MA4155 APPLIED PROBABILITY AND STATISTICS FOR MANUFACTURING

ENGINEERING
L T P C
3 1 0 4
COURSE OBJECTIVES:
1. To understand the basics of random variables with emphasis on the standard discrete and
continuous distributions.
2. To understand the basic probability concepts with respect to two dimensional random variables
along with the relationship between the random variables.
3. To apply the small and large sample tests through test of hypothesis.
4. To understand the basic concepts of sampling distributions and statistical properties of point
estimators.
5. To understand the concept of analysis of variance and use it to investigate factorial
dependence.

UNIT I PROBABILITY AND RANDOM VARIABLES 12

Probability – Axioms of probability – Conditional probability – Baye’s theorem - Random variables -
Probability function – Moments – Moment generating functions and their properties – Binomial,
Poisson, Geometric, Uniform, Exponential, Gamma and Normal distributions – Function of a random
variable.

UNIT II TWO DIMENSIONAL RANDOM VARIABLES 12

Joint distributions – Marginal and conditional distributions – Functions of two dimensional random
variables – Regression curve – Correlation.

UNIT III TESTING OF HYPOTHESIS 12

Sampling distributions - Type I and Type II errors - Tests based on Normal, t, Chi square and F
distributions for testing of mean, variance and proportions – Tests for independence of attributes
and goodness of fit.

UNIT IV ESTIMATION THEORY 12

Interval estimation for population mean - Standard deviation - Difference in means, proportion ratio
of standard deviations and variances.

UNIT V DESIGN OF EXPERIMENTS 12

Completely randomized design – Randomized block design – Latin square design – 22 Factorial
design.
TOTAL: 60 PERIODS
COURSE OUTCOMES :
At the end of the course, students will be able to
 Analyze the performance in terms of probabilities and distributions achieved by the
determined solutions.
 Be familiar with some of the commonly encountered two dimensional random variables and
be equipped for a possible extension to multivariate analysis.
 Apply the basic principles underlying statistical inference(hypothesis testing).
 Demonstrate knowledge of applicable large sample theory of estimators and tests.
 Obtain a better understanding of the importance of the methods in modern industrial
processes.

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REFERENCES :
1. Devore, J. L., “Probability and Statistics for Engineering and Sciences”,
8th Edition, Cengage Learning, 2014.
2. Gupta S.C. and Kapoor V.K.,” Fundamentals of Mathematical Statistics”,
12th Edition, Sultan and Sons, New Delhi, 2020.
3. Johnson, R.A., Miller, I and Freund J., "Miller and Freund’s Probability and Statistics for
Engineers", 9th Edition, Pearson Education, Asia, 2016.
4. Rice, J. A., "Mathematical Statistics and Data Analysis", 3rd Edition, Cengage Learning, 2015.
5. Ross, S. M., "Introduction to Probability and Statistics for Engineers and Scientists", 5th Edition,
Elsevier, 2014.

CO-PO Mapping

PO
CO 1 2 3 4 5 6
1 2 - - - - 2
2 - - - - - -
3 2 - - - 1 2
4 - - 3 1 - -
5 - - 3 - - 2
Avg. 2 - 3 1 1 2

MF4101 ADVANCES IN MANUFACTURING PROCESSES L T P C

3 0 0 3

OBJECTIVES:
1. To inculcate specialized knowledge and skill in advanced manufacturing processes using the
principles and methods of engineering analysis and design.
2. To impart knowledge about the significance of controlling process parameters for the optimal
performance for newly developed engineering materials used in industries and research
organizations.
3. To impart knowledge about principles and criteria of yielding during forming of metals, analysis
of different bulk metal forming processes following different analysis approach.
4. To give awareness of different techniques used in Micro and Nano manufacturing.
5. To introduce students the basics of /rapid prototyping and its applications in various fields,
reverse engineering techniques

UNIT I ENERGY ASSISTED MANUFACTURING PROCESSES 9

Introduction – mechanism of materials removal and operating parameters of: Plasma Arc Machining
– Laser Beam Machining – Electron Beam Machining – Electrical Discharge Machining – Ultrasonic
Machining – Water Jet Machining – Abrasive water jet Machining – Abrasive jet Machining – Ion
Beam Machining.

