Method Statement For PEB Work
Method Statement For PEB Work
Chakraborty
Designation DGM GM
Signature
Note: This is a ‘Controlled Document’. Any copies – partial or complete must be marked as
“Uncontrolled Copy”. Controlled Copies be obtained from the Quality Control and
Assurance Department with the consent of the Project Manager.
1
Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
TABLE OF CONTENTS
Content Page
1. INTRODUCTION
2. SCOPE
3. GENERAL INFORMATION
4. CONDITION OF WORK
5. CHECKING OF FOUNDATION & WORK FRONT
6. ERECTION SEQUENCE
7. TOOLS, TACKLES & EUIPMENTS REQUIRED
8. KEY PROJECT TEAM POSITION AND JOB DESCRIPTION
9. PRE ERECTION PROCEDURE AND CHECK LIST
10. ERECTION PROCEDURE
11. QUALITY INDICATORS AND ACCEPTANCE CRITERIA
12. GENERAL REQUIREMENT OF SAFETY MANAGEMENT
13. CONCLUSIONS
2
Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
1) INTRODUCTION:
M/s. Tata Projects Limited (TPL, hereinafter referred as “Owner”) is going to set
up Pre-Engineered Mock Up building for their client Noida International Airport,
Jewar, UP.
M/s. Lloyd Insulations (India) Ltd (LIIL, hereinafter referred as “Company”) will
supply & install the Pre-Engineered Mock Up building.
2) SCOPE:
a. Structural Work
b. Roof Panel
c. Wall Panel
d. Flashing
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Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
3) GENERAL INFORMATION:
Company will carry out their job at Mock Up building at Noida International Airport
under project site of Client.
4) CONDITION OF WORK:
All Engineering (AB & GA) drawing will be developed by the Owner & shared
to Company for detailed fabrication & subsequent construction work at site.
All Fabrication drawing & BOQ will be submitted by Company to Owner for
record and subsequently proceed into materials procurement and erection at
site.
All Construction drawing will be issued by company as developed according to
the approved engineering drawing.
All materials required to complete the work will be supplied by the Company.
Construction power and water will be in scope of Owner.
All related civil work like civil foundation, Brick wall, access roads, hard sand
for crane, storage yard and area of assembly to be provided by Owner in
good level condition.
Check List, FQP, Work methodology, HSE, daily reports will be according to
the acceptance norms by Owner.
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Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
Joint checking has to be done before the start of work and report with
photographs to be prepared for record.
Stability certificate of RCC Columns should to be issued by the civil agency before
commencement of PEB.
6) ERECTION SEQUENCE:
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Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
1 Hydra- 14 MT
3 D-Circle
4 Spirit level
5 Plumb-bob
6 Chalk Line
7 Screw Machine
8 Drill Machine
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Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
9 Hammering Machine
10 Rivet Gun
Stone Cutter
7
Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
15 Measuring Tape
16 Bit Grinder
17 Drill Bits
18 Sockets
20 Pliers
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Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
23 Sealant Gun
24 Electric Board
25 Electric Wire
26 Manila Rope
27 Pulley
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Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
This section include project specific organization chart identifying the key position
of the organization, along with the organization chart. The organization chart shall
be reviewed and modified as appropriate by the project manager time to time
during the project.
Company will place the best project management team which will be the key to the
success of the project and propose and organization of clearly define the roles and
responsibility accordingly.
The following define the roles and responsibility of the key personnel forming the
part of the project team.
Role Responsibility
10
Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
11
Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
Engineer
Supervisor
Safety Officer
Fitter
Rigger
Helper
Electrician
Store/Admin Assistant
Supervisor (QC)
Driver
Security Guard
Scope:
General:
These activities are required to take place prior to construction mobilization and
may be broadly classified under two headings:
Project office construction activities, which influence design and procurement pre-
construction related activities that must be concluded prior to start of
mobilization at site.
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Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
The prescribed activities will include both key company construction management
personnel and key management personnel of the selected constructions sub-
contractor(s), who will be operating at field locations.
i) Materials availability
ii) Materials shifting
iii) Material Preparation
iv) Equipment, machineries and tools availability
v) Electrical Power availability
vi) Workmen availability
i) Material Availability :
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Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
Company will ensure the availability of all erection tools required for
erection.
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Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
1. Material Layout: Materials storage place should be in such way that there
should not double handling. Depending upon the size of the building and
site condition, storage layout should be finalized. Storage layout to be
prepared keeping in mind the Erection Sequence.
2. .Handing & Storage : Structural Materials should be staked above the
ground on wood blocks. The materials should be stored one on another with
in between wood block for safe handling at the time of erection.
All hardware and building accessories materials should be stored under the
cover area to avoid the misplace of stolen of the same.
The colour coated sheet have tendency to become wet from rain, natural
condensation or other causes, patches of white rust may result. While
staking the materials, we should take precautionary steps to avoid the event.
For temporary storing of sheet in open area, then they should be covered
with Tarpaulin or any water proof materials. Never use plastic since it
promotes build up of moisture. If, no cover is available, we to adopt the
special staking methodology as follows.
15
Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
Panel materials are to be staked on top each other and wooden supports
need to be placed under the bottom panel to provide air space. The top panel
“3” is extended outward at least 900mm and the second panel “2” to be
extended down yard to the near the ground to protect the bunch of panels
“1” below. Cover the upper portion of the sheets “1” by wrapping with
tarpaulin at least 300mm.
The colour coated panel should be kept away from whitewash, cement, lime,
muds etc.
