冲压带料检测站

TEST STATIONS FOR PUNCHED STRIPS

流程优化可确保您的质量、
提高生产率并节省成本
PROCESS OPTIMIZATION ENSURES YOUR QUALITY,
INCREASES PRODUCTIVITY AND SAVES COSTS

在生产工厂中，人们对生产效率和成本结构的要求大幅
度提高。冲压件制造厂商需要具有竞争力的方案，尽管
这很可能意味着更加复杂的生产与设计流程，以实现零
缺陷级别的生产要求。

在直接在冲压机床旁边进行快速的零件质量评价时，PSS
检测站还能够有效地支持调节器。此外，通过对所有连
接的摄像机的图像进行实时观察，也可以互相结合地与
调节器进行配合。这种情况下，就不再需要使用手动测
试设备（如测量投影仪）进行中间测量。

如今，PSS 测试站也越来越多地用于工具的初始运行调
试、优化过程和检查阶段。更快地实现每分钟进行的目
标冲程数，达到预期的生产节拍，加快模具相关问题的
锁定，更轻松地推进模具调整的程度。

PSS 检测站能够确保 100 % 的部件测试、最短的更换时
间、最大程度地减少投诉、更长的机器运行时间以及更
低的材料消耗。PSS 系列产品为我们提供了一个崭新的
途径，可以更有效、也更经济地利用了资源。

The requirements concerning efficiency and cost structure

have rapidly gone up in manufacturing companies.
The manufacturers of punched parts need competitive
concepts that allow a zero-defect production in spite of
the increasing complexity of the processes.

PSS test stations effectively support the machine setter in

the quick assessment of the quality of the parts directly at
the press. This is possible also due to the live observation
of the images of all cameras connected, even in combina-
tion. Manual proceeded random tests as performed with
comparators are not required any more.

Today, PSS test stations are increasingly used in

prototyping, process optimizing and sampling phases of
tools. Target numbers of strokes per minute are reached
more rapidly, tool problems are narrowed down more
quickly and process tuning can be speeded up easier.

PSS test stations guarantee 100 % tested parts, shortest

changeover times, minimized number of claims, longer 数据备份与分析
runtime of the machines and reduced material consumption.
They open new ways to use resources more effectively and Data backup and analysis
consequently at lower costs.
灵活的带料导轨：
对不同大小零件的检测覆盖率很高
自 1993 年以来， OTTO Vision
Flexible strip guide: Technology GmbH 公司一直致力于
covers large scope of parts 在为冲压制造行业的客户开发检测系
统。这些多年来积累的经验和大量客
图像处理：确保质量 户需求被注入到 PSS-40 系列产品的
研发过程当中，它们在生产过程中的
Vision system: 应用为用户带来了许多益处。
ensures quality

Since 1993, OTTO Vision Technology

GmbH has developed test systems
for customers in the field of punching
industry. Those years of experience
as well as our customers’ needs have
been incorporated into the develop-
ment of the line of the PSS-40 devices.
Their use in production processes of-
fers the customer many advantages.

下料单元：
只有 100% 合格的零件进入
到后续的工艺流程中

Cutting unit:
only 100 % OK parts are
further processed

皮带驱动：
无传感器、数字环路控制

Belt drive:
digital loop control
without sensors

可移动平板：
快速更换 PLC ：
没有任何一个未经检测的零
Removable plate: 件会出现在客户面前
quick changeover
PLC:
no part reaches the customer
without being tested
PSS-40/S
技术参数 / Technical data

宽／ Width: 550 mm
深／ Depht: 900 mm
高／ Height: ≤ 2100 mm
供电／ 230 V/50 Hz/10 A
Power supply: 110 V/60 Hz/10 A
压缩空气／
Compressed air: 8 bar *

