BOMB DETCETING ROBOT

CONTENTS

CHAPTER No TITLE PAGE NO

1 ABSTRACT 3
2 INTRODUCTION 4
HARDWARE
3 BLOCK DIAGRAM 5
4 BLOCK DIAGRAM DESCRIPTION
4.1 ABOUT MICROCONTROLER 9
4.2 LIQUID CRYSTAL DISPLAY 6
4.3 RF TX AND RX 7
4.4 ENCODER AND DECODER 7
4.5 RELAY 8
4.6 DC MOTOR
5 OVERALL CIRCUIT DIAGRAM
6 OVERALL CIRCUIT DIAGRAM DESCRIPTION
6.1 POWER SUPPLY CIRCUIT 42
6.2 MICROCONTROLLER CIRCUIT 51
6.3 ENCODER WITH RF TX 47

6.4 DECODER WITH RF RX 49

6.5 DC MOTOR FORWARD AND REVERSE

7 PCB DESIGN
7.1 INTRODUCTION 54
7.2 SOFTWARE 54

1
 7.3 MANUFACTURING 54
7.4 PANELISATION 55
7.5 PLATING 55
7.6 ETCHING 55
7.7 SOLDER MASK 55
7.8 HOT AIR LEVELING 56
SOFTWARE
8 SOFTWARE TOOLS
8.1 KEILC COMPILER 57
8.2 SIMULATOR 58
9 PROGRAM 60
10 PROGRAM DESCRIPTION 63
11 ADVANTAGES 64
12 APPLICATIONS 64
13 CONCLUSION 65
14 REFERENCES 66

2
1. ABSTRACT
With their computational and agile skills robots perform tasks that are
difficult or hazardous to humans. Advances in microchips, microprocessors,
sensors, control, systems, mechanical engineering, transducers, and
telecommunications have resulted in widespread growth of robotic processes
and applications.

Today’s robots are mechanical arms controlled by computers that are

programmed to perform a range of handling activities. They are establishing
themselves in manufacturing automation systems to produce a range of goods
with great precision.
The emerging era of robots calls for different types of skills. Entering non-
industrial areas, the first fledgling robots for domestic use are coming off the
production lines. Robots are being used in hazardous places, such as outer
space or under the sea. Technical advances are gradually endowing robots with
properties that actually increase their similarity to humans.

3
2. INTRODUCTION

Present industry is increasingly shifting towards automation. Two principle

components of today’s industrial automations are programmable controllers and
robots. In order to aid the tedious work and to serve the mankind, today there is a
general tendency to develop an intelligent operation.

The proposed system “Robot for military application” is designed and

developed to accomplish the various tasks in an adverse environment of an
industry. The intelligent machine is loaded with several units such as keyboard,
LCD, microcontroller, high purchase equipment, RF transmitter and receiver ,
relay and driver circuit and PIC and place mechanism which synchronously work
with the help of a start-of-the-art Atmel microcontroller. This Robot for military
application system is an owe to the technical advancement. This prototype
system can be applied effectively and efficiently in an expanded dimension to fit
for the requirement of industrial, research and commercial applications.

Microcontroller is the heart of the device which handles all the sub devices
connected across it. We have used as Atmel microcontroller. It has flash type
reprogrammable memory. It has some peripheral devices to play this project
perform. It also provides sufficient power to inbuilt peripheral devices. We need
not give individually to all devices. The peripheral devices also activates as low
power operation mode. These are the advantages are appear here.

4
3. BLOCK DIAGRAM

5
4. BLOCK DIAGRAM DESCRIPTION

4. 1 MICROCONTROLLER

INTRODUCTION TO MICROCONTROLLER

Microcontrollers are destined to play an increasingly important role in

revolutionizing various industries and influencing our day to day life more strongly

than one can imagine. Since its emergence in the early 1980's the

microcontroller has been recognized as a general purpose building block for

intelligent digital systems. It is finding using diverse area, starting from simple

children's toys to highly complex spacecraft. Because of its versatility and many

advantages, the application domain has spread in all conceivable directions,

making it ubiquitous. As a consequence, it has generate a great deal of interest

and enthusiasm among students, teachers and practicing engineers, creating an

acute education need for imparting the knowledge of microcontroller based

system design and development. It identifies the vital features responsible for

their tremendous impact, the acute educational need created by them and

provides a glimpse of the major application area.

MICROCONTROLLER

A microcontroller is a complete microprocessor system built on a single

IC. Microcontrollers were developed to meet a need for microprocessors to be

put into low cost products. Building a complete microprocessor system on a

6
single chip substantially reduces the cost of building simple products, which use

the microprocessor's power to implement their function, because the

microprocessor is a natural way to implement many products. This means the

idea of using a microprocessor for low cost products comes up often. But the

typical 8-bit microprocessor based system, such as one using a Z80 and 8085 is

expensive. Both 8085 and Z80 system need some additional circuits to make a

microprocessor system. Each part carries costs of money. Even though a

product design may requires only very simple system, the parts needed to make

this system as a low cost product.

To solve this problem microprocessor system is implemented with a single

chip microcontroller. This could be called microcomputer, as all the major parts

are in the IC. Most frequently they are called microcontroller because they are

used they are used to perform control functions.

The microcontroller contains full implementation of a standard

MICROPROCESSOR, ROM, RAM, I/0, CLOCK, TIMERS, and also SERIAL

PORTS. Microcontroller also called "system on a chip" or "single chip

microprocessor system" or "computer on a chip".

A microcontroller is a Computer-On-A-Chip, or, if you prefer, a single-chip

computer. Micro suggests that the device is small, and controller tells you that

the device' might be used to control objects, processes, or events. Another term

to describe a microcontroller is embedded controller, because the microcontroller

and its support circuits are often built into, or embedded in, the devices they

control.

7
 Today microcontrollers are very commonly used in wide variety of

intelligent products. For example most personal computers keyboards and

implemented with a microcontroller. It replaces Scanning, Debounce, Matrix

Decoding, and Serial transmission circuits. Many low cost products, such as

Toys, Electric Drills, Microwave Ovens, VCR and a host of other consumer and

industrial products are based on microcontrollers.

EVOLUTION OF MICROCONTROROLLER

Markets for microcontrollers can run into millions of units per application.

At these volumes of the microcontrollers is a commodity items and must be

optimized so that cost is at a minimum. .Semiconductor manufacturers have

produced a mind-numbing array of designs that would seem to meet almost any

need. Some of the chips listed in this section are no longer regular production,

most are current, and a few are best termed as "smoke ware": the dreams of an

aggressive marketing department.

Sl.No
Manufacturer Chip Year No. No RAM ROM Other
Designation of of Features
Pins I/O

4 Bit MC

1. Texas TMS 1000 Mid 28 23 64 1K LED

Instruments 1970 Display

2. Hitachi HMCS 40 - 28 10 32 512 10 bit

8
 ROM

3. Toshiba TLCS 47 - 42 35 128 2K Serial bit

I/O

8 bit MC

1. Intel 8048 1976 40 27 64 1K External

Memory
8K

2 Intel 8051 1980 40 32 128 4K External

Memory
128 K

3. Motorola 6081 1977 - 31 128 2K

4. Motorola 68HC11 1985 52 40 256 8K Serial

Port,
ADC,

5. Zilog Z8 - 40 32 128 2K External

Memory
128K,

16 Bit MC

1. Intel 80C196 - 68 40 232 8K External

Memory
64K,
Serial
Port,
ADC,

9
 WDT,
PWM

2. Hitachi H8/532 - 84 65 1K 32K External

Memory
1M,
Serial
Port,
ADC,
PWM

3. National HPC16164 - 68 52 512 16K External

Memory
64K,
ADC,
WDT,
PWM

32 Bit MC

1. Intel 80960 - 132 20 MHz clock, 32 bit bus, 512

byte instruction cache

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APPLICATION

Microcontrollers did you use today?

