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X96A-programming Control Valve

This document provides instructions for use of the X96A programmable on/off controller version 29.93. It contains information about safety, specifications, connections, display/control functions, relay logic, bias mode, programming guide, setpoint mode, troubleshooting and more. The controller has inputs for thermocouples, RTDs, current, voltage, and transmitters. It can control up to 4 relays and has options for 1-2 analog outputs for current or voltage. Programming levels allow setting parameters for initialization, setpoints, inputs, outputs, and calibration.

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Chandan Kumar
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0% found this document useful (0 votes)
2K views24 pages

X96A-programming Control Valve

This document provides instructions for use of the X96A programmable on/off controller version 29.93. It contains information about safety, specifications, connections, display/control functions, relay logic, bias mode, programming guide, setpoint mode, troubleshooting and more. The controller has inputs for thermocouples, RTDs, current, voltage, and transmitters. It can control up to 4 relays and has options for 1-2 analog outputs for current or voltage. Programming levels allow setting parameters for initialization, setpoints, inputs, outputs, and calibration.

Uploaded by

Chandan Kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 24

PROGRAMMABLE

ONOFF
CONTROLLER

X96A
VER 29.93

INSTRUCTIONS FOR USE


MAN#445R1P1/24/311211/A
INDEX

DESCRIPTION PAGE

1. IMPORTANT SAFETY INFORMATION ................................................................................ 3


1.1 Installation .............................................................................................................................. 3
1.2 Warranty ................................................................................................................................. 3
2. OVERVIEW ............................................................................................................................ 3
2.1 Introduction ............................................................................................................................ 3
2.2 Specification ........................................................................................................................... 3
2.3 Power on ................................................................................................................................ 3
2.4 Front Panel ............................................................................................................................. 4
2.5 Connection diagram ............................................................................................................... 4
2.6 Display & control key functions .............................................................................................. 4
3. RELAY LOGIC ....................................................................................................................... 5
3.1 Time proportional control ....................................................................................................... 5
3.2 Alarm Output ......................................................................................................................... 5
4. BIAS MODE .......................................................................................................................... 5
5. PROGRAM MODE GUIDE ................................................................................................... 6
5.1 Level init (Initialisation level) .......................................................................................... 6
5.2 Level setpoint (Setpoint level) ........................................................................................ 8
5.3 Level inp (Input level) ..................................................................................................... 12
5.4 Level iout (Analog output level) ...................................................................................... 15
5.5 Level Cal (Calibration level) ........................................................................................... 16
A. Input calibration .............................................................................................................. 17
B. Linear output calibration ................................................................................................. 21
6. SETPOINT MODE GUIDE .................................................................................................... 22
7. TROUBLE SHOOTING ......................................................................................................... 23
7.1 Error message ....................................................................................................................... 23
8. DATA CORRUPTION ............................................................................................................ 23
9. DIP SETTING FOR NON STANDARD INPUT ...................................................................... 23
COMMUNICATION PROTOCOL .......................................................................................... 24
MAN#445R1P2/24/311211/A
1. IMPORTANT SAFETY INFORMATION Input group 2
(common for both inputs)
1.1 Installation Thermocouple : B, C, D, E, G, J, K, N, R, S, T
Check that the supply voltage given to the instrument is as RTD : Pt100, 3-wire, Cu53
specified on the terminals of the instrument. To avoid shock Current : 0~20 mA, 4~20 mA,
hazard prevent live parts being touched and follow wiring Square root (for input 1)
diagram and regulations. Voltage : 0~50 mV
Through DIP selection
1.2 Warranty following voltage inputs are
available :
Radix Electrosystems Pvt. Ltd. warrants this product to be 0~1 V, 0~5 V, 0~10 V,
free of defects in workmanship and materials for one year 0~10 mV, 0~100 mV,
from the date of purchase. 0~200 mV
Transmitter supply : 22 V nominal, 30 mA max
1. Defects in workmanship and materials will be serviced Range limits : See Table 1
free of charge during the warranty period. Labour Accuracy : See Table 1
required for rectifying the defects is also covered by this Cold junction compensation : Automatic
warranty. Any further claims are excluded. Sensor break protection : User programmable

2. Warranty servicing does not extend the period of INDICATION


warranty for the entire instrument or for the parts that Process variable : Upper : 4 digit, 7 segment
have been replaced. 0.56” (14.2 mm) red LED
display
3. From the warranty are excluded : Setpoint : Lower : 4 digit, 7 segment
a) all damage caused by improper handling, e.g. non- 0.56” (14.2 mm) green LED
observance of the operating instructions, subjecting display
the product to excessive heat, moisture, corrosion, Status indication : LEDs for relay status
etc. LEDs for setpoint indication
b) damage caused by the intervention of the buyer or by LEDs for communication
unauthorised third parties
c) transport damage from the manufacturer to the OUTPUTS
dealer or user or on the way to servicing No. of relays : 0/ 1 / 2 / 3 / 4
d) parts subject to normal wear, e.g. relays. Relay contact type : NO-C-NC
Relay contact rating : 5A / 230V AC, resistive
4. Any liability for direct or indirect consequential damages SSR drive : 12 V DC drive signal for
caused by the instrument is excluded, even if the defect external SSR
of the instrument is covered by the warranty. No. of analog outputs : 0 / 1 / 2 (current or voltage)
Current output : 4~20 mA/0~20 mA/20~4 mA
Radix liability for any breach of this agreement shall not /20~0 mA isolated from input
exceed the purchase price paid. Maximum load for current : 500 ohms
output
5. Any further claims, based on any title, are excluded. Voltage output : 0~10 V / user specified
Load for voltage output : >10 Kohms
6. In case repair service is required under this factory
warranty, please send the instrument, indicating the COMMUNICATION
exact address of the sender and defect, carefully Port : RS485
packed, postage paid, to : Radix Microsystems, B-1, 2nd Protocol : Modbus RTU
Floor, Ghanshyam Indl. Estate, Off Veera Desai Road, Slave ID : User programmable (1~256)
Andheri (West), Mumbai - 400 053.
OTHER
2. OVERVIEW Programming : Through 3 tactile keys
Dimensions (in mm) : 96(H) x 96(W) x 100(D)
2.1 Introduction Mounting : Panel mount
X96A is a microcontroller based user programmable Panel cutout : 92 x 92 mm
ONOFF controller with 4 digit LED display for displaying Supply voltage : a) 85~265 V AC, 50/60 Hz
measured values and another 4-digit LED display for b) 20~35 V DC (optional)
displaying settings. Power consumption : 4 watts maximum
Operating ambient : 0~50 °C
X96A has two universal inputs, upto 4 relays & 2 current temperature
outputs. It is operated by 3 user friendly keys. Relative humidity : Below 90%, non condensing

