Installation Manual

Automatic TWIN Greasing System

Excavator
Caterpillar 345C
EF17205P00

your efficiency is our challenge

All rights reserved. No part of this manual may be copied and/or published by means of printing, photocopying,
microfilm or by any other means without prior written permission from Groeneveld. This applies also to the
drawings and diagrams appended.

Groeneveld reserves the right to change parts at any time, without prior or direct notice to the customer. The
contents of this manual may also be changed without prior notice.

This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damage
arising from the use of specifications other than that supplied.

You are requested to contact Groeneveld technical service for information concerning adjustment, maintenance
work or repairs that is not described in this manual.

Whilst this manual has been prepared with the greatest possible care Groeneveld cannot accept responsibility for
any errors of the concequences of such errors.
 Excavator Caterpillar 345C

1.
q^_ib=lc=`lkqbkqp
1. Preface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
1.1. General information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.2. Use of symbols - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.3. Safety precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
1.4. General fitting instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7

2. System lay-out - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
2.1. F177920 Twin 12-port block, complete - - - - - - - - - - - - - - - - - - - - - - - 12
2.2. F177921 Twin 4+4-port block, complete - - - - - - - - - - - - - - - - - - - - - - 14
2.3. F177922 Twin 3+3-port block, complete - - - - - - - - - - - - - - - - - - - - - - 16

3. Grease point location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19

4. Drilling and welding activities - - - - - - - - - - - - - - - - - - - - - - - - - - - 23

4.1. Safety instructions for installation of attachment points - - - - - - - - - - 24

5. Grease pump installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29

5.1. F174919 Twin pumpkit Caterpillar 345C - - - - - - - - - - - - - - - - - - - - - - 30

6. Electrical components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33
6.1. F175020 Electronics installation kit Caterpillar 345C - - - - - - - - - - - - - - 34

7. Distribution blocks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
7.1. F177923 Installation kit Twin 12-port block / F177920 B1 - - - - - - - - - - 40
7.2. F177924 Installation kit Twin 4+4-port block / F177921 B2 - - - - - - - - - 44
7.3. F177925 Installation kit Twin 3+3-port block / F177922 B3 - - - - - - - - - 50

8. Installation main line - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53

8.1. F177926 Twin Main line kit Caterpillar 345C - - - - - - - - - - - - - - - - - - - 54

9. Parameter settings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 59

10. Testing of the system - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 61

Date of issue: January 2005

EF17205P00 Table of contents 3

 Excavator Caterpillar 345C

Date of issue: January 2005

4 Table of contents EF17205P00

 Excavator Caterpillar 345C

1.

1.
PREFACE
Date of issue: January 2005

your efficiency is our challenge

EF17205P00 Preface 5
 Excavator Caterpillar 345C

1.1 General information

This installation manual describes the installation of the Twin-system on the
Caterpillar Excavator type 345C.

Automatic Twin Grease Lubrication System

Machine type Number of Groeneveld OEM order Manual

grease points order number number
number

Caterpillar
24 x F177919 - EF17205P00
345C

1.2 Use of symbols

Symbol Explanation
H High pressure hose 1/4” I/D or 3/8” I/D
1/4” S6-200-E6 1/4” = internal diameter
S6 = connector straight ø6 mm
200 = lenght (mm)
E6 = connector elbow ø6 mm
P Grease pump
PS Main line pressure switch

Distribution block

4.25 Position number on the parts list

Grease point position number

BK Black
BN Brown
BU Blue
RD Red
GY Grey
Date of issue: January 2005

YE Yellow
BR Brass
PA Polyamide
SST Stainless steel
ST-YG Yellow passivated steel
ST-G Galvanised steel

6 Preface EF17205P00
 Excavator Caterpillar 345C

1.3 Safety precautions

For starting installation, carry out the following tasks:
• Remove ignition key to prevent engine from starting while you are working.
• Block all moving parts, like lifting frames, breaking points and mast parts.
• Block the wheels.
• Follow machine manufacturer’s guidelines for general safety and precautions.

During activities that require a lifting jack:

• The machine should not rest on the lifting jack solely. Use additional support.

General:
• Always keep your work area clean.

