ISO 9001 Course Notes
ISO 9001 Course Notes
COURSE NOTES
ISO 9001
LEAD AUDITOR
TRAINING
COURSE STRUCTURE
QMS/LA/v1.0 2
PROGRAM OBJECTIVES
OBJECTIVES
QMS/LA/v1.0 3
ASSESSMENT
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1
CERTIFIED AUDITOR
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ACTIVITY:
DELEGATE
INTRODUCTION
Time : 15 minutes
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CLASS ACTIVITY 1
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2
Quality Management
Systems Auditing
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ISO
FUNDAMENTALS
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ISO FUNDAMENTALS
WHAT IS ISO ?
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3
ISO FUNDAMENTALS
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ISO FUNDAMENTALS
SEVEN PRINCIPLES OF ISO MANAGEMENT SYSTEM
1. Customer focus
2. Leadership
3. Engagement of people
4. Process approach
5. Improvement
6. Evidence based decision making
7. Relationship management
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ANNEX SL
WHAT IS ANNEX SL ?
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4
ANNEX SL
HIGH LEVEL STRUCTURE OF MSS
CLAUSE 1 SCOPE
CLAUSE 2 NORMATIVE REFERENCES
CLAUSE 3 TERMS AND DEFINITIONS
CLAUSE 4 CONTEXT OF THE ORGANIZATION
CLAUSE 5 LEADERSHIP
CLAUSE 6 PLANNING
CLAUSE 7 SUPPORT
CLAUSE 8 OPERATION
CLAUSE 9 PERFORMANCE EVALUATION
CLAUSE 10 IMPROVEMENT
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QMS/LA/v1.0
QMS
BACKGROUND
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5
QMS BACKGROUND
EVOLUTION OF QUALITY
Quality Management
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QMS BACKGROUND
EVOLUTION OF QUALITY
COST OF QUALITY
• The costs incurred to ensure quality.
• The cost of quality includes quality planning, quality control, quality assurance, and
rework.
……………………………………………………………………………………………………………......……………………
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QMS BACKGROUND
EVOLUTION OF QUALITY
QUALITY
Degree To Which A Set Of Inherent Characteristic Fulfills Requirements
……………………………………………………………………………………………………………......……………………
CHARACTERISTICS
Distinguishing feature and can be qualitative or quantitative
• Physical ( Mechanical, electrical, chemical or biological)
• Sensory ( related to smell, touch, taste, sight, hearing)
• Behavioural ( courtesy, honesty, veracity)
• Temporal ( punctuality, reliability, availability)
• Ergonomic ( physiological or related to human safety)
• Functional (maximum speed of an aircraft)
……………………………………………………………………………………………………………......……………………
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6
QMS BACKGROUND
EVOLUTION OF QUALITY
COMMON ELEMENTS
• Cost of Conformance
• Cost of Nonconformance
• Cost of Lost opportunity Cost of Lost Cost of
opportunity Conformance
Cost of Non-
conformance
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QMS BACKGROUND
EVOLUTION OF QUALITY
QUALITY CONTROL
Part of quality management, focused on fulfilling quality requirements
……………………………………………………………………………………………………………......……………………
QUALITY ASSURANCE
Part Of quality management, focused on providing confidence that quality requirements will be Fulfilled
……………………………………………………………………………………………………………......……………………
QUALITY IMPROVEMENT
Part of quality management focused on increasing the ability to fulfil quality requirements
……………………………………………………………………………………………………………......……………………
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QMS BACKGROUND
EVOLUTION OF QUALITY
PROCESSES NEEDS TO
• Monitored
• Measured
• Analysed
• Evaluated
• Reviewed
• Improved continually
……………………………………………………………………………………………………………......……………………
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7
ISO 9001:2015
REQUIREMENTS
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CHECK DO
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ACT
PLAN
IMPROVEMENT
CHECK
ACT DO
PLAN
STANDARD
CHECK
DO
STANDARD
TIME
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8
QMS BACKGROUND
PROCESS MODEL
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QMS BACKGROUND
PROCESS MODEL
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EXERCISE 01
INTERACTION BETWEEN PDCA CYCLE & QMS
PROCESS
KNOWLEDGE INDEX
01
9
TERMS &
DEFINITIONS
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3.2 AUDIT
A Systematic, independent and documented process for obtaining “audit evidence” and
evaluating it objectively to determine the extent to which “audit criteria” are fulfilled.