2.2 Specifications 2.3 Power On


INPUTS
No. of inputs : 2 (input 1, input 2) On application of power to the instrument, version number
Input group 1 is displayed.
(common for both inputs)
Thermocouple : B, E, J, K, N, R, S, T
MAN#445R1/P3/24/311211/A

RTD : Pt100, 3-wire


Voltage : 0~50 mV
Current : 0~20 mA, 4~20 mA
2.4 Front Panel 2.6 Display & Control Key Functions (Refer 2.4)

Refer Indicator/
Fig 1 Function
Fig 1 Display

Displays the measured input value


1 Measured
2 (PV) or the error message if an
(1) RLY (1) input value
3 (3) error occurs. Displays a parameter
(PV) Display
4
symbol in program mode.
1

2
(2) SP
3 (4) Displays setpoints (SP1, SP2,
Setpoint
4
(2) SP3 or SP4 or input2)
(SP) Display
(5) (as selected by user)
Rx Tx

Relay status When the relays get ON or OFF,


(3) indicator the respective LEDs become,
X96A LEDs ON or OFF

(6) Setpoint
status Indicate which setpoint is
(4)
indicator displayed on lower row
LEDs

2.5 Connection Diagram Serial


communica- Indicate that serial communication
(5)
Connection Diagram (85~265 V AC) tion status is in process.
indicator
EXT SSR*
+

RELAY 2-WIRE P A INPUT


+

TRANSMITTER
+
X X
S
mV/VIN In run mode, allows to enter
NO Q B
SSR setpoint mode.
Y RLY Y
C R B' mA INPUT In program mode, allows to
+

9
Z
NC + change value of parameter.
Check supply voltage with instrument sticker

FOR 2-WIRE S
TRANSMITTER USING
INTERNAL SUPPLY 2-WIRE RTD : SHORT Q & R
In program mode, at parameter
“VEr” if pressed for 6 sec, allows
85~265 V 1 21 31 P 11 P to enter calibration level.
V AC/DC S
2 22 32 Q 12 Q
INPUT2* INPUT1
3 X 23 X 33 R 13 R
* Scrolls forward through the
RLY1 4 Y RLY3* 24 Y 34 S 14 S

5 Z 25 Z 35 15
D+ programmable parameters in
RS485*
6 X 26 X 36 16 (6) program mode.
D
RLY2
* 7 Y RLY4* 27 Y 37 CJC 17 Allows to increment the value of
+
8 Z 28 Z 38 18 the selected parameter.
V/lout2 * +
VTX* 9 29 39 19
V/lout1 *
In run mode, resets alarm when in
10 30 20 latch alarm mode.
* - FACTORY OPTION
STK-711 Scrolls backward through the
programmable parameters in
Connection Diagram (For 20~35 V DC) program mode.
Allows to decrement the value of
EXT SSR* the selected parameter.
+

RELAY 2-WIRE P A INPUT


+

+ TRANSMITTER mV/VIN
X X
NO S Q B
SSR
Y RLY Y
C R B' mA INPUT
+

10
Z +
NC FOR 2-WIRE S
TRANSMITTER USING
INTERNAL SUPPLY 2-WIRE RTD : SHORT Q & R

+
1 21 31 P 11 P
24 V AC/DC VS
2 22 32 Q 12 Q
INPUT2* INPUT1
3 23 X 33 R 13 R

4 X RLY3* 24 Y 34 S 14 S
* D+
RLY1 5 Y 25 Z 35 15
RS485*
6 Z 26 X 36 16
D
7 X RLY4* 27 Y 37 CJC 17
* +
RLY2 8 Y 28 Z 38 18
V/lout2 * +
9 Z 29 39 19
V/lout1 *
VTX* 10 30 20

* - FACTORY OPTION
MAN#445R1/P4/24/311211/A
TABLE 1
RANGE LIMITS RANGE IN WHICH TYPICAL WORST CASE
SENSOR / INPUT (°C / EU) ACCURACY ACCURACY ACCURACY
IS SPECIFIED AT 30 °C (°C / EU)
LOW HIGH LOW HIGH (°C / EU)
SCALE SCALE SCALE SCALE
Input Group 1
Pt - 6% Rh / Pt - 30% Rh (B) 400 1820 400 1820 ±3 ±5
Chromel / Constantan (E) -270 850 0 850 ±1 ±3
Iron / Constantan (J) -210 760 0 760 ±1 ±3
Chromel / Alumel (K) -270 1372 -50 1200 ±1 ±3
Nicrosil / Nisil (N) -270 1300 -50 1200 ±1 ±3
Pt / Pt - 13% Rh (R) 0 1760 400 1760 ±2 ±5
Pt / Pt - 10% Rh (S) 0 1760 400 1760 ±2 ±5
Copper / Constantan (T) -270 400 -200 400 ±1 ±3
Pt100, 3-wire -200 850 -200 600 ± 0.3 ± 1.0
Linear (0~50 mV, 0~20 mA, 4~20 mA) -1999 9999 -1999 9999 ± 5 EU ± 20 EU
Input Group 2
The following inputs are available in Input Group 2 in addition to inputs of Input Group 1.
Tungsten - 5% Rh / Tungsten - 26% Rh (C) 0 2320 0 2320 ±3 ±5
Tungsten - 3% Rh / Tungsten - 25% Rh (D) 0 2310 0 2310 ±3 ±5
Tungsten / Tungsten - 26% Rh (G) 0 2310 0 2310 ±3 ±5
Cu53 0 180 0 180 ± 0.3 ± 0.5
Linear (0~10 mV, 0~100 mV, 0~200 mV,
0~1 V, 0~5 V, 0~10 V) -1999 9999 -1999 9999 ± 5 EU ± 20 EU
Linear (4~20 mA) with square root 0 9999 0 9999 ± 10 EU ± 40 EU

