BOM Chemical Dan Bahan Lab Plant Balikpapan
BOM Chemical Dan Bahan Lab Plant Balikpapan
AB 01 SILVER , LAB-01-096-2
AB 02 COPPER , LAB-01-100-1
Ammonium Test, "Merck" LAB-02-009-2
ARSENIC TEST KIT , LAB-03-007-1
CATRIDGE MASKER CARBON , 22C-01-0030-1
Chloride Test, LAB-02-011-2
Chlorine (Free) Test Kit, MERCK, , Range : 0.01 - 0.3 mg/L Cl2 LAB-02-010-1
CHROMIUM TEST KIT REAGENT A , LAB-02-055-1
Media Chromocoult Coliform Agar, LAB-01-052-1
Copper Test, "Merck" (1pack @125 test) LAB-02-012-4
GARAM HALUS KEMASAN 25 KG , LAB-01-027-1
GLYCERIN 99.5% (30 KGM/JERIGEN) , LAB-01-031-2
Iron Test Kit, MERCK, , Range : 0.05 - 1.0 mg/L Fe LAB-02-002-1
Turbidimeter Calibration Solution (800,100,20.0,0.02 NTU), HANNA, LAB-01-011-2
LARUTAN PH BUFFER 10 LAB-01-009-1
Buffer Solution pH 4,MERCK,, Vol.: 1 L LAB-01-007-1
Buffer Solution pH 7,MERCK,, Vol. : 1 L , LAB-01-008-1
LEAD TEST KIT , LAB-03-005-1
Manganese Test Kit, MERCK, Range : 0.03 - 0.5 mg/L LAB-02-001-1
MASKER KARBON LUBANG 2 , 22C-01-0002-1
NATRIUM HIDROKSIDA (CAUSTIC SODA) KEMASAN 25 KGM , LAB-01-038-1
Nitrate Test, LAB-02-004-2
Ozone Test, , Range : 0.01 - 4 mg/L O3 LAB-02-006-2
ROCIDE 360 (25KG) , LAB-01-050-1
SCALE REMOVER 1 PAIL (25 KG) , LAB-01-048-1
SG TEEPOL - 01 , LAB-01-111-1
SG-PA 01 , LAB-01-112-2
SG-MC 01 , LAB-01-109-2
SG-QUART 01 , LAB-01-110-2
SODIUM META BISULFITE POWDER , WT-01-021-1
STERIL MEMBRANE FILTER 0.45U, D47MM , LAB-02-071-1
Sulfate Test Kit (100 Test) LAB-02-007-3
Total Hardness Test Kit, MERCK, , Range : 1-100 mg/L CaCO3 LAB-02-003-1
Pseudomonas Selective Agar LAB-01-054-1
Media Yeast Extract Agar, MERCK, LAB-01-053-1
TDS Calibration Solution, Thermo scientific, 442 solution, 1000 ppm, Vol. : 480 ml LAB-01-010-2
Nitrite Test kit LAB-02-005-3
Phenolphthalein, ,Berat : 25 gr LAB-01-020-1
Wonderful - Gas LAB-02-171-1
Masker (1 pack, 50 pcs) LAB-01-028-4
Sarung tangan latex LAB-01-029-1
Sarung Tangan plastik biasa (Per pack isi 50 pasang) LAB-01-029-4
No. Catalog
cat.no. 1.14423.002
Merck cat.no.1.11106.0001
Cat. No. 1.14434.0001
Merck cat.no.1.11170.0001
cat. No. 1.00607.0001
1100190001
Cat. No. 1.08047.0001
“Merck” Cat.No. 1.07620.0500.