……………………………………………………………………………………………………………......……………………
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3.5 DOCUMENT
Information and its supporting medium
……………………………………………………………………………………………………………......……………………
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TERMS AND DEFINITIONS
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EXERCISE 02
UNDERSTADING OF QMS
KNOWLEDGE INDEX
01
11
ISO 9001:2015
QUALITY
MANAGEMENT SYSTEM
–THE REQUIREMENTS
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CONTEXT
UNDERSTANDING THE ORGANIZATION AND ITS CONTEXT
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CONTEXT
CLARIFY THE NEEDS AND EXPECTATIONS OF INTERESTED PARTIES
• Consider how interested parties affect or could affect your ability to provide products and
services that meet customer requirements.
• Consider how interested parties could affect your ability to provide products and services
that meet statutory and regulatory requirements.
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13
EXERCISE 03
AUDITING SCOPE
KNOWLEDGE INDEX
01
LEADERSHIP
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LEADERSHIP
LEADERSHIP AND COMMITMENT
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LEADERSHIP
QUALITY POLICY
QUALITY POLICY
• Top management shall establish, implement and maintain a quality policy that is
appropriate to the purpose and context of the organization and supports its strategic
direction, provides a framework for setting quality objectives, includes a commitment to
satisfy applicable requirements, includes a commitment to continual improvement of the
quality management system.
• The quality policy shall be available and be maintained as documented information, be
communicated, understood and applied within the organization, be available to relevant
interested parties, as appropriate.
……………………………………………………………………………………………………………......……………………
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LEADERSHIP
ORGANIZATIONAL ROLES, RESPONSIBILITIES AND AUTHORITIES
1.
There is no explicit requirement in ISO 9001:2015 to
assigning a “management representative”, yet the
responsibilities and authorities still remain.
2.
ISO 9001:2015 requires that the functions, roles and
responsibilities to cover the workload are properly defined.
3.
In addition, the quality management system roles,
responsibilities, and authorities should be assigned and
communicated.
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EXERCISE 04
AUDITING QUALITY POLICY
KNOWLEDGE INDEX
01
15
PLANNING
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PLANNING
ACTIONS TO ADDRESS RISK & OPPORTUNITIES
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PLANNING
ACTIONS TO ADDRESS RISK & OPPORTUNITIES
When planning for the quality management system, the organization shall consider the issues
referred to in 4.1 and the requirements referred to in 4.2 and determine the risks and opportunities
that need to be addressed to:
a) give assurance that the quality management system can achieve its intended result(s);
b) enhance desirable effects;
c) prevent, or reduce, undesired effects;
d) achieve improvement.
……………………………………………………………………………………………………………......……………………
PLANNING OF CHANGES
……………………………………………………………………………………………………………......……………………
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EXERCISE 05
AUDITING RISK – OPPORTUNITY
KNOWLEDGE INDEX
01
SUPPORT
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SUPPORT
RESOURCES AND COMPETENCE
RESOURCES
• Determine and provide the resources needed for the establishment, implementation,
maintenance and continual improvement of the quality management system
• Determine and provide the persons necessary for the effective implementation of its quality
management system and for the operation and control of its processes.
• Determine, provide and maintain the infrastructure necessary for the operation of its
processes and to achieve conformity of products and services
……………………………………………………………………………………………………………......……………………
COMPETENCE
• Determine the necessary competence of person(s) doing work under its control that affects
the performance and effectiveness of the quality management system;
• Where applicable, take actions to acquire the necessary competence, and evaluate the
effectiveness of the actions taken;
• Retain appropriate documented information as evidence of competence..
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SUPPORT
AWARENESS AND COMMUNICATION
AWARENESS
The organization shall ensure that persons doing work under the organization’s control are
aware of he the quality policy, relevant quality objectives, their contribution to the
effectiveness of the quality management system, including the benefits of improved
performance and the implications of not conforming with the quality management system
requirements.
……………………………………………………………………………………………………………......……………………
COMMUNICATION
The organization shall determine the internal and external communications relevant to the
quality management system, including:
• on what it will communicate;
• when to communicate;
• with whom to communicate;
• how to communicate;
• who communicates.