3. RELAY LOGIC 3.1 TIME PROPORTIONAL CONTROL


ON
OFF SP1A/SP2A = SP1A/SP2A = COOL
SP1A/SP2A = HEAT
COOL SP1b/SP2b = n.Lin
SP1A/SP2A/SP3A/SP4A = FsHi SP1A/SP2A/SP3A/SP4A = HEAT PLL PHL PHL
BAND BAND BAND
SP 50% SP 50% SP 10%
SP SP
HYST HYST PHL PLL PLL
IF SP2A=COOL
then,
SP1A/SP2A/SP3A/SP4A = FSLO SP1A/SP2A/SP3A/SP4A = COOL bAnd
SP=SP1+SP2+ 2

HYST HYST
3.2 Alarm Output
SP SP a) Latch (Ltch)
In latch output, once relay gets ON, it remains 'ON' until
alarm is acknowledged by key.
SP2A = dvhi SP2A = dvLo b) Hold
SP = SP1+ SP2 SP = SP1 - SP2 In alarm condition if instrument switched ON then it
Similarly for SP3A & SP4A Similarly for SP3A & SP4A doesn't show alarm output, it shows alarm condition in
second cycle when alarm appears.
c) Ltch.Hold
HYST It is the combination of latch & Hold outputs.
SP SP
HYST
4. BIAS MODE
In run mode upper display shows input1 and lower
·
SP2A = bnd.o SP2A = bnd.i +
display shows input2. Press together to
enter into bias mode
Upper display will show input1 and lower display will
·
bnd2 bnd2 flash "bia.1" (bias1 name) and its value alternately
SP2 SP2 To adjust the input1 press
· or . Input1(upper
display) will get modified accordingly and the new bias
SP SP1 value will also be seen on the lower display.
SP2 SP2 After the input1 is modified to the desired value save the
·
bnd2
new bias1 by pressing .
MAN#445R1/P5/24/311211/A

bnd2 The lower display will show input2 and upper will flash
·
"bia.2" and its value alternately. Follow above procedure
to adjust input2 ( or )
Similarly for SP3A/SP4A After the input2 is modified to the desired value save the
·
new bias2 by pressing . The instrument will
return to run mode with both the upper & lower display
showing the modified input 1& 2
5. PROGRAM MODE GUIDE
To enter program mode, press & hold
· & keys together, in run mode.
+
Press
· keys to increment the value of the selected parameter or increment the level, & press + keys to
decrement the value of the selected parameter, or decrement the level.
Use
· key to go to next parameter.
Use
· key to go to previous parameter.
To exit from the program mode & enter run mode, press
· & keys together.

5.1 LEVEL init


STEP NO. DESCRIPTION KEY TO BE PRESSED DISPLAY ACTION

+ PV
Selection of level init from option
1 Selection of level init OR
SP, inp, iout, init
+ SP

PV
2 Enter level init Next parameter is displayed
SP

Status of relay o/p when sensor


fail occurs is selected from options
+ SP
Selection of burn option u - up scale : At sensor fail
3 for relays
OR to
condition relays remain on
+ SP
d - down scale : At sensor fail
condition relays remain off

PV
Storing of burn option for Burn option for relays is stored &
4 relays next parameter is displayed
SP

Status of analog o/p when sensor


burnout occurs
Selection of burn option for + SP for eg : For 4 - 20mA type
5 OR to u : up scale : At sensor fail
analog output analog o/p is 20mA
+ SP
d : Downscale : At sensor fail
analog o/p is 4 mA

PV
Storing of burn option for Burn option for analog o/p is stored
6 analog output & next parameter is displayed
SP

% o/p for first current o/p when


sensor fail occurs.
+ PV
For eg. for 4-20mA type
7 Setting of Pr.o1 OR
+ SP OFF : 4mA
50% : 12mA
100% : 20mA

PV
Pr.o1 is stored & next parameter
8 Storing of Pr.o1 is displayed
SP

% o/p for second current o/p when


sensor fail occurs for eg : for
+ PV
4~20mA type
9 Setting of Pr.o2 OR
+ SP OFF : 4mA
50% : 12mA
100% : 20mA

PV
Pr.o2 is stored & next parameter
10 Storing of Pr.o2 is displayed
SP
MAN#445R1/P6/24/311211/A

+ SP Output relay mode


Selection of reverse / direct d - direct action of relay
11 OR to
mode + SP r - reverse action of relay

Cont...
Cont... LEVEL init

STEP NO. DESCRIPTION KEY TO BE PRESSED DISPLAY ACTION

PV
Storing of reverse / direct
12 Next parameter is displayed
mode SP

Select lock for setpoint from


+ SP
options
13 Selection of setpoint lock OR
Off : SP can be changed
+ SP
On : SP cannot be changed

PV
Setpoint lock is stored & next
14 Storing of setpoint lock parameter is displayed
SP

Parameter lock is selected from


+ SP options :
15 Selection of parameter lock OR Off : Parameters can be changed
+ SP On : Parameters cannot be
changed

PV
Parameter lock is stored & next
16 Storing of parameter lock parameter is displayed
SP

Software Input Filter


FL A - no filtering (no-averaging)
FL B - averaging of 1 samples of
ADC
FL C - averaging of 2 samples of
+ SP
Selection of software filter ADC
17 for input
OR to
+ SP FL d - averaging of 4 samples of
ADC
FL E - averaging of 6 samples of
ADC
FL F - averaging of 8 samples of
ADC

PV
Software filter is stored & next
18 Storing of software filter parameter is displayed
SP

+ PV
Set serial ID for
19 OR Adjust serial id for communication
communication + SP

Serial id is stored & next


20 Storing of serial ID Version No. parameter is displayed

21 To enter calibration level Version No.

PV
22 To access next parameter Next parameter is displayed
SP

Select options for reset function


+ PV none : No reset
23 Selection of reset function OR All : Press & keys
+ SP together to reset the instrument to
factory set value.