A microcontroller is a kind of miniature computer that you can find in all

kinds of Gizmos. Some examples of common, every-day products that have

microcontrollers are built-in. If it has buttons and a digital display, chances are it

also has a programmable microcontroller brain.

Every-Day the devices used by ourselves that contain Microcontrollers.

Try to make a list and counting how many devices and the events with

microcontrollers you use in a typical day. Here are some examples: if your clock

radio goes off, and you hit the snooze button a few times in the morning, the first

thing you do in your day is interact with a microcontroller. Heating up some food

in the microwave oven and making a call on a cell phone also involve operating

microcontrollers. That's just the beginning. Here are a few more examples:

Turning on the Television with a handheld remote, playing a hand held game,

Using a calculator, and Checking your digital wrist watch. All those devices have

microcontrollers inside them, that interact with you. Consumer appliances aren't

the only things that contain microcontrollers. Robots, machinery, aerospace

designs and other high-tech devices are also built with microcontrollers.

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BLOCK DIAGRAM OF MICROCONTROLLER

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PIN DIAGRAM

PIN DESCRIPTION

VCC

Supply voltage.

GND

Ground.

Port 0

Port 0 is an 8-bit open drain bidirectional I/O port. As an output port each

pin can sink eight TTL inputs. When 1s are written to port 0 pins, the pins can be

used as highimpedance inputs. Port 0 may also be configured to be the

multiplexed loworder address/data bus during accesses to external program and

data memory. In this mode P0 has internal pullups. Port 0 also receives the code

bytes during Flash programming, and outputs the code bytes during program

verification. External pullups are required during program verification.

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Port 1

Port 1 is an 8-bit bidirectional I/O port with internal pullups. The Port 1

output buffers can sink/source four TTL inputs. When 1s are written to Port 1 pins

they are pulled high by the internal pullups and can be used as inputs. As inputs,

Port 1 pins that are externally being pulled low will source current (IIL) because

of the internal pullups. Port 1 also receives the low-order address bytes during

Flash programming and verification.

Port 2

Port 2 is an 8-bit bidirectional I/O port with internal pullups. The Port 2

output buffers can sink/source four TTL inputs. When 1s are written to Port 2 pins

they are pulled high by the internal pullups and can be used as inputs. As inputs,

Port 2 pins that are externally being pulled low will source current (IIL) because

of the internal pullups. Port 2 emits the high-order address byte during fetches

from external program memory and during accesses to external data memory

that use 16-bit addresses (MOVX @ DPTR). In this application it uses strong

internal pull-ups when emitting 1s. During accesses to external data memory

that use 8-bit addresses (MOVX @ RI), Port 2 emits the contents of the P2

Special Function Register. Port 2 also receives the high-order address bits and

some control signals during Flash programming and verification.

Port 3

Port 3 is an 8-bit bidirectional I/O port with internal pullups. The Port 3

output buffers can sink/source four TTL inputs. When 1s are written to Port 3 pins

they are pulled high by the internal pullups and can be used as inputs. As inputs,

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Port 3 pins that are externally being pulled low will source current (IIL) because

of the pullups. Port 3 also serves the functions of various special features of the

AT89C51 as listed below:

Port 3 also receives some control signals for Flash programming and

verification.

RST

Reset input. A high on this pin for two machine cycles while the oscillator

is running resets the device.

ALE/PROG

Address Latch Enable output pulse for latching the low byte of the address

during accesses to external memory. This pin is also the program pulse input

(PROG) during Flash programming. In normal operation ALE is emitted at a

constant rate of 1/6 the oscillator frequency, and may be used for external timing

or clocking purposes. Note, however, that one ALE pulse is skipped during each

access to external Data Memory.

If desired, ALE operation can be disabled by setting bit 0 of SFR location

8EH. With the bit set, ALE is active only during a MOVX or MOVC instruction.

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Otherwise, the pin is weakly pulled high. Setting the ALE-disable bit has no effect

if the microcontroller is in external execution mode.

PSEN

Program Store Enable is the read strobe to external program memory.

When the AT89C51 is executing code from external program memory, PSEN is

activated twice each machine cycle, except that two PSEN activations are

skipped during each access to external data memory.

EA/VPP

External Access Enable. EA must be strapped to GND in order to enable

the device to fetch code from external program memory locations starting at

0000H up to FFFFH. Note, however, that if lock bit 1 is programmed, EA will be

internally latched on reset. EA should be strapped to VCC for internal program

executions.

This pin also receives the 12-volt programming enable voltage (VPP)

during Flash programming, for parts that require 12-volt VPP.

XTAL1

Input to the inverting oscillator amplifier and input to the internal clock

operating circuit.

XTAL2

Output from the inverting oscillator amplifier. It should be noted that when

idle is terminated by a hard ware reset, the device normally resumes program

execution, from where it left off, up to two machine cycles before the internal

reset algorithm takes control. On-chip hardware inhibits access to internal RAM

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in this event, but access to the port pins is not inhibited. To eliminate the

possibility of an unexpected write to a port pin when Idle is terminated by reset,

the instruction following the one that invokes Idle should not be one that writes to

a port pin or to external memory.

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ARCHITECTURE OF 89C51

18
ADVANTAGES OF MICROCONTROLLERS:

1. If a system is developed with a microprocessor, the designer has to

go for external memory such as RAM, ROM or EPROM and peripherals and

hence the size of the PCB will be large enough to hold all the required

peripherals. But, the micro controller has got all these peripheral facilities on a

single chip so development of a similar system with a micro controller reduces

PCB size and cost of the design.

One of the major differences between a micro controller and a

microprocessor is that a controller often deals with bits , not bytes as in the real

world application, for example switch contacts can only be open or close,

indicators should be lit or dark and motors can be either turned on or off and so

forth.

INTRODUCTION TO ATMEL MICROCONTROLLER

SERIES: 89C51 Family, TECHNOLOGY: CMOS

The major Features of 8-bit Micro controller ATMEL 89C51:

 8 Bit CPU optimized for control applications

 Extensive Boolean processing (Single - bit Logic ) Capabilities.

 On - Chip Flash Program Memory

 On - Chip Data RAM

 Bi-directional and Individually Addressable I/O Lines

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  Multiple 16-Bit Timer/Counters

 Full Duplex UART

 Multiple Source / Vector / Priority Interrupt Structure

 On - Chip Oscillator and Clock circuitry.

 On - Chip EEPROM

 SPI Serial Bus Interface

 Watch Dog Timer

POWER MODES OF ATMEL 89C51 ICROCONTROLLER:

To exploit the power savings available in CMOS circuitry. Atmel ’s Flash

micro controllers have two software-invited reduced power modes.

IDLE MODE:

The CPU is turned off while the RAM and other on - chip peripherals

continue operating. Inn this mode current draw is reduced to about 15 percent of

the current drawn when the device is fully active.

POWER DOWN MODE:

All on-chip activities are suspended while the on – chip RAM continues to

hold its data. In this mode, the device typically draws less than 15 Micro Amps

and can be as low as 0.6 Micro Amps

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POWER ON RESET:

When power is turned on, the circuit holds the RST pin high for an amount

of time that depends on the capacitor value and the rate at which it charges.

To ensure a valid reset, the RST pin must be held high long enough to

allow the oscillator to start up plus two machine cycles. On power up, Vcc should

rise within approximately 10ms. The oscillator start-up time depends on the

oscillator frequency. For a 10 Mhz crystal, the start-up time is typically 1ms.With

the given circuit, reducing Vcc quickly to 0 causes the RST pin voltage to

momentarily fall below 0V. How ever, this voltage is internally l limited and will

not harm the device.

MEMORY ORGANIZATION:

* Logical Separation of Program and Data Memory *

All Atmel Flash micro controllers have separate address spaces for

porgram and data memory as shown in Fig 1.The logical separation of program

and data memory allows the data memory to be accessed by 8 bit addresses .

Which can be more quickly stored and manipulated by an 8 bit CPU

Nevertheless 16 Bit data memory addresses can also be generated through the

DPTR register.