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SUPPORT
DOCUMENTED INFORMATION
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EXERCISE 06
AUDITING SUPPORT
KNOWLEDGE INDEX
01
18
OPERATION
PLANNING
AND CONTROL
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EXERCISE 07
AUDITING OPERATION PLANNING
AND CONTROL
KNOWLEDGE INDEX
01
19
AUDITING
PERFORMANCE
EVALUATION
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COMMUNICATION
• Conduct internal audits at planned intervals to provide information on whether the quality
management system:
o Conforms to the organization’s own requirements for its quality management system and
the requirements of this international standard
o Is effectively implemented and maintained
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AUDITING
IMPROVEMENT
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AUDITING IMPROVEMENT
CONTINUAL IMPROVEMENT
……………………………………………………………………………………………………………......……………………
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EXERCISE 08
AUDITING PERFORMANCE EVALUATION &
IMPROVEMENT
KNOWLEDGE INDEX
01
21
SUM-UP &
REFLECTIONS
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Management Systems
Auditing
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INTRODUCTION
TO AUDITING
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AUDIT & AUDITING
PURPOSE
• To examine the system for improvements
• To determine compliance or non-compliance with the
requirements of the standard and/or applicable legal
requirements
• To make a certification decision
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AUDIT OBJECTIVE
The aim or purpose of an audit
• Determination of the conformity of the client’s management system, or parts of it with audit criteria
• Evaluation of the ability of the management system to ensure the organization meets applicable
statutory, regulatory and contractual requirements
• Evaluation of the effectiveness of the management system to ensure the client organization is
continually meeting its specified objectives
• As applicable, identification of areas for potential improvement of the management system.
……………………………………………………………………………………………………………......……………………
AUDIT SCOPE
Extent and boundaries of an audit
……………………………………………………………………………………………………………......……………………
AUDIT CRITERIA
Set of requirements used as a reference against which objective evidence is compared
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COMBINED AUDIT
Audit carried out together at a single auditee on two or more management systems.
……………………………………………………………………………………………………………......……………………
JOINT AUDIT
Audit carried out at a single auditee by two or more auditing organizations
……………………………………………………………………………………………………………......……………………
OBJECTIVE EVIDENCE
Data supporting the existence or verify of something
……………………………………………………………………………………………………………......……………………
REQUIREMENT
Need or expectation that is stated, generally implied or obligatory
……………………………………………………………………………………………………………......……………………
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TERMS AND DEFINITIONS
PROCESS
Set of interrelated or interacting activities that use inputs to deliver an intended result
……………………………………………………………………………………………………………......……………………
PERFORMANCE
Measurable result
……………………………………………………………………………………………………………......……………………
EFFECTIVENESS
Extent to which planned activities are realized and planned result achieved
……………………………………………………………………………………………………………......……………………
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INTRODUCTION TO AUDITING
TERMS AND DEFINITIONS
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INTRODUCTION TO AUDITING
AUDITING TYPES
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AUDIT & AUDITING
AUDITING TYPES
TYPES OF AUDIT
S. NO. DISTINGUISHING FEATURES
FIRST PARTY SECOND PARTY THIRD PARTY
Two/Three – Independent
Two (customer Audits, Supplier or third party certifying body
1 Number of parties/ entities involved One (Organisation audit itself)
potential supplier) audits, Organization or
Audit client (optional)
2 Nature of Audit Internal External External
3 Mutual Interest (Auditor, Auditee) Exists Exists No mutual Interest
To evaluate the supplier's (or
To assess whether the QMS is To evaluate compliance
potential suppliers) ability to provide
effectively implemented and to with the management
4 Purpose goods, equipment, services as per
identify areas of potential system requirements for
the requirements & control elated to
improvement the purpose of certification
QMS
• Voluntary
Yes, as per clause 9.2 of ISO Yes, as per clause 8.4.2 of ISO • Reduces/ eliminates