PV
MAN#445R1/P7/24/311211/A

24 Level init is displayed


SP
5.2 Level Setpoint

STEP NO. DESCRIPTION KEY TO BE PRESSED DISPLAY ACTION

PV
Selection of level init from option
25 Selection of level setpoint +
SP
SP, inp, iout, init

PV
First parameter in level SP is
26 To enter setpoint level displayed
SP

SP

SP Parameter to be displayed on
+
Selection of parameter to be second row is selected from
27 displayed on second row
OR SP
options :
+
SP SP1, SP2, SP3, SP4, INP2
SP

PV
diS2 parameter is stored & next
28 Storing of diS2 parameter is displayed.
SP

+ SP
Selection of assignment of Relay 1 is assigned to Input 1
29 relay1
OR
or Input 2
+ SP

PV
Relay 1 assignment is stored &
30 Storing of relay1 assignment next parameter is displayed
SP

SP Alarm type for relay1 is selected


from options :
+ SP
Selection of alarm type FS.hi : High alarm
31 for relay1
OR
+ SP FS.Lo : Low alarm
heat : Heat mode
SP cool : Cool mode

PV
Storing of alarm type for Relay1 alarm type is stored &
32 relay1 next parameter is displayed.
SP

SP Alarm mode is selected from


options :
+ SP
Selection of mode of alarm nonE
33 for relay1
OR
+ SP Ltch : Latch mode
hold : Hold mode
SP Lt.ho : Latch + hold mode

PV
Alarm mode from relay1 is
Storing of alarm mode
34 PV stored and next parameter is
for relay1
displayed.
SP

PV
+
Set hysterisis/band1 value
35 for relay1
OR PV Hysterisis 1 is adjusted.
+
SP

PV Hysterisis / band is stored. Cycle


MAN#445R1/P8/24/311211/A

36 Storing of hysterisis 1/band 1 time for relay 1 is displayed


SP (seen only if SP1.A=heat or cool)

Cont...
Cont... Level Setpoint

STEP NO. DESCRIPTION KEY TO BE PRESSED DISPLAY ACTION

+ PV
Set cycle time for
37 proportional mode
OR Adjust cycle time for relay1
+ SP

PV
Cycle time 1 is stored & next
38 Storing of cycle time1 parameter is displayed.
SP

+ PV
39 Set maximum limit OR Max limit of output power for SP1
+ SP

PV
Max limit is stored & next
40 Storing of maximum limit parameter is displayed
SP

+ PV
41 Set minimum limit OR Min limit of output power for SP1
+ SP

PV
Minimum limit is stored & next
42 Storing of minimum limit parameter is displayed.
SP

+ SP
Selection of assignment of Relay 2 is assigned to
43 relay2
OR
Input 1 or Input 2
+ SP

PV
Relay 2 assignment is stored &
44 Storing of relay 2 assignment next parameter is displayed.
SP

SP

SP
Alarm type for relay2 is selected
from option :
SP FS.hi : High alarm
FS.Lo : Low alarm
+ SP
Selection of alarm type for du.hi : Deviation high alarm
45 relay2
OR
+ SP du.Lo : Deviation low alarm
bnd.i : Band in alarm
SP bnd.o : Band out alarm
SP
heat : heat mode
cool : cool mode
SP

PV
Storing of alarm type for Relay2 alarm type is stored &
46 relay2 next parameter is displayed.
SP

SP Alarm mode for relay 2 is selected


from options :
+ SP
Selection of alarm mode nonE
47 for relay 2
OR
+ SP Ltch : Latch mode
hold : Hold mode
SP Lt.ho : Latch + hold mode

PV
Alarm mode from relay2 is
Storing of alarm mode
48 PV stored and next parameter is
for relay2
displayed.
MAN#445R1/P9/24/311211/A

SP

Cont...
Cont... Level Setpoint

STEP NO. DESCRIPTION KEY TO BE PRESSED DISPLAY ACTION

PV
+
Set hysterisis/band value for
49 relay2
OR PV Hysterisis 2/band 2 is adjusted.
+
SP

PV Hysterisis 2 / band 2 is stored.


Storing of hysterisis 2/ Cycle time for relay 2 is displayed.
50
band 2 SP (Seen only if SP2.A=heat or cool)

+ PV
Set cycle time for
51 proportional mode
OR Adjust cycle time for relay2
+ SP

PV
Cycle time for relay2 is stored &
52 Storing of cycle time next parameter is displayed.
SP

+ PV
Maximum limit of output power
53 Adjust max limit OR
+ SP for SP2

PV
Maximum limit is stored &
54 Store max limit next parameter is displayed.
SP

+ PV
Minimum limit of output
55 Adjust min limit OR
power for SP2 is adjusted.
+ SP

PV
Minimum limit is stored &
56 Storing of minimum limit next parameter is displayed.
SP

+ SP
Selection of assignment of Relay 3 is assigned to
57 relay3
OR
Input 1 or Input 2
+ SP

PV
Storing of relay 3 Relay 3 assignment is stored &
58 assignment next parameter is displayed.
SP

SP

SP
Alarm type for relay3 is selected
from options :
SP FS.hi : High alarm
FS.Lo : Low alarm
+ SP
du.hi : Deviation high alarm
59 Select alarm type for relay3 OR
+ SP du.Lo : Deviation low alarm
bnd.i : Band in alarm
SP bnd.o : Band out alarm
SP
heat : heat mode
cool : cool mode
SP

PV
Storing of alarm type for Relay3 alarm type is stored &
MAN#445R1/P10/24/311211/A

60 relay3 next parameter is displayed.


