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Grouting Material

This document contains calculations to determine the required volume of grouting material for post-tensioned concrete girders. It calculates the volume of grout needed for each of four cables based on the cable dimensions and duct area. The total cement required for a single girder is determined to be 18 bags. Extending this to 68 girders, the total cement required is calculated to be 1203 bags along with 1203 packets of Cebex 200 and 340kg of lime powder.

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Ajinkya Uprikar
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2K views

Grouting Material

This document contains calculations to determine the required volume of grouting material for post-tensioned concrete girders. It calculates the volume of grout needed for each of four cables based on the cable dimensions and duct area. The total cement required for a single girder is determined to be 18 bags. Extending this to 68 girders, the total cement required is calculated to be 1203 bags along with 1203 packets of Cebex 200 and 340kg of lime powder.

Uploaded by

Ajinkya Uprikar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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OD-4

PSC- Girder Grouting Material Calculation:-


1). V1= (π/4) X d^2 X Length Of Sheathing Duct
10^6
Area of strands X No's of cable X Length
2). V1=
10^6
Cutting Length of Cable= 31.174-2.000= 29.123M

Cable Details:- (1). 31.123-2.000 = 29.123 M


(2). 31.123-2.000 = 29.123 M
(3). 31.208-2.000 = 29.208 M
(4). 31.240-2.000 = 29.208 M

Sheathing Pipe:- Outer Diameter = 100MM


Inner Diameter = 95MM

= Outer Dia. + Inner Dia. = 97.5 MM


2
(π/4) X 97.5X 97.5 X 1
1). V1= = 0.007467 M^3
10^6
127 X 19 X 1
2). V1= = 0.002407 M^3
10^6

Volume(V1-V2) = 0.007467-0.002407=0.00506M^3
= 0.00506X1440=7.286Kg

Per Meter = 7.286 Kg. (Cement)

For One Girder


Cable No.1 = 7.286 X 29.123 =211.928 Kg.
Cable No.2 = 7.286 X 29.123 =211.928 Kg.

Cable No.3 :-

(π/4) X 97.5X 97.5 X 1


1). V1= = 0.007467 M^3
10^6
127 X 18 X 1
2). V1= = 0.00228 M^3
10^6
Volume(V1-V2) = 0.007467-0.00228=0.00518M^3
= 0.00518X1440=7.460 Kg

Per Meter = 7.460 Kg. (Cement)


Cable No.3 = 7.460 X 29.208= 217.891 Kg.
Cable No.4 :-
(π/4) X 97.5X 97.5 X 1
1). V1= = 0.007467 M^3
10^6
127 X 14 X 1
2). V1= = 0.00177 M^3
10^6
Volume(V1-V2) = 0.007467-0.00177=0.00569M^3
= 0.00569X1440=8.203 Kg

Per Meter = 8.203 Kg. (Cement)


Cable No.4 = 8.203 X 29.240= 239.855 Kg.

Cable No.1 = 211.928 Kg.


Cable No.2 = 211.928 Kg.
Cable No.3 = 217.891 Kg.
Cable No.4 = 239.855 Kg.
Total = 881.602 Kg
Cement Bags = 17 Nos
Take +5% For One Girder Cement Bags = 17.888 Approx. 18Nos

Structure Wise:-
227+649 MJB 32 Nos Girder = 576 Bags 12.7MM HT W
232+386 MJB 24 Nos Girder = 428 Bags 12.9MM HT W
239+620 MJB 40 Nos Girder = 700 Bags 12.9MM HT W
235+865 AUP 8 Nos Girder = 144 Bags 12.7MM HT W
241+630 AUP 8 Nos Girder = 138 Bags 12.9MM HT W
246+690 Viaduct 24 Nos Girder = 420 Bags 12.9MM HT W
Total = 2406 Cement Bags
Total = 120.30 MT (Cement)
Total = 2406 Cebex 200

Requirement for 68-PSC Girder 24.03.2023


Cement for 01 PSC Girder Grouting Purpose= 18 Cement Bags
Cebex for 01 PSC Girder Grouting Purpose= 18 Cebex200 (225 gm)
Cement Req. for 68 PSC Girder Grouting Purpose(Bag)= 1203 Cement Bags (OPC-43)
Cebex Req. for 68 PSC Girder Grouting Purpose(pkt.)= 1203 Cebex200 (225 gm)
Lime Powder per girder= 5Kg
Lime Powder for 68 girder= 340Kg

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