5 Is it a requirement?
9001:2015 9001:2015 the needs of second
party audits
• As per QMS
6 Audit requirement/ criteria As per QMS • Specific requirement of the As per QMS
customer
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INTRODUCTION TO AUDITING
AUDITING METHODS
ON-SITE AUDIT
• Full site tour
• Normally interaction with auditee members
• Conducting interviews
• Covering the pre-established check list based on the criteria
• Verifying / reviewing documents with auditee
• Sampling based on criteria
• Observe tasks being carried out
……………………………………………………………………………………………………………......……………………
REMOTE AUDIT
• Conducting interviews through interactive communication channels
• Observing the work being done through surveillance means
• Obtaining data relevant to audit criteria and analyze the same
……………………………………………………………………………………………………………......……………………
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INTRODUCTION TO AUDITING
AUDITING METHODS
Extent of involvement between the Location of Auditor
auditor and auditor
On-site Remote
Human Interaction Conducting Interviews Via interactive communication means:
Completing checklist and questionnaire Conducting Interviews
with auditee participation Completing checklist and questionnaire
Conducting document review with auditee Conducting document review with
participation auditee participation
Sampling
No human interaction Conducting document review (e.g. Conducting document review (e.g.
records, data analysis) records, data analysis)
Observation of work performed Observation of work performed
Conducting on-site visits Analyzing data
Completing checklist
Sampling (e.g. products)
On-site audit activities are performed at the location of auditee. Remote audit activities are performed at any place other then
the location of auditee, regardless of the distance.
Interactive audit activities involve interaction between the auditee’s personnel and audit team. Non- audit activities involve no
human interaction with persons representing the auditee but do involve interaction with equipment,
facilities and documentation.
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INTRODUCTION TO AUDITING
PRINCIPLES OF AUDITING
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INTRODUCTION TO AUDITING
PRINCIPLES OF AUDITING
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QUIZ TIME!!
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INITIATING THE
AUDIT (PRE
AUDIT ACTIVITIES)
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TYPICAL AUDIT
ACTIVITIES
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DETERMINING:
• Audit objectives
• Audit scope
• Audit criteria
……………………………………………………………………………………………………………......……………………
CONFIRM THE AGREEMENT WITH THE AUDITEE REGARDING THE EXTENT OF THE
DISCLOSURE AND THE TREATMENT OF CONFIDENTIAL INFORMATION;
……………………………………………………………………………………………………………......……………………
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INITIATING THE AUDIT
ESTABLISHING CONTACT WITH THE AUDITEE
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MULTI-SITE SAMPLING
• Develop appropriate sampling programme.
• Document rationale for sampling plan.
……………………………………………………………………………………………………………......……………………
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The team to have auditor with QMS knowledge with adequate auditing experience
Sector specific exposure is mandatory
Auditor to have the first hand knowledge on the legislations pertaining to the land
Exceptional cases technical expert to take over
An Auditor can be coded on the basis of
• Personal working experiences or qualifications;
• Consultancy activities;
• Audit carried out together with an already coded Auditor or Technical Expert
• Other requirements stated by the CB
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INITIATING THE AUDIT
DETERMINING THE FEASIBILITY OF THE AUDIT
Where the audit is not feasible, an alternative should be proposed to the audit client, in
agreement with the
auditee.
……………………………………………………………………………………………………………......……………………
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AUDIT PROGRAMME
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AUDIT PROGRAMME
DETECTION RISK
Risk that an auditor is not able to detect a significant
defect during an audit
CONTROL RISK
Risk that a significant defect not be prevented nor
detected by an internal control of the organization
INHERENT RISK
Risk related to industry sector irrespective of process /
procedures
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PROCESS
FLOW FOR
THE
MANAGEMENT
OF AN AUDIT
PROGRAMME
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AUDITOR: ROLES,
RESPONSIBILITIES
AND COMPETENCE
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AUDITING : ROLES AND RESPONSIBILITIES
3. GUIDES
Each auditor is accompanied by a guide - Facilitates auditing, by
• Establishing contact and timing for interview
• Arranging visits
• Ensuring observance of safety/security rules
• Witnessing the audit on behalf of the auditee
• Providing clarification or information
……………………………………………………………………………………………………………......……………………
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4. AUDITOR-IN-TRAINING
• May be included in audit team for exposure to auditing practice.
• Gains practical experience by observing.
• May participate in auditing under the supervision of an auditor.
……………………………………………………………………………………………………………......……………………
5. OBSERVERS
• Accompanies the audit team
• Not a part of the audit team
• Does not audit
• Does not influence or interfere with the conduct of the audit
• Can represent auditee, regulators, accreditation body, or other interested party, such as
consultants.