Program memory can only be read. There can be up to 64K bytes of

directly addressable program memory. The read strobe for external program

memory is the Program Store Enable Signal (PSEN) Data memory occupies a

separate address space from program memory. Up to 64K bytes of

21
external memory can be directly addressed in the external data memory space.

The CPU generates read and write signals, RD and WR, during external data

memory accesses. External program memory and external data memory can be

combined by an applying the RD and PSEN signals to the inputs of AND gate

and using the output of the fate as the read strobe to the external program/data

memory.

PROGRAM MEMORY:

The map of the lower part of the program memory, after reset, the CPU

begins execution from location 0000h. Each interrupt is assigned a fixed location

in program memory. The interrupt causes the CPU to jump to that location,

where it executes the service routine. External Interrupt 0 for example, is

assigned to location 0003h. If external Interrupt 0 is used, its service routine must

begin at location 0003h. If the I interrupt in not used its service location is

available as general-purpose program memory.

The interrupt service locations are spaced at 8 byte intervals 0003h for

External interrupt 0, 000Bh for Timer 0, 0013h for External interrupt 1,001Bh for

Timer1, and so on. If an Interrupt service routine is short enough (as is often the

case in control applications) it can reside entirely within that 8-byte interval.

Longer service routines can use a jump instruction to skip over subsequent

interrupt locations. If other interrupts are in use. The lowest addresses of

program memory can be either in the on-chip Flash or in an external memory. To

make this selection, strap the External Access (EA) pin to either Vcc or GND. For

example, in the AT89C51 with 4K bytes of on-chip Flash, if the EA pin is

22
strapped to Vcc, program fetches to addresses 0000h through 0FFFh are

directed to internal Flash. Program fetches to addresses 1000h through FFFFh

are directed to external memory.

DATA MEMORY:

The Internal Data memory is dived into three blocks namely, Refer Fig

 The lower 128 Bytes of Internal RAM.

 The Upper 128 Bytes of Internal RAM.

 Special Function Register

Internal Data memory Addresses are always 1 byte wide, which implies an

address space of only 256 bytes. However, the addressing modes for internal

RAM can in fact accommodate 384 bytes. Direct addresses higher than 7Fh

access one memory space, and indirect addresses higher than 7Fh access a

different Memory Space.

The lowest 32 bytes are grouped into 4 banks of 8 registers. Program

instructions call out these registers as R0 through R7. Two bits in the Program

Status Word (PSW) Select, which register bank, is in use. This architecture

allows more efficient use of code space, since register instructions are shorter

than instructions that use direct addressing.

The next 16-bytes above the register banks form a block of bit

addressable memory space. The micro controller instruction set includes a wide

selection of single - bit instructions and this instruction can directly address the

128 bytes in this area. These bit addresses are 00h through 7Fh. either direct or

indirect addressing can access all of the bytes in lower 128 bytes. Indirect

23
addressing can only access the upper 128. The upper 128 bytes of RAM are only

in the devices with 256 bytes of RAM.

The Special Function Register includes Ports latches, timers, peripheral

controls etc., direct addressing can only access these register. In general, all

Atmel micro controllers have the same SFRs at the same addresses in SFR

space as the AT89C51 and other compatible micro controllers. However,

upgrades to the AT89C51 have additional SFRs. Sixteen addresses in SFR

space are both byte and bit Addressable. The bit Addressable SFRs are those

whose address ends in 000B. The bit addresses in this area are 80h through

FFh.

ADDRESSING MODES:

DIRECT ADDRESSING:

In direct addressing, the operand specified by an 8-bit address field in the

instruction. Only internal data RAM and SFR’s can be directly addressed.

INDIRECT ADDRESSING:

In Indirect addressing, the instruction specifies a register that contains the

address of the operand. Both internal and external RAM can indirectly address.

The address register for 8-bit addresses can be either the Stack Pointer or

R0 or R1 of the selected register Bank. The address register for 16-bit addresses

can be only the 16-bit data pointer register, DPTR.

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INDEXED ADDRESSING:

Program memory can only be accessed via indexed addressing this

addressing mode is intended for reading look-up tables in program memory. A 16

bit base register (Either DPTR or the Program Counter) points to the base of the

table, and the accumulator is set up with the table entry number. Adding the

Accumulator data to the base pointer forms the address of the table entry in

program memory.

Another type of indexed addressing is used in the“ case jump ”

instructions. In this case the destination address of a jump instruction is

computed as the sum of the base pointer and the Accumulator data.

REGISTER INSTRUCTION:

The register banks, which contains registers R0 through R7, can be

accessed by instructions whose opcodes carry a 3-bit register specification.

Instructions that access the registers this way make efficient use of code, since

this mode eliminates an address byte. When the instruction is executed, one of

four banks is selected at execution time by the row bank select bits in PSW.

REGISTER - SPECIFIC INSTRUCTION:

Some Instructions are specific to a certain register. For example some

instruction always operates on the Accumulator, so no address byte is needed to

point OT ir. In these cases, the opcode itself points to the correct register.

Instruction that register to Accumulator as A assemble as Accumulator - specific

Opcodes.

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IMMEDIATE CONSTANTS:

The value of a constant can follow the opcode in program memory For

example. MOV A, #100 loads the Accumulator with the decimal number 100.

The same number could be specified in hex digit as 64h.

PROGRAM STATUS WORD:

Program Status Word Register in Atmel Flash Micro controller:

CY AC F0 RS1 RS0 OV --- P

PSW 7 PSW 0

PSW 6 PSW 1

PSW 5 PSW 2

PSW 4 PSW 3

PSW 0:

Parity of Accumulator Set By Hardware To 1 if it contains an Odd number

of 1s, Otherwise it is reset to 0.

PSW1:

User Definable Flag

PSW2:

Overflow Flag Set By Arithmetic Operations

26
PSW3:

Register Bank Select

PSW4:

Register Bank Select

PSW5:

General Purpose Flag.

PSW6:

Auxiliary Carry Flag Receives Carry Out from

Bit 1 of Addition Operands

PSW7:

Carry Flag Receives Carry Out From Bit 1 of ALU Operands.

The Program Status Word contains Status bits that refklect the current

stae of the CPU. The PSW shown if Fig resides in SFR space. The PSW

conrains the Carry Bit, The auxillary Carry (For BCD Operations) the two -

register bank select bits, the Overflow flag, a Parity bit and two user Definable

status Flags.

The Carry Bit, in addition to serving as a Carry bit in arithmetic operations

also serves the as the “Accumulator” for a number of Boolean Operations .The

bits RS0 and RS1 select one of the four register banks. A number of instructions

register to these RAM locations as R0 through R7.The status of the RS0 and

RS1 bits at execution time determines which of the four banks is selected.

27
 The Parity bit reflect the Number of 1s in the Accumulator .P=1 if the

Accumulator contains an even number of 1s, and P=0 if the Accumulator

contains an even number of 1s. Thus, the number of 1s in the Accumulator plus

P is always even. Two bits in the PSW are uncommitted and can be used as

general-purpose status flags.

INTERRUPTS

The AT89C51 provides 5 interrupt sources: Two External interrupts, two-

timer interrupts and a serial port interrupts. The External Interrupts INT0 and

INT1 can each either level activated or transistion - activated, depending on bits

IT0 and IT1 in Register TCON. The Flags that actually generate these interrupts

are the IE0 and IE1 bits in TCON. When the service routine is vectored to

hardware clears the flag that generated an external interrupt only if the interrupt

WA transition - activated. If the interrupt was level - activated, then the external

requesting source (rather than the on-chip hardware) controls the requested flag.

Tf0 and Tf1 generate the Timer 0 and Timer 1 Interrupts, which are set by a

rollover in their respective Timer/Counter Register (except for Timer 0 in Mode

3). When a timer interrupt is generated, the on-chip hardware clears the flag that

generated it when the service routine is vectored to. The logical OR of RI and TI

generate the Serial Port Interrupt. Neither of these flag is cleared by hardware

when the service routine is vectored to. In fact, the service routine normally must

determine whether RI or TI generated the interrupt an the bit must be cleared in

software.