SP

Cont...
Cont... Level Setpoint
STEP NO. DESCRIPTION KEY TO BE PRESSED DISPLAY ACTION

SP Alarm mode for relay 3 is selected


from options :
+ SP
Selection of alarm mode nonE
61 for relay 3
OR
+ SP Ltch : Latch mode
hold : Hold mode
SP Lt.ho : Latch + hold mode

PV Alarm mode for relay3 is


Storing of alarm mode
62 stored and next parameter is
for relay3 SP displayed.

+ PV
63 Set hysterisis value for relay3 OR Hysterisis 3 is adjusted.
+ SP

PV
Hysterisis 3 is stored & next
64 Storing of hysterisis 3 parameter is displayed.
SP

+ SP
Selection of assignment of Relay 4 is assigned to
65 relay 4
OR
Input 1 or Input 2.
+ SP

PV
Relay 4 assignment is stored &
66 Storing of relay 4 assignment next parameter is displayed.
SP

SP

SP
Alarm type for relay4 is selected
from option :
SP FS.hi : High alarm
FS.Lo : Low alarm
+ SP
Select type of alarm for du.hi : Deviation high alarm
67 relay4
OR
+ SP du.Lo : Deviation low alarm
bnd.i : Band in alarm
SP bnd.o : Band out alarm
SP
heat : heat mode
cool : cool mode
SP

PV
Storing of alarm type for Alarm type is stored & next
68 relay4 parameter is displayed
SP

SP Alarm mode is selected from


options :
+ SP
nonE
69 Selection of alarm mode OR
+ SP Ltch : Latch mode
hold : Hold mode
SP Lt.ho : Latch + hold mode

PV Alarm mode for relay4


Storing of alarm mode
70 is stored and next parameter is
for relay4 SP displayed.

+ PV
71 Set hysterisis value for relay4 OR Hysterisis 4 is adjusted.
+ SP
MAN#445R1/P11/24/311211/A

PV
Hysterisis 4 is stored & next
72 Storing of hysterisis 4 parameter is displayed.
SP
5.3 LEVEL inP

STEP NO. DESCRIPTION KEY TO BE PRESSED DISPLAY ACTION

+ PV
Select inP level from options :
73 Selection of level input OR
SP, inP, iout, init
+ SP

PV
First parameter of level inP is
74 Enter level inP displayed
SP

75 To select input1 + SP Select input from options :


OR TCK : K type thermocouple
+ SP TCE : E type thermocouple
TCJ : J type thermocouple
SP
TCB : B type thermocouple
SP TCR : R type thermocouple
TCS : S type thermocouple
SP TCT : T type thermocouple
SP
TCN : N type thermocouple
TCG : G type thermocouple
SP TCC : C type thermocouple
TCD : D type thermocouple
SP
RTD : Pt100
SP CU53:
V.10 : 0~10 mV input
SP V.50 : 0~50 mV input
SP
V.100 : 0~100 mV input
V.200 : 0~200 mV input
SP V.1K : 0~1 V input
V.5K : 0~5 V input
SP
V.10K : 0~10 V input
SP 0-10 : 0~10 mA input
0-20 : 0~20 mA input
SP 4-20 : 4~20 mA input
20-4 : 20~4 mA input
SP
Sqrt : Square root input
SP
Note : TC S, TC G, TC C, TC D ,
SP Cu53, 0~10 mV, 0~100 mV,
SP
0~200 mV, 0~1 V, 0~5 V,
0~10 V & square root inputs
SP are available only in input
group 2
SP

SP

SP

SP

PV
Input is stored & next parameter
76 Storing of input1 is displayed
SP

SP
Unit is selected from options :
+ SP Degree Centigrade
77 Selection of unit for display OR Degree Farrenite
+ SP Engineering unit for linear input
SP
only
MAN#445R1/P12/24/311211/A

Cont...
Cont... LEVEL inP

STEP NO. DESCRIPTION KEY TO BE PRESSED DISPLAY ACTION

PV
Unit is stored & next parameter is
78 Storing of unit displayed
SP

SP Resolution is selected from


Selection of resolution for + options :
79 display1 & input A
OR SP 0.01
+ 0.1
SP
1

PV
Resolution is stored and next
80 Storing of resolution parameter is displayed.
SP

+ PV
81 Set bias for input1 OR Adjust bias for input 1
+ SP

PV
Bias for input 1 is stored & next
82 Store bias for input 1 parameter is displayed.
SP

+ PV
Set high scale value for Adjust the high scale value for
83 input 1
OR
input1
+ SP

PV
Store high scale value for High scale for input1 is stored &
84 input1 next parameter is displayed
SP

+ PV
85 Set low scale value OR Adjust low scale value of input1
+ SP

PV
Low scale value 1 is stored &
86 Storing of low scale1 next parameter is displayed
SP

Maximum range of input is


adjusted. This parameter will be
+ PV
Set maximum range of displayed only if linear mV/V input
87 input1 selected
OR
type is selected ( i.e. 0~50mV,
+ SP
0~10 mV, 0~100mV, 0~1V, 0~5V,
0~10V)

PV Maximum range of input1


Storing of maximum range
88 is stored & next parameter is
of input1 SP displayed

Minimum range of input is


adjusted. This parameter will be
+ PV
displayed only if linear mV/V input
89 Set minimum range of input1 OR
type is selected ( i.e. 0~50mV,
+ SP
0~10 mV, 0~100mV, 0~1V, 0~5V,
0~10V)
MAN#445R1/P13/24/311211/A

PV
Storing of minimum range of Minimum range is stored
90 input1 & next parameter is displayed
SP

Cont...
Cont... LEVEL inP

STEP NO. DESCRIPTION KEY TO BE PRESSED DISPLAY ACTION

+
Same as 75
91 To select input2 OR Same as 75 Except for square root input
+

PV
Input 2 is stored & next parameter
92 Storing of input 2 is displayed
SP

SP Resolution is selected from


Selection of resolution for + options :
93 display2 & input 2
OR SP 0.01
+ 0.1
SP
1

PV
Resolution 2 is stored & next
94 Storing of resolution 2 parameter is displayed
SP

