Form No.

1000590
SPX Bolting Systems
PEBLXX3L
SPX PE8PXX3L
Center of Excellence
UK
Unit 4, Wansbeck Business Park Tel: +44 (0) 1670 850580
Fax: +44 (0) 1670 850655
Rotary Parkway
[email protected]
Ashington
Northumberland NE63 8QW

1500 Series
Electric Hydraulic Pump
Maximum Capacity: 1500 BAR (21,750 PSI)
O

5)
19
6
(15)

(14)
13

(10)

Pump Assembly PE8LXX3L

Parts Lists

ITEM PART N0. NO. REQ'D PE8LXX3L FULL ASSEMBLY NOTES

NO. DESCRIPTION
1 3000616 1 ASSEMBLY, MTR CONTROL (CE)
110/115V 50/60HZ
12820 4 SCREW, RND 10-24 x6 Torque to 3.3Nm (30
in-lbs)
3 32714 GASKET, PUMP BODY
4 1000620 1 Decal, PLAS INFO CE US RECT
1.25IN
10177 8 SCREW. RND 1/4-20X 0.75 Torque to 3.3Nm (30
in-lbs)
6 3000613 COVER PLATE ASSEMBLY
7 2001776 1 GASKET, RESERVOIR
8 1000621 Decal, PLAS INFO CE US RECT
1.25IN
9 2002393 DECAL, PLAS CERT CE US RECT
4.75IN
10 2002391 1 DECAL, PLAS CERT CE US RECT
4.75IN
11 2002392 DECAL, PLAS CERT CE US RECT
1.73IN
12 2002375 2 DECAL, PLAS LOGO SXBS US
RECT 8.75IN
13 2002376 1 RESERVOIR, 1.00GAL HRZ CTR
ST RECT BLK
14 1000622 1 Decal, PLAS INFO CE US RECT
1.06IN
15 12825 2 SCREW, HEX CAP 1/4-20 X 0.63 Torque to 3.3Nm (30
in-Ibs)
16 10442 2 WASHER, PLAIN 0.25 x 0.37 x 0.03 Required for
COPR GROUND bond
17 3000618 ASSY, PENDANT TENSIONING
SYSTEM

Form No. 1000590

2 Rev. 0 May 29, 2012
 Parts Lists

17

(13)

10

Pump Assembly PE8PXX3L

Form No. 1000590

Rev. 0 May 29, 2012
Parts Lists

ITEM PART NO. NO. REQ'D PE8PXX3L FULL ASSEMBLY NOTES

NO. DESCRIPTION
1 3000619 1 ASSEMBLY, MTR CONTROL (CE)
110/115V 50/60HZ
2 12820 4 SCREW, RND 10-24 x6 Torque to 3.3Nm (30
in-lbs)
3 32714 GASKET, PUMP BODY
4 1000620 1 Decal, PLAS INFO CE US RECT
1.25IN
10177 8 SCREW. RND 1/4-20 X 0.75 Torque to 3.3Nm (30
in-bs)
3000613 COVER PLATE ASSEMBLY
2001776
8 1000621
GASKET, RESERVOIR
Decal, PLAS INFO CE US RECT
1.25IN
9 2002394 1 DECAL, PLAS CERT CE US RECT
4.75IN
10 2002391 DECAL, PLAS CERT CE US RECT
4.75IN
11 2002392 DECAL, PLAS CERT CE US RECT
| 1.73IN
12 2002375 2 DECAL, PLAS LOGO SXBS US
RECT 8.75IN
13 2002376 RESERVOIR, 1.00GAL HRZCTR
ST RECT BLK
14 1000622 Decal, PLAS INFO CE US RECT
1.06IN
15 12825 2 SCREW, HEX CAP 1/4-20 X 0.63 Torque to 3.3Nm (30
in-lbs)
16 10442 2 WASHER, PLAIN O.25 x 0.37x 0.03 Required for
COPR GROUND bond
17 3000618 1 ASSY, PENDANT TENSIONING
SYSTEM

4 Form No. 1000590

Rev. 0 May 29, 2012
 Parts Lists

(48)
(15)
2
9

30
45
43
(4)

(36)