• 设计紧凑、节省空间
• 通常情况下，使用 2-3 台像机
• 可更换的平板可以换到正面
• 人机界面单元可以向右（左）打开

• Compact and space-saving design

• Generally operating with 2-3 cameras
• Removable plate can be exchanged
to the front
• Human interface unit can be opened
to the right (left)

* 只有在有下料单元的情况下是必要的
only required with cutting unit option

PSS-40/M
技术参数 / Technical data

宽／ Width: 810 mm
深／ Depht: 1000 mm
高／ Height: 1920 – 2020 mm
供电／ 230 V/50 Hz/10 A
Power supply: 110 V/60 Hz/10 A
压缩空气／
Compressed air: 8 bar *

• 至少为 4 台像机留有足够空间
• 可更换面板可以从侧面更换
• 皮带驱动可倾斜
• 人机界面可以开到右侧

• Space for at least 4 cameras

• Removable plate can be exchanged at the side
• Swivelling belt drive
• Human interface unit can be opened to the right

* 只有在有下料单元的情况下是必要的
only required with cutting unit option
PSS-40/MH
技术参数 / Technical data

宽／ Width: 810 mm
深／ Depht: 1000 mm
高／ Height: 2130 – 2800 mm
供电／ 230 V/50 Hz/10 A
Power supply: 110 V/60 Hz/10 A
压缩空气／
Compressed air: 8 bar *

• 至少为 4 台像机留有足够空间
• 可更换面板可以从侧面更换
• 皮带驱动可倾斜
• 保护盖可以向上完全打开

• Space for at least 4 cameras

• Removable plate can be exchanged
at the side
• Swivelling belt drive
• Hood can be opened upwards

* 只有在有下料单元的情况下是必要的
only required with cutting unit option

PSS-40/L
技术参数 / Technical data

宽／ Width: 970 mm
深／ Depht: 830 mm
高／ Height: 2250 - 2350 mm
供电／ 230 V/50 Hz/10 A
Power supply: 110 V/60 Hz/10 A
压缩空气／
Compressed air: 8 bar *

• 为特殊应用而设计的大型安装空间
• 前部很宽的开口（折叠门）
• 可更换板到前部
• 旋转臂上的控制面板
• 适合作双轨设备使用

• Large space for special applications

• Broad front opening (hinged door)
• Removable plate can be exchanged to the front
• Human interface unit at swivel arm
• Suitable as double track

* 只有在有下料单元的情况下是必要的
only required with cutting unit option
可移动的带有灵活带料导轨的平台
REMOVABLE PLATES WITH FLEXIBLE STRIP GUIDES

更换卷料盘的方案可实现最短的换料时间：
带料更换盘由可选的可调或固定的部件组成，这
些部件用于实现最佳的零件定位和图像采集。进
行改装时，检测站使用带料更换盘方案，可以使
生产活动在 10 分钟之内再次正常运行。由于无
需调整摄像机和照明，因此此处不用进行校准。

The removable plate concept allows shortest

change-over times

在更换产品时，使用加紧装置、精密传动机构 The removable plates comprise the components

和缩放功能，可以对相机和带料导轨进行简单 that are required for an optimum positioning of
且便于重复操作的调整。 the parts and recording of the images. They are
optionally integrated in an adjustable or fixed
manner. If the production is to be changed over,
the test stations can be operated again after less
Easy and reproducible adjustment of cameras than 10 minutes thanks to the use of the remov-
and strip guides with quick clamping units, vernier able plate concept. The number of necessary
drives and scales in case of article changeover. calibrations is limited because the cameras and
illuminations have not to be adjusted.
可根据您的需求配置设备
DEVICE EQUIPMENT CAN BE CONFIGURED
ACCORDING TO YOUR REQUIREMENTS

PSS 测试站的所有组件均以模块化排列， All the components of the PSS test stations

非常易于理解和操作。条状带料的进料 are arranged in a modular, service-friendly
高度可以通过带料导轨和支脚／滚轮进 manner. The feeding height for the punch
行更改。 strips can be adjusted via the strip guide
and the feet / rollers.
应客户具体要求，外壳颜色可进行个性化 The housing can be delivered in special
选择。设备背面可设计为可拆卸的部件或 colours on the customer’s request. The rear
设计成一个门（ PSS-40/MH 除外）。 side of the device can be removed or is
designed as a door (except PSS-40 / MH).