+ PV
95 Set bias of input2 OR Adjust bias for input 2
+ SP

PV
Bias for input 2 is stored & next
96 Store bias for input 2 parameter is displayed
SP

+ PV
Set high scale value for
97 OR Adjust high scale value for input2
input2
+ SP

PV
Highscale2 is stored & next
98 Storing of high scale2 parameter is displayed
SP

+ PV

99 Set low scale value for input2 OR Adjust low scale value for input2
+ SP

PV
Low scale 2 is stored & next
100 Storing of low scale2
SP
parameter is displayed

Maximum range of input is


adjusted. This parameter will be
+ PV
Set maximum range of displayed only if linear mV/V input
101 input2
OR
type is selected ( i.e. 0~50mV,
+ SP
0~10 mV, 0~100mV, 0~1V, 0~5V,
0~10V)

PV Maximum range of input2


Storing of maximum range of
102 is stored & next parameter is
input2 SP displayed

Minimum range of input is adjusted.


+ PV This parameter will be displayed
Set minimum range of
103 OR only if linear mV/V input type is
input2
+ SP selected ( i.e. 0~50mV, 0~10 mV,
0~100mV, 0~2V, 0~5V, 0~10V)
MAN#445R1/P14/24/311211/A

PV
Storing of minimum range of Minimum range is stored & next
104 input2 selected parameter is displayed
SP
5.4 LEVEL iout

STEP NO. DESCRIPTION KEY TO BE PRESSED DISPLAY ACTION

+ PV
Select iout from options:
105 Selection of output level OR
SP, inp, iout, init
+ SP

PV
First parameter in level iout is
106 Enter level iout displayed
SP

+ SP
Selection of assignment of Output 1 is assigned to :
107 output 1
OR
Input 1 or Input 2
+ SP

PV
Output1 assignment is stored &
108 Store output 1 assignment next parameter is displayed
SP

SP

SP
+
Selection of type Select from options
109 of output1 (retransmission)
OR SP
0-20, 4-20, 20-4, 20-0, Volt output
+
SP

SP

PV
Output 1 type is stored & next
110 Storing of type of output 1 parameter is displayed
SP

+ PV

111 Set high scale for output 1 OR Adjust high scale for output1
+ SP

PV High scale value for output 1 is


Storing of high scale for
112 stored & next parameter is
output 1 SP
displayed

+ PV
Set low scale value for Adjust low scale value
113 output 1
OR
for output1
+ SP

PV Low scale value for output 1 is


Storing of low scale for
114 stored & next parameter is
output 1 SP
displayed.

+ SP
Selection of assignment of Output 2 is assigned to :
115 output 2
OR
Input 1, Input 2
+ SP

PV
Storing of output 2 Output 2 assignment is stored &
116 assignment next parameter is displayed
SP
MAN#445R1/P15/24/311211/A

Cont...
... Cont. LEVEL iout

STEP NO. DESCRIPTION KEY TO BE PRESSED DISPLAY ACTION

SP

SP
+
Selection of type Select from options
117 of output2 (retransmission)
OR SP
0-20, 4-20, 20-4, 20-0, Volt output
+
SP

SP

PV
Output 2 type is stored & next
118 Storing of type of output2 parameter is displayed
SP

+ PV

119 Set high scale for output2 OR Adjust high scale for output 2
+ SP

PV High scale value for output2 is


Storing of high scale for
120 stored & next parameter is
output2 SP
displayed

+ PV
Set low scale value for
121 output2
OR Adjust lowscale value of output 2
+ SP

PV Low scale value of output 2 is


Storing of low scale value for
122 stored & next parameter is
output2 SP
displayed

5.5 LEVEL CAL

To enter calibration level press , when version number is being displayed in “init” level.
Note : Do not proceed through this section unless there is definite need to re-calibrate the instrument. All previous calibration data
will be lost. Do not attempt recalibration unless you have available appropriate calibration equipment. If calibration data is lost,
you will need to return the instrument to your supplier who may charge you a service fee to recalibrate the instrument.

The instrument will calculate the constants while exiting from program mode & store them in memory. Calibration should be
done with all parameters properly set (I/P, unit etc.)

Complete calibration of the instrument requires calibration of


A. INPUT CALIBRATION
a) 0~50 mV
b) CJC
c) RTD
d) 4~20 mA input
e) Calibration of Input2
B. OUTPUT CALIBRATION
e) 4~20 mA output1
f) 4~20 mA output2
MAN#445R1/P16/24/311211/A
A. INPUT CALIBRATION

Calibrate the displayed reading from the front panel. With this facility the zero & span calibration errors can be adjusted.

Select “input” correctly from level input. For eg. for rtd calibration select input “Pt100”, for mV/TC calibration select input “V50”
(0~50 mV). For CJC calibration select input “TC K”. For mA calibration select input either “0~20” or “4~20”.

For better accuracy select maximum range of high scale & low scale (level input)

a) 0~50 mV Calibration (Select option “V50” of parameter “inp1” in level input)

STEP NO. DESCRIPTION KEY TO BE PRESSED DISPLAY ACTION

when version no. PV

123 Calibration level Level cal is selected


is displayed in level init SP

PV
First parameter of level cal
124 Enter level Cal is displayed.
SP

SP
Select options
+
Calibration of 0~50mV Off : Calibration off
125 (input 1)
OR SP

+ On : Calibration on
SP Do : Allows to do calibration

PV

126 Calibration of input1


SP

PV
To calibrate higher limit, feed Uncalibrated high value is
127 50 mV through calibrator SP displayed.

+ PV Adjust the display till it


128 Adjust the display OR corresponds to the higher limit
+ SP
of input

Store higher limit. To calibrate PV


Uncalibrated low value is
129 lower limit feed 0mV through displayed
SP
calibrator

+ PV Adjust the display till it


130 Adjust the display OR corresponds to lower limit of input
+ SP
selected

PV
+
Calibration is saved & program
131 To save calibration & exit
SP enters run mode
MAN#445R1/P17/24/311211/A
b) CJC (TC K calibration. Select “tc K” option of parameter “inp1” in level input) :For CJC calibration short the input terminals
(ter11 & ter12) with K type thermocouple wire.

