UNION FENOSA gas

SEGAS Services
UCUF

DCS Systems Consortium

 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Control Loop

Heat Exchanger
Process
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Recording
Instrumentation

Circular Chart
Recorder
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Controllers

Displacer-
Type Local
Level
Controller
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Control
Valves
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Analog Instrumentation Loop

 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

The Digital
Instrument
Loop
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Smart
Transmitters
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Functional
Diagram of
a Smart
Transmitter
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Simple
Proportional
Control
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Moment Balance Pneumatic Proportional Controller

 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Controller Output
vs. Process Variable
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Proportional Plus Reset Controller

 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Rate
Contribution
to Controller
Output
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Proportional Plus Reset Plus Rate Controller
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Manual Feedforward Control

 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Feedforward
Model
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Feedforward Control with Feedback Trim
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Feedforward of a Level Process

 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Temperature Control Loop
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Feedback Control Loop
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Typical Process Supply
and Demand
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Simple Feedback Loop

 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Response to Supply Upsets

 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Simple
Cascade
Control Loop
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Relative Loop Performance to Supply Upsets

 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Basic Ratio
Process
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Typical
Split-Range
Control
Loop
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Direct and Reverse Acting Valves
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Auto-Select Cut Back Control
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Multiple use of an End Device

 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Interlocks
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Pneumatic
Shutdown
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Local Control Loop

 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Analog Field
Panel
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

DCS System Consoles

 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Digital
Control
Screen
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Digital
Controller
Display
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Distributed and Logic Control

Analog
Control
System
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Distributed Control System with Data Highway
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

DCS System
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Graphic
Display
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Digital Controller
Display
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Trend
Display
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Inputs / Outputs of a Typical PLC

 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Connection of a PLC
Programmer to a PLC
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Electrical Schematic Symbols.

 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Ladder
Logic
Diagram
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Simplified
SCADA
System
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Integrated Production Control System

~ A new system of CENTUM CS family ~

 Our Solutions
Customer Satisfaction
Customer Requirement The Solutions

•Project Management
•MIV Capability
Life cycle
Services •Installation
support
service •Commissioning
•Maintenance Service
The best suited Applications •Application Software
package for users
•Engineering Tools
•Industrial Solutions
Industry- •Hardware
oriented Platform •OS
open system •Network
 Control Execution
ERP (Enterprise Resource Planning)

Production Planning BUSINESS DOMAIN

Asset
Management
MES (Manufacturing Execution System)

Scheduling
Maintenance
Simulation
CONTROL DOMAIN
Management Operation Assistance
Optimization
Modeling
Advanced Control

Safety Management Control Execution

Field Communication
Sensors, Actuators, Analyzers, ...
Subsystems
 What is CS 3000?
Supports Large Systems
• Integrates with existing systems
• Greater application capacity
• Large-scale engineering support

Coexist with, or Upgrade,

Existing System
• CENTUM-V/XL upgrade to CS3000
• Coexist with - upgrade CENTUM CS

Merge MES and Production management

• High-reliability ETS platform
• Single-window CS3000 HMI
• Client-Server System Configuration
 Product Positioning
• Product Line-up of DCS
Large

CENTUM CS CS3000

Scale

μXL CS1000

YS , DARWIN
Small

1997 1998 1999 2000

 ETS Platform
ERP (Enterprise level）

• Open System Strategy, Orders,

Stocks, Quality

– Ethernet Connection
MES (Operation level）
with MES, PIMS Data exchange service

– OPC/DDE support Production record

Stock control
Facility management
– General Windows Quality control
Schedules

Application/ PIMS Exapro-plus Exapilot

Peripherals can co-

exist HIS
ACG ACG

– General PC can be
used for monitoring
and operation FCS
 Open System Architecture
Enterprise Resource Training System Production
Information Management
To Internet Planning & Simulation Management
ICS System
Computer & Scheduling
FCS Simulation WS/PC
WS/PC

Process Model APS

Ethernet Local Area Network and Wide Area Network

Optical Fiber

HIS
HIS

LIMS
V net
Analytical Instruments
Optical Fiber
V net
FCS ENG HIS ENG PC
Laboratory
Controller Controller

RIO

Engineering
Environment
Plant A Plant B
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

OMS, ESD, ＰＬＣ, etc.
User ERP
Sub-systems Safeguarding
Needs Integration
PIMS
System

