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Test Report

1. The document is a testing and inspection report for an 11kV industrial protection panel supplied to RS Engineering & Contractors in Lahore, Pakistan. 2. Key components of the panel passed various tests including power frequency voltage test, mechanical operation test, clearance checking, and visual inspection of dimensions. 3. Current transformers, potential transformers, energy meter, and vacuum circuit breaker installed in the panel also met specifications. Relay tests found the protection relays operated properly within set parameters.

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Amir Shahzad
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0% found this document useful (0 votes)
148 views6 pages

Test Report

1. The document is a testing and inspection report for an 11kV industrial protection panel supplied to RS Engineering & Contractors in Lahore, Pakistan. 2. Key components of the panel passed various tests including power frequency voltage test, mechanical operation test, clearance checking, and visual inspection of dimensions. 3. Current transformers, potential transformers, energy meter, and vacuum circuit breaker installed in the panel also met specifications. Relay tests found the protection relays operated properly within set parameters.

Uploaded by

Amir Shahzad
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TESTING & INSPECTION REPORT

Project/Customer RS Engineering & Contractors, Lahore.


Product 11KV INDUSTRIAL PROTECTION PANEL
PO No. Date of Testing
W/O No. & Date
Offered Quantity
Panel S/No.
Specification: P44-96 (Amended to Date) L.T.R No.

Sr.
Name of Test Brief Procedure & Specified value Results
No.

One Phase is Connected with Potential Wire & other Phase


Power Frequency
are connected with Ground & Applied 25 KV to one Phase
Voltage Test on OK
1 & other phase are connected with ground similarly same
Main circuit.
for another phase. It should withstand for one minute.

Interlock is working
Interlock:-ON/OFF the circuit breaker 5 times.
in ON Position
2 Mechanical
Operation Test Operating mechanism Test: - Open & Close Circuit breaker
Properly operate
05 times. The mechanical operation should work Properly.

Check the phase clearance,


Ph-Ph=120mm
Clarence Phase to phase = 120 mm
Ph-E=120mm
4 Checking Phase to Earth = 120 mm
Provided
(Insulation sheet & cover should be fire proof )

Visual Inspection
& Verification of As per approved Drawing. Result Attached
5
Dimension.

Tested By: Verified By: Witnessed By


M. Ishaq M. Kashif
Jr. Engr. (I & QA) Asst. Engr. (I & QA)
ZGL ZGL
TESTING & INSPECTION REPORT
Project/Customer RS Engineering & Contractors, Lahore.
Product 11KV INDUSTRIAL PROTECTION PANEL
PO No. Nill Date of Testing 28-02-2023
W/O No. & Date 2135
Offered Quantity 01 No.
Panel S/No. SM-922
Specification: P44-96 (Amended to Date) L.T.R No. 818-23

1. Current Transformer (Type: Protection, Metering)


Phase Sr. No. Make Ratio
Red 7101-21 FICO 200/5 A
Yellow 7201-21 FICO 200/5 A
Blue 7301-21 FICO 200/5 A

2. Potential Transformer (Type: Single Pole)


Phase Sr. No. Make Ratio
Red PT-13104-22 METELX 11000V/110 V
Yellow PT-13918-23 METELX 11000V/110 V
Blue PT-13920-23 METELX 11000V/110 V

3. Energy Meter:
Make Honeywell Model AS3500
Sr. No. 0703 0294 Accuracy Class 0.5

4. Vacuum Circuit Breaker


Make Type Serial No.
Schneider VAA636/17-2 6633947
Rated voltage Rated Breaking capacity Rated current
17.5 KV 25 KA 630 Amp

Tested By: Verified By: Witnessed By


M. Ishaq M. Kashif
Jr. Engr. (I & QA) Asst. Engr. (I & QA)
ZGL ZGL
TESTING & INSPECTION REPORT

Project/Customer RS Engineering & Contractors, Lahore.