STEP NO. DESCRIPTION KEY TO BE PRESSED DISPLAY ACTION

when version no. PV

132 Calibration level Level cal is selected


is displayed in level init SP

PV
First parameter of level Cal is
133 Enter level Cal displayed.
SP

PV
Select options
+
Off : Calibration off
134 Calibration of TC K (input1) OR SP

+ On : Calibration on
SP Do : Allows to do calibration

PV

135 Calibration of CJC


SP

PV

136 Calibrate CJC Uncalibrated CJC is displayed.


SP

+ PV
Adjust the CJC till it corresponds
137 Adjust the display OR
+ SP to the standard thermometer

PV
+
Calibration is saved & program
138 To save calibration & exit
SP enters run mode

c) Pt100 calibration (select option “rtd” of parameter “inp1” in level inp)

STEP NO. DESCRIPTION KEY TO BE PRESSED DISPLAY ACTION

PV
when version no.
139 Calibration level Level cal is selected
is displayed in level init SP

PV
First parameter of level cal
140 Enter level Cal is displayed.
SP

SP Select options
+
Off : Calibration off
141 Calibration of Pt100 (input1) OR SP
+ On : Calibration on
SP Do : Allows to do calibration
MAN#445R1/P18/24/311211/A

PV

142 Calibration of Pt100


SP

Cont...
... Cont. Pt100 calibration

STEP NO. DESCRIPTION KEY TO BE PRESSED DISPLAY ACTION

To calibrate higher limit, feed PV


Uncalibrated high value is
143 247.06 ohm(corresponding
displayed.
to 400 °C) from decade box SP

+ PV
Adjust the display to the required
144 Adjust the display OR
temperature (400 °C)
+ SP

Store higher limit. To calibrate


PV
lower limit, feed 100ohm Uncalibrated low value is
145 (corresponding to 0 °C) displayed
SP
through decade box

+ PV
Adjust the display to required
146 Adjust the display OR
temperature (0°C)
+ SP

PV
+
Calibration is saved & program
147 To save calibration & exit
SP enters run mode

d) 4~20 mA input calibration. (Select option “4~20” of parameter “inp1” in level inp)

STEP NO. DESCRIPTION KEY TO BE PRESSED DISPLAY ACTION

when version no. PV

148 Calibration level Level cal is selected


is displayed in level init SP

PV
First parameter of level cal
149 Enter level Cal is displayed.
SP

SP
Select options
+
Calibration of 4~20 mA Off : Calibration off
150 (input1)
OR SP

+ On : Calibration on
SP Do : Allows to do calibration

PV

151 Calibration of 4~20 mA


SP

PV
To calibrate higher limit, feed Uncalibrated high value of input
152 20mA through calibrator SP is displayed.

+ PV Adjust the display till it


153 Adjust the display corresponds to the higher limit
MAN#445R1/P19/24/311211/A

OR
+ SP
of input

Cont...
... Cont. 4~20 mA input calibration

STEP NO. DESCRIPTION KEY TO BE PRESSED DISPLAY ACTION

Store higher limit. To calibrate PV


Uncalibrated low value is
154 lower limit, feed 4mA through displayed
SP
calibrator

+ PV Adjust the display till it


155 Adjust the display OR corresponds to the lower limit of
+ SP
input

PV
+
Calibration is saved & program
156 To save calibration & exit
SP enters run mode

e) Calibration of Input2

i) Calibration of 0-50 mV. Select “v50” option of parameter “inp2” in level inp
STEP NO. DESCRIPTION KEY TO BE PRESSED DISPLAY ACTION

PV
when version no.
157 Calibration level Level cal is selected
is displayed in level init SP

PV
First parameter of level cal
158 Enter level Cal is displayed.
SP

PV
Parameter for calibration of input 2
159 Calibration of input 2 is displayed
SP

SP
Select options
+
Calibration of 0~50 mV Off : Calibration off
160 (input2)
OR SP

+ On : Calibration on
SP Do : Allows to do calibration

PV

161 Calibration of 0~50mV


SP

PV
To calibrate higher limit, feed Uncalibrated high value is
162 50 mV through calibrator SP displayed.

+ PV Adjust the display till it


163 Adjust the display OR corresponds to the higher limit
+ SP
of input

Store higher limit. To calibrate PV


Uncalibrated low value is
164 lower limit, feed 0mV through displayed
MAN#445R1/P20/24/311211/A

SP
calibrator

Cont...
... Cont. Calibration of 0-50 mV
STEP NO. DESCRIPTION KEY TO BE PRESSED DISPLAY ACTION

+ PV Adjust the display till it


165 Adjust the display OR corresponds to lower limit of input
+ SP
selected

PV
+ Calibration is saved & program
166 To save calibration & exit
SP enters run mode

Follow steps 159 to 166 to do calibration for other inputs (rtd, 4~20) of input 2

B. LINEAR OUTPUT CALIBRATION

Calibration of linear current / voltage output can be done through front panel., With this facility ZERO & SPAN calibration error in
current / voltage output can be adjusted.
Select “4-20” option of parameter “o1.ty” in level iout.
Connect current meter at the output terminal

STEP NO. DESCRIPTION KEY TO BE PRESSED DISPLAY ACTION

when version no. PV

167 Calibration level Level cal is selected


is displayed in level init SP

PV
First parameter of level cal
168 Enter level Cal is displayed.
SP

PV
Press key till Calibration parameter of output 1
169 Calibration of output 1 is displayed
display shows CL.01 SP

SP
Select options
+
Off : Calbration off
170 Calibration of output 1 OR SP

+ On : Calibration on
SP Do : Allows to do calibration

PV

171 To do calibration of output 1


SP

+ PV
Adjust the display till current
172 Calibrate higher limit OR
output on meter is 20 mA
+ SP

PV

173 Store higher limit.


SP

+ PV
Adjust the display till current
174 Calibrate lower limit OR
output on meter is 4mA
+ SP

PV
Calibration is saved & program
MAN#445R1/P21/24/311211/A

175 To save calibration & exit +


SP enters run mode

Follow the above steps for calibration of current output2


6. SETPOINT MODE GUIDE
Press key to increment the value of the selected parameter & press key to decrement the value of the selected
parameter.

