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Pump Checklist - Pre-Commissioning

This document is a checklist for pre-commissioning a centrifugal pump. It contains 26 items to verify including cleanliness, rotation, instrumentation, utilities, insulation, and a trial run. A trial run is conducted to check process parameters, vibrations, temperatures, leaks, and noises. Any issues found during the trial run must be rectified. Finally, documentation is transferred to complete the pre-commissioning and ensure the pump is ready for commissioning.
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0% found this document useful (0 votes)
1K views2 pages

Pump Checklist - Pre-Commissioning

This document is a checklist for pre-commissioning a centrifugal pump. It contains 26 items to verify including cleanliness, rotation, instrumentation, utilities, insulation, and a trial run. A trial run is conducted to check process parameters, vibrations, temperatures, leaks, and noises. Any issues found during the trial run must be rectified. Finally, documentation is transferred to complete the pre-commissioning and ensure the pump is ready for commissioning.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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PLANT:

EQUIPMENT TAKEOVER EQUIP. CATEGORY:Centrifugal Pump


CHECKLIST EQUIP. TAG NO
RIL, JAMNAGAR CHECKLIST NO.: JERP/EMRT/CHK-E/CP/01

Part B-Pre-Commissioning
EQUIPMENT TAG NO. Equipment Make Legend:
EQUIPMENT NAME : MODEL
SECTION : Equip. Sl. No. NA = Not Applicable
SYSTEM NO.:
REFERENCE DOCUMENTS:
a) P & Id No.
b) O & M manual No.

ACCEPTING ENGINEER
ACTIVITIES INITIALS AND DATE

INSTRUMENTATION

CORROSION &
INSPECTION
MECHANICAL

OPERATIONS
ELECTRICAL
Sr.No.:

ROTARY
Erection Handover-Takeover Checklist for Piping, Mechanical, Electrical and * * * * * *
1 Instrumentation verified
Conformity with P & ID, GA drawings, Isometrics * * * * * *
2

Cleanliness of suction strainer and lube-oil filters ensured * * *


3

Fitment of Strainer for proper seating verified * *


4

Cleanliness of Suction line downstream of strainer ensured * * *


5

Strainer provided withfine mesh # 40 screen. * * *


6

Operability of valves, etc. verified * *


7

Bearing housing flushed. For pumps with dedicated lube oil circuit, lube oil * * *
8 circuit flushed as per lube oil flushing procedure
Appropriate Lubricant applied/filled * * *
9

Cleanliness, leak freeness of oil cup/sight glass/level gauge etc verified * * *


10

Free rotation of pump and driver verified * * *


11

Coupling spacer assembled and Coupling guard installed * * *


12

Barrier/buffer fluid filled in seal pot * * *


13

In case of Plan 53, Bladder charged with nitrogen to specified pre-charge * * *


14 pressure.
All utilities like cooling water, steam etc. charged *
15

Removal of all blinds after flushing * * *


16

Instrumentation verified. * *
17

Electrical verified. * *
18

Proper boxing up of all lines after flushing * * *


19

In case of Steam turbine driver, governor flushed and linkages verified for free * *
20 movement
Equipment Insulation / Painting completed * * *
21

DOR of driver verified & solo-run of driver. In case of Steam turbine overspeed * * * *
22 trip verified.
Trial run & Checks conducted * * * * *
● Process Conditions (Pressure, Temperature, Flow)
● Vibrations & "G" Values
● Bearing Temperatures
23 ● Motor current, turbine steam pressures and flows
● Seal inlet/ outlet temperature
● No leaks
● No abnormal noise

Motor de-energized after trial run * *


24
Rectification of problems noticed during trial run * * * * * *
25

Transfer of all documents of erection, pre-commissioning, AS-built drawings * * * * * *


26 etc.

SPECIAL COMMENTS:

Certified that Pre-commissioning of the equipment was successfully completed and all points observed during pre-commissioning have
been attended to and the equipment has been made ready for commissioning.

SIGNATURES :
TAKE OVER ACCEPTED
Rotary LEAD MAINTENANCE LEAD Operations LEAD
SIGNATURE
NAME
DESIGNATION
DATE

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