Drilled Shaft Design Manual
Drilled Shaft Design Manual
DESIGN MANUAL
TABLE OF CONTENTS
Page No.
Rev. 0 i
Drilled Shaft Design Manual Table of Contents
LIST OF FIGURES
Rev. 0 ii
Drilled Shaft Design Manual Design Inputs
1.0 INTRODUCTION
In the design of high-voltage substations and transmission lines, drilled shaft foundations are the preferred
foundation type to support the structures. Drilled shafts provide a design capable of efficiently supporting
a structure and transmitting its loads to the surrounding soil mass.
Drilled shafts are similar to compression members, however due to continuous support along their entire
length, slenderness effects are neglected.
The process of drilled shaft design involves coordination between both the geotechnical engineer and the
structural engineer. Burns & McDonnell utilizes an in-house spreadsheet program to administer the
design of drilled shaft foundations. This document serves as a guide to summarize and provide a better
understanding of the design process within the spreadsheet. In addition, this document explains the
contents and formulas in the spreadsheet for the design engineer to understand.
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Rev. 0 1-1
Drilled Shaft Design Manual Design Inputs
SHEET 1 OF 6
Cells [1.B] & [1.H] Axial Compression Loads & Uplift Loads (Absolute Values)
Axial loads may consist of any of the following:
• Dead loads of supporting structures
• Live loads of supporting structures
• Axial loads from wind/seismic events
• Axial loads from equipment
Rev. 0 2-1
Drilled Shaft Design Manual Design Inputs
Where, M xy = Mx + My
2 2
In structure design, the design engineer is required to investigate all possible load combinations as
required by applicable design codes and standards. The following load cases may be considered in
structure design:
In standard design practice, Burns & McDonnell recommends that substation steel structures be designed
to meet Allowable Stress Design requirements and transmission structure be designed to meet Ultimate
Strength Design. Foundations are designed based on the foundation load combinations that demonstrate
the most unfavorable effects.
To determine the controlling load combination for foundation design, the design engineer shall consider
one of two methods:
1. Individually investigate each and all load combinations in the foundation design to determine the
largest potential foundation size.
Rev. 0 2-2
Drilled Shaft Design Manual Design Inputs
2. Select the envelope of foundation reactions in the design from all load combinations.
SHEET 1 OF 6
Rev. 0 2-3
Drilled Shaft Design Manual Design Inputs
The default value for CL1 is 4.88 in. This value approximates for anchor bolts with templates. The
engineer shall verify clearances for the actual template dimensions.
CL2 = ACI Code requires 3 in. minimum clear spacing. (ACI 318-08, 7.7.1 (a))
The design spreadsheet will calculate the minimum drilled shaft diameter and will be as follows (2-1):
The design engineer will select an initial drilled shaft diameter based on the calculated minimum shaft
diameter and design requirements. The selected diameter of the drilled shaft is typically dependent on
available drill auger sizes. Typical drilled shaft diameters are available in the following sizes:
Rev. 0 2-4
Drilled Shaft Design Manual Design Inputs
The recommended minimum drilled shaft diameter is 30 in. This minimum shaft diameter is to provide
an effective excavated hole size for potential drilled shaft inspection. Any selected drilled shaft
foundation size that is less than 30-in. must be approved by the geotechnical engineer.
The anchor bolt embedment check will verify proper transfer of the load from the anchor bolt to the
longitudinal steel. This check is based on the embedment length of the anchor bolt with a failure plane
projected at 350 which intersects the longitudinal reinforcement. The development length for the
longitudinal reinforcement is then verified. If the calculation is satisfied “OK” will be displayed otherwise
“NG” will be displayed. If the check is not satisfied the foundation engineer will have the following three
options:
1. Increase the anchor bolt embedment depth to fully develop the longitudinal reinforcement.
2. Reduce the longitudinal reinforcement size, resulting in a smaller required development
length.
3. Calculate anchor bolt breakout for the applied loads.
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Rev. 0 2-5
Drilled Shaft Design Manual Geotechnical Information
An official geotechnical exploration of the proposed site is recommended for the design of drilled shafts.