28
 In the Serial Port Interrupt is generated by the logical OR of RI and TI.

Neither of these flag is cleared by hardware when the service routine is vectored

to. In fact, the service routine normally must determine whether RI to TI

generated the interrupt and the bit must be cleared in software.

IE: INTERRUPT ENABLE REGISTER

EA - ET2 ES ET1 EX1 ET0 EX0

Enable bit = 1 enabled the interrupt
Enable bit = 0 disables it.
Symbol Position Function

EA IE. Global enable / disable all interrupts.

If EA = 0, no interrupt will be
Acknowledge.
If EA = 1, each interrupt source is
individually enabled to disabled
by setting or clearing its enable bit

- IE.6 Undefined / reserved

ET2 IE.5 Timer 2 Interrupt enable Bit

ES IE.4 Serial Port Interrupt enabled bit.

ET1 IE.3 Timer 1 Interrupt enable bit.

EX1 IE.2 External Interrupt 1 enable bit.

ET0 IE.1 Timer 0 Interrupt enable bit.

EX0 IE.0 External Interrupt 0 enable bit.

29
OSCILLATOR AND CLOCK CIRCUIT:

XTAL1 and XTAL2 are the input and output respectively of an inverting

amplifier which is intended for use as a crystal oscillator in the pioerce

configuration, in the frequency range of 1.2 Mhz to 12 Mhz. XTAL2 also the input

to the internal clock generator.

To drive the chip with an internal oscillator, one would ground XTAL1 and

XTAL2. Since the input to the clock generator is divide by two filip flop there are

no requirements on the duty cycle of the external oscillator signal. However,

minimum high and low times must be observed.

The clock generator divides the oscillator frequency by 2 and provides a

tow phase clock signal to the chip. The phase 1 signal is active during the first

half to each clock period and the phase 2 signals are active during the second

half of each clock period.

CPU TIMING:

A machine cycle consists of 6 states. Each stare is divided into a phase /

half, during which the phase 1 clock is active and phase 2 half. Arithmetic and

Logical operations take place during phase1 and internal register - to register

transfer take place during phase 2

TRENDS AND DEVELOPMENTS IN MICRO CONTROLLER

The manner in which the use of micro controllers is shaping our lives is

breathtaking. Today, this versatile device can be found in a variety of control

30
applications. CVTs, VCRs, CD players, microwave ovens, and automotive

engine systems are some of these.

A micro controller unit (MCU) uses the microprocessor as its central

processing unit (CPU) and incorporates memory, timing reference, I/O

peripherals, etc on the same chip. Limited computational capabilities and

enhanced I/O are special features.

The micro controller is the most essential IC for continuous process- based

applications in industries like chemical, refinery, pharmaceutical automobile,

steel, and electrical, employing programmable logic systems (DCS). PLC and

DCS thrive on the programmability of an MCU.

There are many MCU manufacturers. To understand and apply general

concepts, it is necessary to study one type in detail. This specific knowledge

can be used to understand similar features of other MCUs.

Micro controller devices have many similarities. When you look at the

differences, they are not so great either. Most common and popular MCUs

are considered to be mature and well-established products, which have their

individual adherents and devotees. There are a number of variants within

each family to satisfy most memory, I/O, data conversion, and timing needs of

enduser applications.

The MCU is designed to operate on application-oriented sensor data-for

example, temperature and pressure of a blast furnace in an industrial process

that is fed through its serial or operated on under the control of software and

31
 stored in ROM. Appropriate signals are fed via output ports to control external

devices and systems.

APPLICATIONS OF MICROCONTROLLERS

Microcontrollers are designed for use in sophisticated real time

applications such as

1. Industrial Control

2. Instrumentation and

3. Intelligent computer peripherals

They are used in industrial applications to control

 Motor

 Robotics

 Discrete and continuous process control

 In missile guidance and control

 In medical instrumentation

 Oscilloscopes

 Telecommunication

 Automobiles

 For Scanning a keyboard

 Driving an LCD

32
  For Frequency measurements

 Period Measurements

4.2 LIQUID CRYSTAL DISPLAY (LCD)

Liquid crystal displays (LCD’s) have materials, which combine the

properties of both liquids and crystals. Rather than having a melting point, they
have a temperature range within which the molecules are almost as mobile as
they would be in a liquid, but are grouped together in an ordered form similar to a
crystal.
An LCD consists of two glass panels, with the liquid crystal material sand
witched in between them. The inner surface of the glass plates are coated with
transparent electrodes which define the character, symbols or patterns to be
displayed polymeric layers are present in between the electrodes and the liquid
crystal, which makes the liquid crystal molecules to maintain a defined orientation
angle.
One each polarizes are pasted outside the two glass panels. These
polarizes would rotate the light rays passing through them to a definite angle, in a
particular direction. When the LCD is in the off state, light rays are rotated by the
two polarizes and the liquid crystal, such that the light rays come out of the LCD
without any orientation, and hence the LCD appears transparent.
When sufficient voltage is applied to the electrodes, the liquid crystal
molecules would be aligned in a specific direction. The light rays passing through
the LCD would be rotated by the polarizes, which would result in activating /
highlighting the desired characters. The LCD’s are lightweight with only a few
millimeters thickness. Since the LCD’s consume less power, they are compatible
with low power electronic circuits, and can be powered for long durations.
The LCD does not generate light and so light is needed to read the
display. By using backlighting, reading is possible in the dark. The LCD’s have

33
long life and a wide operating temperature range. Changing the display size or
the layout size is relatively simple which makes the LCD’s more customers
friendly.
The LCDs used exclusively in watches, calculators and measuring
instruments are the simple seven-segment displays, having a limited amount of
numeric data. The recent advances in technology have resulted in better
legibility, more information displaying capability and a wider temperature range.
These have resulted in the LCDs being extensively used in telecommunications
and entertainment electronics. The LCDs have even started replacing the
cathode ray tubes (CRTs) used for the display of text and graphics, and also in
small TV applications.
Crystalonics dot–matrix (alphanumeric) liquid crystal displays are
available in TN, STN types, with or without backlight. The use of C-MOS LCD
controller and driver ICs result in low power consumption. These modules can be
interfaced with a 4-bit or 8-bit microprocessor /Micro controller.
 The built-in controller IC has the following features:
 Correspond to high speed MPU interface (2MHz)
 80 x 8 bit display RAM (80 Characters max)
 9,920-bit character generator ROM for a total of 240 character fonts. 208
character fonts (5 x 8 dots) 32 character fonts (5 x 10 dots)
 64 x 8 bit character generator RAM 8 character generator RAM 8 character
fonts (5 x 8 dots) 4 characters fonts (5 x 10 dots)
 Programmable duty cycles
 1/8 – for one line of 5 x 8 dots with cursor
 1/11 – for one line of 5 x 10 dots with cursor
 1/16 – for one line of 5 x 8 dots with cursor
 Wide range of instruction functions display clear, cursor home, display on/off,
cursor on/off, display character blink, cursor shift, display shift.
 Automatic reset circuit, which initializes the controller / driver ICs after power
on.

34
4.3 RF TRANSMITTER RECEIVER

Radio frequency, or RF, is a frequency or rate of oscillation within the

range of about 3 Hz and 300 GHz. This range corresponds to frequency of
alternating current electrical signals used to produce and detect radio waves.
Since most of this range is beyond the vibration rate that most mechanical
systems can respond to, RF usually refers to oscillations in electrical circuits.

Electrical currents that oscillate at RF have special properties not shared

by direct current signals. One such property is the ease with which it can ionize
air to create a conductive path through air. This property is exploited by 'high
frequency' units used in electric arc welding. Another special property is an
electromagnetic force that drives the RF current to the surface of conductors,
known as the skin effect. Another property is the ability to appear to flow through
paths that contain insulating material, like the dielectric insulator of a capacitor.
The degree of effect of these properties depends on the frequency of the signals.