……………………………………………………………………………………………………………......……………………
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6. AUDITEE ORGANIZATION
• Assign responsibilities
• Facility personnel briefing, dates, availability
• Venue and arrangements for opening meeting and closing meeting
• Safety and security
• Organization
• Receipt of report
• Acting upon nonconformance
……………………………………………………………………………………………………………......……………………
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AUDITOR COMPETENCE
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EXERCISE 09
AUDIT ROLES & RESPONSIBILITIES
KNOWLEDGE INDEX
01
INITIAL
CERTIFICATION
AUDIT – STAGE I
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INITIAL CERTIFICATION AUDIT
CERTIFICATION AUDIT STAGES
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INITIAL CERTIFICATION AUDIT- STAGE I AUDIT
OBJECTIVES OF STAGE I AUDIT
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In preparing the audit plan, the audit team leader should be aware of the following:
• the appropriate sampling techniques;
• the composition of the audit team and its collective competence;
• the risks to the organization created by the audit.
……………………………………………………………………………………………………………......……………………
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INITIAL CERTIFICATION AUDIT – STAGE I
SITE VISIT AND ITS SIGNIFICANCE
To evaluate the client's location and site-specific conditions and to undertake discussions with
the client's personnel to determine the preparedness for the stage 2 audit;
To collect necessary information regarding the scope of the management system, processes
and location(s) of the client, and related statutory and regulatory aspects and compliance
(e.g. environmental, legal aspects of the client's operation, associated risks, etc.);
To obtain a birds eye view on environmentally critical processes
To review the allocation of resources for stage 2 audit and agree with the client on the details
of the stage 2 audit;
To provide a focus for planning the stage 2 audit by gaining a sufficient understanding of the
client's management system and site operations in the context of possible significant aspects;
To evaluate if the internal audits and management review are being planned and performed,
and that the level of implementation of the management system substantiates that the client is
ready for the stage 2 audit.
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INITIAL
CERTIFICATION
AUDIT – STAGE I
(DOCUMENT REVIEW)
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2.Evaluation of the design of the management system as well as the processes: The
auditor should ensure that the processes were designed to comply with the requirements of
the standard.
3.Verify that internal audits and management reviews were conducted: the conduct of an
internal audit and a management review are mandatory requirements in the conduct of a
certification audit. The auditor must ensure that these activities were carried out adequately.
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INITIAL CERTIFICATION AUDIT
DOCUMENT REVIEW COVERAGE
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APEX
Level - I DOCUMENT
PROCEDURES
Level - II
WORK
Level - III
INSTRUCTIONS
FORMATS
Level - IV
REGISTERS
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EXERCISE 10
DOCUMENT REVIEW
KNOWLEDGE INDEX
01
37
INITIAL
CERTIFICATION
AUDIT – STAGE I
(AUDIT PLAN)
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115
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AUDITING : INITIAL CERTIFICATION AUDIT
AUDIT PLAN - CONTENT
The audit plan may also cover the following, as appropriate:
any specific measures to be taken to address the effect of uncertainty on achieving the
audit objectives;
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EXERCISE 11
AUDIT PLANNING
KNOWLEDGE INDEX
01
39
INITIAL
CERTIFICATION
AUDIT – STAGE I
(AUDIT CHECKLIST)
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AUDITING : INITIAL CERTIFICATION AUDIT
ADVANATGES AND DISADVANTAGES OF CHECKLIST
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EXERCISE 12
PREPARATION OF AUDIT CHECKLIST
KNOWLEDGE INDEX
01
INITIAL
CERTIFICATION
AUDIT – STAGE 2
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AUDITING : INITIAL CERTIFICATION AUDIT
STAGE II AUDIT
PURPOSE
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REVIEWING
COLLECTING AND
DOCUMENTED GENERATING AUDIT DETERMINING AUDIT
VERIFYING
INFORMATION WHILE FINDINGS CONCLUSIONS
INFORMATION
CONDUCTING AUDIT
CONDUCTING
CLOSING MEETING
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INITIAL
CERTIFICATION
AUDIT (STAGE II)
- OPENING MEETING
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1. Introduction of the participants, roles; 11. Reporting and grading of audit findings;
2. Scope of certification; 12. Sampling; (Disclaimer, limitations)
3. Audit plan (including type, scope of audit, 13. Language to be used;
objectives and criteria, date and time for 14. Ongoing feedback during audit;
the closing meeting and interim meetings); 15. Conditions that may lead to termination
4. Audit methodology of audit;
5. Communication channel; 16. Appeal/complaint process;
6. Availability of resources, facilities; 17. Request for cooperation and facilities
7. Confidentiality; (office facilities, working lunch)
8. Safety, security and emergency norms; 18. Site-tour by audit team;
9. Availability of guides; 19. Clarifications needed, if any;
10. Reporting and grading of audit findings; 20. Thanks
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EXERCISE 13
OPENING MEETING
KNOWLEDGE INDEX
01
COMMUNICATING
DURING
THE AUDIT
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EFFECTIVE COMMUNICATION
133
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EFFECTIVE COMMUNICATION
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EFFECTIVE COMMUNICATION
COMMON TYPES OF QUESTIONS
1. OPEN QUESTIONS
2. CLOSED QUESTIONS
3. CLARIFYING QUESTIONS
4. LEADING QUESTIONS
5. ANTAGONISTIC QUESTIONS
6. SILENCE
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EFFECTIVE COMMUNICATION
COMMON TYPES OF QUESTIONS
EXAMPLES EXAMPLES
• What is your job in organization ? • Do you have a Work Instruction for this
• What corrective action do you take when operation?