In some instances, existing subsurface information is available. This information can be utilized to plan a
more efficient supplemental geotechnical exploration. This exploration should consist of a sufficient
number of exploratory borings and appropriate laboratory testing providing material characteristics, the
recommended shear strength parameters, and other required design criteria.
The results of the geotechnical exploration, and any existing subsurface information, are then used to
develop the geotechnical design criteria. The drilled shaft design will consider the interaction between
the shaft and the surrounding soil and/or rock encountered during the geotechnical exploration. For drilled
shaft structures, both static axial loads (uplift and compression) and lateral loads are considered during the
design process. Drilled shafts can be designed to transfer the loads to the soil by both skin friction and
end bearing pressures. The methods of load transfer will depend on soil types and be determined by the
geotechnical engineer. In addition, the drilled shaft will be designed to resist the internal stresses caused
by the applied loads.
The axial analysis will consider the applied axial loads. For most structures, applied axial compression
loads do not govern the final shaft diameter and length. However, heavily loaded dead-end structures,
structures with applied uplift loads, and sites with soft clay or loose sand deposits can be exceptions to
this generalization.
Lateral loads and overturning moments typically govern drilled shaft design. A lateral analysis will be
performed utilizing a computer program which applies finite element methods to determine the deflection
and rotation of the shaft top. Computer programs utilized by Burns & McDonnell include the LPILE
program (developed by the ENSOFT Corporation) and a version of the COM624 Fortran code (the base
code for the LPILE program) that has been developed in-house. The lateral analysis will typically
evaluate the performance of the drilled shaft under “free-head” or “fixed-head” conditions. (See figure 3-
1). In addition, the analysis is used to determine the shear and moment within the foundation.
Rev. 0 3-1
Drilled Shaft Design Manual Geotechnical Information
U = Uplift
P = Axial Load
M = T.O.C. Moment
V = T.O.C. Shear
The following standard design parameters input shall be applied towards the geotechnical analysis in the
foundation design unless project specific parameters have been developed (See Figure 3-2):
Design Parameters:
Max. Allowable Lateral Deflection 1 In.
Max. Allowable Rotation at T.O.C. 0.5 Deg. Factor of Safety (Soil in Compression) 2.0
Concrete Compressive Strength 4,000 psi Factor Safety (Soil in Uplift) 1.5
Rebar Yield Strength 60,000 psi
SHEET 2 OF 6
Unless otherwise specified, the allowable lateral deflection and rotation criteria for substation drilled shaft
foundation design will be as follows:
Rev. 0 3-2
Drilled Shaft Design Manual Geotechnical Information
Unless otherwise specified and consulted with the geotechnical engineers, the allowable lateral deflection
and rotation criteria for transmission drilled shaft foundation design will be as follows:
Monopole Structure
Maximum Allowable Lateral Deflection at Top of Concrete shall be 2.0” (∆)
Multi-legged Structure
Maximum Allowable Lateral Deflection at Top of Concrete shall be 1.0” (∆)
Rev. 0 3-3
Drilled Shaft Design Manual Geotechnical Information
SHEET 2 OF 6
Substation foundations
Load Factor= 1.10
Transmission foundations
Load Factor = 1.05 - 1.10
Design Loads for Geotechnical Design
Rev. 0 3-4
Drilled Shaft Design Manual Geotechnical Information
SHEET 2 OF 6
Rev. 0 3-5
Drilled Shaft Design Manual Geotechnical Information
Figure 3-6: Sample Stress Distribution for Drilled Shaft Geotechnical Analysis
The geotechnical analysis will provide the structural engineer with both the shafts maximum internal
shear moment. This information is used to design the required longitudinal and shear tie reinforcement.
Rev. 0 3-6
Drilled Shaft Design Manual Geotechnical Information
In the structural design, the drilled shaft will be analyzed as two zones for shear – 1) a transfer zone
and 2) a column zone. It is recommended in design practice to apply the maximum internal shear in the
drilled shaft towards both the transfer zone and column zone design. If shear reinforcing requirements
become too great, the structural engineer may apply the actual maximum loads for each zone.