Fieldbus Event
Recording

Advanced Operation
Control Record

Operation
Compliance
Support
with
System
Standards
Training
PC
Simulator
Batch Engineering
Management
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Major Sub-systems
Sub systems
Open Integration Advanced
Features Architecture Control
of CS3000

Easy
Expansion High
& Scaling Reliability

User
Efficient
Friendly
Single Engineering
HMI
Window
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Openness
• Windows NT Platform for
Operator Station
Open
Architecture
• Network Interface
– Client/Server System
– Windows DDE/OPC Support
• Configuration on Multiple
Platforms:
– Operator’s station
– Engineer’s station
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Why NT ? （1） -Time requires NT

Computer technology
waves on control NT Distributed
and object
systems Microsoft

UNIX

Micro processor
Agent

V XL CS CS 3000 time

1st CENTUM
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Why NT ? (2) - Is NT All Right ? -

• Overcomes weakness of DOS and previous NT
– Performance
– Network operation No inferiority to UNIX
– Durable file system
– Sufficient real-time operation
• Effects on
application-quality No effects with
Yokogawa quality
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Functional superiority to UNIX

- NT is only one (diverse types of UNIX are present)

-Low-price platform
- Open technology
- Diverse peripheral devices
- De fact standard NT is demanded
by times
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

System
Configuration
Basic System Configuration
• Straight Forward
HIS
HIS Architecture
• Masterless V-Net
V net V net
Communication
SFCS LFCS
• Limited no. of Spare
Parts
Discrete I/O
• LFCS = Standard
Analog I/O RIO Field Control Station
NIU
Subsystem • SFCS = Compact Field
NODE Discrete Control Station
I/O
IOU
Analog
• HIS = Human Interface
I/O Station
Subsystems • RIO = Remote I/O bus
Fieldbus
• NIU = Node Interface Unit
• IOU = I/O Unit
System Scale Details
Min. Configuration Tag Number : 16-character
Max. Domain
Configuration
Max. System
Configuration

Max. No. of Tags : 100,000 per : 100,000 per HIS

HIS : 256
Max. No. of Stations : 64 : 500 m or 20 km
Total Length of V-net : 500 m or 20 : 20 km per LFCS
km
Max. Length of RIO bus : 20 km per
LFCS Max. No. of Domains : 16
Networking
Ethernet
APC
Router Ethernet
Printer Console HIS ENG for
HIS Type Builder
HIS
Redundant V net

LFCS SFCS

• V net: high performance process data transfer

• Ethernet (Internal System Bus): file server network
– Sharing of external devices
– Sharing of trend / graphic and OPC Server
• Ethernet: Standard Interface with Computer Systems
Domain Hierarchy HIS
HIS

Frame mode
Computer Domain 1
Gateway Unit ACG BCV
ISDN
BCV
LFCS
Public Line SFCS
HIS
LFCS

ACG
HIS

LFCS

Domain 4

• Integration
Domain 3 of Remote Locations
• Provides High Capacity
SFCS • Integration of existing DCS
Domain 2
 Console Type HIS
System Buses

V net

• V net: LFCS
RIO bus
• Protocol : IEEE
802.4
• Access Control :  Remote I/O bus:
Token Passing  Communication :
Polling
• Trans. Speed : 10  Trans. Speed :2
Mbps
Mbps
System HIS HIS HIS
Buses :
Extension
Details
Optical Optical
T
V net R R R R T
Co-axial Cable
T R R R R T

500m 15 km 500m 15 km 500m

15 km 15 km 750m
750m R
750m R
LFCS R R
R R R R
Twisted Pair
Optical Optical
RIO bus

NIU
• Maximum length of V net = 20 Km
• Maximum length of RIO Bus= 20 Km
 Remote
Factory
B-ISDN DSU ACG FACTORY B
HIS 156 Mbps
HIS

V net
ACG
DSU

FCU

ACG FACTORY C

HIS
ACG 1-2 Mbps

V net
FACTORY A

FCU
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Features(Operation & Monitoring functions)
• Security
– CS enhanced security package as a standard

• Graphics
– Generic name (Data binding function)

– Container functions (ActiveX)

– Gradation support

• Hierarchical Window Operation

• Graphical Control Drawings

– Integration of Graphic function and control drawing

• Long term Trend Data Storage

 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Human Interface Station

• Open Industry Standards
– Windows-NT
– Ethernet (TCP/IP)
– Etc.
• Single Window Concept *ALARM 01
BATCH REACTOR
88.06.29 3
Time (min.)

