HEALTHCARE Maintenance

Global Services Organisation

Order-No.: DD+DIS149.05E

*1YZO5L1*
1 Piece YZO5L MA1
DRYSTAR 5302
Type 5366/100

Edition 1, Revision 0

The Maintenance document is separately available. Order No: DD+DIS149.05E

Printed copies of this document are not controlled.

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printed in Germany 2005-09-09

Agfa Company Confidential
 Maintenance DD+DIS149.05E

Caution:

This system uses high voltage. Please consider the respective safety regulations.

These instructions describe adjustments and routines which must only be performed by qualified
technical personnel.

Note:

Electrical repairs and connections must only be performed by a qualified electrician.

Mechanical repairs and connections must only be performed by a qualified technician.

CE Declaration:

According to the medical guidelines, the CE Declaration (CE Conformity) becomes invalid if the
product is changed without explicit consent of the manufacturer!
This applies to all parts, not only to safety elements.

We reserve the right to change data and characteristics in the light of technical
progress.

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Chapter 9 DRYSTAR 5302 Edition 1, Revision 0
Agfa Company Confidential (Type 5366/100) 2005-09-09
DD+DIS149.05E Maintenance

Chapter 9:

List of contents

1 Safety .................................................................................... 1

2 Introduction .......................................................................... 3
2.1 Maintenance frequency ....................................................................... 3
2.2 Required time ....................................................................................... 3
2.3 Required tools ...................................................................................... 3
2.4 Required cleaning material ................................................................. 4
2.5 Required spare parts ........................................................................... 4

3 Diagnostics........................................................................... 5
3.1 Questioning of the customer .............................................................. 5
3.2 Infocounter analysis ............................................................................ 5
3.2.1 Infocounter Analysis via Printers Infocounters Report ...................................... 6
3.2.2 Infocounter analysis via Service Command session......................................... 7
3.2.3 How to evaluate the Infocounter ....................................................................... 7
3.3 Image quality check ............................................................................. 9

4 Maintenance points - Power off ........................................ 10

4.1 Check of general condition ............................................................... 10
4.2 Check of condition of belts and gears ............................................. 10
4.3 Visual check of the cables................................................................. 10
4.4 Cleaning of the suction cups ............................................................ 11
4.5 Cleaning of Electronics Compartment ............................................. 11
4.6 Cleaning of Power Supply Air Inlet................................................... 12
4.7 Check and Cleaning of Drum ............................................................ 12
4.8 Cleaning of Thermal print head ........................................................ 13
4.9 Electrical check .................................................................................. 14
4.9.1 Basic Protective Earth Test............................................................................. 14
4.9.2 Electrical Check according to National Regulations. ...................................... 15
5 Maintenance points - Power on ........................................ 16
5.1 Check of safety switches................................................................... 16

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2005-09-09 (Type 5366/100) Agfa Company Confidential
 Maintenance DD+DIS149.05E

5.2 SW patch installation......................................................................... 16

5.3 Film calibration................................................................................... 17
5.4 Density Reproduction Check ............................................................ 17
5.5 Test image evaluation........................................................................ 19
5.6 Host system image quality check..................................................... 20

6 Completion of the maintenance........................................ 20

6.1 Backup Data on CF Card ................................................................... 20
6.2 Reset of the relative counters in the Infocounter............................ 21
6.3 Customer Conversation .................................................................... 21

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Chapter 9 / II DRYSTAR 5302 Edition 1, Revision 0
Agfa Company Confidential (Type 5366/100) 2005-09-09
DD+DIS149.05E Maintenance

1 Safety

⇒ The DRYSTAR 5302 is suitable for continuous operation.

⇒ The DRYSTAR 5302 enables or helps in the diagnosis of a patient.