Cat. No. 1.13116.0500
cat.no. 1.14408.0001
MERCK,Cat. No.1.07233.0025
PT Sariguna Primatirta Tbk
No. Sanitation ID Item Periodically PIC Jun Jul Aug Sep Oct Nov
1 2 3 4 1 2 3 4 1 2 3 4 5 1 2 3 4 1 2 3 4 1 2 3 4 5
1 San-001 Flushing & Sanitasi Sumur 1 Continuous Opr WT
2 San-002 Cleaning & Sanitasi Ruang Sumber 1 Weekly Opr WT
3 San-003 Cleaning & Sanitasi Tandon Air Baku Weekly Opr WT
4 San-004 Backwash Sand Filter Weekly Opr WT
5 San-005 Sanitasi Sand Filter Weekly Opr WT
6 San-006 Backwash Carbon & Ferrolite Filter Demin Weekly Opr WT
7 San-007 Sanitasi Carbon & Ferrolite Filter Demin Weekly Opr WT
8 San-008 Backwash Carbon & Ferrolite Filter Mineral Weekly Opr WT
9 San-009 Sanitasi Carbon & Ferrolite Filter Mineral Weekly Opr WT
10 San-010 Backwash Softener 1 Weekly Opr WT
11 San-011 Sanitasi Softener 1 Weekly Opr WT
12 San-012 Regenerasi Softener 1 Weekly Opr WT
13 San-013 Backwash Softener 2 Weekly Opr WT
14 San-014 Sanitasi Softener 2 Weekly Opr WT
15 San-015 Regenerasi Softener 2 Weekly Opr WT
16 San-016 Cleaning & Sanitasi Final Tank Softener Weekly Opr WT
17 San-017 Cleaning & Sanitasi Catridge Filter RO Weekly Opr WT
18 San-018 Cleaning & Sanitasi RO Weekly Opr WT
19 San-019 7 Step CIP-SIP Holding Tank Demineral Weekly Opr WT
20 San-020 7 Step CIP-SIP Final Tank Demineral Weekly Opr WT
21 San-021 7 Step CIP-SIP Holding Tank Mineral Weekly Opr WT
22 San-022 7 Step CIP-SIP Final Tank Mineral Weekly Opr WT
23 San-023 Sanitasi Jalur Proses Produksi Weekly Opr WT
24 San-024 Cleaning & Sanitasi Hopper Mesin AMDK Botol 1 Weekly Opr Prod.
25 San-025 Cleaning & Sanitasi Hopper Mesin AMDK Cup 1 Weekly Opr Prod.
26 San-026 Cleaning & Sanitasi Hopper Mesin AMDK Cup 2 Weekly Opr Prod.
27 San-027 Cleaning & Sanitasi Hopper Mesin AMDK Galon 1 Weekly Opr Prod.
28 San-028 Cleaning & Sanitasi Mesin Filling AMDK Botol 1 Weekly Opr Prod.
29 San-029 Cleaning & Sanitasi Mesin Filling AMDK Cup 1 Weekly Opr Prod.
30 San-030 Cleaning & Sanitasi Mesin Filling AMDK Cup 2 Weekly Opr Prod.
31 San-031 Cleaning & Sanitasi Mesin Filling AMDK Galon 1 Weekly Opr Prod.
32 San-032 Cleaning & Sanitasi Nozzle Mesin AMDK Botol 1 Monthly Opr Prod.
33 San-033 Cleaning & Sanitasi Nozzle Mesin AMDK Cup 1 Monthly Opr Prod.
34 San-034 Cleaning & Sanitasi Nozzle Mesin AMDK Cup 2 Monthly Opr Prod.
35 San-035 Cleaning & Sanitasi Nozzle Mesin AMDK Galon 1 Monthly Opr Prod.
36 San-036 Cleaning & Sanitasi Mesin Washer Galon 1 Weekly Opr Prod.
37 San-037 Cleaning & Sanitasi Bak Mesin Washer Galon 1 Monthly Opr Prod.
38 San-038 Ruang Filling AMDK Botol 1 Weekly Opr Prod.
39 San-039 Ruang Filling AMDK Cup 1 Weekly Opr Prod.
40 San-040 Ruang Filling AMDK Cup 2 Weekly Opr Prod.
41 San-041 Ruang Filling AMDK Galon 1 Weekly Opr Prod.
42 San-042 Ruang Packing AMDK Botol 1 Weekly Opr Prod.