– Process Windows ¯ X
-
PRINT NOTES ZOOM

1 00
PEN PLOT

VIEW TREND
OPTIONS CANCEL

NEW
HELP

75

50

– Half-sized Windows
25

8 50 95 0 105 0 11 50 125 0 1 350 1450

CLS
FIT1 001 FI T10 02 FIT200 1 FIT2 002 FIT3001 FIT3 002 FIT3003 FIT3 004

TUNING (VIEWTREN.WPG)

– 100,000 Tags
• Management Information Functions
– Data gathering & Data processing
– Reporting, Logging, Long Term Trending
– Etc..
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Operator Identification
• Operator Identification
– by Key and/or
– by User Name and Password

• Operation Log File (Time, User Name, Batch ID etc.):

– Audit Trail (Log in and out)
– Process Alarms
– Operator Actions

• Operator Authority and Station Authority can both be active

 Operation and Monitoring Windows (1)

• Window calling up by mouse clicking

Control Group Window
Navigator Window

Overview Window
Operation and Monitoring Windows (2)

• CS3000 inherited the operation of CENTUM

CS
Custom Graphic Window

Trend Window

Tuning Window
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Operation and
Operator Guide Window
Monitoring
Windows (3) • Operator Guide
Process Alarm Window Window
 40 Message /
HIS
Process Report Window

• Process Alarm
Window
 200 Alarm / HIS
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Window Operation

• Multi-Window operation
– Call up of window without erasing current displays
– Effective use of monitor by half-size window
• All Panels can be displayed in “half-size” windows
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Graphic
Container
Function
Active X Control Made
By Visual Basic

00.00
00.00
00.00

CS3000 Graphic Display

General ActiveX Control ActiveX Control
Made By Visual Basic
and General Active X Control

• Active X Control can be embedded in the graphic display

• Making Active X Control by VB, Dynamic graphic display
can be realized.
Security
User User •Function block operation
and monitoring
Group Check operation Permission
Check operation
Check user •Windows operation and
and monitoring and monitoring
name monitoring
scope authority
User in •Receipt of messages

Operation
History

Tag Basis
Operation Mark
Important
(Major Alarm) PV
Tag Key Access CONTROL 0007
PVPVPVPVPVPVPVPVPV
SVSVSVSVSVSVSVSVSV
FIC001
Ordinary Tag
(Medium Alarm) Windows NT
user security
Auxiliary
Tag1
(Minor Alarm)

Auxiliary
(Logging Alarm)
Tag2
 Operation and Monitoring Area
Example of operator A1 and A2 Example of Operator A3, A4 and A5

A1 A2 A3 A4 A5
HIS30 HIS31 HIS32 HIS30 HIS31 HIS32

Monitoring Only

FCS 1 FCS 2 FCS 3 FCS 4 FCS 5 FCS 1 FCS 2 FCS 3 FCS 4 FCS 5

• Each operator has their own operation and monitoring

area
• The operation level can be defined by the security
function
Web Technology in CS3000

HIS Graphic browsed by Internet Explorer 4.0

 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

CS3000 Graphic Web Display(1) Phase 1 Plan
• CS3000 graphics display on the web(IE,Netscape)

• Develop conversion tool from CS3000 graphics to Web

• Develop WWW server to display graphics

and process data communication

83
CS3000 Graphic Web Display(2)
Phase 1 Plan

Specifications
 Web Graphics Conversion
CS3000, CS1000(E-type)

 Monitoring on the Web

Graphics
<not support>
All Operation
Monitoring / Faceplate, Trend, Overview

 Method of Manual Data Update

Data to be updated Update PB on the Browser
CS3000 Graphic Web Display(3)
System Phase 1 Plan

Components
 CS3000 (LHIS/LENG)
Fundamentals + OPC package
 WWW Server

– CS3000 Graphics Web Functions

Conversion Tool, Data Source Server, Security
(Option)

– PC Desktop Application Software

WWW Server JAVA Development Environment

 Windows95 or Windows-NT4.0
Browser (Internet Explorer or Netscape)
CS3000 Graphic Web Display(4)
Phase 1 Plan
System
Configuration Client PCs

IBM 互換機 IBM 互換機 IBM 互換機

WWW Server
Ethernet Ethernet

LHIS/LENG

LFCS
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Flexible Alarm Handling