A0
16

20
7
31)
(47

(8) -

33

46

Cover Plate Assembly 3000613

Form No. 1000590

5 Rev. 0 May 29, 2012
Parts Lists
ITEM PART NO. NO. REQ'D3000613 FULL ASSEMBLY NOTES
NO. DESCRIPTION
10022 SCREW, SHC 1/4-20 X 1.50
2 10246 2 WASHER, LOCK.59X.32
3 10297 0-RING (-236) 3.234ID X 0.139
NITRILE 70
10361 SPRING COM OD.253IDX.
XXXR9.4L1.025MW
5 10375 BALL,1/4" DIASTEEL
6 11814 BEARING, BALL.250 X .750 X .219
11956 SCREW, SHC 1/4-20 X 3.00
8 12178 RING, RETAIN EXT 0.58 X .062
9 12179 3 KEY, WOODRUFF
10 12191 BEARING, NEEDLE -375 x .562x
375
11 12192 BEARING, NEEDLE -.625 x .812x
500
12 12193 8 ROLLER
13 12194 1 PACKING, OIL SEAL
14 13026 4 SCREW,#10-24UNC 0.75 IN PNH5
ST ZN
15 13115 BEARING, BALL 15 x 32 x 9mm
16 23547 PLATE,BEARING TOP
17 23548 PLATE, TOP
18 24536 GEAR, HELICAL 51 TEETH
19 24567 GEAR, SPUR 47 TEETH
20 24632 ROTOR
21 24744 WASHER, THRUST 0.625 x0.406
22 24758 PIN, LOCATING
23 29682 STRAINER, FLAT 100 x 90 MESSH
24 32069 SHAFT, PINION 15 TOOTH
25 32713 GASKET- PUMP BODY TO
RESERVOIR
26 33463 PLATE, PUMP END
27 33464 RING, PUMP
28 36923 SPACER, MACHINED
29 200397 1 KEY "T"
30 200415 PACKING, O'RING (SQUARE
SECTION)
31 202690 GASKET, LOWER
32 202691 GASKET- SPACER, UPPER
33 202781 SUCTION TUBE Use Loctite# 592 on
both ends

6 Form No. 1000590

Rev. 0 May 29, 2012
 Parts Lists

ITEM PART NO. NO. REQ'D 3000613 FULL ASSEMBLY NOTES

NO. DESCRIPTION
34 202875 SHAFT
35 251689 1 CAP FILLER BREATHER
36 2002080 2 SCREW, M8X1.25 X 22MM SHC
C12.9 ST
37 2002365 2 FITTING, COLLAR 1/4
38 2002366 2 FITTING, GLAND 1/4" Torque to 27Nm (20
ft-lb)
39 2002367 PLATE, RECT COVx0.25INx7.7x9.5
AL
40 2002368 TUBE, 1/4" OD x .109" ID
41 2002369 GASKET, MANIFOLD
42 2002370 PLATE, ANGLE 4 DEGREE
43 2002371 BEARING, CYLNRCL
42.0MMx25.0x5.0
44 2002372 2 BEARING, WSHR 42.0MMx25.0x3.0
45 2002373 BEARING, WSHR 42.0MMx26.0x3.0
46 2002374 BODY, PUMP
47 3000614 HIGH PRESSURE PUMP ASSY,
3-7/32 PISTONS
48 3000615 1 MANIFOLD ASSEMBLY, 2 PORT w/
INT CHECKS

Form No. 1000590

7 Rev.0 May 29, 2012
Parts Lists

(16)

0---
O-97
-O
-QD

6-0
(1)

High Pressure Pump Assembly 30006144

Form No. 1000590

8 Rev. 0 May 29, 2012
 Parts Lists
ITEM PART NO. NO. REQ'D 3000614 FULL ASSEMBLY NOTES
NO. DESCRIPTION
10150 5 SCREW, SET 3/8-16 X 0.50 Torque to 34 Nm
HALFDOG (300 in-Ibs)
2 10375 7 BALL, 1/4" DIA STEEL
10386 NUT, HEX JAM 3/8-24
10445 3 SPRING COM OD.166IDX.
|XXXR.580L.751MW
10895 1 PIN, ROLL.13X.75
11084 1 FITTING, PLUG 1/16 NPTF x 5/16
12042 1 WASHER, PLAIN 0.561 x0.377
x0.032 COPR
8 12223 6 BALL, 3/16" DIA STEEL
9 14431 1 SPRING COM OD.197IDX.
XXXR2.18L.780MW
10 15691 1 SPRING COM OD.246IDX.
XXXR57L645MW
11 16747 SCREW, 1/4-28 X 1.75 LOW TORX Lubricate threads
and under bolt head
1. Install all Bolts
Torque to 1 Nm (10
in-lbs) Max
2. Torque Center Bolt
to 19 Nm (170 in-lbs)
|3.Torque outside
bolts sequentially in a
star pattern to 9 Nm
(80 in-lbs)
4. Torque outside
bolts sequentially in a|
star pattern to 19 Nm
(170 in-lbs)
12 24549 GUIDE, BALL
3 29690 1 SCREW, SPECIAL CAP Lubricate threads
and under bolt head
Torque to 56 Nm
(500 in-lbs)
14 40629 BARREL PUMP 3-7/32 PISTONS
15 200796 ADAPTER, BALL & SPRING
16 200797 1 SCREW, ADJUSTING 3/8-24 X 0.75
17 306957 VALVE, AIR BLEED Lubricate threads
and under bolt head
Torque to 56 Nm
(500 in-lbs)
18 2001768 3 SPRING, COM.156in .013in R4.01
L.230 MUW