Cautions:
Avoid twisting of back and lifting a load above the shoulder height.
Do not try to lift alone any load that is too large or heavy, gloves should be
worn while working.
Keep tools safely when not in use.
Helmet, Safety shoes, goggles, filters, respirators and protective cloths
must be worn.
Smoking is strictly prohibited near store/godown.
Wire sling to be checked before taking the load
Clamps and plates required to be handled, should be free from moister and
oil.
16
Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
Step 1:
Step 2:
a) Assemble Roof Rafter components on the ground.
b) Rafter should be aligned and straight before raising roof rafter to
reduce erection time as it is easier to assemble these pieces on ground
than doing it in the air.
c) Install all bolts in rafter splice to the proper tension using turn of nuts
method.
d) Where the bay has rod bracing, ensure the hill side washer is fitted to
have proper nut tightening.
e) While, raising rafter beam into place, keep the sling holding the rafter
until it is securely bolted to the column and bracing and purlins are
installed to hold assembled rigid frame in place.
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Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
Step 3:
a) Install eave struts of bay.
b) Install all purlins of the bay.
c) Install all bracing of the bay.
Step 4:
a) Finish alignment of the bay.
b) Check the plumb and square. Use temporary bracing(sling) to align the
bay.
c) When all columns of the bay is perfectly plumb, tighten all anchor bolts,
bracing bolts, eave struts bolts, girt bolts and column to rafter bolt.
Step 5:
a) Erect the consequent bay.
b) The same procedure to be followed.
c) Install at least 1/3 of the quantity of roof purlin and wall girts on the
structure before releasing the temporary bracing (sling).
d) Erect the Jack Beam/ Tube Strut/ crane beam if any.
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Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
Step 6:
a) Complete all frames in continuation.
b) Put all secondary structures of the frames on roof & wall.
c) Check all members as per drawing is fitted.
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Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
Fixing of panel should be started from one end of the roof or the bottom
line of the wall.
Fastening the panel by self-drilling & Self tapping type screw using Power
driven screw machine.
Checking the alignment of the panel.
Installation of progressive panel maintaining the lapped as mentioned in
drawings. Insert sealing materials inside all end lapped of the panel.
Periodically alignment checking should be done during the fixing of panel.
Fixing of flashing/ trims as per the drawings. Use of sealing materials inside
the end lap is mandatory.
Cleaning of Finish Roof & Working Area.
Housekeeping to be done on daily basis (Evening).
Stage wise inspections and final inspection are to be done by Owner as per
approved drawings and acceptance norms.
Alignment & Level of erected panels are to be checked by Owner.
All bolting and tightening are to be checked by Owner.
Technical records are to be reviewed.
Construction check list should be prepared.
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Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
Inspection Date
YES NO
7.00 Have the sheet been crimped at ridge & Lean to connection
5.00 Are the corner & Trims correctly fitted & Fastened
7.00 Are the external foam closure is fitted at Gable & Eave
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Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
General 1.00 Have the work is cleaned off, specially roof & Gutter
22
Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
Necessary Measures:
Before the construction of panel, personnel must know safety and technical
work. Construction personnel should be clearly aware the construction task,
construction requirement and construction attention, they can construct
after their sign them name.
Construction persons enter site must be with helmet & Safety shoe. Drinking
any alcohol is strictly prohibited inside the premises of project.
Construction personnel prior to climb up every day, should check the security
products and the safety protection facilities such as scaffolding, Only confirm
that there is no danger then start the next step work, steel structure
construction process, aerial worker must pierced seat belt and confirmed hanging
above the reliable components before carrying out the work.
In the rain, fog and severe weather, it don’t allow hoisting assignment Construction
personnel should pay attention to skid, wearing slippers are not allowed in CHP
area, when the winds reach more than 5 in the job site, construction personnel
should stop lifting operations.
Hosting wire rope must be intact and meet the lifting load requirements in each
lifting equipments, weigh equipment should be recognized, in accordance with the
requirements select the wire rope a fast mouth edges parts should add wrapping
angle which can prevent to cut the wire rope.
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Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
Lifting work area irrelevant personnel do not stay or go through, in the arms
outstretched and hanging objects prohibited anyone to stay or go through. When
lifting Steel structure, installation personnel must pull rope to set alert around the
Frame furnace, extra personnel shall not enter.
During the construction and installation, the job must be strict executed the one-
on-one safety monitoring system; ensure construction personnel should be safety
controlled in construction process.
Induction Date
YES NO
1.00 Check the availability Insurance policy i.e. CAR, ESI, WC etc.
3.00 Are all access equipment like scaffolding, ladder are in good
condition
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Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
insulated.
13.00 Ensure all workers are adopting proper safety while sitting &
movement at height.
14.00 Is the workers are moving on valley of the Roof sheet, not
stepping on crest.
15.00 Is the site cleaned & tidy by daily housekeeping at the end of
work
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Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
Nose Mask
4
Safety Goggles
5
Hand Gloves
8
Sign Boards
9
Safety Shoes
10
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Lloyd Insulations Quality Management System
(India) Limited Method Statement 14|Aux|JI-7016/QMS-15
New Delhi Revision : 0
for PEB Work
Mock Up Building for M/s Tata Projects Limited, Noida
Project:
International Airport, Jewar Noida, UP
Fall Arrester
11
Safety Ladder
12
Safety Net
13
Man Lifter
14
13. Conclusion:
Always the best possible procedure for erection with safety, Quality and in
time is maintained by Lloyd Insulations (India) Ltd.
--END--
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