UNIT II PRECISION MACHINING 9

Electro chemical Machining- Ultra Precision turning and grinding- Chemical Mechanical Polishing
(CMP) - ELID process – Partial ductile mode grinding-Ultra precision grinding- Binderless wheel –
Free form optics. aspherical surface generation Grinding wheel- Design and selection of grinding
wheel-High-speed grinding-High-speed milling- Diamond turning.
6
UNIT III ADVANCES IN METAL FORMING 9
Orbital forging, Isothermal forging, Warm forging, Overview of Powder Metal techniques –Hot and
Cold isostatic pressing - high speed extrusion, rubber pad forming, Hydroforming, Superplastic
forming, Peen forming-micro blanking –Powder rolling – Tooling and process parameters.

UNIT IV MICRO MACHININING AND NANO FABRICATION 9

Theory of micromachining – Micromachining Processes – Micro-milling – Micro-drilling – Micro-
turning – Micro-grinding – Micro-polishing – Principle of Micro EDM – Micro wire EDM – Planetary
Micro EDM – Reverse Micro EDM – Advantages, Challenges. Nano fabrication process - Nano
machining techniques – Top / Bottom up Nano fabrication techniques - Sub micron lithographic
technique, conventional film growth technique, Chemical etching, Quantum dot fabrication
techniques – MOCVD – Epitaxy techniques.

UNIT V RAPID PROTOTYPING AND SURFACE MODIFICATION TECHNIQUES 9

Introduction – Classification – Principle advantages limitations and applications- Rapid Prototyping -
Rapid Manufacturing - Rapid Tooling and Future Rapid Prototyping Processes -Stereolithography
(SLA) – 3D Printing (3DP) – Selective Laser Sintering (SLS) – Laminated Object Manufacturing
(LOM) – Fused Deposition Modelling (FDM) Introduction, Process descriptions, Materials, process
variations, economic considerations, applications, design aspects and quality issues – CVD – PVD
– Electroplating – Hot Dip Coating – Thermal Spraying.
TOTAL: 45 PERIODS

OUTCOMES:
At the end of the course, students will be able to
1. Analyze the processes and evaluate the role of each process parameter during machining of
various advanced materials.
2. Understand requirements to achieve maximum material removal rate and best quality of
machined surface while machining various industrial engineering materials.
3. Analyze the different bulk metal forming process mechanics using different analysis
4. Acquire the knowledge in mechanical micromachining processes.
5. Demonstrate the knowledge of Additive Manufacturing and Rapid Prototyping Technologies

REFERENCES
1. Benedict,G.F.,"Non Traditional manufacturing Processes",CRC press,2011
2. Madou, M.J., Fundamentals of Micro fabrication: The Science of Miniaturization, Second
Edition, CRC Press (ISBN: 0849308267),2006
3. McGeough,J.A.,"Advanced methods of Machining",Springer,2011
4. Narayanaswamy, R., Theory of Metal Forming Plasticity, Narosa Publishers,2000.
5. Pandey, P.S. and Shah.N., “Modern Manufacturing Processes”, Tata McGraw Hill, 2017.
6. Serope Kalpakjian., “Manufacturing Engineering and Technology” Pearson Education,2018

CO-PO Mapping

CO PO
1 2 3 4 5 6
1 1 - - - - -
2 - - - - 2 -
3 - - 3 - - 2
4 1 - - - 2 -
5 - - - 1 - -
Avg. 1 - 3 1 2 2

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MF4102 ADVANCES IN CASTING AND WELDING L T P C
3 0 0 3

COURSE OBJECTIVES:
1. To study the metallurgical concepts and applications of casting and welding process.
2. To acquire knowledge in CAD of casting and automation of the welding process.
3. To know various solid state and special welding processes.
4. To introduce metallurgy of welding.
5. To design the weldments for various materials. To gain knowledge on various welding
defects and inspection methods.

UNIT I CASTING DESIGN 9

Heat transfer between metal and mould –– Design considerations in casting – Designing for
directional solidification and minimum stresses - principles and design of gating and riser-Melting
and casting quality

UNIT II CASTING METALLURGY 9

Solidification of pure metal and alloys – shrinkage in cast metals – progressive and directional
solidification –– Degasification of the melt-casting defects – Castability of steel , Cast Iron, Al
alloys, Babbitt alloy and Cu alloy.