Cell [2.S and 2.T]
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Rev. 0 3-7
Drilled Shaft Design Manual Longitudinal Steel Design
ACI Code will govern the design of longitudinal reinforcement in drilled shafts following design
principles for non-slender reinforced concrete columns. Design of longitudinal reinforcement for drilled
shafts will be analyzed for both compression and uplift conditions, if necessary, in addition to flexure due
to bending moments. The design spreadsheet and calculations are based on general column principles and
design requirements according to ACI 318-08.
SHEET 3 OF 6
(*) Spreadsheet will notify that uplift will control the required minimum area of steel
Substation Foundations
Reinforcement Load Factor = 1.50 (LF X RLF = 1.65)
Transmission Foundations
Reinforcement Load Factor = 1.05 - 1.10
π ⋅ ( ShaftDiameter ) 2
Ag =
4
Rev. 0 4-1
Drilled Shaft Design Manual Longitudinal Steel Design
The combined axial and moment capacity of a column member subjected to compression loading is
designed using the following parameters:
Pn
Kn = ACI SP-17(09)
f ' c ⋅ Ag
Rev. 0 4-2
Drilled Shaft Design Manual Longitudinal Steel Design
Mn
Rn = ACI SP-17(09)
f ' c ⋅ A g ⋅Diameter
M u (RLF )
M n = Design nominal internal moment M n =
φ
Cell [3.G] Rebar Area to Concrete Area Ratio
Given the trial reinforcement ratio value, the structural engineer shall
complete the following:
Asc = ρ ⋅ Ag
0.8 Dia + 23 Dc
Davg =
2
Rev. 0 4-3
Drilled Shaft Design Manual Longitudinal Steel Design
fy = 60 ksi
1 ⎡ Pup 4 ⋅ M up Vup ⎤ φ = 0.9
Asu = ⎢ + + ⎥
fy ⎣⎢ φ φ ⋅ Davg φ '⋅μ ⎦⎥ φ’ = 0.85
μ = 1.4
• (Asmin) 0.0075 × Ag
Once the minimum area of steel is calculated, the number and size of the longitudinal reinforcement bars
may be determined. It is recommended in design to use a quantity of not less than eight rebar per drilled
shaft.
π ⋅ Dc
Calculated Clear Spacing, CLR = − db
# ofBars
Rev. 0 4-4
Drilled Shaft Design Manual Longitudinal Steel Design
*****
Rev. 0 4-5
Drilled Shaft Design Manual Shear Reinforcement Design
A minimum amount of shear reinforcement shall be provided throughout the entire length. The minimum
required shear reinforcement for a drilled shaft foundation will be analyzed and designed into two zones
1) Transfer Zone and 2) Column Zone.
For a drilled shaft foundation using anchor bolts, the length of the Transfer Zone and Column Zone will
be defined as shown in Figure 5-1.
Figure 5-1: Profile of Drilled Shaft Foundation Shear Strength Design Zones
Design of shear reinforcement for drilled shafts shall meet the following procedure based on ACI Code:
1. Calculate the factored shear reinforcement, Vu, in both the Transfer and Column Zones.
2. Determine the allowable shear strength carried by the concrete, φ Vc (in compression & uplift
conditions); (φ = 0.75 for Shear). (ACI 318-08, 9.3.2.3)
3. Shear reinforcement will be calculated in conditions based on both uplift and compression
loading.
Rev. 0 5-1
Drilled Shaft Design Manual Shear Reinforcement Design
5. Provide stirrups to carry the required shear (Vu - φ Vc). (Vu - φ Vc) will be limited to
6. The maximum required shear tie spacing, s = φ Avfyd/(Vu - φVc), and will be limited to the
minimum of Avfy/50bw ,d/2, and 24 in. (ACI 318-08, 11.4.7.2 & 11.4.5.1)
7. If the quantity (Vu - φ Vc) exceeds φ 4 f ' c bwd, the maximum spacing, s must be reduced by
one-half to d/4 or 12 in. (ACI 318-08, 11.4.5.3)
The purpose of considering the drilled shaft as two separate design zones for shear reinforcement is 1)
provide adequate confinement for the longitudinal reinforcement 2) ensure an adequate shear transfer path
throughout the shaft and 3) increase the ductility at critical areas of the foundation. Structural cracking
(especially in the transfer zone) can be detrimental to the drilled shaft performance; as a result, sufficient
shear reinforcement will need to be provided to control cracking and to prevent an anchor bolt blowout
failure condition.