1.4 General fitting instructions

Before
• Check if all the parts of the Twin-system are present by using the parts list.
• Check if all the grease points are open and provided with grease. Lubricate
the grease points if there is not sufficient grease. This way damage due to
insufficient grease is prevented.

During installation
• Prevent dirt from entering the system during installation.
• Use clean tools.
• Clean the machine at points, where the pump and the distribution blocks
have to be installed. Even small pollution can cause failure of the system!
• Even if stud couplings or plugs are not provided with an O-ring sealing or
sealing ring, use teflon tape or a liquid sealing agent.
Date of issue: January 2005

EF17205P00 Preface 7
 Excavator Caterpillar 345C

Notes

Date of issue: January 2005

8 Preface EF17205P00
 Excavator Caterpillar 345C

2.

2.
SYSTEM LAY-OUT
Date of issue: January 2005

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EF17205P00 System lay-out 9

 Excavator Caterpillar 345C

Parts list

The Twin-system for the Caterpillar 345C comprises the following parts:

Kit number Groeneveld order Description

number

F174919 Twin pumpkit Caterpillar 345C

F175020 Electronics installation kit Caterpillar 345C

F177920 F177923 Installation kit Twin 12-port block B1

F177921 F177924 Installation kit Twin 4+4-port block B2

F177922 F177925 Installation kit Twin 3+3-port block B3

F177926 Twin Main line kit Caterpillar 345C

F177927 A5 manual Caterpillar 345C

XU1701D User’s manual TWIN

F171420 High-pressure hose 3/8” S10-2750-E10 H1 2x

F174066 High-pressure hose 3/8” S10-8000-nothing H2 2x

F174174 High-pressure hose 3/8” E10-2500-nothing H3 2x

F173960 High-pressure hose 1/4” S10-3500-nothing H4 2x

Date of issue: January 2005

10 System lay-out EF17205P00

 Excavator Caterpillar 345C

P
F172919

H1
F171420

B1
F177920

H2
F174066

B2 H3
F177921 F174174

H4
F173960
Date of issue: January 2005

B3
F177922

EF17205P00 System lay-out 11

 Excavator Caterpillar 345C

Parts list

2.1 F177920 Twin 12-port block, complete

Pos. Q’ty Groeneveld order Description

number

1 2 28401 Protective cap ø9.5mm

2 2 31801 Sealing ring

3 2 32901 Threaded plug 1/4” BR

4 2 50802 T-stud coupling ø10mm - 1/4” - ø10mm ST-YG

5 1 70901 Metering unit No.2 - 0.100cc/M22/6mm/BR

6 5 71001 Metering unit No.3 - 0.150cc/M22/6mm/BR

7 4 71101 Metering unit No.4 - 0.200cc/M22/6mm/BR

8 2 79501 Metering unit No.8,5 - 0.600cc/M22/6mm/BR

9 1m 77301 Grease pipe 1 x ø6mm x 1.5 PA per m

10 1m 77301 Grease pipe 1 x ø6mm x 1.5 PA per m

11 1m 77301 Grease pipe 1 x ø6mm x 1.5 PA per m

12 1m 77301 Grease pipe 1 x ø6mm x 1.5 PA per m

13 1m 77301 Grease pipe 1 x ø6mm x 1.5 PA per m

14 6m 77401 Grease pipe 2 x ø6mm x 1.5 PA per m

15 6m 77401 Grease pipe 2 x ø6mm x 1.5 PA per m

16 5m 77501 Grease pipe 3 x ø6mm x 1.5 PA per m

17 5 02717 Protective cap ø6mm

18 1 03217 Protective cap ø12mm

19 1 F110631 Twin 12-port block without stud BR

Date of issue: January 2005

12 System lay-out EF17205P00

 Excavator Caterpillar 345C

RD RD RD BU
7 7 6 6

4 4 3 3
4 4 3

7 7 6
BK BK BK

17
9
10
11
12
13

3 2 4

19

14

15

16

1 18

BK BK BK
8 6 6
Date of issue: January 2005

8,5 3 3
8,5 2

8 5
BK BK

EF17205P00 System lay-out 13

 Excavator Caterpillar 345C

Parts list

2.2 F177921 Twin 4+4-port block, complete

Pos. Q’ty Groeneveld order Description

number

1 2 31801 Sealing ring