RF transmitter and receiver are available for operation in the 868-870MHz

band in Europe and the 902–928MHz band in North America, both modules
combine full screening with internal filtering to ensure EMC compliance by
minimizing spurious radiation and susceptibility. These RF transmitter & receiver
will suit one-to-one and multi-node wireless links in such applications as car and
building security, EPOS and inventory tracking, remote industrial process
monitoring and data networks. Because of their small size and low power
requirements, both Modules are ideal for use in portable, battery-powered
applications such as handheld terminals.

35
4.4 Encoder and Decoder

Encoder
An encoder is a device used to change a signal (such as a bitstream) or data
into a code. The code may serve any of a number of purposes such as
compressing information for transmission or storage, encrypting or adding
redundancies to the input code, or translating from one code to another. This is
usually done by means of a programmed algorithm, especially if any part is
digital, while most analog encoding is done with analog circuitry.

Decoder:
A decoder is a device which does the reverse of an encoder, undoing the
encoding so that the original information can be retrieved. The same method
used to encode is usually just reversed in order to decode.

In digital electronics this would mean that a decoder is a multiple-input, multiple-

output logic circuit that converts coded inputs into coded outputs, where the input
and output codes are different. e.g. n-to-2 n, BCD decoders.

Enable inputs must be on for the decoder to function, otherwise its outputs
assume a single "disabled" output code word. Decoding is necessary in
applications such as data multiplexing, 7 segment display and memory address
decoding.

The simplest decoder circuit would be an AND gate because the output of an
AND gate is "High" (1) only when all its inputs are "High".

A slightly more complex decoder would be the n-to-2 n type binary decoders.
These type of decoders are combinational circuits that convert binary information
from 'n' coded inputs to a maximum of 2 n unique outputs. We say a maximum of
2n outputs because in case the 'n' bit coded information has unused bit

36
combinations, the decoder may have less than 2 n outputs. We can have 2-to-4
decoder, 3-to-8 decoder or 4-to-16 decoder. We can form a 3-to-8 decoder from
two 2-to-4 decoders (with enable signals).

37
4.5 RELAY

A relay is an electrical switch that opens and closes under the control of another
electrical circuit. In the original form, the switch is operated by an electromagnet
to open or close one or many sets of contacts. It was invented by Joseph Henry
in 1835. Because a relay is able to control an output circuit of higher power than
the input circuit, it can be considered to be, in a broad sense, a form of an
electrical amplifier

When a current flows through the coil, the resulting magnetic field attracts an
armature that is mechanically linked to a moving contact. The movement either
makes or breaks a connection with a fixed contact. When the current to the coil is
switched off, the armature is returned by a force approximately half as strong as
the magnetic force to its relaxed position. Usually this is a spring, but gravity is
also used commonly in industrial motor starters. Most relays are manufactured to
operate quickly. In a low voltage application, this is to reduce noise. In a high
voltage or high current application, this is to reduce arcing.
If the coil is energized with DC, a diode is frequently installed across the coil, to
dissipate the energy from the collapsing magnetic field at deactivation, which
would otherwise generate a spike of voltage and might cause damage to circuit
components. Some automotive relays already include that diode inside the relay
case. Alternatively a contact protection network, consisting of a capacitor and
resistor in series, may absorb the surge. If the coil is designed to be energized
with AC, a small copper ring can be crimped to the end of the solenoid. This
"shading ring" creates a small out-of-phase current, which increases the
minimum pull on the armature during the AC cycle.

By analogy with the functions of the original electromagnetic device, a solid-state

relay is made with a thyristor or other solid-state switching device. To achieve
electrical isolation an optocoupler can be used which is a light-emitting diode
(LED) coupled with a photo transistor.

38
A relay is an electrically operated switch. Current flowing through the coil of the
relay creates a magnetic field which attracts a lever and changes the switch
contacts. The coil current can be on or off so relays have two switch positions
and they are double throw (changeover) switches.

Relays allow one circuit to switch a second circuit which can be completely
separate from the first. For example a low voltage battery circuit can use a relay
to switch a 230V AC mains circuit. There is no electrical connection inside the
relay between the two circuits, the link is magnetic and mechanical.

The coil of a relay passes a relatively large current, typically 30mA for a 12V
relay, but it can be as much as 100mA for relays designed to operate from lower
voltages. Most ICs (chips) cannot provide this current and a transistor is usually
used to amplify the small IC current to the larger value required for the relay coil.
The maximum output current for the popular 555 timer IC is 200mA so these
devices can supply relay coils directly without amplification.

Relays are usuallly SPDT or DPDT but they can have many more sets of switch
contacts, for example relays with 4 sets of changeover contacts are readily
available. For further information about switch contacts and the terms used to
describe them please see the page on switches.

39
Most relays are designed for PCB mounting but you can solder wires directly to
the pins providing you take care to avoid melting the plastic case of the relay.

The supplier's catalogue should show you the relay's connections. The coil will
be obvious and it may be connected either way round. Relay coils produce brief
high voltage 'spikes' when they are switched off and this can destroy transistors
and ICs in the circuit. To prevent damage you must connect a protection diode
across the relay coil.

The animated picture shows a working relay with its coil and switch contacts. You
can see a lever on the left being attracted by magnetism when the coil is
switched on. This lever moves the switch contacts. There is one set of contacts
(SPDT) in the foreground and another behind them, making the relay DPDT.

Transistors and ICs (chips) must be protected from the brief high voltage 'spike'
produced when the relay coil is switched off. The diagram shows how a signal
diode is connected across the relay coil to provide this protection. Note that the
diode is connected 'backwards' so that it will normally not conduct. Conduction
only occurs when the relay coil is switched off, at this moment current tries to
continue flowing through the coil and it is harmlessly diverted through the diode.
Without the diode no current could flow and the coil would produce a damaging
high voltage 'spike' in its attempt to keep the current flowing.

40
41
4.6 DC MOTOR

An electric motor uses electrical energy to produce mechanical energy.

The reverse process, that of using mechanical energy to produce electrical
energy, is accomplished by a generator or dynamo. Traction motors used on
locomotives often perform both tasks if the locomotive is equipped with dynamic
brakes. Electric motors are found in household appliances such as fans,
refrigerators, washing machines, pool pumps, floor vacuums, and fan-forced
ovens.
Most electric motors work by electromagnetism, but motors based on other
electromechanical phenomena, such as electrostatic forces and the piezoelectric
effect and thermal motors, also exist. The fundamental principle upon which
electromagnetic motors are based is that there is a mechanical force on any
current-carrying wire contained within a magnetic field. The force is described by
the Lorentz force law and is perpendicular to both the wire and the magnetic
field. Most magnetic motors are rotary, but linear motors also exist. In a rotary
motor, the rotating part (usually on the inside) is called the rotor, and the
stationary part is called the stator. The rotor rotates because the wires and
magnetic field are arranged so that a torque is developed about the rotor's axis.
The motor contains electromagnets that are wound on a frame. Though this
frame is often called the armature, that term is often erroneously applied.
Correctly, the armature is that part of the motor across which the input voltage is
supplied. Depending upon the design of the machine, either the rotor or the

stator can serve as the armature.

42
43
4.7 BUZZER

A buzzer or beeper is a signaling device, usually electronic, typically used in

automobiles, household appliances such as a microwave oven, or game shows.

It most commonly consists of a number of switches or sensors connected to a

control unit that determines if and which button was pushed or a preset time has
lapsed, and usually illuminates a light on the appropriate button or control panel,
and sounds a warning in the form of a continuous or intermittent buzzing or
beeping sound. Initially this device was based on an electromechanical system
which was identical to an electric bell without the metal gong (which makes the
ringing noise). Often these units were anchored to a wall or ceiling and used the
ceiling or wall as a sounding board. Another implementation with some AC-
connected devices was to implement a circuit to make the AC current into a
noise loud enough to drive a loudspeaker and hook this circuit up to a cheap 8-
ohm speaker. Nowadays, it is more popular to use a ceramic-based piezoelectric
sounder like a Sonalert which makes a high-pitched tone. Usually these were
hooked up to "driver" circuits which varied the pitch of the sound or pulsed the
sound on and off.