Unless otherwise required, standard practical bar sizes for shear reinforcement should be limited to No. 4
through No. 9 bars. Minimum spacing limits of reinforcement have been established in ACI Code based
on adequate concrete flow between bars. For construction requirements, it is recommended to use larger
stirrup spacing than the minimum limits specified in ACI Code. A good rule of thumb will be to limit the
center-to-center stirrup spacing to db + 3in. This spacing recommendation of stirrups will also apply
between lap splice locations.
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Drilled Shaft Design Manual Shear Reinforcement Design
SHEET 4 OF 6
0.8 ⋅ H + 2 / 3 ⋅ Dc
He = , For ratio clear cover/diameter > 0.1
2
⎛π ⎞
Ae = (1.25 ⋅ Dc) 2 ⎜ ⎟ , For ratio cover/diameter > 0.1
⎝4⎠
Rev. 0 5-3
Drilled Shaft Design Manual Shear Reinforcement Design
The Transfer Zone length is a function of both the anchor bolt embedment and the shaft diameter. The
designed Transfer Zone length will be calculated from the greatest value of the following:
Dia − C
• ld +
2
• Shaft Diameter
Transfer Zone shear reinforcement is based on the assumption that the concrete strength does not
contribute to the overall strength of the drilled shaft (Assume Vc = 0).
Vu = (S.F.) × V
φ ⋅ ( Av)( fy )( He)
[ACI EQ 11-15] ; Where φ Vc = 0 (S2)
Vs
Rev. 0 5-4
Drilled Shaft Design Manual Shear Reinforcement Design
• Minimum of Spacing S1 or S2
• ½ of the Column Zone Shear Tie Spacing (T&D Standard)
for a continuously supported column member. The drilled shaft design will be classified as a structural
member subjected to shear with axial compression/uplift. Shear reinforcement will be calculated on the
basis of both compression and uplift axial conditions.
⎛
φ ⋅ Vcc = φ ⋅ 2 ⋅ ⎜⎜1 +
Pcc ⋅ S .F . ⎞
2000 ⋅ Ag ⎟⎠
⎟ ( )
f ' c ( Ae ) [ACI 318-08, 11.2.1.2]
⎝
⎛
φ ⋅ Vcu = φ ⋅ 2 ⋅ ⎜⎜1 −
Puc ⋅ S .F . ⎞
500 ⋅ Ag ⎟⎠
⎟ ( )
f ' c ( Ae ) [ACI 318-08, 11.2.2.3]
⎝
φ ⋅ Vc = φ ⋅ 2 ⋅ ( )
f ' c ( Ae ) [ACI 318-08, 11.2.1.1]
Rev. 0 5-5
Drilled Shaft Design Manual Shear Reinforcement Design
Cell [4.D & 4.G] Maximum Column Zone Shear Reinforcement Spacing in Compression or
Uplift, S
( Av)( fy )
[ACI 318-08, 11.5.5.3] (S3)
50( He)
Vu
Where, Vs = , but shall be limited to
φ
8 f ' c ⋅ Ae [ACI 318-08, 11.4.7.9]
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Rev. 0 5-6
Drilled Shaft Design Manual Drilled Shaft Design Requirements
Lap Splices
Longitudinal and shear reinforcement shall meet minimum lap splice requirements as specified in Chapter
12 of the ACI Code. Reinforcing bars that are bundled have increased lap splice requirements per ACI
12.4 and must be accounted for. The summary sheet of the drilled shaft spreadsheet provides the lap
splice length for the design shear tie.