When operating or maintaining the DRYSTAR 5302 always observe the

following safety guidelines:
• Have electrical or mechanical defects repaired by skilled personnel only!
• Do not override or disconnect the integrated safety features.
• Ventilation openings may not be covered.
• Always switch off the DRYSTAR 5302 and disconnect the power cord
from the outlet before carrying out any maintenance work.
Always take into account the markings provided on the inside and outside
of the printer. A brief overview of these markings and their meaning is
given below:

Safety warning, indicating that the DRYSTAR 5302 User and

Reference Manuals should be consulted before making any
connections to other equipment. The use of accessory equipment
not complying with the equivalent safety requirements of this
printer may lead to a reduced level of safety of the resulting
system. Consideration relating to the choice of accessory
equipment shall include:
Use of the accessory equipment in the patient vicinity.
Evidence that the safety certification of the accessory equipment
has been performed in accordance with the appropriate IEC
60601-1 and IEC 60601-1-2 harmonized national standard.
In addition, all configurations must comply with the medical
electrical systems standard IEC 60601-1-1. The party that makes
the connections acts as system configurator and is responsible
for complying with the systems' standard. If required contact your
Agfa Service Organization.
In order to reduce the risk of electric shock, do not remove any
covers.

Caution hot:
Keep hands clear from the Thermal Print Head.

Type B equipment:
Indicates that the DRYSTAR 5302 complies within the limits for
type B equipment.

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2005-09-09 (Type 5366/100) Agfa Company Confidential
 Maintenance DD+DIS149.05E

Supplementary protective earth connector:

Provides a connection between the DRYSTAR 5302 and the
potential equalization busbar of the electrical system as found
in medical environments. This plug should never be
unplugged before the power is turned off and the power plug
has been removed.
Intergrounding connector:
Provides a connection between the printer and other
equipment which might exhibit minor ground potential
differences. These differences may degrade the quality of
communication between different equipment. Never remove
connections to this terminal.
Protective earth (ground)
Provides a connection between the printer and the protective
earth of the mains. Do not remove this connection, because
this will have a negative influence on the leakage current.
Power/Reset Button
Note that the power cord has to be disconnected from the wall
outlet in order to disconnect the unit entirely from the mains.
Precautions for use in USA only:
Make sure that the circuit is single-phase center-tapped, if the
printer is connected to a 240 V/60 Hz source instead of a
120 V/60 Hz source.
Transport after installation
Before moving the printer, always switch off the machine. The DRYSTAR
5302 should always be transported by 2 persons. When doing this, the
stability and the structure of the table top have to be taken into account.
The printer should not be placed on a soft surface, since this might
prevent appropriate ventilation and cause overheating. Nothing else
should be installed on the same table, and measures should be taken to
prevent table shock, while this may cause image artifacts. The appliance
shall only be transported with all covers closed. The appliance shall not be
transported continuously from one location to the other. Do not lift the
printer by the output tray.

Waste disposal and environmental regulations

In most countries DRYSTAR film is considered industrial waste and is not
allowed to be disposed of as household waste. Please consult your local
waste disposal regulations. Agfa recommends to have DRYSTAR film
waste hauled away by a licensed company.
After its life span, do not dispose of the DRYSTAR 5302 without
consideration of local waste disposal regulations. Please consult your
local service organization.

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Chapter 9 / 2 DRYSTAR 5302 Edition 1, Revision 0
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DD+DIS149.05E Maintenance

2 Introduction
The maintenance steps described in this document are based on the
technically required measures to guarantee the proper operation of the
printer.
The maintenance points have been arranged in a chronologically suitable
order to make the work routines as efficient as possible. The sequence of the
maintenance points in the checklist (see appendix) is identical with the
maintenance instructions.
Additional maintenance steps can be required according to national
regulations.

2.1 Maintenance frequency

The maintenance has to be carried out:

• every 25.000 printed films, or
• every 12 months, whichever comes first.

2.2 Required time

• Time required for the maintenance: ≤ 2 hours,

2.3 Required tools

Description Order Number / Comment
Calibrated densitometer recommended types are
• MacBeth TR-924
• X-Rite 301
• X-Rite 310
• X-Rite 331
• X-Rite 341
• Gretag D200-2
Flash light commercially available
Loop 8x CM+9.9579.9904.0
Service PC with Drystar 5302 Density For Service PC specifications refer to
Reproduction Check files chapter 3.2, Tools.
Density reproduction check files are
available via MEDNET, GSO Library
Waterproof pen commercially available
Wrist strap CM+9.9999.0830.0

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 Maintenance DD+DIS149.05E

2.4 Required cleaning material

Cleaning material Order Number

Agfa Cleaning Tissue (as alternative to CM+309931.0
Isopropyl alcohol or Ethanol and Lint
free cloth). Box of 50 pieces.
Isopropyl alcohol or Ethanol Commercially available
Lint free cloth Commercially available
Ink eraser 'Pelikan' 10+9.9999.1176.0
Vacuum cleaner
220/240V, 50Hz CM+9.9999.0895.0
110/115V, 60Hz CM+9.9999.0896.0

2.5 Required spare parts

The following spare parts are part of the Maintenance-assortment

CM+0 5366 0999 733

Description Order Number Case of Exchange/ Usage

Air Filter CM+343350.X Exchange each maintenance

Always have the latest Drystar 5302 software patches available on the
Service PC.
Depending of the urgency and classification of a software patch it might be
necessary to update the printer software.