• Standard Alarm Generation and Indication

• User Definable Priority Profiles

• Flexible Alarm Reduction

• Configurable Alarm Suppression

• Configurable Alarm Indication

 Standard Alarm Generation and
Indication
Alarm
Process Indication
Window
... ...
Alarm Occurs Any
Panel

Any
Alarm Summary LED Panel
Alarm
Summary

Overview Key
Overview
# Display

PF-Key LED

Voice
Output Alarm
Buzzer
Printer Historical
Message
File
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Configurable Alarm Indication
Action CRT Print- File Re-
Display Audible Alarm
ing Storage Alarm Action Alarm
Priority
High Yes Yes Yes Yes Latching Yes

Medium Yes Yes Yes Yes Latching No*

Low Yes Yes Yes Yes Non-Latching No*

Journal No * No * Yes Yes Self-Acknowledging

No* *

Reference No * No * No Yes Self-Acknowledging

No* *

Default settings
* = Fixed items

• Recovery Alarm Indication

• Re-alarming Possibility
• Configurable Alarm Tone
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

User Definable Priority Profiles
<Alarm Type> Priority: High, Medium, Low, Journal, Reference
Type System Standard User Definable
Alarm 1 2 3 4 5 16
Type Color Priority Color Priority Color Priority Color Priority Color Priority Color Priority

Red High Red Medium Red Low Red Journal Specified Specified Red High
OOP

IOP

HH

LL
Yellow Medium
HI

LO

DV+ Yellow Yellow Yellow Yellow

DV-

VEL+

VEL-
Blue Reference
MHI

MLO

AOF Blue Blue Blue Blue

• Alarm Profile assignment to each Software Block

 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Flexible Representative
Alarm Block
Alarm Alarm Priority
Mask
Reduction
Alarm Input Mask
Control
Q01 Q02 Q16

Block 1 Block 2 Block 16

• Selective Representation
• On-line Masking Modification
• Relative Alarm Suppression
Alarm Suppression
HIS

Alarm
Message
Off Alarm
LFCS
B Summary
U
On
F
F DISK
E
R Historical

• On-line activation of Alarm Suppression:

– Only highest alarm per TAG
– Only high alarms
– Only medium and high alarms
• Selection of Control Area on Alarm Summary
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Field Control
Station
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Field Control Station

 Two Sizes of Field Control Stations
Standard FCS
Compact FCS RISC
 Standard Function Blocks
(PID, SFC, etc.)
 High Reliability & Data Integrity
Pair and Spare (for LFCS)
ECC
 Direct Connection of Subsystems
 Hybrid Faceplate Blocks
Complex Control Strategies
 Compact Field Control Station
(SFCS)
 RISC Processor R4300
8/16 Mbytes RAM Processors (Redundant)
Versions
Vnet Couplers
 Centralized I/O
 1,500 Max. Function Blocks
 Two types of FCS
2 I/O Nests (IOUs)
5 I/O Nests (IOUs)
 Supports Communication to
DARWIN Data
Acquisition I/O Modules
PLCs
Fieldbus
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Standard Field Control Station

(LFCS)
• High capacity because of RISC Processor (R3000)
• Reduced wiring costs through Remote I/O
• High Reliability and Data Integrity
– Pair and Spare redundancy
– ECC
• Standard Function Blocks (PID, SFC, etc.)
• User Definable Function Blocks
• Direct Connection of Subsystems
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

V net

LFCS LFCS
Architecture
RIO bus

• Remote I/O NIU

• Dual Redundant Analog

Input/Output

• Reduction of wiring Contact

Input/Output

costs through Remote YS100

PLC
Foundation FieldBus,
I/O etc.
 Standard FCU Chassis
Power Supplies
Node Communication Cards

Processor Cards
Duplex

Redundant
V net Couplers

Power Supply
Redundant RIO
Bus Couplers
 I/O Modules (1)
Analog I/O Module Analog I/O Unit

• Current/Voltage
In
• mV,
Thermocouple,
RTD Input
Multiplexer Unit
• Pulse Input Multiplexer Module (16 pt.)
 Voltage Input
• 
Current/Voltage
mV Input
Out
 Thermocouple Input
 RTD Input
 2-wire transmitter input
 4-20 mA Output
 I/O Module (2)
Terminal Type Terminal Type
digital I/O Module I/O Unit
 16 -pt. Input (isolated)
 16 -pt Output (isolated)
 32 -pt. Input
 32 -pt. Output