[ACI 12.15.1] Class B: 1.3 ⋅ l d
⎛ ⎞
⎜ ⎟
⎜ 3 fy ψ tψ eψ s ⎟
[ACI 12.2.3] ld = ⎜ ⎟d b
⎜ 40 λ f ' c ⎛ cb + K tr ⎞ ⎟
⎜⎜ ⎟⎟
⎜ ⎟
⎝ ⎝ db ⎠ ⎠
Figure 6-1: Minimum Required Longitudinal Reinforcement Development Length
Rev. 0 6-1
Drilled Shaft Design Manual Drilled Shaft Design Requirements
Rev. 0 6-2
APPENDIX A
Drilled Shaft Design Manual Appendix A.1
Rev. 0 7
Drilled Shaft Design Manual Appendix A.2
Rev. 0 8
DRILLED SHAFT DESIGN - Loads & Minimum Shaft Diameter
VERSION: 01/03/2011
Notes:
CLIENT: NAME Anchor bolt spacing:
PROJECT NUMBER: NUMBER 2(A) = "Horizontal" distance between bolt centerlines.
DATE: 01/05/11 2(B) = "Vertical" distance between bolt centerlines.
TIME: 3:42 PM C = "Diagonal" distance between bolt centerlines.
Clearances:
DESIGNED BY: NAME CL1 = Clearance between anchor bolt and vertical rebar.
CHECKED BY: CL2 = Clearance between tie and outside edge of concrete.
Unfactored Unfactored Anchor Bolt Information Assumed Rebar Diameters & Clearances Calculated Assumed ANCHOR BOLT
Unfactored Shear Moment Unfactored Anchor Bolt Minimum Minimum EMBEDMENT
FOUNDATION DESIGNATION Axial (KIPS) (KIP-FT) Uplift Diameter, D A B C Embed Vert. Bar Ties CL1 CL2 Shaft Dia. Shaft Dia. LENGTH
(KIPS) Vx Vy Vxy Mx My Mxy (KIPS) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) CHECK
example 177.9 19.2 19.2 791.0 791.0 132.4 2.257 6.0 6.0 17.0 60 1.270 0.625 4.880 3.000 39 60 OK
Designed By:
CLIENT: NAME Structural Engineer: NAME Date: 1/1/2000 THIS AREA IS AVAILABLE FOR NOTES. IF NO NOTES ARE REQUIRED, PLEASE
PROJECT NUMBER: NUMBER Geotechnical Engr: NAME Date: 1/1/2000
DATE: 01/05/11 Checked By: DELETE THIS NOTE.
TIME: 3:42 PM Structural Engineer: Date:
Geotechnical Engr: NAME Date: 1/1/2000
Design Parameters:
Max. Allowable Lateral Deflection 2 in.
Max. Allowable Rotation at T.O.C. 1.5 Deg. Factor of Safety (Soil in Compression) 2.0
Concrete Compressive Strength 4,000 psi Factor of Safety (Soil in Uplift) 1.5
Rebar Yield Strength 60,000 psi
Ground Water Depth Below Subgrade ft.
Note: "Total Shaft Length" = Total Embedment plus Reveal plus Crushed Rock.
APPLIED ULTIMATE LOADS TOTAL LATERAL
Load Factor = 1.10 SHAFT DIAMETER % LONG. REINF. EMBEDMENT SHAFT DEFLECTION ROTATION INTERNAL MOMENT INTERNAL SHEAR
FOUNDATION DESIGNATION BEARING SHEAR MOMENT UPLIFT MINIMUM FINAL ROCK Rock TOTAL REVEAL LENGTH AT T.O.C. AT T.O.C. MAX. DEPTH COLUMN DEPTH TRANSFER DEPTH COMMENTS
Socket
(KIPS) (KIPS) (FT.-KIPS) (KIPS) (IN) (IN) MINIMUM FINAL (FT) Required (FT) (IN) (FT) (IN) (DEGREES) (FT-KIPS) (FT) (KIPS) (FT) (KIPS) (FT)
example 195.7 21.1 870 132.4 60 60 0.75 0.75 0 no 22 18 23.50 1.88 0.63 1017 7.5 127 19 127 19
CLIENT: NAME
PROJECT NUMBER: NUMBER Notes:
DATE: 01/05/11 This spreadsheet assumes a 3" concrete cover between tie and outside edge of concrete.