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Chapter 9 / 4 DRYSTAR 5302 Edition 1, Revision 0
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DD+DIS149.05E Maintenance

3 Diagnostics
The diagnostics before the maintenance comprise following tasks:
Task Details see..
Questioning of the customer 3.1
Infocounter analysis 3.2
Image quality check 3.3

3.1 Questioning of the customer

• Ask the customer for any problem that appeared since the last
maintenance.

3.2 Infocounter analysis

To view the infocounter a service PC is required.
Two possibilities exist to get the infocounter on the Service PC:

# Type of Infocounter analysis: Refer to ...

A Via Printers Infocounters Report 3.2.1
B Via Service Command session 3.2.2

We recommend to use for Infocounter Analysis method A, 'Via Printers

Infocounters Report', as this is the fastest way to access the infocounter.
Method B, 'Via Service Command session ' might be useful, when you can
access a PC in the hospital network for a short time, to save the infocounter
file on the printer CF card for analysis on the Service PC.

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2005-09-09 (Type 5366/100) Agfa Company Confidential
 Maintenance DD+DIS149.05E

Welcome to this
DryStar 5302 printer

SERVICE TOOLS
HOME General information
List of errors
A Printer Infocounters report
DICOM, LPD and HIPAA report
QA Report Page
Software versions
Remote sessions
Show printer status
Enter key-operator command session
Enter service command session B
Release remote command session

Scalingtools
Connectivity Setup
DICOM profile editor
Welcome to this
7 Service Actions DryStar 5302 printer
LPD Profile Editor
Network configuration
5 Logging Printqueue editor
Service - Loggings
Controller logging
2. Infocounters
1. To printer flash card
ModuleModules
2. To this computer
repair

Go back

536609cf.cdr

Figure 1

3.2.1 Infocounter Analysis via Printers Infocounters Report

Required Tools
• Service PC, required to connect to the printer and analyze the infocounter.

(1) Connect the Service PC to the

Service PC
network
(2) Start the browser (Internet
Explorer ≥ 5) Printer
(3) Enter the IP address of the
printer in the address window.
(4) Select menu "Service Engineer
Tools - Printer Infocounters 536632el.cdr

Report"
(5) Analyze the infocounter file as
described in section 3.2.3, Figure 2
How to evaluate the Infocounter

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DD+DIS149.05E Maintenance

3.2.2 Infocounter analysis via Service Command session

Required Tools
• Service PC, required to connect to the printer and analyze the infocounter

(1) Connect the Service PC to the

Service PC
network
(2) Start the browser (Internet
Explorer ≥ 5) Printer
(3) Enter the IP address of the
printer in the address window.
(4) Select menu "Service Engineer
Tools - Enter Service Command 536632el.cdr

Session - 7 Service Actions - 5

Logging - 2 Infocounters"
(5) Save the infocounter file to the Figure 3
service PC or the CF card.
(6) Unzip the infocounters ZIP file
(7) Analyze the infocounter.txt file
as described in section 3.2.3,
How to evaluate the Infocounter

3.2.3 How to evaluate the Infocounter

Infocounters.txt evaluation
What to check in the Comment
infocounter
1.1 Serial number and Compare device serial number with chapter 8
Installation date ‘Manufacturing Standard Modification’ to
determine whether the device possibly requires a
modification.
Refer to 3.3 (infocounter.txt), ‘HW Modification
History’, to check already made modifications.
1.4 Software Info Compare the currently installed SW version with
the latest SW version described in chapter 3.8,
SW releases, patches. In case a recommended
SW patch is available, install this SW patch.
Refer to section 5.2.