条码扫描器支持自动转换
整套设备是置于底座或者制动轮上

Bar code scanner supports

System is standing on feet or locking rollers the automatic change-over

带压力辊的驱动单元 对于单侧连接的冲压零件，我
（链轮可选） 们有专门的切割单元（气动）
（可选：特殊形状）
Drive unit with pressure rollers
(sprocket wheels can be
optionally obtained) Cutting unit (pneumatic) for parts
with one-side connection
(optional: special forms)
配置与放行
CONFIGURATION AND RELEASE

更换冲压模具后，操作员可以快速有效地在 PSS‑40
检测站中进行相应的调整。全部机械调整工作均具
有良好的可重复执行性。
菜单端可以支持完整的转换过程，操作人能够通过
易于理解的文字和图像记录文档进行各个步骤的相
关操作。改变检测工序时，所有软件参数自动匹配
典型步骤： 到当前检测任务。

• 通过自动显示的更换说明将图像处理转换为相应的项目
• 通过带有缩放功能和附加精细调节元素的快速加紧装置对设
备进行机械设置／更换 After changing the stamping die the test station
• 在图像处理切换时，对应的 PLC 会自动切换到当前产品 PSS-40 can be retooled easily and effectively by
• 在所谓的服务模式下运行检测，是为了在实时条件下进行测 the operator. All mechanical clampings and drives
量工作 can be adjusted reproducible. The particular
• 使用现有测量系统分析 ( MSA ) 工具进行生产放行 steps of the complete retooling process can be
documented within the software in words, figures
and pictures. By changing the test job all software
parameters are adapted automatically.

Typical Steps

• In case of article replacement, advices for changeover

are shown on the screen of the image processing system
• Mechanical adjustment of the test station via quick clamping
units with scales and additional vernier drives
• Changeover of the image processing software automatically
resets PLC parameters for the current article
• Running the test station in a so called service mode to make
test measurements under live conditions
• Production release by available tools for measuring
system analysis (MSA)
测量操作
OPERATION MODE

当另一套冲压模具更换完毕并且 PSS 检测站也 Once the retooling with another stamping die as well
完成了相对应的调整，新产品的生产就可以再次 as the changeover of the test station to a new article
启动。 has been completed manufacturing can be restarted.

与此同时，检测站可以在三种不同的模式下运 Thereby the test station can be run in three different

行，分别是服务模式、绕行模式和自动模式。需 modes – service mode, bypass and automatic.
要特别注意的是，在开始冲压一个产品时，使用 Especially at the beginning of stamping an article
这种服务模式进行生产是非常合理的。既不需要 the use of the service mode makes sense. Neither is
冲压机床信号，也不会使用与设备相匹配的皮带 a signal of the stamping machine required nor will
传动装置。 the internal belt drive unit be used.

绕行模式允许在无停机的情况下进行设置，这期 The bypass mode allows adjustments without stopping

间不会进行不良品分拣切料。从冲压机床发出的 the stamping machine respectively without cutting
信号将被评估，皮带驱动装置被数字环路控制触 bad parts. Signals from the press will be evaluated,
发，相机能够捕捉照片并进行测量。 the belt drive will be triggered by a digital loop control
and the cameras can capture pictures.
只要测量工作和整个过程运行稳定，就可以切换
到自动模式。只有在自动模式下，当检测设备检 Once the measurement as well as the overall process
测到不良品时冲压机床才会停机并剪切下不良 is running stable one will switch to the automatic
品。零件的精确计数通常与相机的最后一个位置 mode. Only in the automatic mode the press will be
有关。通过图形化的移位寄存器，操作员可以直 stopped in case of bad parts respectively bad parts
接了解当前在检测站中正在被测量的零件的实时 will be cut. The exact counting of parts always refers
情况。 to the last camera position. By means of a graphical
shifting register the operator gets a direct overview of
the testing state of the parts that are currently running
through the test station.
高性能的图片处
理系统带来可靠的质量检测
HIGH-PERFORMANCE IMAGE PROCESSING SYSTEM
FOR A RELIABLE QUALITY CHECK