UNIT III RECENT TRENDS IN CASTING AND FOUNDRY LAYOUT 9

Shell moulding, precision investment casting, CO2 moulding, centrifugal casting, Die casting,
Continuous casting, Counter gravity low pressure casting, Squeeze casting and semisolid
processes. Layout of mechanized foundry – sand reclamation – material handling in foundry
pollution control in foundry –– Computer aided design of casting.

UNIT IV WELDING METALLURGY AND DESIGN 9

Heat affected Zone and its characteristics – Weldability of steels, cast iron, stainless steel,
aluminum, Mg , Cu , Zirconium and titanium alloys – Carbon Equivalent of Plain and alloy steels
Hydrogen embrittlement – Lamellar tearing – Residual stress – Distortion and its control . Heat
transfer and solidification - Analysis of stresses in welded structures – pre and post welding heat
treatments – weld joint design – welding defects – Testing of weldment- welding thermal cycle.

UNIT V RECENT TRENDS IN WELDING 9

Friction welding, Friction stir welding – Explosive welding – Diffusion bonding – High frequency
induction welding – Ultrasonic welding – Electron beam welding – Laser beam welding –Plasma
welding – Electroslag welding- Narrow gap, Hybrid twin wire active TIG – Tandem MIG- Modern
brazing and soldering techniques – Induction, Dip resistance, Diffusion processes – Hot gas,
Wave and vapour phase soldering. Overview of automation of welding in aerospace, Nuclear,
surface transport vehicles and underwater welding.

COURSE OUTCOMES:
● At the end of this course the students are expected to impart knowledge on basic concepts
and advances in casting and welding processes.
● Know and perform solid state and special welding processes.
● Understand and analyze the material structures after welding.
● Design the weldments for various materials.
● Attain the knowledge about various welding defects and inspection methods.
TOTAL: 45 PERIODS

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 REFERENCES:
1. ASM Handbook vol.6, welding Brazing & Soldering, 2010
2. ASM Handbook, Vol 15, Casting, 2008
3. Carrry B., Modern Welding Technology, Prentice Hall Pvt Ltd., 2005
4. Cornu.J. Advanced welding systems – Volumes I, II and III, JAICO Publishers, 1994.
5. Heineloper & Rosenthal, Principles of Metal Casting, Tata McGraw Hill, 2017.
6. Iotrowski – Robotic welding – A guide to selection and application – Society of
mechanical Engineers, 1987.
7. Jain P.L., Principles of Foundry Technology, Tata McGraw Hill Publishers, 2003
8. Lancaster.J.F. – Metallurgy of welding – George Alien & Unwin Publishers, 1999.
9. Parmer R.S., Welding Engineering and Technology, Khanna Publishers,2002
10. Schwariz, M.M. – Source book on innovative welding processes – American Society
for Metals (OHIO), 1981
11. Srinivasan N.K., Welding Technology, Khanna Tech Publishers, 2002
12. P N Rao Manufacturing Technology , Vol 1, 3rd edition ,2011

CO-PO Mapping

CO PO
1 2 3 4 5 6
1 1 - - - - 1
2 - - 2 3 2 -
3 1 - - - 2 1
4 - - - - - 2
5 2 - 3 - - -
Avg. 1.33 - 2.5 3 2 1.33

MF4103 THEORY OF METAL CUTTING L T P C

3 0 0 3
COURSE OBJECTIVES:
1. To make the students to familiar with the basic principles of metal cutting
2. To familiarise the students various cutting tool materials and its wear mechanisms during the
machining operation.
3. Differentiate between single point and multi point cutting tools
4. To study the heat generation during machining and the necessity for cutting fluid
5. To study the effect of vibrations during machining
UNIT I INTRODUCTION 9
Need for rational approach to the problem of cutting materials-observation made in the cutting of metals-
basic mechanism of chip formation-thin and thick zone modes-types of chips-chip breaker-orthogonal Vs
oblique cutting-force velocity relationship for shear plane angle in orthogonal cutting-energy consideration
in machining-review of Merchant, Lee and Shafter theories-critical comparison.
UNIT II SYSTEM OF TOOL NOMENCLATURE 9
Nomenclature of single point cutting tool and nomenclature of multi point cutting tools – Twist Drill –
milling cutter -System of tool nomenclature and conversion of rake angles-nomenclature of multi point
tools like drills, milling-conventional Vs climb milling, mean cross sectional area of chip in milling-specific
cutting pressure.
9
UNIT III THERMAL ASPECTS OF MACHINING 9
Heat distribution in machining-effects of various parameters on temperature-methods of temperature
measurement in machining-hot machining- Cutting fluid – properties – types of cutting fluids – Selection of
cutting fluids.