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 Maintenance DD+DIS149.05E

Infocounters.txt evaluation
What to check in the Comment
infocounter
2.3 Reliability Should normally be not higher than 0.05. Higher
fault rates need a thorough investigation.
3.3 Hardware Modification By comparing the status of the device with the
History available modifications (refer to Technical
Documentation chapter 8) the exact hardware
status can be determined.
3.4 Software modification By checking the software modification history it
history can be determined, whether a recent software
upgrade solved a problem, that occurred quite
often in the error list in the past
5.3 Retries Many retries (> 1%, based on relative prints)
have to be investigated: They may reduce the
throughput of the device.
5.7 Error History Check which errors occurred in the last days,
how often they appeared as well as the CBF
(cycles between failures) of these errors. This
gives an overview of the current status of the
machine.
5.8 Error list (sorted by Troubleshoot these errors with the help of the
relative) and technical documentation, chapter 3.3,
‘Troubleshooting’.
5.9 Error list (sorted by
total):

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DD+DIS149.05E Maintenance

3.3 Image quality check

(1) In the browser pages select menu

"Service Engineer Tools - Enter
Service Command Session - 3
Print Testimage"
(2) Print following test images on the
largest format available in the film
magazines:
• STI1.ZIP
• STI2.ZIP
• medical_image.ZIP

The test image as displayed

in Figure 4 to Figure 6 will be
printed.

(3) Mark the test films with a

waterproof pen as testfilm before Figure 4
maintenance

Figure 5 Figure 6

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 Maintenance DD+DIS149.05E

4 Maintenance points - Power off

The maintenance with powered-off machine comprises following tasks:

Task Details: see...

Check of general condition 4.1
Check of condition of belts and gears 4.2
Visual check of the cables 4.3
Cleaning of the suction cups 4.4
Cleaning of Electronics 4.5
Cleaning of Power Supply Air Inlet 4.6
Check and Cleaning of Drum 4.7
Cleaning of Thermal print head 4.8
Electrical check 4.9

4.1 Check of general condition

(1) Perform a visual check of
• Power- and network cables.
• Covers
• The Output tray
• The upper and lower Input tray.
(2) Disconnect the power and network cable
(3) Remove the left and right cover to prepare the printer for the next steps
(4) Remove the films in the film trays including white plastic sheet

4.2 Check of condition of belts and gears

(1) Check all belts and gears for visible wear

4.3 Visual check of the cables

(1) Check cables inside the printer: The insulation may not show any sign of
wear or damage.

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DD+DIS149.05E Maintenance

4.4 Cleaning of the suction cups

(1) Pull out the upper pickup unit
(2) Clean the suction cups with a lint
free cloth lightly moistened with
1
Isopropyl alcohol.
(3) Insert the upper pickup unit
(4) Repeat this step for the lower
pickup unit

536609da.cdr

Figure 7

536609cc.cdr 536609db.cdr

Figure 8 Figure 9

4.5 Cleaning of Electronics Compartment

(1) Remove the EMI shielding
(2) Clean the electronics
compartment with a vacuum
cleaner.

536609ac.cdr

Figure 10

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 Maintenance DD+DIS149.05E

4.6 Cleaning of Power Supply Air Inlet

(1) Clean the power supply air inlet
with a vacuum cleaner.

Figure 11

4.7 Check and Cleaning of Drum

(1) Open the top cover
(2) Open the "Hold down bracket"
(3) Open the TH Module
(4) Remove the flat belt
(5) Check the drum for dirt or
damage by turning at the drum
drive pulley.
(6) In case signs of damage are
visible, also check the STI2 test
image printed under step "3.3
Image quality check": A damage 536609df.cdr

will be visible in the flatfield area

Figure 12
of the STI2 test image in distance
of 111 mm.
(7) Clean the rubber of the drum with
a lint free cloth lightly moistened
with Isopropyl alcohol or Ethanol
(8) Remount the flat belt

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DD+DIS149.05E Maintenance

4.8 Cleaning of Thermal print head

(1) Clean the TH resistor line with a
lint free cloth lightly moistened
with Isopropyl - alcohol or a
cleaning tissue.
• The last cleaning action must
be carried out in one way!
• For the Isopropyl alcohol
observe the rule: As less water
is in the alcohol as better. We
recommend using a 90%
536609cg.cdr
Isopropyl alcohol.
(2) Remount all covers Figure 13
(3) Insert both input trays

Caution:
• Be carefull at TH cleaning.
• The electronic circuits under the IC cover can be damaged.
• During cleaning do not press against the IC cover.
Only use very little alcohol to moisten the cloth.