STEP NO. DESCRIPTION KEY TO BE PRESSED DISPLAY ACTION

PV
176 Enter setpoint mode for 3 seconds While in run mode
SP

PV
177 Set value of setpoint1 OR Setpoint1 is adjusted
SP

PV
Adjusted setpoint1gets stored &
178 Storing of setpoint1 next parameter is displayed.
SP

PV

179 Set value of setpoint2 OR Setpoint2 is adjusted.


SP

PV Adjusted setpoint2
180 Storing of setpoint2 gets stored & next
SP
parameter is displayed.

PV
181 Set value of setpoint3 OR Setpoint3 is adjusted.
SP

PV Adjusted setpoint3
182 Storing of setpoint3 gets stored & next
SP
parameter is displayed.

PV
183 Set value of setpoint 4 OR
SP
Setpoint4 is adjusted.

PV
Store setpoint4 & exit from
184 setpoint mode Enter run mode
SP
MAN#445R1/P22/24/311211/A
7. TROUBLE SHOOTING

7.1 Error Message


Display Cause Solution
Press key which will show the
This message can occur while exiting from program mode.
The cause is improper selection of some parameter. wrongly selected parameters & its value.
Correct it.

This message occurs if input wires are not connected or Check input signal
broken

This message occurs in case of negative over range / Check input wiring
under range at input

This message occurs, if any parameter is corrupted Set the corrupted parameters to
their default values.

8. DATA CORRUPTION
In case of user programmed data corruption, a message 'dfLt' is given immediately on power on & the instrument does not
proceed further until the corrupted data is cleared by user.

The user has to reset the instrument by selecting “all” option of reset parameter in level init. Press & keys together
to go ahead. All parameters are set to their default values. Instrument now requires initial selection which includes input &
unit.

After pressing & keys together, it displays 'inpt none'. Select the desired input using + key.

After selecting input, press key once it displays 'unit none'. Select the desired unit using + key.

When selection is over, press & keys together which will enable the instrument to enter 'run' mode.

9. DIP SETTING FOR NON STANDARD INPUT

DIP SWA DIP SWB


ON ON

1 2 3 4 5 6 7 8 1 2 3 4

SW1 SW2
INPUT
1 2 3 4 5 6 7 8 1 2 3 4
0~1 V OFF ON OFF ON OFF OFF OFF OFF ON ON OFF OFF
0~5 V OFF OFF ON ON OFF OFF OFF OFF ON ON OFF OFF
0~10 V ON OFF OFF ON OFF OFF OFF OFF ON ON OFF OFF
0~10 mV OFF OFF OFF OFF ON OFF OFF OFF OFF ON OFF OFF
0~100 mV OFF OFF OFF OFF ON OFF OFF OFF ON OFF ON OFF
0~200 mV OFF OFF OFF OFF ON OFF OFF OFF ON OFF OFF ON
TC/0~50 mV OFF OFF OFF OFF OFF OFF ON ON ON OFF OFF OFF
RTD/Cu53 OFF OFF OFF OFF OFF ON ON ON ON OFF OFF OFF
mA OFF OFF OFF OFF OFF OFF ON ON ON OFF OFF OFF
MAN#445R1/P23/24/311211/A
FOR COMMUNICATION PROTOCOL PLEASE REFER BELOW.

10. INTRODUCTION 14. FUNCTIONS

The MODBUS/RTU protocol is messaging structure, widely When a message is sent from a master to a slave device the
used to establish master - slave communications between function code tells the slave what kind of action to perform.
intelligent devices. A modbus message sent from a master to Generally, the following functions are implemented in Radix
slave tells the selected slave what to do and what MODBUS products :
information to send back. The MODBUS/RTU protocol 3 READ HOLDING REGISTERS
works with RS232, RS485 and RS422 standards. 16 PRESET MULTIPLE REGISTERS

11. SETTING THE SLAVE ADDRESS 15. ADDRESSES

Slave address (Serial ID) is programmable parameter. Refer Parameter Type Hex Absolute
to instruction manual. address address
RO PV1-input1 Float 01 40001
12. RADIX PRODUCTS INCORPORATING
MODBUS / RTU PROTOCOL RO PV2-input2 Float 03 40003
RW SP1 Float 0D 40013
At present, the following products have the MODBUS/RTU
protocol incorporated : RW SP2 Float 0F 40015
RW SP3 Float 11 40017
1. Programmable 16-channel scanner - ISOSCAN RW SP4 Float 13 40019
2. PID controller - X Series
3. RPM/Rate Indicators - R490, RC722, … RO Relay Status Integer 15 40021
4. Humidity & temperature controller - HX96A RO Alarm Status Integer 16 40022
RO 2nd row display Integer 17 40023
13. SETTINGS
lndicator
Band rate 9600
Start bit 1
Data bit 8
Stop bit 1
Parity none

16. RS-485 SYSTEM CONFIGURATION

ISOSCAN / X96A / HX96A is connected on RS485 bus. This consists of :

a) Host computer
b) RS232 to RS485 convertor
c) Intelligent devices (ISOSCAN, HX96A, X96A etc.)
d) RS485 bus

RS232 - to - RS485 Bus


RS485 Converter
DATA+
RS232
DATA-

VS GND
Upto 32 devices

LOCAL
D+ D- D+ D- D+ D-
POWER
SUPPLY ISOSCAN X96A HX96A
MAN#445R1/P24/24/311211/A

Radix Electrosystems Pvt Ltd, B-14, 2nd Floor, Ghanshyam Indl. Estate, Veera Desai Road, Andheri (W), Mumbai - 400 053
Tel : 42537777 • Fax : + 91 22 42537700 • Email : [email protected] • www.radix.co.in
AN ISO 9001:2008 COMPANY

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