43 San-043 Ruang Packing AMDK Cup 1 Weekly Opr Prod.
44 San-044 Ruang Packing AMDK Cup 2 Weekly Opr Prod.
45 San-045 Ruang Packing AMDK Galon 1 Weekly Opr Prod.
46 San-046 Bahan Kemas Primer :
47 San-047 Cup Each Shift GBB
48 San-048 Lid Continuous Opr Prod.
49 San-049 Botol Continuous Opr Prod.
50 San-050 Tutup Each Shift GBB
51 San-051 Galon Continuous GSR + PRD
52 San-052 Tutup Galon Each Shift GBB
Dec Keterangan
1 2 3 4
NAMA MESIN / AREA :
UKURAN / KAPASITAS :
INSTRUKSI KERJA :
INTENSITAS :
KEBUTUHAN BAHAN KIMIA :
1
NAMA MESIN / AREA :
UKURAN / KAPASITAS :
INSTRUKSI KERJA :
INTENSITAS :
KEBUTUHAN BAHAN KIMIA :
INTENSITAS :
KEBUTUHAN BAHAN KIMIA :
KEBUTUHAN BAHAN KIMIA :
SUMUR
8 M3/JAM
IK-PRD-03-47 Instruksi Kerja Dosing Anti Chlorine & Anti Scalant REV 00
CONTINUE
PERSEN DOSING : 8%
SAND FILTER
30 M3/JAM
IK-PRD-03-47 Instruksi Kerja Dosing Anti Chlorine & Anti Scalant REV 00 GOAL
CONTINUE
PERSEN DOSING : 6%
FERO CARBON
30 M3/JAM
IK-PRD-03-47 Instruksi Kerja Dosing Anti Chlorine & Anti Scalant REV 00 GOAL
CONTINUE
RO 1
42 M3/J
IK-PRD-03-47 Instruksi Kerja Dosing Anti Chlorine & Anti Scalant REV 00
CONTINUE
FILLING CUP 1
5.5 M3/JAM
CONTINUE
CONTINUE
PPM L PPM L
200000 X 5= PPM X 50000
PPM = 20
= 1.2 PPM (Asumsi Carbon Filter Dapat Mereduksi 90% klorin)
Maka sisa klorin = 0.6
1.2 X 5 L/J = 0.3 L/J
20
L/J
1 KG = 2 L AIR (Kelarutan SMBS 50 gr /100 ml)
15 KG = 30 L = 485000 ppm
UTK 200000 ppm maka = 6.185567 KG
UTK kebutuhan per hari = 0.989691 kg
PPM L PPM L
200000 X 5= PPM X 50000
PPM = 20
= 1.2 PPM (Asumsi Carbon Filter Dapat Mereduksi 90% klorin)
Maka sisa klorin = 0.6
1.2 X 5 L/J = 0.3 L/J
20
L/J
1 KG = 2 L AIR (Kelarutan SMBS 50 gr /100 ml)
15 KG = 30 L = 485000 ppm
UTK 200000 ppm maka = 6.185567 KG
UTK kebutuhan per hari = 0.989691 kg
PPM L PPM L
1000000 X 5= PPM X 42000
PPM = 119.047619
GOAL = 25 PPM
1000000 X 1= PPM X 30
PPM = 33333.33333
0.4 X 5= 0.6 LJ
3.33333333333333
0.6 X 100%
5
20 X 5= 0.6 LJ
166.666666666667
PERHITUNGAN :
% L % L
100 * 2.84 = 0.8 * 355
% L % L
100 * 1.42 = 0.4 * 355
NAMA MESIN / AREA : RUANG SUMBER 1
UKURAN / KAPASITAS : 135 X 132 X 275 CM
INSTRUKSI KERJA : IK-PRD-03-29 Sanitasi Ruangan Air Sumber REV 00
INTENSITAS : MINGGUAN
KEBUTUHAN BAHAN KIMIA :
NAMA BAHAN KIMIA : SG QUART 1200 PPM
JUMLAH DIBUTUHKAN : 0.006
ALAT YANG DIGUNAKAN : FOGGER DEVICE KAPASITAS 5 LITER
INTENSITAS : MINGGUAN
KEBUTUHAN BAHAN KIMIA :
KEBUTUHAN BAHAN KIMIA :
NAMA BAHAN KIMIA I : SG MC 1% (MINGGUAN)
JUMLAH DIBUTUHKAN : 3.55
ALAT YANG DIGUNAKAN : -
AREA : WASHER
PERHITUNGAN :
PPM L PPM L
120000 * 0.008333 = 200 * 5
ITAS 5 LITER
ML
= 8.333333
PERHITUNGAN :
% L % L
100 * 14 = 0.2 * 7000
L
= 14
PERHITUNGAN :
% L % L
100 * x = 0.2 * 7000
L = 14
l
PERHITUNGAN :
% L % L
100 * x = 0.2 * 7000
L = 14
PERHITUNGAN :
% L % L
100 * 14 = 0.2 * 7000
PERHITUNGAN :
% L % L