所有检测站均使用 OTTO 公司的 “CVS“ 产品系列， All test stations run with the image processing software
该系列产品以其高速度、高精度和高灵活度等特点而在业 of the „CVS“ product line from OTTO which stand out
界收到广泛认可和好评。作为图像处理和控制软件的开发 due to high speed, accuracy and flexibility.
者， OTTO Vision Technology GmbH 公司可以对客户个 As a developer of image processing and control
性化的需求做出迅速、灵活的反应。 software systems, the OTTO Vision Technology GmbH
can flexibly react on the customers’ wishes

灵活的硬件和软件： Flexible hard- and software

• 高分辨率数码相机（分辨率可变）， • High-resolution digital cameras with different

每秒可高达 1.000 帧 resolutions and up to 1,000 images per second
• 各种照明和光学功能 • Different types of illuminations and lenses
• 轻松创建新应用类型 • Easy creation of new applications
• 客户专用检测尺寸库 • Customized measurement type libraries
• 多种图形显示和评估形式 • Variety of graphical presentations and results
• 多样化的数据接口 • Various data interfaces
• 集成的测量系统功能工具 • Integrated measuring system capability tools
• 校准摄像机或特性 • Calibration regarding camera or dimension
• 在自动模式下保存错误图像 • Saving of bad part images in the automatic mode
• 在绕行模式下测量不良品图像 • Measurement on bad part images in the bypass mode
用于过程优化的数据管理
DATA MANAGEMENT FOR PROCESS OPTIMIZATION

在使用检测设备 PSS-40 时，客户在处理测试过程中得 While using test stations PSS-40 customers have a wide
到的永久性的测量数据之后，可以对其进行形式多样化 range of possibilities by administrating measuring results
的处理。 which will be continuously generated during the measuring
直接在测试站上操作，可以对数据进行本地管理。 process. Results can be directly administrated locally on the
OTTO 还另外提供检测系统和数据管理 (PSDM) ，支持 test station. Furthermore OTTO offers a server based testing
在网络上进行管理和存档。 system and data management (PSDM) that allows the
storing and administration within a network.

网络上的数据管理：

本地数据管理： • 货物管理
• 生产订单管理
• 根据相关的生产订单，将测量数据保存在文件中 • 在控制卡中保存样品
• 根据相关的生产订单，在文件中保存控制卡 • 对全部正在工作的检测设备进行实时监控
• 为每一个检测参数保存对应的直方图

Data administration in network

Local data administration
• Article management
• Recording of measuring results in files, • Management of production orders
based on production orders • Recording of samples in control cards
• Recording of control cards in files, • Live monitoring over all test stations
based on production orders
• Recording of bar charts for each inspection parameter
特殊设计
SPECIAL DESIGNS

固定的高度集成型： Stationary compact version

• 基于图像处理的计算机面板最多可以配置 4 • Panel PC based image processing with

个相机 up to 4 cameras
• 图像处理和 PLC 在设计紧凑的控制箱中 • Image processing and PLC in compact
• 可以安装在隔音箱旁边 control box
• 不带传感器的数字闭环控制 • Fix installation on acoustic booth
• Digital loop control without sensors

双出料系统：

• 每个链轮可选的同步带带有 1×图像处理单
元、1 × PLC、 1 ×皮带驱动或者
• 单独带料带有 2×图像处理单元、 2× PLC、
2  ×皮带驱动
• 可选的 2 套下料单元
• 适用于 PSS-40 的所有型号 (S, L, M, MH)