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 Maintenance DD+DIS149.05E

4.9 Electrical check

The electrical check is split up in two steps:

Step Task Details see..

1 Perform the basic protective earth test 4.9.1
2 Perform the electrical check according to 4.9.2
National Regulations.

4.9.1 Basic Protective Earth Test

(1) Use a multimeter that is
capable to measure a
resistance < 1 Ohm
(2) Put one probe at the ground
connector of the mains input
(3) Put the other probe at a few
metallic parts, the customer
could touch. 536631JN.cdr

The electrical resistance has to

be ≤ 0.2 Ohm.
Refer to Figure 14. 2

Figure 14

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DD+DIS149.05E Maintenance

(4) Insert the power cord at the

printer side; leave it
disconnected at the wall side.
(5) Put one probe at the ground
connector of the mains
connector.
(6) Put the other probe at a few
536631JN.cdr
metallic parts, the customer
could touch.
The electrical resistance in this
case has to be ≤ 0.3 Ohm. 2
Refer to Figure 15.

Figure 15

In case the electrical resistance of one measurement exceeds the limits (0.2
Ohm without mains cable; 0.3 Ohm with mains cable) check the printer for
loose grounding connections!

4.9.2 Electrical Check according to National Regulations.

(1) Perform the electrical check according to National Regulations.

The electrical checks that have to be performed in certain intervals (e.g. each
12 months) or after certain service actions (repair and/or maintenance)
depend on National Regulations.
Example for Germany: BGV A3 and DIN VDE 0751 or subsequent
regulations.

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 Maintenance DD+DIS149.05E

5 Maintenance points - Power on

The maintenance with powered-on machine comprises following tasks:
Task Details: see...
Check of safety switches 5.1
SW patch installation 5.2
Film calibration 5.3
Density Reproduction Check 5.4
Test image evaluation 5.5
Host system image quality check 5.6

5.1 Check of safety switches

(1) Switch on the printer. Wait till it
shows the READY screen (takes
approx. 7 minutes)
(2) Open top cover
(3) Check display message: It must
show "Close top cover"

536609fa.cdr

Figure 16

5.2 SW patch installation

(1) Install the latest SW patch, in case a recommended SW patch for the
printer is available. Refer to chapter 3.8, Software Releases, Patches.

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DD+DIS149.05E Maintenance

5.3 Film calibration

How? (1) Select in key-operator menu
'6 Calibration - 1 Film
Calibration'
(2) Follow the instructions on the
display.
(3) Repeat film calibration for
second input tray

536336as.cdr

Figure 17

5.4 Density Reproduction Check

Background With the density reproduction check the difference for a specific film type
Information between optical density defined in the sensitometric calibration file and the
printed optical density, measured with an external densitometer is checked.
This is a plausibility check for the CDM: In case the measured density values
are out of the specified range, the CDM requires a re-calibration.

This procedure must be carried out with every used film type:
(1) In the browser pages select menu "Service Engineer Tools - Enter
Service Command Session - 3 Print Testimage"
(2) Print out LinCheck.zip and measure the density of the eleven 100 % –
0% fields with a calibrated MacBeth TR-924, X-Rite 331, 341, X-Rite
301, X-Rite 310 or Gretag D200-2 densitometer.
(3) To check linearity fill in measured values in corresponding Excel file:
Ds5302 density reproduction check DT2B.xls or
Ds5302 density reproduction check DT2C.xls

These Excel files can be downloaded from MedNet, download area

'GSO library - Hardcopy - Dry Imagers - Drystar 5302 - Freeware'.

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 Maintenance DD+DIS149.05E

(4) After the measured values are filled in, the density reproduction is
calculated automatically.
(5) At the right hand side of the table is shown, whether the Density
Reproduction is ok or not. In case it is not ok you are requested to
carry out a CDM calibration.