UNIT IV TOOL MATERIALS, TOOL LIFE AND TOOL WEAR 9

Essential requirements of tool materials-development of tool materials-ISO specification for inserts and
tool holders- Tool geometry - Mechanisms of tool wear – Abrasion – Adhesion – Diffusion – Types of tool
wear – flank wear – crater wear – Tool life – Tool life equations - factors affecting tool life – Illustrative
problems- conventional and accelerated tool life tests-concept of machinability index-economics of
machining.

UNIT V WEAR MECHANISMS AND CHATTER IN MACHINING 9

Processing and Machining – Measuring Techniques – Reasons for failure of cutting tools and forms of
wear-mechanisms of wear-chatter in machining-factors affecting chatter in machining-types of chatter-
mechanism of chatter.

COURSE OUTCOMES:
At the end of the course students will be familiar with
● Basics of orthogonal cutting, oblique cutting and chip formation
● Different tool materials, tool life and tool wear mechanisms
● Necessity for a cutting fluid and cutting efficiency
● Single and Multipoint cutting tools
● Effect of vibrations and surface roughness during machining
TOTAL: 45 PERIODS
REFERENCES
1. Bhattacharya.A., Metal Cutting Theory and practice, Central Book Publishers, India,2012..
2. Boothroid D.G. & Knight W.A., Fundamentals of machining and machine tools, Marcel Dekker,
Newyork, 2005.
3. Shaw.M.C.Metal cutting principles, Oxford Clare don press, 2012.
4. B L Juneja and G S Sekhon., Fundamentals of Metal Cutting and Machine Tools, 2017.

CM4151 COMPUTER AIDED MANUFACTURING L T P C

3 0 0 3

COURSE OBJECTIVES:
1. To introduce the evolution of CAD, CAM, CIM, engineering product specification and
interpreting geometric specifications.
2. To train the candidates on the integration of Computer Aided Design and Computer Aided
Manufacturing.
3. To impart knowledge on manual part program and generation of CNC part program using
Computer Aided Manufacturing packages.
4. To introduce with the implementation of CAD and CAM in manufacturing process.
5. To introduce the importance of Internet of Things in Computer Aided Manufacturing.

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UNIT I INTRODUCTION TO CAM 9
Introduction CAD, CAM, CAE, CIM, system configuration for CAM including hardware and software,
evolution of product realization, historical development, engineering product specification. Geometric
Tolerancing - ASME standard, interpreting geometric specifications, multiple part features and datum.
UNIT II CAD AND CAM INTEGRATION 9
Introduction - Networking - Techniques, components, interface cards, network standards, Graphics
standards - Graphical kernel system, Data exchange format - IGES and STEP.
Process planning, Computer Aided Process Planning (CAPP), Product life cycle management (PLM),
Enterprise resource planning (ERP).

UNIT III PROGRAMMING OF CNC MACHINES 9

Structure of CNC program, Coordinate system, G & M codes, cutter radius compensation, tool nose radius
compensation, tool wear compensation, canned cycles, mirroring features, Manual part programming for
CNC turning, machining center, wire electric discharge machining, abrasive water jet cutting machine, bulk
and sheet metal forming, generation of CNC program using CAM softwares.

UNIT IV CAD AND CAM FOR MANUFACTURING PROCESSES 9

Classification of Manufacturing process, construction and operations, Integration of CAD and CAM in CNC
turning center, machining center, electric discharge machining, wire electric discharge machining, abrasive
water jet cutting machine, bulk forming, sheet metal forming.

