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ID- NOV. 2016

Fosroc Hydrocell XL constructive solutions

High performance, cross linked, closed cell,

non-absorbent, polyethylene joint filler

Uses Description

Hydrocell XL is a cross linked, non absorbent, semi-rigid, Hydrocell XL is a cross linked, semi-rigid, closed cell poly-
cellular polyethylene joint filler used for forming expansion ethylene sheet material used for forming or filling expan-
joints in concrete, brickwork and blockwork. The product sion joints between adjacent in-situ or precast
provides excellent support to sealants subject to hydrostatic components.
pressure and is particularly recommended for water Hydrocell XL provides excellent support backing to elasto-
retaining or water excluding structures. meric sealants and is especially recommended for use in
Hydrocell XL is a high-performance replacement for expansion joints in brickwork and in the construction of
traditional sponge rubber (ASTM D1752, type 1) and cork water retaining and water excluding structures.
(ASTM D1752, type 2) joint fillers. The compression load properties of Hydrocell XL
prevents the transfer of load across movement joints.
Advantages
Each cell is cross linked thereby preventing breakdown un-
 Cross linked to resist lateral and hydrostatic pressure der hydrostatic pressure. The closed cell formation
 High density support of sealant to prevent
prevents the absorption of water.
adhesion failure
 Non-absorbent closed cell structure
Properties
 High compression recovery
 Non-extruding The value given below are typical figures achieved in labo-
 Low load transfer to joint edges ratory tests. Actual values obtained on-site may show minor
 Non tainting
variations from those quoted.
 Chemically resistant
 Natural bond breaker Compressive strength
 Rot proof (ASTM D3575) : 0.15 N/mm
2

Extrusion
Standards compliance (*DTp clause 1015) : 0.3mm
Recovery : 98% after 50%
 Water Authorities Association, Civil Engineering Spec.
(ASTM D3575) compression
for the Water Industry, 4th Edition Clause 2.124.
 UK WFBS listed product – suitable for use in Water absorption : Less than 0.05%
contact with potable water. Listing number 9308528. (ASTM D3575) by volume
 DTp Specification for Highway Works, Dec 1991, Series Weathering test
 1000 clause 1015. (DTp clause 1015) : No disintegration
 Exceeds the performance requirements of ASTM Drinking water approval : WFBS, listing
D1752-84 and AASHTO M153-92 for recovery and (BS6920) number 9308528
extrusion.
* These test methods are equivalent to those specified in
Specification ASTM D1752

The joint filler shall be cross linked, non-absorbent, semi- Chemical resistance
rigid, cellular polyethylene with a nominal density of 100
3 Excellent resistance to acids, alkalis, oxidising agents and
kg/m . It shall have a recovery of 98% after 50%
compression and a compressive strength of 0.15 N/mm
2 biological degradation.
when tested in accordance with ASTM D3575. It shall have
a water absorption of less than 0.05% by volume when
tested in accordance with ASTM D3575 and be resistant to
weathering and chemical attack. The joint filler shall have
Water Byelaws Scheme approval for use in contact with
potable water.
Hydrocell XL

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ID- NOV. 2016

Fosroc Hydrocell XL constructive solutions

Compression loading Instructions for use

The load compression curve shown below gives typical Joint sealing slots
compression values achieved in accordance with
When forming expansion joints with Hydrocell XL in in-
ASTM D3575.
situ concrete, joint sealing slots can be readily formed in
Typical load/compression curve the following manner.

Before installing, simply cut off a strip to the required depth.

Pin the strip back on using two-inch nails at approximately
100 mm intervals. Then install the filler flush with the
finished surface.

Prior to sealing the top strip can then be pulled easily from
the joint to provide an uncontaminated sealing slot ready
for preparation and sealing.

As elastomeric sealants will not bond to Hydrocell XL

the additional need for bond breaker strips is eliminated.

Limitations

Hydrocell XL should not be used when the operational tem-

Chemical resistance perature is continuously outside the range of -70°C to 100°C.

Excellent resistance to acids, alkalis, oxidising agents Stated density subject to +/- 10% tolerance
and biological degradation.
Estimating
Design criteria
Supply
Typical detail of a wall expansion joint occurring in a closed Hydrocell XL : 1000 x 2000 mm sheets
reservoir Thickness : 10mm, 15mm, 20mm &
25mm

Storage

Hydrocell XL should be stored in a clean area and should not

be left exposed to direct sunlight for long periods, especially in
hot climates.

Precautions

There are no health hazards associated with Hydrocell XL in

1 Hydrocell XL
2 Supercast Hydrofoil normal use.
3 Thioflex 600
* Denotes the trademark of Fosroc
International Limited
†
See separate data sheet
Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard
Conditions for the Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc
endeavours to ensure that any advice, recommendation, specification of information it may give is accurate and
Jl.Akasia II Blok A8 No.1 correct, it cannot, because it has no direct or continuous control over where or how its products are applied, accept
Delta Silicon Industrial Park any liability either directly or indirectly arising from the use of its products, whether or not in accordance with any
Lippo Cikarang advice, specification, recommendation of information given by it.
Bekasi 17550
Indonesia
www.fosroc.com telephone: fax: email:
+62 21 897 2104-06 +62 21 897 2107 [email protected]

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