Select densitometer: X-rite 341

4 Dmax = 314

Square Measured density Target density Density diff. Check

100% 20 20 0 0
90% 47 49,4 -2,4 0
80% 73 78,8 -5,8 0
70%
60%
104
133
108,2
137,6
-4,2
-4,6
0
0
Density Reproduction = OK
50%
40%
163
189
167
196,4
-4
-7,4
0
0
No CDM calibration needed for DT2B film
30% 218 225,8 -7,8 0
20% 246 255,2 -9,2 0
10% 274 284,6 -10,6 0
0% 306 314 -8 0
When entering the measured density values the decimal point appears in a different spot,
e.g. measured value = 0.23, value to enter = 23.0
Density Lower limit Upper limit
0 0 0 Density difference LinCheck image DT2B film in Ds 5302
30 -5 5
45 -7 7
20
60 -8 8
75 -9 9 15
90 -10 10 X-rite 310
105 -11 11 10 X-rite 331
Density Difference

120 -12 12 X-rite 341

135 -12 12 5
X-rite 301 Lower limit
150 -13 13 Mac Beth TR924
0 Upper limit
165 -13 13 Gretag D200-2
180 -14 14 Density difference
-5
195 -14 14
210 -14 14 -10
225 -15 15
240 -15 15 -15
255 -15 15
-20
270 -16 16
0 50 100 150 200 250 300 350
285 -16 16
300 -16 16 Target Density
315 -16 16
536609af.cdr

Figure 18

(1) The measured density values have to be entered without decimal point.
(e.g. measured value = .23, value to enter = 23)

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DD+DIS149.05E Maintenance

5.5 Test image evaluation

(1) In the browser pages select menu "Service Engineer Tools - Enter
Service Command Session - 3 Print Testimage".
(2) Print following test images on the largest format available in the film
trays:
• STI1.ZIP
• STI2.ZIP
• medical_image.ZIP

(3) Mark the test films with a waterproof pen as testfilms after maintenance
(4) Check all three images at the lightbox. Following items must been
checked:
o Line artifacts in transport direction
o Line artifacts vertical to the transport direction
o Point artifacts
o Surface artifacts

(5) Evaluate the test images at follows:

1. If no artifacts are seen on the STI1 / STI2 image continue with
next step
2. If artifacts seen on STI1 / STI2 image aren’t visible on the
medical_image continue with next step.
3. In other case (i.e. artifacts which are visible in STI1 / STI2 are
visible on medical_image, too) refer to Technical Documentation
chapter "3.3 Troubleshooting”

(6) Compare the test images "after maintenance" with the test images made
"before maintenance": The image quality of the last printed
medical_image and STI1/STI2 test image must be equal or better than
the images made before maintenance.

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 Maintenance DD+DIS149.05E

5.6 Host system image quality check

(1) Print a diagnostic image from every host system.
(2) Check images of each host at the lightbox for artifacts in diagnostic
image.
(3) In case artifacts are visible, compare with artifacts in last STI1 /STI2
image.
o In case artifacts are also visible in STI1 / STI2 image, refer to
Technical Documentation chapter "3.3 Troubleshooting”.
o In case artifact is only visible in images of a specific host but not in
STI1 / STI2 image, initiate a service call of modality service engineer

6 Completion of the maintenance

The Completion of the maintenance comprises following tasks:

Task Details see..

Backup Data on CF Card 6.1
Reset of Maintenance Action counters and relative 6.2
Counters in the Infocounter
Customer Conversation 6.3

6.1 Backup Data on CF Card

(1) Open the upper film tray and take

out the CF card.
(2) Insert the CF card in the printer
CF card reader
(3) In the Key-operator menu select
"4 Save configuration".
(4) Follow the instructions on the
printer display.
536609fl.cdr

536336as.cdr

Figure 19

536609fl.cdr
536336as.cdr

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DD+DIS149.05E Maintenance

Figure 20

6.2 Reset of Maintenance Action counters and relative Counters in the

Infocounter
(1) In the Browser menu select "Service Engineer Tools - Enter Service
Command Session - 7 Service Actions - 4 Maintenance - 4 Clear relative
counters".
(2) Select ' 7 Service Actions - 4 Maintenance - 1 Maintenance Settings'
(3) Select 'y' for yes at each desired 'Reset Item'
(4) Select "Accept Changes". Refer to Figure 21
(5) When leaving the Service menu select "Preventive maintenance" as
service action.