Form No. 1000590

9
Rev. 0 May 29, 2012
Parts Lists

ITEM PART NO. NO. REQ'D 3000614 FULL ASSEMBLY NOTES

NO. DESCRIPTION
19 2001779 HEAD, VALVE 3 PISTON
20
2001800 3 PISTON, 7/32 DIA 4 DEG Torque to 34 Nm (25
21 3000517 VALVE, RELIEF 23000 PSI
ft-lb)
22 2002268 1 PLATE, RECT ENDx0.95INx3.3x4.6
ST

Form No. 1000590

10
Rev. 0 May 29, 2012
 Parts Lists

H-0
-

O- DDDDME R

2 Port Manifold Assembly 3000615

Form No. 1000590

11 Rev.0 May 29, 2012
Parts Lists

ITEM PART NO. NO. REQ'D 3000615 2 PORT MANIFOLD NOTES

NO. ASSEMBLY DESCRIPTION
10150 2 SCREW, SET 3/8-16 X 0.50
HALFDOG
2 10265 1 ORING, -008 0.176X0.07X0.316IN
NBR70
10267 ORING -011 0.301X0.070X0.441IN
NBR70
4 10270 2 ORING-111 0.424X0.103X0.63IN
NBR70
10375 2 BALL, 1/4" DIA STEEL
10384 NUT, HEX JAM 5/16-24
12098 1 ORING, -113 0.549X0.103X0.755IN
NBR70
8 215124 1 PIN, DOWEL 0.063IN X 0.25IN ST
9 251751 2 FITTING, STR 1/8 NPT MX 1/8 NPT
M
10 252332 HANDLE, ADJUSTABLE
11 2001007 BALL, CERAMIC(.125 DIA.)
OUTLET CHECK
12 2001771 3 FITTING, 1/4"HPM XG1/4 120 DEG Torque to 40.7 Nmm
(30 ft-lbs)
13 2001772 3 COUPLER, MALE QUICK Torque to 40.7 Nm
| DISCONNECT 150 MPA (30ft-lbs)
14 2001781 1 SEAT, REPLACEABLE 60 DEG
| CONE
15 2001782 1 GLAND, REPLACEABLE SEAT Torque to 40.7 Nm
(30 ft-lbs)
16 2001783 SCREW, ADJUSTING NEEDLE
VALVE
17 2001793 SCREW, HOL LCK #10-32 X1/8
18 2002267 BALL, STEEL 3.5mm
19 2002275 HANDLE, KNOB 2.0INx1.0x0.312 P
BLK
20 2002276 1 SCREW, 5/16-24UNF 1.25 IN SET
ST
21 2002277 1 COUPLER, FEMALE QUICK Torque to 40.7 Nm
DISCONNECT 150MPA (30 ft-lbs)
22 2002278 GAUGE, 30000PSI 4"'DIA G 1/4"
MOUNT CALIB
23 2002279 BLOCK, MANIFOLD MOUNTIN
24 2002295 SCREW, M8X1.25 50MM SHC 12.9
ST
25 2002301 1 BALL, CERAMIC (2.5mm)
26 2002302 SEAT, METAL SLOTTED
Form No. 1000590
12
Rev.0 May 29, 2012
 Parts Lists
ITEM PART NO0. NO. REQ'D 3000615 PORT MANIFOLD NOTES
NO. ASSEMBLY DESCRIPTION
27 2002303 GUIDE, SPRING LOWER MATED
28 2002304 SPRINGS, COM 0.388INx0.198 .968
789MW
29 2002305 MANIFOLD, 2 PORT-PSI
REGULATOR W/CHECK
30 2002306 BODY, ADJUSTABLE PSI
REGULATOR 0.625 DIA
31 2002358 GUIDE, SPRING
32 2002361 SPRINGS, COM 0.2001NxO.1402.50
6.5MW
33 2002362 1 GUIDE, INTERNAL CHECK
SPRING LG
34 2002363 GUIDE, INTERNAL CHECK
SPRING SM
35 2002364 1 PIN, DOWEL 0.063x2.17IN ST