Systems for two strips out

• Optionally synchronized strips per sprocket

wheel with 1x image processing,1x PLC,
1x belt drive or
• Independent strips with 2x image
processing, 2x PLC, 2x belt drive
• Optionally 2 cutting units
• Available for all types of PSS-40
(S, L, M, MH)
检测系统电镀
TEST SYSTEMS ELECTROPLATING

• 易于集成到电镀生产线当中
• 滚轮上的带料导轨
• PLC 对不良品进行跟踪
• 在电镀工艺和双金属复合工艺中
使用

• Easy integration in electroplating

production line
• Strip guides on rolls
• PLC tracks defect parts
• Application in electroplating and
manufacturing of bimetal

• 使用标准化的图像处理软件 • Application of standardized image processing software

• 几何尺寸检测 • Dimensional control
• 表面检查 • Surface inspection
• 使用带有相应频率照明的黑白以及彩色的相机 • Use of monochromatic and colour cameras and
corresponding illumination
模具内在线检测模块
IN-DIE-MODULES

近年来，OTTO Vision Technology 选项，OTTO Vision 公司还提供分离站点

GmbH 在研究开发能够直接在冲压模具内 的控制，即使是有多处落料的生产线也有
部使用的高性能相机模块过程中取得了巨 相适合的解决方案。此处使用的图像处理
大的科研成果。 系统，与 PSS-40 系列中的相同。
此应用旨在对每一个冲压件进行 100 % 通过集成在模具内部的测量技术，我们可
的检测，并全是是在冲压机床的模具内部 以避免许多生产线下游的检测程序，这节
进行，尤其在使用落料的方式进行冲压件 约了大量时间和成本。 InDie 模块化视
加工的生产线上有广泛的应用。 觉系统的设计需要 OTTO Vision 公司与
作为一个对于 InDie 模块化视觉系统的可 客户的冲压模具设计部门紧密的合作。

Since several years OTTO Vision Technol- the same image processing system as in
ogy GmbH has acquired know-how in the the PSS-40 family.
development of high-performance camera
modules in the stamping die. The appli- Because of the technology of measuring
cations for 100 % inspection of stamped in-die one can avoid downstream test
parts in-die are especially efficient when procedures which saves time and costs.
the parts will be separated in the die. The developing of the IN-DIE-MODULES
As an option to the IN-DIE-MODUL OTTO is carried out in close cooperation
offers the control of the separating stations, between OTTO and the tool design
even in case of multiple up. There is used department of the customer.
 检测要求： 性能数据：

• 高精度测量 • 每分钟 ＞ 1800 次冲程的多处落料

• 焊接点检查 • 任意选择检测特征–与 PSS-40 相同
• 表面检查 • PLC 控制分离工作站（可选）

Inspection requirements Performance data

• High precision measurement • > 1800 strokes per minute multible up

• Weld point control • Free selection of inspection features – identical to
• Surface inspection PSS-40 product family
• PLC for controlling of the separating stations (optional)

可能的解决方案：

• 在带料运动方向上单个相机模块
宽度小于 60 mm 有效地节省了
空间
• 多个模块可被放置在具有相应构
造空间的位置上
• 在反射光以及透射光中使用

Possible solutions

• Space-saving one-camera-module
with < 60 mm required space in
running direction
• Several modules with appropri-
ate space
• Several cameras per module
• Applications in reflected light
and in transmitted light
 我们在全球范围内对您提供支持
WE SUPPORT YOU WORLDWIDE
版权所有，违者必究。保留更改权，对产品样本中出现的错误不负任何责任。图片中展示的某些产品可能是选项配置，不具法律约束力。2019-09

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业纳（上海）精密仪器设备有限公司 OTTO Vision Technology GmbH

A member of the JENOPTIK Group.

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