 60℃, flow rate 18L / min
method
Operating environment temperature range: -40~65℃

Working ring, Long-time working environment temperature: -40~55℃

ambient
temperature Short-time working environment temperature: 55~65℃ (required
flow rate: 20L / m)
weight 10kg ±0.5
size 400*311*90±2.0mm (without water
Water mouth 25
outer diameter
Entrance flow ≥ 18 L/min

Storage ambient -40~85℃

temperature
 Under the rated input voltage, the controller can continuously output at the rated

current at the ambient temperature below 55℃, but as the torque of the load motor

increases and the output current increases, the output current time will be limited

for the overload situation. The specific overload time curve is shown in the following

table.
 Table 7 Overload time curve (subject to actual software)

Overload protection time (480-680 V)

1.2 28 Minutes

1.3 16 Minutes

1.4 10 Minutes

1.5 6 Minutes

1.6 4 Minutes

1.7 3 Minutes

1.8 2 Minutes

2 1 Minutes

Use of CAN communication control;

The vehicle controller VCU first receives the signals of the vehicle peripheral

components such as the accelerator pedal, brake pedal and gear signal, and then

transmits the relevant control information to the motor controller MCU through the CAN

U /V
communication port. The MCU controls the motor to immediately run MOTOR
/W in the target
stably

state according to the command information.

Under CAN communication control, the motor controller and vehicle are as follows:
CA
N

machine
accel AINcontroller
era M CU
tio
VC U DIN Gear-
posit
ion
switc
h
panel
 According to the agreed control strategy, it receives the faults of each module

for corresponding processing, such as power limit, parking, and the following are

some of the malfunctions and handling methods of the motor controller by default.

Table 8 Fault Function (subject to actual software)

Fault name Failure occurrence process mode Trigger

condition source
Low-voltage Battery voltage is The controller stops the output, Hardware
hardware below 8.5V and the motor stops freely trigger
undervoltage
IGBT hitch Output short circuit or The controller stops the output, Hardware
direct short circuit and the motor stops freely trigger
Motor is Motor temperature is The controller stops the output, Software
severely above 170℃ and the motor stops freely Settings
overwarm
IGBT was IGBT, with a temperature The controller stops the output, Software
severely above 95℃ and the motor stops freely Settings
overwarm
The The ambient temperature The controller stops the output, Software
environment is in the shell is above and the motor stops freely Settings
seriously 90℃
overwarm
Encoder The rotary wire is not The controller stops the output, Software
failure inserted and the motor stops freely Settings
Bus timeout Vehicle communication The controller stops the output, Software
failure interruption and the motor stops freely Settings
Midpoint Current sampling with The controller stops the output, Software
voltage zero drift is greater and the motor stops freely Settings
failure than 0. 1V
Lack of The three-phase load The controller stops the output,
phase line is disconnected and the motor stops freely
from the 1-phase load
line
exceed the The motor speed is The controller stops the output, Software
speed greater than the and the motor stops freely Settings
limit software settings
Software Output current exceeds The controller stops the output, Software
over flow the software settings and the motor stops freely Settings
Severe The bus voltage is The controller stops the output, Software
overpressure higher than the and the motor stops freely Settings
software settings
Serious The bus voltage is The controller stops the output, Software
 underpressur lower than the software and the motor stops freely Settings
e settings
Controller Refer to the overload Controller output for power
overload curve setting values reduction
Motor is Motor temperature is Controller output for power Software
generally above 155℃ reduction Settings
overwarm
The IGBT is IGBT, with a temperature Controller output for power Software
generally above 90℃ reduction Settings
overwarm
The The ambient temperature Controller output for power Software
environment is in the shell is above reduction Settings
generally 85℃
overwarm

Accept the fault of each module according to the agreed control strategy, such as

power limit, shutdown, and the motor controller

Default and some faults and handling.

4.51 Low-voltage signal terminal (23PIN)

 GVT 03-RA 013-23-L 01 black 23pin terminal
GE 01-P 008-23NNB-Y 01 in black with a 23pin
Reverse bend socket 3 row-40℃ ~125℃ RoHS terminal
tint

order signal Input / technical Signal definition

numbe output specifications description
r
1 / Leave the empty
output PIN aside The standard version
2 / Leave the empty is empty
PIN aside
3 / /

4 BAT -
import
11 BAT+
low-voltage power
12 BAT - supply
import
19 BAT+

5 TEMP_GN D 1 burden
import Motor temperature
20 MOTOR_TEMP 1 the first sampling
month of
the lunar
year
6 / /

7 SIN _IN the first

import month of Spinning sinusoidal
the lunar
year
21 SINLO_IN burden
22 COSLO_I N burden
import Circulating cosine
14 COS_IN the first
month of
the lunar
year
15 EXC_OUT Incentive is
output Spinning excitation
8 \EXC_OUT Incentive
negative
18 W AKE _IN import rouse