Welcome to this
DryStar 5302 printer

Service - Service actions

Maintenance Action Cycles Factory Current Active Reset Item
to go settings settings
1
Y Y
Thermal head cleaning required 0 5000 5000 N N
Y Y
Replace thermal head anti dust filter 19030 25000 25000 N N

52520 Y Y
Replace thermal head (end of life) 62500 62500 N N

1898 5000 5000 Y Y

Film calibration upper tray required N N
2505 5000 5000 Y Y
Film calibration lower tray required N N
0 5000 5000 Y Y
Service maintenance required N N

Accept Changes Discard Changes Reset Values

536609fk.cdr

Figure 21

6.3 Customer Conversation

(1) Fill out the Maintenance checklist and hand it out to the customer.
(2) Explain the results of the maintenance to the customer.

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AGFA and the Agfa-Rhombus are trademarks of Agfa-Gevaert AG, Germany

Herausgegeben von / Published by / Edité par /

Agfa-Gevaert AG
Fototechnik
Tegernseer Landstraße 161
D - 81539 München

Printed in Germany / Imprimé en Allemagne

Agfa Company Confidential
HEALTHCARE Maintenance
Global Services Organisation Checklist
Order-No.: DD+DIS149.05E

DRYSTAR 5302
Type 5366/100

Work Instruction for order no. SN Film cycles

The maintenance has to be carried out:

Every 12 months or 25 000 printed films

Maintenance must be carried out according to the maintenance instructions DD+DIS149.05E.

Diagnostics not
OK OK
Questioning of the • Questioning of the customer about problems with
customer the printer.
Infocounter analysis • Read-out and analyzation of the infocounter
Image quality check • Printing of STI1, STI2 and medical test image for
comparison with test images at final system check

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printed in Germany 2005-09-09

Agfa Company Confidential

 Maintenance Checklist DD+DIS149.05E

Maintenance points - Power off not

OK OK
Check of general • Visual check of power and network cable.
condition • Visual check of covers and film magazines
Check of condition of • Visual check of all belts and gears in the printer.
belts and gears
Visual check of the • Check of cables inside the printer for damage
cables
Cleaning of the suction • Cleaning of the suction cups of both film pickup
cups assemblies with a lint free cloth lightly moistened
with Isopropyl alcohol
Cleaning of Electronics • Cleaning of the Electronic rack with a vacuum
rack cleaner.
Cleaning of Power • Cleaning of the Power supply air inlet with a
supply air inlet vacuum cleaner
Check and Cleaning of • Check of the rubber of the drum for damage.
Drum • Cleaning of the rubber of the drum with a lint free
cloth lightly moistened with Isopropyl alcohol or
Ethanol.
Cleaning of Thermal • Cleaning of the Thermal print head with a lint free
print head cloth lightly moistened with Isopropyl alcohol
Electrical check • Check of the protective earth resistance

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DD+DIS149.05E Maintenance Checklist

Maintenance points - Power on not

OK OK
Check of safety • Opening of top cover to check function of safety
switche switche
SW patch installation • Installation of SW patch, in case a recommended
SW patch for the printer is available
Film calibration • Calibration of the films in both input trays.
Density Reproduction • Density Reproduction Check to confirm proper
Check operating CDM. Execution of CDM calibration if
not okay.
Test image evaluation • Printing of STI1, STI2 and medical test image
• Comparison with test images made during printer
diagnostics
• Check for artifacts on the film. In case of artifacts
in STI1 / STI2 and medical test image
troubleshooting as described in chapter 3.3
Troubleshooting.
Host system image • Printing of diagnostic image from every host
quality check system
• Check concerning artifacts in diagnostic image.
Comparison with artifacts in last STI1 /STI2
image.
o In case artifacts are also visible in STI1 / STI2
image, troubleshooting as described in chapter
3.3 Troubleshooting.
o In case artifact is only visible in images of a
specific host but not in STI1 / STI2 image,
initiation of service call of modality service
engineer

Completion not
OK OK
Backup • Backup of machine specific parameters
Reset of Maintenance • Reset of Maintenance action counters
action counters and
• Reset of relative infocounter
relative infocounter
• Confirmation of the maintenance in the printer
service menu.
Customer conversation • Explanation of results of preventive maintenance.

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2005-09-09 (Type 5366/100) Agfa Company Confidential
 Maintenance Checklist DD+DIS149.05E

Remarks:

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Date / Signature Service Technician Customer

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Agfa Company Confidential (Type 5366/100) 2005-09-09