Relay I/O Module Relay I/O Unit

 16 -pt. Input
 16 -pt. Output
 I/O Module (3)
Connector Type Connector Type
digital I/O Module I/O Unit

 16 -pt. Input (isolated)

 16 -pt Output (isolated)
 32 -pt. Input
 32 -pt. Output

Communication Module Communication

Unit
 RS-232C
 RS-422
 RS-485
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Installation of LFCS Control Cabinets

Standard Yokogawa assembly 19” rack assembly

ooo ooo
ooo ooo

ooo ooo
ooo ooo

Front Rear Front Rear

 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

LFCS Specifications

Standard Type Enhanced Type

CPU R3000(25MHz) Single or Duplex

Processor
Card RAM (with ECC) 16 M byte

Control Bus V net Duplex

I/O Interface RIO bus Single or Duplex

Full Redundancy
Processor Card Pair and Spare
Control Bus Alternate Use
RIO bus Alternate Use
 Single Loop
Field
Integrity DCS

I/O Nest
AMN11
Field I/O I/O Module
Analog Input
AAM11
Digital Input
AAM51

• Security for a single loop

• Minimizing the quantity of hardware
• Three direction isolation protects signals
from faults caused by other channels
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Pair and Spare Control Side INPUT

Standby Side
Redundancy
• Guaranteed Integrity BUFFER BUFFER

of Calculated Data
CPU SYNC CPU CPU SYNC CPU

• Bumpless Transfer
COMP COMP

BUFFER BUFFER
• Independent Memory
and ECC
OUTPUT
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Peer-to-Peer Communications

Data Reference / Setting Cascade Connection

V net V net

FCS 1 FCS 2 FCS 1 Data Link Block FCS 2

Function Block Area 1
Function Function
Data Block Block
D1
Reference
PID 1 PID 2

Data Setting D2

Area 2
Function
Block
CALCU
 Internal Data

HIS

V-Net

Engr Unit Data

FCS

PID MV Q01 CALCU J01 VN PID MV

IN IN

Engr Unit Data

Input Buffer
Engr Unit Data
Output Buffer

Engr Unit Data

RIO Bus

• Data Integrity through:

NIU
Engineering Unit
Conversion
– IEEE 754 floating point
IOU
format
– Status attached to data
• Engineering Unit Data
 Integration of Subsystems

Operation
HIS HIS HIS

V net

LFCS LFCS SFCS

Control, Sequence RIO bus Discrete I/O
& Interlocking Analog I/O
PLC

PLC YS 100 H1 Field bus

Discrete
I/O
Analog
I/O

• Plug-in Communication Cards

• Various types of Protocol Drivers available
 Hardware Configuration for RS
Communication
HIS
HIS

V-net

FCU
Field control
unit

RIO bus
Node Interface
Unit Node
Node 19-inch
(Control rack
mounted) Input/output units mounted ACM11/12
ACM11/12
(up to 5 per NIU) /21/22
SUB
SYSTEM SUB
SYSTEM
PLC,ESD PC
Turbine/Compressor PLC,ESD
Analog Control System Turbine/Compressor
input/ Motor Control System Control System
output Motor Control System
Contact
input/output
 Subsystem Communication
• MODBUS RTU Communication (including
redundant)
• Read/Write Support Regulatory
Control
Sequence
Table
• Communication Function Block

FCS
 ROTORK
 SAAB Data Data read/set

 TRIPLEX Communication I/O

 MODICON
 ENRAF
TRICONEX ACM P I/O Image
 ACM11/1
 WOODWARD Communicatio 2
n Program
 P&F
RS422/485 (ACM12) RS232-C (ACM11)
 UOP Subsystem
Subsystem data
 SIEMENS s
 AUGUST
 MEMOCON
 etc.
 Fieldbus Communication
CONTROL ROOM FCS with ACF11
Fieldbus
F0123 MAINTENANCE REQUIRED
AL 4/10 23:04
TRCA HIS Engineering 23: 04
Communication Card
TDA
37.5C
HIS Fieldbus Device Configuration