UNIT V IOT IN CAM 9

Introduction, overview of IOT enabled manufacturing system, Real-time and multi-source manufacturing
information sensing system, IOT enabled smart assembly station, cloud computing based manufacturing
resources configuration method, Real-time key production performances analysis method, Real-time
information driven production scheduling system.
TOTAL: 45 PERIODS
COURSE OUTCOMES:
At the end of this course, the students shall be able to:
CO1: Recognize the importance of CAD, CAM, CIM, Engineering product specification and
interpreting geometric specifications.
CO2: Improve knowledge on the integration of CAD and CAM.
CO3: Exhibit competency in manual part program and generation of CNC part program using CAM
packages.
CO4: Describe the implementation of CAD and CAM in manufacturing processes.
CO5: Explain applications of IOT in computer aided manufacturing.

REFERENCES:
1. Chang T.C., Wysk, R.A. and Wang.H.P., “Computer Aided Manufacturing”, Pearson Prentice Hall,
India ,2009, ISBN: 978-0131429192.
2. HMT,“Mechatronics”, Tata McGraw-Hill Publishing Company Limited, New Delhi, 2017.
3. Rao P.N., “CAD/CAM”, 3rd Edition, Tata McGraw-Hill Publishing Company Limited, New Delhi, India,
2012, ISBN-13: 978-0070681934.
4. Radhakrishnan P., “Computer Numerical Control ", New Central Book Agency, India,2013.
5. Nee Y.C., Soh K. Ong, Yun G. Wang., “Computer Applications in Near Net-Shape Operations”,
Springer, United Kingdom, 2012.
6. Yingfeng Zhang and Fei Tao, “Optimization of Manufacturing Systems Using the Internet of

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 CO-PO Mapping
CO PO
1 2 3 4 5 6
1 - - - 2 2 -
2 - - - - 2 1
3 1 2 - 3 - -
4 2 - - - 1 2
5 - - - - 3 1
Avg. 1.5 2 - 2.5 2 1.33

RM4151 RESEARCH METHODOLOGY AND IPR L T P C

2 0 0 2

UNIT I RESEARCH DESIGN 6

Overview of research process and design, Use of Secondary and exploratory data to answer the research
question, Qualitative research, Observation studies, Experiments and Surveys.

UNIT II DATA COLLECTION AND SOURCES 6

Measurements, Measurement Scales, Questionnaires and Instruments, Sampling and methods.
Data - Preparing, Exploring, examining and displaying.

UNIT III DATA ANALYSIS AND REPORTING 6

Overview of Multivariate analysis, Hypotheses testing and Measures of Association-Presenting Insights
and findings using written reports and oral presentation.

UNIT IV INTELLECTUAL PROPERTY RIGHTS 6

Intellectual Property – The concept of IPR, Evolution and development of concept of IPR, IPR
development process, Trade secrets, utility Models, IPR & Bio diversity, Role of WIPO and WTO in IPR
establishments, Right of Property, Common rules of IPR practices, Types and Features of IPR
Agreement, Trademark, Functions of UNESCO in IPR maintenance.

UNIT V PATENTS 6
Patents – objectives and benefits of patent, Concept, features of patent, Inventive step, Specification,
Types of patent application, process E-filling, Examination of patent, Grant of patent, Revocation,
Equitable Assignments, Licences, Licensing of related patents, patent agents, Registration of patent
agents.
TOTAL :30 PERIODS

REFERENCES
1. Cooper Donald R, Schindler Pamela S and Sharma JK, “Business Research Methods”, Tata McGraw
Hill Education, 11e (2012).
2. Catherine J. Holland, “Intellectual property: Patents, Trademarks, Copyrights, Trade Secrets”,
Entrepreneur Press, 2007.
3. David Hunt, Long Nguyen, Matthew Rodgers, “Patent searching: tools & techniques”, Wiley, 2007.
4. The Institute of Company Secretaries of India, Statutory body under an Act of parliament,
“Professional Programme Intellectual Property Rights, Law and practice”, September 2013.

