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2020 / ASX / EU - Workshop Manual

14 -ENGINE COOLING > RADIATOR > RADIATOR REMOVAL AND INSTALLATION<4B1, 4J1>

REMOVAL AND INSTALLATION <4B1, 4J1>

Pre-removal Operation Post-installation Operation

Air Cleaner Assembly Installation (Refer to

Engine coolant Draining (Refer to ).
Air Cleaner Assembly Removal (Refer to GROUP 15 - Air Cleaner ).

GROUP 15 - Air Cleaner ). Engine coolant Refilling (Refer to ).

9.5 ± 3.5 N·m

9.5 ± 3.5 N·m
Removal
5 23 24 steps
11 4.0 ± 2.0 N·m (4T)
26
3 7.0 ± 3.0 N·m (7T) • Engine
4 7 room
under
10 8 4.0 ± 2.0 N·m (4T)
25 cover front
9.5 ± 3.5 N·m
N 6
7.0 ± 3.0 N·m (7T) A (Refer to
9N 20 GROUP
20 28 51 - Under
1 21
Cover
9.5 ± 3.5 N·m 2N
17 N 12
22 27
)
3.4 ± 0.5 N·m
31 1. Radiator
N
drain plug
22 4.4 ± 0.5 N·m
N
33 2. O-ring
12 N
3.4 ± 0.5 N·m
3. Radiator
16 cap
N 12 14 N 29
15
4. CVT fluid
4.4 ± 0.5 N·m cooler
feed hose
13 12 N
assembly
<CVT>
19
18 5. Radiator
30
32 condenser
ACD02504AC
tank hose
6. Hose clip
<<A>> >>A<<
7. Radiator
<<A>> >>A<< upper
hose
8. Radiator
cap
assembly
9. Hose clip
<<A>> >>A<<
10. Radiator
<<A>> >>A<< upper
hose
 Removal
steps
11. Radiator
cap
assembly
bracket
12. Hose clip
<<A>> >>A<<
13. Radiator
<<A>> >>A<< lower hose
<M/T>
14. Hose clip
<<A>> >>A<< <CVT>
15. Radiator
<<A>> >>A<< lower hose
<CVT>
16. Radiator
hose pipe
<CVT>
17. Radiator
<<A>> >>A<< lower hose
<CVT>
18. Radiator
fan motor
connector
connection
19. Condenser
fan motor
connector
connection
• Headlamp
support
upper
panel
(Refer to
GROUP
42A -
Loose

Panel
)
20. Support
upper
insulator
21. Radiator
assembly,
fan, fan
motor and
fan shroud
assembly
22. Support
lower
insulator
23. Radiator
condenser
tank hose
24. Radiator
condenser
tank
25. Radiator
condenser
 Removal
steps
tank
bracket
26. Radiator
condenser
tank pipe
23. Fan, fan
<<B>> motor and
fan shroud
assembly
28. Radiator
assembly
29. Radiator
fan
30. Radiator
fan motor
31. Condenser
fan
32. Condenser
fan motor
33. Fan
shroud

REMOVAL SERVICE POINT

<<A>> HOSE CLIP/RADIATOR UPPER HOSE/RADIATOR

LOWER HOSE REMOVAL

Mating marks

AC606081AE

1. Make mating marks on the radiator hose and the hose clip as shown to
install them in the original position.

Claw (Tip)

Hose clip

AC302615 AE

2. Break off the tip of hose clip claw and spread out the hose clip, then
disconnect the radiator hose.
If there is a hose clip claw, the hose clip cannot spread to
note
capacity because the claw contacts the hose clip.
 
  

<<B>> FAN, FAN MOTOR AND FAN SHROUD ASSEMBLY

REMOVAL

AC801985

Remove the fan, fan motor and fan shroud assembly from the radiator
assembly according to the procedure below.
1. Release the upper locks of the radiator assembly from the fan, fan motor,
and fan shroud assembly.
2. Slightly raise the fan, fan motor, and fan shroud assembly.
3. Release the lower locks of the radiator assembly from the fan, fan motor,
and fan shroud assembly, and then remove the fan, fan motor and fan
 
shroud assembly.
 

INSTALLATION SERVICE POINT

>>A<< RADIATOR UPPER HOSE/RADIATOR LOWER

HOSE/HOSE CLIP CONNECTION

1.
Never reuse the hose clip whose claw is broken off to prevent the
caution
rusting.
Make mating mark on a new hose clip in the same position as the remove
one.
Projection

Pipe, fitting, or etc. Mating marks

AC606082 BA

2. Insert the radiator hose as far as the projection of the pipe, fitting or etc.
3. Align the mating marks on the radiator hose and hose clip.
4. Remove the hose clip claw and shorten the hose clip, then install the
 
radiator hose.
 
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