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“Waste –To – Oil” Technology
CRACK THE SCRAP
&
LET THE OIL FLOW!
Green flows the oil !!!
This process inexpensively converts
scap tyre & plastic waste into high
quality fuel, which could solve the
Reduce
world's energy and waste problems at
Reuse
the same time,
Recycle without upsetting the CO2 balance &
preventing “Global Warming”.
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THE PROBLEM
Over 3 billion car and truck tires are
discarded worldwide each year
Over 10 billion tires are currently
stockpiled in landfills
There are 3 billion tires in the USA
alone
Scrap tires are highly flammable,
resistant to decay and provide an
ideal breeding ground for
mosquitoes, rodents, fires and
deadly diseases
Tires are very difficult to recycle
profitably
Mountains of Tyre Wastes
lying over the landscapes
everywhere!
Uncontrollable fire hazard from
burning scrap tyres !
DANGEROUS RUNNING
OVER OF GREEN PASTURES !
Unacceptable landfills!
Scrap tyre dumps are
mosquitoes breeding grounds!
Tyre dumps stock
rain water
Cause epidemics!
THE GOLDEN RULE FOR SUSTAINABLE GROWTH
“Taking a used product at the end of its life cycle,
disintegrating it to its various components and reutilizing
each of the components to create another new or similar
product, leaving no waste.”
We believe that this principal can be adapted to any
technology or any product. We have specifically chosen the
rubber waste industry as our specialty,
Rubber Tyre Waste to
precious energy source !
THE PLANT OVERVIEW
The plant has various capacities to process waste i.e., 10 MTPD, 20
MTPD, and multiples of the same.
The Plant operates on a Continuous Process Program and Oil and
Carbon Black are produced continuously 24X7
40-45 % is the oil recovery from rubber waste
30 % Residue is Carbon Black
15 % is high calorific value gas which can be used for heating &
generation of electricity for running the plant
15 % is high value steel scrap
THE TECHNICAL PROCESS OVERVIEW
The Waste rubber is fed into the continuous Process Reactor and heated under
controlled conditions of temperature and pressure.
The Catalyst used will effect molecular restructuring of the rubber under the pyrolysis
process. As a result, furnace oil in gaseous form is produced along with other gases.
These vaporized gases are passed through Heat Exchangers, wherein the furnace oil gas
is condensed into liquid form.
The Pyro oil (liquid) is then purified further to make it of high quality.
During the process, Carbon Black is generated as a RESIDUE.
The heat exchangers use coolant water as the condensing medium and this water is re-
circulated.
BLOCK DIAGRAM OF THE
PYROLYSIS PROCESS
HIGH GRADE PYRO OIL (REGPOL)
Georgetown
Georgetown
Consultants
Consultants
Clean
Clean &
& Green
Green Energy
Energy to
to our
our Energy-
P R I V A T E L I M I T E D
Energy-
P R I V A T E L I M I T E D
starved
starved Nation!
Nation!
Every
Every kg
kg of
of waste
waste recycled
recycled to
to energy
energy
is
is one
one kg
kg less
less of
of oil
oil imported!
imported!
TECHNICAL SPECS OF OIL
Sr. no. PROFITABILITY (in lakhs)
Characteristics Indian
Specifications
Check result of the oil
manufactured by our
revolutionary technology
1 Acidity, inorganic NIL NIL
2 Ash, % wt. max. 0.1 0.1
3 Density at 150C, g\ml, Max. 0.99 0.87
4 Flash point, (PMCC) 0C, Min. 66 43
5 Kinematics viscosity in centistokes at 500C , max. 180 22
6 Sediment, % wt. max. 0.25 0.25
7 Sulphur, total, % by wt., max. 2.5 .5
8 Water content, % by vol., max. 1.0 1.0
9 Pour point, 0C, maxes. 30 5
10 Carbon residue/micro carbon residue, % by mass 20 18
Truck tyre debeading
• Truck tyres are debeaded
• The steel is removed
• Clean tyre bead steel can
substitute virgin material -
dependent upon use
TYRE WASTE/SCRAP TO RENEWABLE
WEALTH FOR THE NATION!
• Wastes need no longer be a disposal head-ache!
• On the contrary, with a new method of technology,
waste can actually be used as the input material.
Waste is, obliviously, abundantly available and not
only comes for free but often uses a “tipping or gate
fee” as additional income, paid for removal of the
waste.
• Other Researchers and / or companies have tried to
come up with new solutions and continue to try to
develop new methods; however, this revolutionary
technology has been tested and is up and running at a
fully operational facility.
CONTACT US:
Burhaan A. Taskeen
CEO & Chief Factory set up Consultant
SMB ENV PROJECTS PVT. LTD.
No 3, Burhani Park, Singapore Garden, Takli Road, Nashik- 422011
Ph / Mobile: +91 9765785253, 9860240852
WhatsApp: + 91 8329903920 Skype: burhantaskeen
Emails: [email protected]
Website: www.smb-project-consultants.com
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