In game shows it is also known as a "lockout system," because when one person
signals ("buzzes in"), all others are locked out from signalling. Several game
shows have large buzzer buttons which are identified as "plungers".

The word "buzzer" comes from the rasping noise that buzzers made when they
were electromechanical devices, operated from stepped-down AC line voltage at
50 or 60 cycles. Other sounds commonly used to indicate that a button has been
pressed are a ring or a beep.

44
Some systems, such as the one used on Jeopardy!, make no noise at all, instead
using light. Another example is the buzzer at the end of each stage in Sasuke,
Kunoichi, and Viking. These buzzers do not make a sound or turn on a light;
instead, they stop a nearby digital clock, briefly fire two smoke cannons on each
side of the stage exit, and open the exit. However, at the end of the Heartbreaker
in Viking, the buzzer is replaced with a sword that, when removed, causes two
contacts to touch, closing the circuit and causing the latter two actions above to
occur.

45
5. OVERALL CIRCUIT DIAGRAM

46
47
6. OVERALL CIRCUIT DIAGRAM DESCRIPTION

6.1 POWER SUPPLY DESCRIPTION

Block diagram

The ac voltage, typically 220V rms, is connected to a transformer, which

steps that ac voltage down to the level of the desired dc output. A diode rectifier
then provides a full-wave rectified voltage that is initially filtered by a simple
capacitor filter to produce a dc voltage. This resulting dc voltage usually has
some ripple or ac voltage variation.
A regulator circuit removes the ripples and also remains the same dc
value even if the input dc voltage varies, or the load connected to the output dc
voltage changes. This voltage regulation is usually obtained using one of the
popular voltage regulator IC units.

TRANSFORMER RECTIFIER FILTER IC REGULATOR LOAD

Block diagram (Power supply)

48
Working principle

Transformer

The transformer will step down the power supply voltage (0-230V) to (0-6V) level.
Then the secondary of the potential transformer will be connected to the
precision rectifier, which is constructed with the help of op–amp. The advantages
of using precision rectifier are it will give peak voltage output as DC; rest of the
circuits will give only RMS output.

Bridge rectifier

When four diodes are connected as shown in figure, the circuit is called as
bridge rectifier. The input to the circuit is applied to the diagonally opposite
corners of the network, and the output is taken from the remaining two corners.

Let us assume that the transformer is working properly and there is a

positive potential, at point A and a negative potential at point B. the positive
potential at point A will forward bias D3 and reverse bias D4.

The negative potential at point B will forward bias D1 and reverse D2. At
this time D3 and D1 are forward biased and will allow current flow to pass
through them; D4 and D2 are reverse biased and will block current flow.

The path for current flow is from point B through D1, up through RL,
through D3, through the secondary of the transformer back to point B. this path is
indicated by the solid arrows. Waveforms (1) and (2) can be observed across D1
and D3.

49
 One-half cycle later the polarity across the secondary of the transformer
reverse, forward biasing D2 and D4 and reverse biasing D1 and D3. Current flow
will now be from point A through D4, up through RL, through D2, through the
secondary of T1, and back to point A. This path is indicated by the broken
arrows. Waveforms (3) and (4) can be observed across D2 and D4. The current
flow through RL is always in the same direction. In flowing through RL this
current develops a voltage corresponding to that shown waveform (5). Since
current flows through the load (RL) during both half cycles of the applied voltage,
this bridge rectifier is a full-wave rectifier.

One advantage of a bridge rectifier over a conventional full-wave rectifier

is that with a given transformer the bridge rectifier produces a voltage output that
is nearly twice that of the conventional full-wave circuit.

This may be shown by assigning values to some of the components

shown in views A and B. assume that the same transformer is used in both
circuits. The peak voltage developed between points X and y is 1000 volts in
both circuits. In the conventional full-wave circuit shown—in view A, the peak
voltage from the center tap to either X or Y is 500 volts. Since only one diode can
conduct at any instant, the maximum voltage that can be rectified at any instant
is 500 volts.

The maximum voltage that appears across the load resistor is nearly-but
never exceeds-500 v0lts, as result of the small voltage drop across the diode. In
the bridge rectifier shown in view B, the maximum voltage that can be rectified is
the full secondary voltage, which is 1000 volts. Therefore, the peak output
voltage across the load resistor is nearly 1000 volts. With both circuits using the
same transformer, the bridge rectifier circuit produces a higher output voltage
than the conventional full-wave rectifier circuit.

50
IC voltage regulators

Voltage regulators comprise a class of widely used ICs. Regulator

IC units contain the circuitry for reference source, comparator amplifier, control
device, and overload protection all in a single IC. IC units provide regulation of
either a fixed positive voltage, a fixed negative voltage, or an adjustably set
voltage. The regulators can be selected for operation with load currents from
hundreds of milli amperes to tens of amperes, corresponding to power ratings
from milli watts to tens of watts.

Circuit diagram (Power supply)

51
 A fixed three-terminal voltage regulator has an unregulated dc input
voltage, Vi, applied to one input terminal, a regulated dc output voltage, Vo, from
a second terminal, with the third terminal connected to ground.
The series 78 regulators provide fixed positive regulated voltages from 5
to 24 volts. Similarly, the series 79 regulators provide fixed negative regulated
voltages from 5 to 24 volts.
 For ICs, microcontroller, LCD --------- 5 volts
 For alarm circuit, op-amp, relay circuits ---------- 12 volts

52
6.2 MICROCONTROLLER CIRCUIT

The microcontroller circuit is connected with reset circuit, crystal oscillator circuit,
lcd circuit the reset circuit is the one which is an external interrupt which is
designed to reset the program. And the crystal oscillator circuit is the one used to
generate the pulses to microcontroller and it also called as the heart of the
microcontroller here we have used 12mhz crystal which generates pulses upto
12000000 frequency which is converted it machine cycle frequency when divided
by 12 which is equal to 1000000hz to find the time we have to invert the
frequency so that we get one micro second for each execution of the instruction.

The lcd that is liquid crystal display which is used to display the what we need the
lcd has fourteen pins in which three pins for the command and eight pins for the

53
data. If the data is given to lcd it is write command which is configured by the
programmer otherwise it is read command in which data read to microcontroller
the data pins are given to the to port0 and command pins are given to the port2.
Other than these pin a one pin configured for the contrast of the lcd. Thus the
microcontroller circuit works

54
6.3 ENCODER WITH RF TRANSMITTER

Encoder:
In this circuit HT 640 is used as encoder. The 3 18 encoders are a series of CMOS
LSIs for remote control system application. They are capable of encoding 18 bits of
information which consists of N address bit and 18-N data bits. Each address/data input is
externally trinary programmable if bonded out. It is otherwise set floating internally.
Various packages of the 318 encoders offer flexible combination of programmable
address/data is transmitted together with the header bits via an RF or an infrared
transmission medium upon receipt of a trigger signal. The capability to select a TE
trigger type further enhances the application flexibility of the 318 series of encoders.

55
 In this circuit the input signal to be encoded is given to AD7-AD0 input pins of
encoder. Here the input signal may be from key board, parallel port, microcontroller or
any interfacing device. The encoder output address pins are shorted so the output encoded
signal is the combination of (A0-A9) address signal and (D0-D7) data signal. The output
encoded signal is taken from 8th which is connected to RF transmitter section.

RF Transmitter:
When ever the high output pulse is given to base of the transistor BF 494,
the transistor is conducting so tank circuit is oscillated. The tank circuit is consists of L2
and C4 generating 433 MHz carrier signal. Then the modulated signal is given LC filter
section. After the filtration the RF modulated signal is transmitted through antenna.

