OTOSAT SERVICE
KOTA SEMARANG
Telephone: 085640042224
Fax:
Email: [email protected]
Name: Ahmad Jazzuly Manufacturer: Suzuki
Address: Model: Carry
Kalimantan Year:
Indonesia Registration:
Tel - Private: Mileage:
Tel - Business: Job number:
Tel - Mobile Date 14-05-2023
Notes Specified value Measured value
Vehicle identification
No. of cylinders Type 4/OHC
Capacity (Fiscal) cc 1298
Compression ratio :1 9,5±0,2
Suitable for unleaded petrol Yes
Minimum octane rating RON 95
Ignition system Make Suzuki
Ignition system Type SMPI
Ignition system Description Map-DIS
Trigger location Cam / Crankshaft
Fuel system Make Suzuki
Fuel system Type SMPI
Fuel system Description MFI-s
Air metering Type MAP
Combined ignition and fuel ECM Yes
Diagnostic socket Yes
Ignition system
Ignition coil supply voltage + with ballast V 11,0
Secondary resistance Ohm 11100-15000
Firing order 1-3-4-2
Tuning and emissions
00000057 Tuning conditions
Ignition timing - basic BTDC °Engine/rpm 5±3/750 Not adjustable
Ignition advance checks °Engine/rpm ECM Controlled
Idle speed rpm 750±50 Not adjustable
Oil temperature for CO test °C 80
Manufacturer: Suzuki Model: Carry 1,3 (c) Autodata Limited 2013
Engine code: G13BB Output: 58 (77) 5700 . 5/14/2023
Tuned for: -09.00 Year: 1999-00 V9.200-
CO level at idle speed - tailpipe Vol. % CO 0,5 Max Not adjustable
HC level at idle speed ppm 100
CO2 level at idle speed Vol. % CO2 14,5-16
O2 level at idle speed Vol. % O2 0,1-0,5
Increased idle speed for CO test rpm 2600-2900
CO content at increased idle speed Vol. % 0,3
Lambda at increased idle λ 0,97-1,03
Spark plugs
Original
Spark plugs Denso
equipment
Spark plug Type K20PR-U
Electrode gap mm 0,7-0,8
Spark plugs Make Bosch
Spark plug Type FR7DC
Electrode gap mm 0,7
Spark plugs Make NGK
Spark plug Type BKR6E
Electrode gap mm 0,7-0,8
Fuel system
System pressure bar 2,7-3,1
Regulated pressure with vacuum bar 2,1-2,6
Engine coolant temperature (ECT) sensor Ohm/°C 300-330/80
Crankshaft position (CKP) sensor/engine speed (RPM)
Ohm 360-460
sensor
Injector Ohm 10-15
Lambda sensor (Oxygen) heater Ohm 11-15
Service checks and adjustments
Valve clearance -INLET mm 0,17-0,21 hot
Valve clearance -EXHAUST mm 0,27-0,31 hot
Compression pressure bar 12,0-14,0
Oil pressure bar/rpm 3,3-4,3/4000
Radiator cap bar 0,90
Thermostat opens °C 79-85
Drive belt tension - alternator/PAS/AC mm 6-8
Drive belt tension - AC mm 8-9
Lubricants and capacities
Engine oil options
Ambient temperature range Cold climate
Engine oil grade SAE 5W-30
Engine oil classification API/ACEA SJ/A2
Ambient temperature range Moderate climate
Engine oil grade SAE 10W-30
Engine oil classification API/ACEA SJ/A2
Moderate climate
Ambient temperature range
alternative
Engine oil grade SAE 10W-40
Engine oil classification API/ACEA SH/A2
Ambient temperature range Hot climate
Manufacturer: Suzuki Model: Carry 1,3 (c) Autodata Limited 2013
Engine code: G13BB Output: 58 (77) 5700 . 5/14/2023
Tuned for: -09.00 Year: 1999-00 V9.200-
Engine oil grade SAE 20W-50
Engine oil classification API/ACEA SJ/A2
Engine with filter(s) litres 5,0
Other lubricants and capacities
Manual transmission oil grade SAE 75W-90 Semi-synthetic
Manual transmission oil classification GL-4
00000055 Manual transmission litres 1,3
Differential oil grade - front SAE 80W-90 Semi-synthetic
Differential oil classification - front GL-5