9 CA NBL Input /
output 250Kbps~1Mbps External network
communication interface,
16 CA NBH Input / communication with the whole
output vehicle
10 CAN AL Input /
output 250Kbps~1Mbps Intranet communication interface,
communication between the
17 CAN AH Input / internal modules
output

order signal Specification Signal definition

number requirements description

﹢ cell + Rated current: 200A, 35mm2~50mm2shield Main total input end of

line high voltage battery

﹣ cell- Rated current: 200A, 35mm2~50mm2shield Total input negative end

line of the high-voltage
battery
U U each Rated current: 200A, 35mm2~50mm2shield Main drive motor U-
other phase
line
V V each Rated current: 200A, 35mm2~50mm2shield Main drive motor, V-
other phase
line
W W each Rated current: 200A, 35mm2~50mm2shield Main drive motor W-
other phase
line
.2
 Table 9 Safety Regulation Certification Standards

□ obtains third-party certification;

China GB /T 18488.1
■ passes through the whole vehicle
announcement;
□ obtains third-party certification;

Europe EN 1175-1 □ self-declared;

The ■ passes the company's internal review;

Functional ISO 26262 □ preliminary;

Safety
 Note: The above is only for reference, may not be the latest standard, the final
test specifications of the laboratory shall prevail.

Table 10 Safety test items

Thermal Live Parts- Ambient temperature: 40℃

≥20MΩ
insulatio Housing relative humidity:

n (protective 95%, Test voltage: 1000VDC

ground)
resista
nce
■ high pressure terminal-shell: can No arc

withsta withstand 3535V DC for 1 minute; pull or

nd
voltage □ Others: Add a standard description breakdown,

electricit

y leakage

Flow is less
than 10mA.
Controlle
r shell The ■ controller housing shall be
affordable over an area of 30 cm and 30 cm
Strong
body The 100 kg object produces gravity without
machinery significant plastic deformation

linear
measur
e
Ground housing
pick-up ■ Hot-state contact current of 5mA
current of the

equipment

Or the main
Table 11: E M I test items
 connection, the
ground terminal

■ fuse;
DC input side
Overcur □ other:

rent □ 50A Fuse;

AC output side
prote □ other:

ction

devic

Note: The above is only for reference, may not be the latest standard, the final
test specifications of the laboratory shall prevail.

7. EMC Requirements
Meet the requirements for the component class 3 grade in GB / T 18655-2010, ISO 7637-2-2004, GB /

T19951-2005, ISO11452-2-2004, ISO11452-4-2005, and GB / T17626.4-2008.

Table 11: E M I test items

 24V Input, 24V
Conduction GB /T 18655-2010 Class 3
1 Output
and conduction
emission
radiation
Complete GB /T 18655-2010 Class 3
emission machine
radiation
emission
2 radiation Vehicle GB /T 18387-2008
radiation
Note: The above is only for reference, may not be the latest standard, the final
test specifications of the laboratory shall prevail.

Table 12. E M S test items

GB / T 19951-2005, Section ±6kV ,(Contact Discharge )

The B
electric 5 ±8kV,(Air Discharge )
test
grade II
1 E SD GB / T 19951-2005, Section ±8kV ,(Contact Discharge )
No B
electric 7 ±15kV,(Ai r Discharge )
test
grade IV
disco
Vehicle GB / T 19951-2005, Section N A
test 6 mfort

need
Free ISO 11452-2-2004 80 - 1000MHz ，50V/m, A
Anti- field
2 method
inter
Large ISO 11452-4-2005
feren current 1M - 400M 100mA A
injection grade III
 ce of
(B CI )
parts

and

compo

nents

Pulse 1: -600V / 500s / 0.5s

B

trans ISO 7637-2-2004 Pulse 2a: 50V / 500s / 0.2s A

3
ien grade IV Pulse 2b: 20V / 10s / 0.5s B

t Pulse 3a /3b: -200V/1h/90ms A

pul Pulse 5a: 173V / 11s / Td=350ms A

se

Warrant category
 A During testing, all functions work within the allowed fluctuation range

B During testing, several functions can deviate from the allowable fluctuation

range. The simulated input value fluctuates within the ± 1% range; the

ordinary number I / O does not allow the level change, the main control board

does not allow the error reporting during the test, the communication can be

delayed or

Reissue, but not allowed to error, after the test, can recover, continue to run
as expected.
C During the test process, several functions can stop working or do not work

properly, after the test end, can recover by itself, press

Expected expected to continue.

D During the test, several functions can stop working or work properly, after the

test,

Manual intervention is needed to recover.

E During the test, some functions or ports are damaged and cannot be restored
after the test
Note: The above is only for reference, may not be the latest standard, the final test
specifications of the laboratory shall prevail.

Table 13. Reliability test items

Prototype of the ■ series of

products

Single plate high √ ■ has important products with high

temperature full load reliability requirements
durability test
The □ product application
environment is complex

□ customer requests
 Prototype of the ■ series of
products

High temperature and full √ ■ has important products with high

load endurance test of reliability requirements
the whole machine
The □ product application
environment is complex

□ customer requests
Note: The above is only for reference, and finally according to the actual situation.

1. Complete machine maintenance and partial plate-level maintenance can be carried

out on site;
2. The program can be updated on site;

3. Parameters can be set through the upper computer computer;

4. It is strictly prohibited to open the cabin for maintenance without training.

Please inform our after-sales service personnel to deal with it first

6.1 Carton packaging, with anti-

.26. Product model and other

.36 Can be placed in accordance with general freight standards.