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MF4111 CAD / CAM LABORATORY L T P C
0 0 4 2
COURSE OBJECTIVES:
1. To introduce components and assemblies used in machines and use of 3D parametric CAD,
CAM software for mechanical design.
2. To provide an experiential learning environment using projects done by student groups, while
applying CAD, CAE software tools to design mechanisms and structures for mechanical design
evaluation, optimization of mass properties, static-stresses, deformations, etc. with experimental
validation of simulation models.
3. To do some exercises in tool pre-setting and work piece referencing on CNC machine tools,
manual part programming for CNC turning and milling centres.
4. Use of software for simulation of turned and milled parts and simple surfaces, Automatic Cutter
location data generation from CAD Models in APT format and post-processing for machining on
CNC machines using standard CAD/CAM software
5. To produce an industrial component and measure to verify its conformity with the design

CAM LABORATORY
1. Exercise on CNC Lathe: Plain Turning, Step turning, Taper turning, Threading, Grooving canned
cycle
2. Exercise on CNC Milling Machine: Profile Milling, Mirroring, Scaling & canned cycle. Study of
Sensors, Transducers & PLC: Hall-effect sensor, Pressure sensors, Strain gauge, PLC, LVDT,
Load cell, Angular potentiometer, Torque, Temperature & Optical Transducers.
3. Standards, types, applications and working of following components and assemblies, Machine
Components: Screw fasteners, Riveted joints, Keys, Cotters and joints, Shaft couplings, Pipe joints
and fittings. Assemblies: Bearings, Hangers and brackets, Steam and IC engine parts, Valves,
Some important machine assemblies.
4. Mechanical Drawing: Machining and surface finish symbols and tolerances in dimensioning.
5. CAD: Introduction to CAD, CAM, software in product life cycle.
6. Geometric Modelling: Parametric sketching and modelling, constrained model dimensioning,
Relating dimensions and parameters. Feature and sequence of feature editing. Material addition
and removal for extrude, revolve, blend, helical sweep, swept blend, variable section sweep.
References and construction features of points, axis, curves, planes, surfaces. Cosmetic features,
representation of welded joints, Draft and ribs features, chamfers, rounds, standard holes.
Assembly modelling. Automatic production drawing creation and detailing for dimensions, BOM,
Ballooning, sectioned views etc.
7. Productivity Enhancement Tools in CAD Software: Feature patterns, duplication, grouping,
suppression. Top-down vs. bottom-up design
CAD LABORATORY
2D modelling and 3D modelling of components such as
1. Bearing
2. Couplings
3. Gears
4. Sheet metal components
5. Jigs, Fixtures and Die assemblies.
TOTAL: 60 PERIODS
COURSE OUTCOMES:
At the end of this course the students are expected to;
1. Interpret mechanical drawings for components, assemblies and use parametric 3D CAD software
tools in the correct manner for creating their geometric part models, assemblies and automated
drawings.
2. Apply the concepts of machining for the purpose of selection of appropriate machining centres,
machining parameters, select appropriate cutting tools for CNC milling and turning equipment, set-
up, program, and operate CNC milling and turning equipment.
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3. Create and validate NC part program data using manual data input (MDI) and automatically using
standard commercial CAM package for manufacturing of required component using CNC milling or
turning applications.
4. Produce an industrial component by interpreting 3D part model/ part drawings using Computer Aided
Manufacturing technology through programming, setup, and ensuring safe operation of Computer
Numerical Control (CNC) machine tools.
5. Create and demonstrate the technical documentation for design/ selection of suitable drive
technologies, precision components and an overall CNC machine tool system for automation of
machining operations using appropriate multi-axis CNC technology.

CO-PO Mapping

CO PO
1 2 3 4 5 6
1 1 - - - 2 1
2 - - - 3 2 1
3 - - - - 2 1
4 - 2 - 2 3 -
5 - - - - - 2
Avg. 1 2 - 2.5 2.25 1.25

MF4112 TECHNICAL SEMINAR L T P C

0 0 2 1

OBJECTIVES:
(1) To enrich the communication skills of the student through presentation of topics in recent
advances in engineering/technology
(2) To ensure that students possess a comprehensive understanding of the latest development in
his chosen area
(3) To ensure that students are getting updated with latest technology

A group of 2 students have to choose a problem and carry out scientific systematic investigation
experimentally/ theoretically in suggesting a viable solution. At the end of the semester, each group of
students have to submit a report for evaluation.

Depth of understanding, coverage, quality of presentation material (PPT/OHP) and communication skill
of the student will be taken as measures for evaluation.

OUTCOMES:
At the end of this course the students are expected;
(1) To develop skills to search, read, write, comprehend and present research papers in the areas of
manufacturing engineering.
(2) Updated with the latest technology in the field of Manufacturing Engineering
(3) Able to plot graph, sketch, bring out the visual about his understanding on various topics

TOTAL: 30 PERIODS

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