Differential oil grade - rear SAE 80W-90 Semi-synthetic
Differential oil classification - rear GL-5
Differential rear litres 1,3
Cooling system - total capacity litres 5,3
Brake fluid Type DOT 3
Tightening torques
Cylinder head instructions
Cylinder head
Renew bolts No
Stage 1 Tighten 35 Nm
Stage 2 Tighten 55 Nm
Stage 3 Tighten 68 Nm
Other engine tightening torques
Main bearings Renew bolts/nuts No
Main bearings Stage 1 27 Nm
Main bearings Stage 2 54 Nm
Big end bearings Renew bolts/nuts No
Big end bearings Stage 1 18 Nm
Big end bearings Stage 2 35 Nm
Oil pump to cylinder block 11 Nm
Sump bolts 11 Nm
Sump drain bolt 35 Nm
Flywheel/driveplate 78 Nm
Clutch pressure plate 23 Nm
Crankshaft pulley/damper centre bolt 130 Nm/16 Nm
Camshaft sprocket/gear 60 Nm
Camshaft carrier/cap 11 Nm
Camshaft/rocker cover 11 Nm
Inlet manifold to cylinder head 23 Nm
Exhaust manifold to cylinder head 23 Nm
Exhaust downpipe to manifold 50 Nm
Spark plugs 28 Nm
Crankshaft position (CKP) sensor/engine speed (RPM)
11 Nm
sensor
Camshaft position (CMP) sensor 11 Nm
Engine coolant temperature (ECT) sensor 15 Nm
Lambda sensor (Oxygen) 45 Nm
Engine oil pressure switch 14 Nm
Manufacturer: Suzuki Model: Carry 1,3 (c) Autodata Limited 2013
Engine code: G13BB Output: 58 (77) 5700 . 5/14/2023
Tuned for: -09.00 Year: 1999-00 V9.200-
Chassis tightening torques
00000056 Front hub
00000026 Steering track rod end 43 Nm
Brake caliper to carrier Front 27 Nm
Brake caliper/carrier to hub Front 95 Nm
Back plate to hub Rear 23 Nm
ABS sensor Front 9 Nm
ABS sensor Rear 26 Nm
Road wheels 85 Nm
Starting and charging
Battery V/RC(Ah) 12/40 (28)
Maximum cranking amps A 76-92
Alternator output at engine speed A/V/rpm 20/14/2000
Brake disc and drum dimensions
Minimum disc thickness for replacement - ventilated Front 15 mm
Disc runout Front 0,15 mm
Maximum drum diameter for replacement Rear 222 mm
00000024 Minimum pad thickness Front 6,5 mm
Minimum shoe thickness Rear 1 mm
Parking brake travel No. of notches 4-7
Air conditioning
No. of AC service connectors 2
Air conditioning restrictor type Expansion valve
Compressor clutch/magnetic coupling Yes
Compressor variable displacement solenoid No
Air conditioning refrigerant Type R134a
Air conditioning refrigerant quantity grams 530±30
Air conditioning oil group PAG
00000027 Air conditioning oil quantity cm³
Autodata Note 24
Minimum pad/shoe thickness
Measurement includes lining and pad/shoe backing plate.
Autodata Note 26
Use new nuts/bolts.
Autodata Note 27
Refrigerant oil quantity
Refer to label under bonnet or on compressor.
Manufacturer: Suzuki Model: Carry 1,3 (c) Autodata Limited 2013
Engine code: G13BB Output: 58 (77) 5700 . 5/14/2023
Tuned for: -09.00 Year: 1999-00 V9.200-
Autodata Note 55
Gearbox oil capacity
2WD only.
Autodata Note 56
Front hub
2WD: Use new nut and tighten to 175 Nm
4WD: No information available.
Autodata Note 57
Ignition timing
Bridge terminals of monitor coupler Fig. 26471.
26471
Manufacturer: Suzuki Model: Carry 1,3 (c) Autodata Limited 2013
Engine code: G13BB Output: 58 (77) 5700 . 5/14/2023
Tuned for: -09.00 Year: 1999-00 V9.200-
Cylinder layout Timing mark
Tightening sequence
Manufacturer: Suzuki Model: Carry 1,3 (c) Autodata Limited 2013
Engine code: G13BB Output: 58 (77) 5700 . 5/14/2023
Tuned for: -09.00 Year: 1999-00 V9.200-