Product 11KV INDUSTRIAL PROTECTION PANEL
PO No. Nill Date of Testing 28-02-2023
W/O No. & Date 2135
Offered Quantity 01 No.
Panel S/No. SM-922
Specification: P44-96 (Amended to Date) L.T.R No. 818-23

RELAY TESTS
Relay Make: DELAB
Model: DP-34
Sr. No: 146374-F

1. Characteristics Test
CT Ratio 200/5 A, In: 5A O/C Plug Setting at = 0.50 In, E/F Plug Setting at = 0.10 In
(A) O/C & E/F Test
Apply particular current with primary current injection set and measure
Operating time at trip terminal with timer.
Specified operative Applied current Specified operating time at Measured
Element
current multiple setting in Amp. Max. time setting in Sec. Values (Sec.)
R-Y 200x0.50=100 Amp 0.00 ~ 3.00 Sec
Y-B 200x0.50=100 Amp 0.00 ~ 3.00 Sec
B-R 200x0.50=100 Amp 0.00 ~ 3.00 Sec
E/F 200x0.10=20 Amp 0.00 ~ 3.00 Sec
(B) INTANTANEOUS ELEMENT TESTS. Setting at = 4 x In In = 5A
Element Sec. Current Test
R-Y Instantaneous
Y-B Instantaneous
B-R Instantaneous
E/F Instantaneous

Tested By: Verified By: Witnessed By


M. Ishaq M. Kashif
Jr. Engr. (I & QA) Asst. Engr. (I & QA)
ZGL ZGL
11 KV Metal Clad Switchgear Panel
TESTING & INSPECTION REPORT
Project/Customer RS Engineering & Contractors, Lahore.
Product 11KV INDUSTRIAL PROTECTION PANEL
PO No. Nill Date of Testing 28-02-2023
W/O No. & Date 2135
Offered Quantity 01 No.
Panel S/No. SM-922
Specification: P44-96 (Amended to Date) L.T.R No. 818-23

PANEL VISUAL AN DIMENSIONS CHECKS

Sr. No. Description Specified As Found Remarks


1 Total height of panel 2200 mm
2 Total width of panel 900 mm
3 Total depth of panel 1600 mm
4 Depth of breaker position 710 mm
5 Thickness of sheet 2.30 mm
6 Paint thickness > 80 micron
7 Size of cable for C.T circuit > 4.0 mm²
8 Size of cable for P.T circuit > 2.5 mm²
9 Cable markers provided Yes/No

Tested By: Verified By: Witnessed By


M. Ishaq M. Kashif
Jr. Engr. (I & QA) Asst. Engr. (I & QA)
ZGL ZGL
TESTING & INSPECTION REPORT
Project/Customer RS Engineering & Contractors, Lahore.
Product 11KV INDUSTRIAL PROTECTION PANEL
PO No. Nill Date of Testing 28-02-2023
W/O No. & Date 2135
Offered Quantity 01 No.
Panel S/No. SM-922
Specification: P44-96 (Amended to Date) L.T.R No. 818-23

PANEL VCB EARTHING AND INTER LOCKS

Sr. No. ITEM REQUIRED SPECIFICATION RESULTS


Earthing with Copper strip, size 25 x 5 mm and check Provided
1 Panels
with drawing No: ZGL-SD0997 SM-922
Earthing with main bus bar of size 25 x 5 mm² solid or Provided
2 CT’s & PTs
flexible insulated copper cable.
3 Earthing point lugs Two terminals of size 7 to 15 mm diameter. Provided
1- Withdrawal or engagement of C.B. shall not be
4 Interlocks
possible unless C.B. Open. Provided

Tested By: Verified By: Witnessed By


M. Ishaq M. Kashif
Jr. Engr. (I & QA) Asst. Engr. (I & QA)
ZGL ZGL
TESTING & INSPECTION REPORT
Project/Customer RS Engineering & Contractors, Lahore.
Product 11KV INDUSTRIAL PROTECTION PANEL
PO No. Nill Date of Testing 28-02-2023
W/O No. & Date 2135
Offered Quantity 01 No.
Panel S/No. SM-922
Specification: P44-96 (Amended to Date) L.T.R No. 818-23

PANEL CIRCUIT RESISTANCE

Ambient Temperature = (22⁰C)

Panel Sr. No. Phase Resistance of Main Circuit


R
SM-922 Y
B

Tested By: Verified By: Witnessed By


M. Ishaq M. Kashif
Jr. Engr. (I & QA) Asst. Engr. (I & QA)
ZGL ZGL

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