100 * 14 = 0.2 * 7000
PERHITUNGAN :
ftener REV 00
% L % L
100 * 10 = 0.2 * 5000
PERHITUNGAN :
% L % L
* = *
ML
=
90-100 °C SELAMA 30 MIN
PERHITUNGAN :
% L % L
100 * 10 = 0.2 * 5000
% L % L
100 * 10 = 0.2 * 5000
% L % L
100 * 20 = 0.4 * 5000
PERHITUNGAN :
% L % L
100 * 10 = 0.2 * 5000
% L % L
100 * 10 = 0.2 * 5000
% L % L
100 * 20 = 0.4 * 5000
PERHITUNGAN :
% L % L
100 * 2.6 = 0.2 * 1300
% L % L
100 * 2.6 = 0.2 * 1300
% L % L
100 * 5.2 = 0.4 * 1300
PERHITUNGAN :
% L % L
100 * 2.6 = 0.2 * 1300
% L % L
100 * 2.6 = 0.2 * 1300
% L % L
100 * 5.2 = 0.4 * 1300
PERHITUNGAN :
% L % L
100 * 1 = 0.5 * 200
% L % L
100 * 0.4 = 0.2 * 200
% L % L
100 * 0.8 = 0.4 * 200
PERHITUNGAN :
% L % L
100 * 1 = 0.5 * 200
% L % L
100 * 0.4 = 0.2 * 200
% L % L
100 * 0.8 = 0.4 * 200
PERHITUNGAN :
% L % L
100 * 2 = 0.5 * 400
% L % L
100 * 0.8 = 0.2 * 400
% L % L
100 * 1.6 = 0.4 * 400
PERHITUNGAN :
% L % L
100 * 0.25 = 50 * 0.5
% L % L
100 * 0.002 = 0.2 * 1
PERHITUNGAN :
% L % L
100 * 0.25 = 50 * 0.5
% L % L
100 * 0.002 = 0.2 * 1
PERHITUNGAN :
% L % L
100 * 0.25 = 50 * 0.5
% L % L
100 * 0.002 = 0.2 * 1
PERHITUNGAN :
% L % L
100 * 0.25 = 50 * 0.5
% L % L
100 * 0.002 = 0.2 * 1
PERHITUNGAN :
% L % L
100 * 0.5 = 50 * 1
PPM L PPM L
1000000 * 0.006 = 1200 * 5
ITAS 5 LITER
PPM L PPM L
120000 * 0.008333 = 200 * 5
PERHITUNGAN :
% L % L
100 * 0.5 = 50 * 1
PPM L PPM L
1000000 * 0.006 = 1200 * 5
ITAS 5 LITER
PPM L PPM L
120000 * 0.008333 = 200 * 5
PERHITUNGAN :
% L % L
100 * 0.5 = 50 * 1
PPM L PPM L
1000000 * 0.006 = 1200 * 5
ITAS 5 LITER
PPM L PPM L
120000 * 0.016667 = 200 * 10
PERHITUNGAN :
% L % L
100 * 0.5 = 50 * 1
PPM L PPM L
1000000 * 0.006 = 1200 * 5
ITAS 5 LITER
PPM L PPM L
120000 * 0.008333 = 200 * 5
PERHITUNGAN :
% L % L
100 * 3.55 = 1 * 355
% L % L
100 * 1.42 = 0.4 * 355
NAMA MESIN / AREA : RO 3
UKURAN / KAPASITAS : 6 VESSEL @ 5 PCS MEMBRAN
: PERMITE 32 M3
INSTRUKSI KERJAIK-PRD-01-21
: IK Cleaning dan Sanitasi RO Unit REV 00
INTENSITAS : BULANAN
KEBUTUHAN BAHAN KIMIA :
NAMA BAHAN KIMIA III :
JUMLAH DIBUTUHKAN :
ALAT YANG DIGUNAKAN :
VOLUME = p =
=
r =
v =
v 6 vessel =
=
=
SG RO 1 % L %
100 100 * 100 = 10 *
SIRKULASI JALUR
SG RO 1 % L %
100 100 * 100 = 10 *
SIRKULASI JALUR
NAOH
20 % kg %
SIRKULASI JALUR 100 * 20 = 2 *
ROCIDE 360 % L %
1 100 * 1 = 0.1 *
SIRKULASI JALUR
5 Membran x 1.016 m
5.08 m
8 in = 0,2 m
0.159512 m^3
0.957072 m^3
957.072
1000 L
PERHITUNGAN :
SG PA 0.2% % L %
0.06 100 * 0.06 = 0.2 *
BAK BIRU KAPASITAS 63 L
PERHITUNGAN :
SG PA 0.2% % L %
0.06 100 * 0.06 = 0.2 *
BAK BIRU KAPASITAS 63 L
PERHITUNGAN :
SG PA 0.2% % L %
0.06 100 * 0.06 = 0.2 *
BAK BIRU KAPASITAS 63 L zz
G GALON 1) PERHITUNGAN :
SG PA 0.2% % L %
0.06 100 * 0.06 = 0.2 *
BAK BIRU KAPASITAS 63 L
L
1000
L
1000
L
1000
L
1000
L
30
L
30
L
30
L
30
No Bahan Kimia Keterangan Intensitas
326.517525773196 2714.66766666667