the product is unacceptable? • Has this batch been tested?
136
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EFFECTIVE COMMUNICATION
COMMON TYPES OF QUESTIONS
EXAMPLES EXAMPLES
• Can you please explain what do you • You always check calibration status
mean by that ? before using an instrument?
• Just to confirm that I have understood, • It is routine to check each hour that the
does it mean ………? emissions are within specification?
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EFFECTIVE COMMUNICATION
COMMON TYPES OF QUESTIONS
138
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EFFECTIVE COMMUNICATION
139
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EFFECTIVE COMMUNICATION
140
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EFFECTIVE COMMUNICATION
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QMS/LA/v1.0
AUDITOR CONFIDENTIALITY
AUDITOR MUST ENSURE
During opening meeting, and confirm it during closing meeting, that strict confidentiality will
be maintained in managing all the data information gained in the course of the audit :
• Company know-how
• Company personnel
• Company clients
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COLLECTING &
VERIFYING
INFORMATION
QMS/LA/v1.0 143
• Company Records
2. EXAMINING
• Safety Equipment
RECORDS, TESTING,
• Statutory Inspections (Chains, Ropes, Lifting, Tackle,
CROSS-CHECKING Pressure Vessels)
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1 • SOURCE OF INFORMATION
2 • COLLECTING BY MEANS OF APPROPRIATE SAMPLING
3 • AUDIT EVIDENCE
4 • EVALUATING AGAINST AUDIT CRITERIA
5 • AUDIT FINDINGS
6 • REVIEWING
7 • AUDIT CONCLUSIONS
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COLLECTING AND VERIFYING INFORMATION
METHODS OF COLLECTING INFORMATION – SITE TOUR
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GENERAL
• Do not ask auditee to select the sample
• Select a random sample
……………………………………………………………………………………………………………......……………………
BENEFITS OF SAMPLING
• Reduced number of items tested
• Reduce more risk of reaching a false conclusion
……………………………………………………………………………………………………………......……………………
LIMITATION OF SAMPLING
• Can result in uncertainty in audit findings.
• Number of samples depends on risk level, size and scale of organization, Criticality of
business process.
……………………………………………………………………………………………………………......……………………
QMS/LA/v1.0 148
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COLLECTING AND VERIFYING INFORMATION
SAMPLING APPROACH
METHOD OF SAMPLE
ADVANTAGES DISADVANTAGE USE
SAMPLING SELECTION
Statistically more Data in information
RANDOM Based on Chance Longer to perform
reliable system
SYSTEMATIC Based on Fixed Simple to execute & Time consuming to Most often
RANDOM Interval statistically reliable execute favoured
Each Subset is May lead to false In case of different
STRATIFIED By Subset Group
represented conclusions subsets
BLOCK Block of Elements Whole population Difficult to decide
Simple and faster
SELECTION as Population not represented population
BASED ON By Experience Simple and very
Statistically invalid Purely on intuition
JUDGEMENT and knowledge faster
QMS/LA/v1.0 149
1. PHYSICAL
TYPES OF EVIDENCE
2. DOCUMENTARY
3. CIRCUMSTANTIAL
4. TESTIMONIAL
QMS/LA/v1.0 150
QMS/LA/v1.0 151
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GENERATING
AUDIT FINDINGS
QMS/LA/v1.0 152
GRADING OF AUDIT
FINDINGS
MAJOR MINOR
QMS/LA/v1.0 153
MAJOR NONCONFORMANCE
Includes :
a) Legal noncompliance;
b) Nonfulfillment of the requirements of one (or more) clause/s of the standard;
c) Accumulation of a number of minor non-conformances in one area/topic.
