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A Heatpump As Big As A Soccer Field

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59 views8 pages

A Heatpump As Big As A Soccer Field

Uploaded by

Mohamad Asrul
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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7/5/23, 9:14 AM A heatpump as big as a soccer field

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Change for climate

Can you imagine a heat pump as big as a


soccer field?

We can. And now we’re working on plans to build industrial-scale heat


pumps at our site in Ludwigshafen, Germany, which will play a key role in
our climate protection strategy. By using reclaimed waste heat from
chemical plants and cooling systems to generate much of the steam we
use in manufacturing, the heat pumps will dramatically reduce our need for
fossil fuels.  

TOP

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The inspiration: the genius of heat pumps


With household energy bills going through the roof, you hear a lot about heat pumps these days.
They’re impressive things. They can take outside air that doesn’t seem particularly warm, extract
“hidden” heat from it, compress it to make it even hotter and then circulate it back through your
heating and hot water systems. A heat pump makes your heating more efficient and reduces
carbon emissions. It’s “thermodynamics in action”.

The challenge: the need for steam 


Why do we need heat pumps the size of soccer fields? In short: to combine new technology with
climate protection. The heat pumps will help us generate huge amounts of steam, using
renewable energy in a way that’s highly energy-efficient and so will reduce our CO2 emissions.

Our chemical plants generate a large amount of waste heat, which remains largely unused at
present. Our heat pumps will take this waste heat from our plants and cooling systems to make
CO2-free steam. Why do we need so much steam in the first place? Because it’s essential for
creating many of the chemicals that BASF supplies to almost every industry, such as
construction, agriculture, personal care and many more. And we need a lot of it: around 20
million metric tonnes of steam a year at our Ludwigshafen site.

CO2-free: Steam production based on energy recovery


New ways to generate steam will play a significant role in reaching our climate targets. By 2030,
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we will reduce greenhouse gas emissions from our production sites and energy purchases by
25% compared to 2018. By 2050, we aim to achieve net zero CO2 emissions.

Not only are industrial heat pumps a thousand times bigger than domestic units, but the
temperatures are much hotter and generate steam at more than 120°C. 

Currently, half of the steam we need is generated by conventional fossil fuel power plants that
produce CO2 emissions. Powered by renewable sources, our heat pumps will be able to
generate these huge amounts of steam electrically and cut millions of tonnes of CO2 emissions
every year. The heat pumps are part of a multi-pronged approach, including also other
technologies such as e-boilers and electrified steam turbines to cut our emissions to net zero by
2050. 

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Meet the team in the driver’s seat

The soccer field-sized heat pumps are planned initially for BASF’s site in Ludwigshafen. “It’s our
task to find ways for BASF to generate steam without a CO2 footprint – and that’s what I love
about my job. We develop solutions that help BASF, and also society!” enthuses Bart Van
Assche, Vice President Global Infrastructure Technology at BASF, whose team is looking at the
green transformation of energies, such as steam, needed to run chemical plants. 

Van Assche has four children aged between seven and twelve, and his personal motivation is
driving him even further: “I want to make sure they have a bright future. We have to speed up the
transformation.” From his point of view, the future is not far away. 

"That's what I love about my job. We develop solutions that help


 BASF, and also society!"
Bart Van Assche
Vice President Global Infrastructure Technology

“Verbund” - the power of joined-up thinking


Sustainability and maximising re-use of waste heat aren’t new ideas at BASF. We’ve been
putting them into practice for decades. The proof is in our six Verbund sites worldwide, including
Ludwigshafen.

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Under construction: our ‘smart’ Verbund plant in Zhangjiang, China. It will be powered entirely with renewable energy.

“Verbund” essentially means “connected” in German. The approach is designed to connect


people, systems and production plants to maximise efficiency and expertise. By designing and
building sites in carefully connected ways, it enables by-products from one process to become
the raw material for another. This reduces waste, cuts transport and maximises energy efficiency.
It’s all about joined-up thinking. The Ludwigshafen heat pumps are a great example of how that
could work with reclaimed waste heat. 

Going forward - more connectedness means fewer emissions


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Our 6 Verbund sites account for more than 50% of our products, so connectedness is crucial to
our climate protection strategy going forward.  What’s the global impact? In 2020, the re-use of

waste heat as energy alone saved around 18.7 million MWh of energy. That’s 3.8 million metric
tonnes fewer CO2 emissions. And right now, we’re building a ‘smart’ Verbund site in Zhanjiang,
China, which has been designed from the outset to be powered entirely with renewable energy.

Global Verbund

 Our six integrated Verbund sites in Europe, Asia and the US

Carbon Management

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 How we live up to our responsibility for climate protection

Innovation for the future

 Solutions for the greatest challenges of our time

Let’s talk
 
Back to the top
 Here’s how you can reach us

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