51.7C MODEL # YOKOGAWA DP HARP

EJ110
TAG No F0123
LICA INSTRUMENT ID YEJ94012900384
FB ID N02 AA08 DA01
DD ID YEJ110-03
LOC BOILER 02
DESC INLET COOLANT FLOW 1
CONFIG PAR ID BOIL01_COOL_ FLOW

CONFIGURATION RECORD
LAST CONFIGURED: 93/02/21 SCHEDULED
FIC LAST CALIBRATED: 93/08/02
25.4 NEXT SCHEDULED: 95/08/02

LICA
FIC
Control
41.4 Drawing 36.2
Field Maintenance

Distributed Control System Network V net

FIELDBUS

FBI
FBI PID
FBI
PS

FBI P FBI

Loop based Control will migrate into the field

FBI: Fieldbus Interface
111
 Ethernet Interface Module
for Integration of Subsystems(1)
Phase Plan 2
• Providing high performance field
communication
• New communication module
– Compliance : IEEE802.3 10Base-T
– Speed : 10M bps
– Q’ty : Two modules per FCS
– Support FCS: SFCS
– Target performance: 30k byte per sec. at 20%
CPU load
(Analogue 2,500 points or Digital 40,000
points)
 Ethernet Interface Module
for Integration of Subsystems(2)
Phase Plan 2
• Configuration example
HIS CENTUM CS3000

Vnet

PFCS

Ethernet

Driver packages (Plan)*

•Yokogawa Darwin
PLCs •Yokogawa FA-M3
•Mitsubishi Melsec
•Omron SYSMAC
•Allen Bradley
•AEG Shneider (Modicon)

*Note: Driver Package line up may

change without notice.
 Ethernet Interface Module
for Integration of Subsystems(3)
Phase Plan 2

• Internal function diagram

Function Blocks CPU Card

Communication I/O area Common area among

ACM11/12/21/22 & New
Communication package
Module

TCP/IP stack
Ethernet driver

Ethernet I/F Card

Ethernet

PLC
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Engineering
Functions
 Engineering

Off line Engineering without Target Hardware

by using Hardware Simulation Technology On line Engineering
Off line Testing CAE
and Hardware Computer Aided
Simulation Engineering
HIS ENG with
Builder

V net
Electronic
Concurrent Media
Engineering Input LFCS

Order Start-up

• Engineering can start direct after ordering

• Engineering up to Configuration Testing can be
done Off Line
 Engineering Station (ENG) with
Builder

• Single Data Base Concept

– Concurrent Engineering
• Computer Aided Engineering (CAE)
– Control Drawings, Graphical Connection
– Extensive “Instruments” Library
– “Pick & Click”, Fill in the Forms
• Off-Line Testing
– Engineering & Testing without Target Hardware
– Engineering can start immediately after PO
• Extensive Self-documentation
• Electronic Engineering Data-exchange
– Engineering Tools
– PID-IN, dBase, Etc...
Control Drawing
Sequence TIC 102

X 103

• Control, Sequence
and Interlocking
FIA 100 FIC 10

• Engineering
Corresponding to Sequence Logic Diagram PV
PID
T1 IN
TIC102

IN 1

P&ID
CALCU IN 2
F1 IN
X103

SV
IN 1 CALCU PV PID
F2 IN
FIA100 FIC103
IN 2 IN 3 MV

P IN T2 IN V OUT

• Modular
Engineering
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Control Configuration`
LFCS
• P&ID Compatibility

• Graphical Self-
Documentation; Control Drawing

• As Built

• Integration of Control,
Sequence and
Interlocking Function Block
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Configuration Testing
Classical Method Basic Method Off line Testing Off line Testing
HIS HIS
WS WS WS WS

Virtual
LFCS LFCS Test
LFCS LFCS Simulator Simulator
Virtual
I/O List Exatif
Wiring
Virtual Plant
Simulated I./O Wiring Simulator
Phase Plan

• Complete Off Line Testing of the

Configuration
 UNION FENOSA gas
SEGAS Services
UCUF

DCS Systems Consortium

Training Simulator

• Familiarize with the Man Machine Interface

• Start-up and Shutdown Training
• Operation Familiarization Training
• Exceptional Situations Training
• Operation Analysis
 REMOTE MAINTENANCE SUPPORT (RMS)

• Detailed Maintenance Information Acquisition

& Analyzing by Service Center Specialists

• Hardware and Software Revision

Management

• Initiation of Test Programs

• Remote Analysis, Support and Advise

– Customer
– Local Service Engineer
– Etc.