TIME: 3:42 PM
The "assumed" longitudinal and shear tie bar diameters are used in the calculations
DESIGNED BY: NAME of RATIO and AVG. DIA.
CHECKED BY: It may be necessary to go through iterations or assume the largest bar diameter
Concrete Compressive Strength: 4,000 psi * Adjacent to As indicates uplift controls longitudinal steel design
Rebar Yield Strength: 60,000 psi
Phi 0.70 Shaded area indicates user input.
Minimum Bar Clear Spacing 3.8500 in.
MAX. COMPRESSION LOADS MAX. UPLIFT LOADS LONGIT. NUMBER SHEAR TIE REBAR CLR SPACING
SHAFT INTERN UNCRACKED INTERN UNCRACKED REINFORCEMENT Ag D
Dc RATIO P
Pn M
Mn RATIO AVG.
AVG As BAR & SIZE BETWEEN
FOUNDATION DESIGNATION DIA. AXIAL SHEAR MOMENT AXIAL SHEAR MOMENT LOAD (IN2) (IN) Dc/SHAFT DIA F'c*Ag F'c*Ag*DIA REBAR AREA/ DIA. (IN2) DIA. OF LONG. DIAMETER SIZE LONG. BARS BUNDLE?
(IN) (KIPS) (KIPS) (FT-K) (KIPS) (KIPS) (FT-K) FACTOR (KSI) (KSI) CONC AREA (IN) (IN) REBAR (IN) (#) (IN)
example 60 196 127 1,017 132 127 1,017 1.50 2827 51.5 0.858 0.037 0.039 0.0075 41.2 32.69 * 1.270 26 -# 10 0.625 5 4.95
CLIENT: NAME
PROJECT NUMBER: NUMBER Notes:
DATE: 01/05/11 This spreadsheet assumes a 3" concrete cover between tie and outside edge of concrete.
TIME: 3:42 PM
Shaded area indicates user input.
DESIGNED BY: NAME
CHECKED BY:
example 60 196 132 127 127 127 1.50 1.270 0.625 0.61 51.48 60.00 2827.43 2827.43 190500 282157 12.9 190500 230552 12.9 12.0 190500 8.7 6.0
Notes:
CLIENT: NAME Reinforcing Bar Weight = 490 LB/CUFT
PROJECT NUMBER: NUMBER
DATE: 01/05/11 Shaded area indicates user input.
TIME: 3:42 PM
NUMBER LONGIT. SHEAR TIE SPACING (IN) TRANSFER ZONE NUMBER SINGLE REBAR WEIGHT PER SHAFT
SHAFT & SIZE OF BAR TIE SHAFT LENGTH TRANSFER NUMBER TIE CONCRETE LONGIT.
FOUNDATION DESIGNATION DIA. Dc LONGITUDINAL DIA DIA TRANSFER COLUMN LENGTH MINIMUM DESIGN ZONE COLUMN WEIGHT VOLUME BAR TIES TOTAL
(IN) (IN) REBAR (IN) (IN) ZONE ZONE (FT) (FT) (FT) TIES TIES (LBS) (YD^3) (LBS) (LBS) (LBS)
example 60 51.5 26 26 - # 10 1.270 0.625 6 12 23.5 6.8 7.3 15 15 16.3 17.1 2578 489 3066
CLIENT: NAME
PROJECT NUMBER: NUMBER THIS AREA IS AVAILABLE FOR NOTES. IF NO NOTES ARE REQUIRED,
DATE: 01/05/11
TIME: 3:42 PM PLEASE DELETE THIS NOTE.
NAME
* Includes Reveal
SHAFT FDN & SIZE OF SHEAR TIE CONC REBAR EMBEDMENT DEVELOPMENT
FOUNDATION DESIGNATION DIA. LENGTH LONGITUDINAL SHEAR TIES SHEAR TIES LAP SPLICE VOL WT LENGTH LENGTH
(IN) (FT) REBAR TRANSFER ZONE COLUMN ZONE (IN) 3 (LBS) CHECK CHECK COMMENTS
(YD )
example 60 18.0 26 - # 10 15 - # 5 @ 6" 15 - # 5 @ 12 " 19 17.1 3,066 OK OK