……………………………………………………………………………………………………………......……………………
MINOR NONCONFORMANCE
If it is an NC and it is NOT a major NC, it has to be a minor NC. Includes :
a) Occasional failures in the various areas, e.g. documentation, records, segregation, labeling etc.
……………………………………………………………………………………………………………......……………………
QMS/LA/v1.0 154
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WRITING A NONCONFORMITY REPORT (NCR)
THREE ELEMENTS OF NCR
• Identify the specific requirement of the QMS that has not been fulfilled
• Identify the clause of the standard that specifies the unfulfilled requirement
• The requirement may have been specified in other system documentation (e.g.
procedure, work instruction etc.)
QMS/LA/v1.0 155
• Identify the specific requirement of the QMS that has not been fulfilled
• Identify the clause of the standard that specifies the unfulfilled requirement
• The requirement may have been specified in other system documentation (e.g.
procedure, work instruction etc.)
QMS/LA/v1.0 156
AUDIT SCENARIO
During review of QMS policy in the MR’s office, it is seen that the policy does not include
a commitment to continual improvement.
A. STATEMENT OF NC
The QMS policy does not include a commitment to continual improvements.
……………………………………………………………………………………………………………......……………………
QMS/LA/v1.0 157
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WRITING A NONCONFORMITY REPORT (NCR)
EXAMPLE
B. EVIDENCE OF NONCONFORMITY
The QMS policy, documented in page 9 of the QMS Manual, Doc. No. MCIL/QMS/01, Issue
No. 01, dated 03 Dec 2015, does not include a commitment to comply with continual
improvement etc...
Acceptable alternative
“The QMS policy (page 9 of QMS refers) does not include a commitment to comply with
continual improvement.” (clause 5.2.1d of the standard).
……………………………………………………………………………………………………………......……………………
QMS/LA/v1.0 158
Auditor Observes that the training evaluation addresses the trainer ability and how much the
employee enjoyed the training while verifying a training on Customer relations given for
marketing team on 14th January as seen in the training record
QMS/LA/v1.0 159
EXERCISE 14
IDENTIFICATION AND GRADING
OF AUDIT FINDINGS
KNOWLEDGE INDEX
01
53
AUDIT
ROLE PLAY
QMS/LA/v1.0 161
QMS/LA/v1.0 162
QMS/LA/v1.0 163
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EXERCISE 15
AUDIT ROLE PLAY – CONDUCTING AUDIT
KNOWLEDGE INDEX
01
AUDIT
CONCLUSIONS &
CLOSING MEETING
QMS/LA/v1.0 165
If specified by the audit plan, audit conclusions can lead to recommendations for improvement,
or future auditing activities.
……………………………………………………………………………………………………………......……………………
166
QMS/LA/v1.0
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CLOSING MEETING
PRESENTING AUDIT-OUTCOME TO AUDITEE
AUDITOR AUDITEE
FOLLOW UP
8. Evaluation & Action Plans 7 Action Plans
(NEED BASED)
9. Corrective / Preventive
10. Surveillance Audit SURVEILLANCE
Measures
QMS/LA/v1.0 167
CLOSING MEETING
POINTS TO BE CONSIDERED
QMS/LA/v1.0 168
EXERCISE 16
CLOSING MEETING
KNOWLEDGE INDEX
01
56
Leading Management System
Audit Teams
QMS/LA/v1.0 170
QMS/LA/v1.0 171
QMS/LA/v1.0 172
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ACCREDITATION
AND
CERTIFICATION
QMS/LA/v1.0 173
ACCREDITATION CERTIFICATION
QMS/LA/v1.0 174
ACCREDITATION BODIES
(UKAS / ANAB /JAS ANZ / etc.)