56
6.4 DECODER WITH RF RECEIVER

RF Receiver:
The RF receiver is used to receive the encoded data which is transmitted
by the RF transmitter. Then the received data is given to transistor which acts as
amplifier. Then the amplified signal is given to carrier demodulator section in which
transistor Q1 is turn on and turn off conducting depends on the signal. Due to this the
capacitor C14 is charged and discharged so carrier signal is removed and saw tooth signal
is appears across the capacitor. Then this saw tooth signal is given to comparator. The
comparator circuit is constructed by LM558. The comparator is used to convert the saw
tooth signal to exact square pulse. Then the encoded signal is given to decoder in order to
get the decoded original signal.

Decoder:
In this circuit HT648 is used as decoder. The 3 18 decoder are a series of
CMOS LSIs for remote control system application. They are paired with 3 18 series of
encoders. For proper operation a pair of encoder/decoder pair with the same number of

57
address and data format should be selected. The 318 series of decoder receives serial
address and data from that series of encoders that are transmitted by a carrier using an RF
or an IR transmission medium. It then compares the serial input data twice continuously
with its local address. If no errors or unmatched codes are encountered, the input data
codes are decoded and then transferred to the output pins. The VT pin also goes high to
indicate a valid transmission.
The 318 decoders are capable of decoding 18 bits of information that consists of N bits
of address and 18-N bits of data. To meet various applications they are arranged to
provide a number of data pins whose range is from 0 t08 and an address pin whose range
is from 8 to 18. In addition, the 318 decoders provide various combinations of address/
data numbering different package.
In this circuit the received encoded signal is 9th pin of the decoder. Now the decoder
separate the address (A0-A9) and data signal (D0-D7). Then the output data signal is
given to microcontroller or any other interfacing device.

58
6.5 DC MOTOR FORWARD AND REVERSE
DC MOTOR FORWARD REVERSE CONTROL

Circuit working Description:

This circuit is designed to control the motor in the forward and reverse
direction. It consists of two relays named as relay1, relay2. The relay ON and OFF is
controlled by the pair of switching transistors. A Relay is nothing but electromagnetic
switching device which consists of three pins. They are Common, Normally close (NC)
and normally open (NO). The common pin of two relay is connected to positive and
negative terminal of motor through snubber circuit respectively. The relays are connected
in the collector terminal of the transistors T2 and T4.
When high pulse signal is given to either base of the T1 or T3 transistors, the transistor
is conducting and shorts the collector and emitter terminal and zero signals is given to
base of the T2 or T4 transistor. So the relay is turned OFF state.
When low pulse is given to either base of transistor T1 or T3 transistor, the
transistor is turned OFF. Now 12v is given to base of T2 or T4 transistor so the transistor

59
is conducting and relay is turn ON. The NO and NC pins of two relays are interconnected
so only one relay can be operated at a time.
The series combination of resistor and capacitor is called as snubber circuit. When
the relay is turn ON and turn OFF continuously, the back emf may fault the relays. So the
back emf is grounded through the snubber circuit.
 When relay 1 is in the ON state and relay 2 is in the OFF state, the motor is
running in the forward direction.
 When relay 2 is in the ON state and relay 1 is in the OFF state, the motor is
running in the reverse direction.

60
6.6 BUZZER

ALARM

Buzzer:
A buzzer or beeper is a signalling device, usually electronic, typically used in
automobiles, household appliances such as a microwave oven, or game shows. It most
commonly consists of a number of switches or sensors connected to a control unit that
determines if and which button was pushed or a preset time has lapsed, and usually
illuminates a light on the appropriate button or control panel, and sounds a warning in the
form of a continuous or intermittent buzzing or beeping sound. Initially this device was
based on an electromechanical system which was identical to an electric bell without the
metal gong (which makes the ringing noise).
Often these units were anchored to a wall or ceiling and used the ceiling or wall as
a sounding board. Another implementation with some AC-connected devices was to
implement a circuit to make the AC current into a noise loud enough to drive a

61
loudspeaker and hook this circuit up to a cheap 8-ohm speaker. Nowadays, it is more
popular to use a ceramic-based piezoelectric sounder like a Sonalert which makes a high-
pitched tone. Usually these were hooked up to "driver" circuits which varied the pitch of
the sound or pulsed the sound on and off.
Circuit description:
The circuit is designed to control the buzzer. The buzzer ON and OFF is
controlled by the pair of switching transistors (BC 547). The buzzer is connected in the
Q2 transistor collector terminal.
When high pulse signal is given to base of the Q1 transistors, the transistor is
conducting and close the collector and emitter terminal so zero signals is given to base of
the Q2 transistor. Hence Q2 transistor and buzzer is turned OFF state.
When low pulse is given to base of transistor Q1 transistor, the transistor is
turned OFF. Now 12v is given to base of Q2 transistor so the transistor is conducting and
buzzer is energized and produces the sound signal.

Voltage Signal from Transistor Q1 Transistor Q2 Buzzer

Microcontroller or PC

1 on off off
0 off on on

62
63
7. PCB DESIGN

Design and Fabrication of Printed circuit boards

7.1 INTRODUCTION:

Printed circuit boards, or PCBs, form the core of electronic equipment

domestic and industrial. Some of the areas where PCBs are intensively used are
computers, process control, telecommunications and instrumentation.

7.2 MANUFATCURING:

The manufacturing process consists of two methods; print and etch, and
print, plate and etch. The single sided PCBs are usually made using the print and
etch method. The double sided plate through – hole (PTH) boards are made by
the print plate and etch method.

The production of multi layer boards uses both the methods. The inner
layers are printed and etch while the outer layers are produced by print, plate and
etch after pressing the inner layers.

7.3 SOFTWARE:

The software used in our project to obtain the schematic layout is

MICROSIM.

64
7.4 PANELISATION:

Here the schematic transformed in to the working positive/negative films. The

circuit is repeated conveniently to accommodate economically as many
circuits as possible in a panel, which can be operated in every sequence of
subsequent steps in the PCB process. This is called penalization. For the
PTH boards, the next operation is drilling.

7.5 DRILLING:

PCB drilling is a state of the art operation. Very small holes are drilled with
high speed CNC drilling machines, giving a wall finish with less or no smear or
epoxy, required for void free through hole plating.

7.6 PLATING:

The heart of the PCB manufacturing process. The holes drilled in the
board are treated both mechanically and chemically before depositing the copper
by the electro less copper platting process.

7.7 ETCHING:
Once a multiplayer board is drilled and electro less copper deposited, the
image available in the form of a film is transferred on to the out side by photo
printing using a dry film printing process. The boards are then electrolytic plated
on to the circuit pattern with copper and tin. The tin-plated deposit serves an etch
resist when copper in the unwanted area is removed by the conveyor’s spray
etching machines with chemical etch ants. The etching machines are attached to
an automatic dosing equipment, which analyses and controls etch ants
concentrations

65
7.8 SOLDERMASK:

Since a PCB design may call for very close spacing between conductors,
a solder mask has to be applied on the both sides of the circuitry to avoid the
bridging of conductors. The solder mask ink is applied by screening. The ink is
dried, exposed to UV, developed in a mild alkaline solution and finally cured by
both UV and thermal energy.

HOT AIR LEVELLING:

After applying the solder mask, the circuit pads are soldered using the hot
air leveling process. The bare bodies fluxed and dipped in to a molten solder
bath. While removing the board from the solder bath, hot air is blown on both
sides of the board through air knives in the machines, leaving the board soldered
and leveled. This is one of the common finishes given to the boards. Thus the
double sided plated through whole printed circuit board is manufactured and is
now ready for the components to be soldered.

66
8 SOFTWARE TOOLS

8.1 KEIL C COMPILER:

Keil development tools for the 8051 Microcontroller Architecture support every
level of software developer from the professional applications engineer to the
student just learning about embedded software development.

The industry-standard Keil C Compilers, Macro Assemblers, Debuggers, Real-

time Kernels, Single-board Computers, and Emulators support all 8051
derivatives and help you get your projects completed on schedule

The Keil 8051 Development Tools are designed to solve the complex problems
facing embedded software developers.