Form No. 1000590

13 Rev. 0 May 29, 2012
Parts Lists

(16
(10

13

1
Electric Motor 110/115V 3000617

ITEM PART NO. NO. REQ'D 3000617 ELECTRIC MOTOR NOTES

NO. ASSEMBLY DESCRIPTION
1 12131 2 SCREW, SET #10-24 X 0.19
KNURLED CUP
2 12133 BEARING, BALL-15 X 32 X 9mm
3 12140 FIELD ASSY, 115V MOTOR
4 12142 2 | HOLDER, BRUSH
5 12143 2 CAP BRUSH FOR 1/2 HP, 12,00o
RPMUNIVERSAL MOTOR
6 12356 | WASHER, TOOTH INT 0.370 x0.200
12515 2 SCREW, RND 10-24 X 1.75
8 12802 2 SCREW, RND.HD.- 10-24UNC x
5-1/2
9 13111 CLAMP, TUBE
10 16768 1 BEARING, BALL 315 x .866 x
3887
11 16769 ARMATURE ASSY, 115V MOTOOR
12 17017 2 SCREW, SET #10-24 X 0.25 Turn in flush or below
HALFDOG SLFLCK the surface
13 2002377 | MOTOR SHELL MACHINED
14 2002378 MOTOR SHELL MACHINED
15 2002379 1 MOTOR BASE -MACHINING
16 12144 2 BRUSH ASSEMBLY

Form No. 100059O

14
Rev. 0 May 29, 2012
 Parts Lists

6
(16
(10

Electric Motor 220/230V 3000620

ITEM PART NO. NO. REQ'D 3000620 ELECTRIC MOTOR NOTES

NO. ASSEMBLY DESCRIPTION
12131 2 SCREW, SET #10-24 X 0.19
KNURLED CUP
2 12133 BEARING, BALL-15 X32 X 9mm
3 12141 FIELD ASSY,230V MOTOR
12142 2 HOLDER, BRUSH
5 12143 2 CAP, BRUSH -FOR1/2 HP, 12,000
RPM UNIVERSAL MOTOR
12356 2 WASHER, TOOTH INT 0.370 x0.200
7 12515 2 SCREW, RND 10-24 X 1.75
8 12802 2 SCREW, RND.HD.- 10-24UNC x
5-1/2
9 13111 CLAMP, TUBE
10 16768 1 BEARING, BALL .315 x .866 x
3887
11 16770 1 ARMATURE ASSY, 230V MOTOR
12 17017 2 SCREW, SET #10-24 X 0.25 Turn in flush or below
HALFDOG SLFLCK the surface
13 2002377 1 MOTOR SHELL MACHINED
14 2002378 MOTOR SHELL MACHINED
15 2002379 1 |MOTOR BASE -MACHINING
16 12144 2 BRUSH ASSEMBLY

Form No. 1000590

15 Rev. 0 May 29, 2012
Parts Lists

Electrical Schematics

ELECTRICAL SCHEMATIC
US VERSION
LI N G
MIR
MI
BRN BLU

FI F2
15AMP-115V 15AMP-115V
10AMP-230V FERRITEx 1OAMP-230V
SLO BLO BEAD SLOI BLO

24
C2

CI

2 100/240
VAC IN
57
24 VDC
BRN 2.5 AMPS BLU
100W

PST

Z87 ON Z2/

ZID7K}
OFF

1114 7 STOP

ART

21 24 ZT 53
BLU
KT
COLOR KEY:

BRN BROWN
BLK BLACK
BLU BLUE
ORG ORANGE RUN
GYS GREEN WITH YELLOW STRIPES
CP
7:WIRE LABEL

US Version

Form No. 1000590

16 Rev. 0 May 29, 2012
 Parts Lists
ELECTRICAL SCHEMATIC
EU VERSION

10

OUT

Swiec

ERUTE

Hand

220VAc
=8 s0/6o
FIF-10A (DELAY TYPR
MDC
P375W
U-2115VAC 50/60Hz
15A
FIF-15A(DELAYTYP i

EU Version

Form No. 1000590

17
Rev. 0 May 29, 2012
Parts Lists

Hydraulic Schematic

HYDRAULIC SCHEMATIC
M

AAHI AA
MANUAL
PRESSURE
RELEASE

CAA USER ADJUSTABLE

PRESSURE REGULATOR
690-1500 BAR
(10.000-21.750 PSI)
HIGH PRESSURE
AIEMRV SEMNG
T55-1655 BAR
(22,500-24000 PSI)

LOW PRESSURE PUMP

SUPERCHARGE SETMNG
14-17 BAR(200-250 PSI)

Form No. 1000590

18 Rev. 0 May 29, 2012
 Parts
Lists

Form No. 1000590

19 Rev. 0 May 29, 2012