ACCREDITS
TRAIN AUDITORS
QMS/LA/v1.0 175
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ACCREDITATION GUIDELINE
ISO 17021 - Conformity assessment -- Requirements for bodies providing audit and
certification of management systems
QMS/LA/v1.0 176
QMS/LA/v1.0 177
Accreditation bodies are established in many countries with the primary purpose of
ensuring that conformity assessment bodies are subject to oversight by an authoritative
body
QMS/LA/v1.0 178
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INTERNATIONAL ACCREDITATION FORUM
ROLE
QMS/LA/v1.0 179
De-risk your procurement by taking the guesswork out of choosing a certification body
by giving you confidence that you will get the service that closely meets your
requirements;
Win new business particularly since the use of accredited conformity assessment
services is increasingly a stipulation of specifiers in both the public and private sector;
Gain access to overseas markets since certificates issued by bodies that are accredited
by an IAF MLA signatory are recognised and accepted throughout the world;
Help to identify best practice since the certification body is required to have appropriate
knowledge of your business sector;
Control costs with the help of knowledge transfer since accredited certification bodies
can be a good source of impartial advice;
Offer market differentiation and leadership by showing to others credible evidence of
good practice;
QMS/LA/v1.0 180
QMS/LA/v1.0 181
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INTERNATIONAL ACCREDITATION FORUM
SOME OF THE REFERENCE PUBLICATIONS
IAF MD 1:2007 Certification of Multiple Sites Based on Sampling
IAF MD 2:2007 Transfer of Accredited Certification of Management Systems
IAF MD 3:2008 Advanced Surveillance and Recertification Procedures (ASRP)
IAF MD 4:2008 Use of Computer Assisted Auditing Techniques ("CAAT") for Accredited Certification of
Management Systems
IAF MD 5:2015 Determination of Audit Time of Quality and Environmental Management Systems
IAF MD 5:2013 IAF Mandatory Document for Duration of QMS and EMS Audits
IAF MD6:2014 Application of ISO 14065:2013
IAF MD 11:2013 IAF Mandatory Document for Application of ISO/IEC 17021 for Audits of Integrated
Management Systems (IMS)
IAF MD 17:2015 Witnessing Activities for the Accreditation of Management Systems Certification Bodies
IAF MD 17:2015 Witnessing Activities for the Accreditation of Management Systems Certification Bodies
IAF MD 19:2016 IAF Mandatory Document For The Audit and Certification of a Management System operated
by a Multi-Site Organization (where application of site sampling is not appropriate)
QMS/LA/v1.0 182
PREPARING AND
DISTRIBUTING THE
AUDIT REPORT
QMS/LA/v1.0 183
AUDIT REPORTING
MEANING
QMS/LA/v1.0 184
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AUDIT REPORTING
AUDIT REPORT - PREPARATION
QMS/LA/v1.0 185
AUDIT REPORTING
AUDIT REPORT - APPROVING AND DISTRIBUTION
QMS/LA/v1.0 186
QMS/LA/v1.0 187
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EXERCISE 17
AUDIT REPORTING
KNOWLEDGE INDEX
01
CONDUCTING
AUDIT FOLLOW-UP
QMS/LA/v1.0 189
QMS/LA/v1.0 190
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EXERCISE 18
REVIEW OF CORRECTIVE
ACTION
KNOWLEDGE INDEX
01
SURVEILLANCE &
RECERTIFICATION
AUDITS
QMS/LA/v1.0 192
SURVEILLANCE AUDIT
AUDIT STAGES
QMS/LA/v1.0 193
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SURVEILLANCE AUDIT
PURPOSE
• To monitor, on a regular basis, the representative areas
and functions, covered by the scope, to verify continued
conformity.
• To take into account the changes to the management
system.
• Shall include on-site audit.
QMS/LA/v1.0 194
SURVEILLANCE AUDIT
QMS/LA/v1.0 195
RECERTIFICATION AUDIT
AUDIT STAGES
QMS/LA/v1.0 196
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RECERTIFICATION AUDIT
QMS/LA/v1.0 197
RECERTIFICATION AUDIT
PLANNING
QMS/LA/v1.0 198
RECERTIFICATION AUDIT
ON-SITE AUDIT
QMS/LA/v1.0 199
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SUM UP
AND
REFLECTIONS
QMS/LA/v1.0 200
FINAL
EXAMINATION
QMS/LA/v1.0 201
67