 When starting a new project, simply select the microcontroller you use
from the Device Database and the µVision IDE sets all compiler, assembler,
linker, and memory options for you.

 Numerous example programs are included to help you get started with the
most popular embedded 8051 devices.

 The Keil µVision Debugger accurately simulates on-chip peripherals (I²C,

CAN, UART, SPI, Interrupts, I/O Ports, A/D Converter, D/A Converter, and
PWM Modules) of your 8051 device.
 Simulation helps you understand hardware configurations and avoids
time wasted on setup problems. Additionally, with simulation, you can write
and test applications before target hardware is available.

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 When you are ready to begin testing your software application with target
hardware, use the MON51, MON390, MONADI, or FlashMON51 Target
Monitors, the ISD51 In-System Debugger, or the ULINK USB-JTAG Adapter
to download and test program code on your target system.

It's been suggested that there are now as many embedded systems in everyday
use as there are people on planet Earth. Domestic appliances from washing
machines to TVs, video recorders and mobile phones, now include at least one
embedded processor. They are also vital components in a huge variety of
automotive, medical, aerospace and military systems. As a result, there is strong
demand for programmers with 'embedded' skills, and many desktop developers
are moving into this area.

Embedded C is designed for programmers with desktop experience in C, C++ or

Java who want to learn the skills required for the unique challenges of embedded
systems.

The book and CD-ROM include the following key features:

8.2 Simulator:

The Keil hardware simulator for the popular 8051 microcontroller is on the CD-
ROM so that readers can try out examples from the book - and create new ones -
without requiring additional hardware.

All code is written in C, so no assembly language is required. Industry-standard

C compiler from Keil software is included on the CD-ROM, along with copies of
code examples from the book to get you up and running very quickly.

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Key techniques required in all embedded systems are covered in detail, including
the control of port pins and the reading of switches.
A complete embedded operating system is presented, with full source code on
the CD-ROM.

Achieve outstanding application performance on Intel processors using Intel® C

Compiler for Windows*, including support for the latest Intel multi-core
processors. For out-of-the-box productivity, Intel C Compiler plugs into the
Microsoft Visual Studio* development environment for IA-32 and features a
preview plug-in to the Microsoft Visual Studio .NET environment

This chapter provides information about the C compiler, including operating

environments, standards conformance, organization of the compiler, and C-
related programming tools.

There are a number of tools available to aid in developing, maintaining, and

improving your C programs. The two most closely tied to C, c scope and lint, are
described in this book. In addition, a man page exists for each of these tools.
Refer to the preface of this book for a list of all the associated man pages.

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9. PROGRAM:

#include <AT89X52.H>

sbit l_for=P1^0;
sbit l_rev=P1^1;
sbit r_for=P1^2;
sbit r_rev=P1^3;

sbit fwd=P2^2;
sbit rev=P2^3;
sbit lft=P2^4; //keys
sbit rgt=P2^5;
sbit stp=P2^6;
sbit plc=P3^2;

sbit a1dn_mot=P1^4; //arm1 down motor

sbit a1up_mot=P1^5; //arm1 up motor

sbit a1up_lim=P3^3; //arm1 up limit

sbit a1dn_lim=P3^4; //arm1 down limit

sbit a2dn_mot=P1^6; //arm2 down motor

sbit a2up_mot=P1^7; //arm2 up motor

sbit a2up_lim=P3^5; //arm2 up limit

sbit a2dn_lim=P3^6; //arm2 down limit

sbit pcl_mot=P3^0; //pick up motor

sbit pop_mot=P3^1; //pick close motor

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sbit pcl_lim=P3^7; //pick close limit

sbit alm=P2^0;
sbit prox=P2^1;

void forward();
void reverse();
void left();
void right();
void stop();
void delay(unsigned int);
void delay1(unsigned int);
void dly();
void long_del();
void func();
void del();
void place();

unsigned char rb,vb;

void main()
{
alm=0;
fwd=rev=lft=rgt=stp=plc=1;
stop();
del();
a2up_mot=0;
while(a2up_lim); //Initialization
a2up_mot=1;
a1up_mot=0;
while(a1up_lim);

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 a1up_mot=1;
delay(65000);
while(1)
{
if(!fwd)forward();
else if(!rev){stop();delay(5000);reverse();}
else if(!lft){stop();delay(5000);left();}
else if(!rgt){stop();delay(5000);right();}
else if(!stp)stop();
else if(!plc)place();

if(prox==0) func();
}
}

void func()
{
stop();
delay(40000);
a1dn_mot=0;
while(a1dn_lim); //arm down
a1dn_mot=1;
a2dn_mot=0;
del();del();
a2dn_mot=1;

pcl_mot=0;
while(pcl_lim); //pick
pcl_mot=1;
delay(40000);

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 a2up_mot=0;
while(a2up_lim);
a2up_mot=1;
a1up_mot=0; //arm up
while(a1up_lim);
a1up_mot=1;
delay(40000);
}

void place()
{
stop();
delay(40000);
a1dn_mot=0;
while(a1dn_lim); //arm down
a1dn_mot=1;
a2dn_mot=0;
del();del();
a2dn_mot=1;

pop_mot=0;
delay(65000); //place
pop_mot=1;
delay(40000);

a2up_mot=0;
while(a2up_lim);
a2up_mot=1; //arm up
a1up_mot=0;
while(a1up_lim);
a1up_mot=1;

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}

void reverse()
{
l_for=0;
l_rev=1;
r_for=0;
r_rev=1;
}

void forward()
{
l_for=1;
l_rev=0;
r_for=1;
r_rev=0;
}

void right()
{
l_for=1;
l_rev=0;
r_for=0; //right
r_rev=1;
}

void left()
{
l_for=0;
l_rev=1;
r_for=1; //left

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 r_rev=0;
}

void stop()
{
l_for=1;
l_rev=1; // STOP
r_for=1;
r_rev=1;
}

void delay(unsigned int count)

{
while(count--);
}

void del()
{
delay(65000);
delay(40000);

75
10. PROGRAM DESCRIPTION:

 First we are initializing the header files for chip using #include
 Then function declaration, I/O port declaration, and variable declarations.
 Void main() is the main function of program.
 Then the display will show the tittle of the project as “BOMB DETECTION
ROBOT ”
Then the program will enter in to while (1) loop and scanning the bomb detecting sensor
inputs if that sensor is detects any metal and bomb means the robot will stop . then the
robot having PIC and PLACE mechanism.

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11. ADVANTAGES

 Low cost

 Reduce manpower

 Industry application
 Easy to implement
 Accuracy

12. APPLICATIONS

This project is very useful in industry and military application

77
13. CONCLUSION

The progress in science & technology is a non-stop process. New things and new
technology are being invented. As the technology grows day by day, we can imagine about
the future in which thing we may occupy every place.

The proposed system based on Atmel microcontroller is found to be more compact,

user friendly and less complex, which can readily be used in order to perform. Several
tedious and repetitive tasks. Though it is designed keeping in mind about the need for
industry, it can extended for other purposes such as commercial & research applications.
Due to the probability of high technology (Atmel microcontroller) used this “Robot for
military application” system is fully software controlled with less hardware circuit. The
feature makes this system is the base for future systems.

The principle of the development of science is that “nothing is impossible”.

So we shall look forward to a bright & sophisticated world.

78
14. REFERENCES

MILL MAN J and HAWKIES C.C. “INTEGRATED

ELECTRONICS” MCGRAW HILL, 1972

ROY CHOUDHURY D, SHAIL JAIN, “ LINEAR

INTEGRATED CIRCUIT”, New Age International Publishers,
New Delhi,2000

“THE 8051 MICROCONTROLLER AND EMBEDDED

SYSTEM” by Mohammad Ali Mazidi.

WEBSITES:

http://www.atmel.com/

http://www.microchip.com/

www.8052.com

http://www.beyondlogic.org

http://www.ctv.es/pckits/home.html

http://www.aimglobal.org/

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