2 2 32901 Threaded plug 1/4” BR

3 1 47202 Male stud coupling 1/4” - ø10mm ST-YG

4 1 47402 Male stud elbow 1/4” - ø10mm ST-YG

5 2 48302 L-swivel coupling ø10mm ST-YG

6 1 70901 Metering unit No.2 - 0.100cc/M22/6mm/BR

7 1 71101 Metering unit No.4 - 0.200cc/M22/6mm/BR

8 2 71201 Metering unit No.8 - 0.400cc/M22/6mm/BR

9 1 73701 Pressure switch 100 bar, complete BR

10 1 77201 Twin 4+4-port block, flat BR

11 1 80801 Adjustable elbow ø10mm ST-YG

12 3 91001 Metering unit No.10 - 2.000cc/M22/6mm/BR

Date of issue: January 2005

14 System lay-out EF17205P00

 Excavator Caterpillar 345C

7 6

8 8

8 4 2 8

1–2

11
10
10 10 10 PS 3

12
4

12 5

12 5

9
Date of issue: January 2005

EF17205P00 System lay-out 15

 Excavator Caterpillar 345C

Parts list

2.3 F177922 Twin 3+3-port block, complete

Pos. Q’ty Groeneveld order Description

number

1 1 02717 Protective cap ø6mm

2 2 83901 Sealing ring

3 2 32901 Threaded plug 1/4” BR

4 1 70701 Shut-off plug M22x1 BR

5 1 72122 Body, male stud coupling 1/4” - ø10mm ST-YG

6 1 72322 Body, male stud elbow 1/4” - ø10mm ST-YG

7 3 71201 Metering unit No.8 - 0.400cc/M22/6mm/BR

8 1 80801 Adjustable elbow ø10mm ST-YG

9 2 79601 Metering unit No.9 - 1.000cc/M22/6mm/BR

10 1 76701 Twin 3+3-port block, flat BR

11 1 830051 H.P.H. 1/4” S6-1000-S6

Date of issue: January 2005

16 System lay-out EF17205P00

 Excavator Caterpillar 345C

4 7

9 8

3–2

6
10
9 8 8 8

9
5

11
Date of issue: January 2005

EF17205P00 System lay-out 17

 Excavator Caterpillar 345C

Notes

Date of issue: January 2005

18 System lay-out EF17205P00

 Excavator Caterpillar 345C

3.

3.
GREASE POINT LOCATION
Date of issue: January 2005

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EF17205P00 Grease point location 19

 Excavator Caterpillar 345C

13 15 14

10

11
22 18 20 17 21

4 5

1 2
Date of issue: January 2005

20 Grease point location EF17205P00

 Excavator Caterpillar 345C

16

12
23 19 24 7 6
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EF17205P00 Grease point location 21

 Excavator Caterpillar 345C

Notes

Date of issue: January 2005

22 Grease point location EF17205P00

 Excavator Caterpillar 345C

4.

4.
DRILLING AND WELDING ACTIVITIES
Date of issue: January 2005

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EF17205P00 Drilling and welding activities 23

 Excavator Caterpillar 345C

4.1 Safety instructions for installation of attachment points

When drilling:
• Wear safety goggles.
• Make sure there are no vital parts behind the hole to be drilled.

Drilling

Drilling depth

Full drilling

Tap

Fill the grease point with grease

Drilling location

In case of welding:
• Ask the workshop manager whether welding is allowed in this room.
• Disconnect the earthing cable from the battery or remove the earthing key.
• Disconnect any computers present. In case of doubt, always refer to the
supplier of the machine.
• Wear welding goggles and overalls.

Welding

Grind
Date of issue: January 2005

Welding location

24 Drilling and welding activities EF17205P00

 Excavator Caterpillar 345C

2
Date of issue: January 2005

EF17205P00 Drilling and welding activities 25

 Excavator Caterpillar 345C

4x

ø11mm complete

1
40 250

20

180

Date of issue: January 2005

26 Drilling and welding activities EF17205P00

 Excavator Caterpillar 345C

17 4.15

4.9

2
Date of issue: January 2005

EF17205P00 Drilling and welding activities 27

 Excavator Caterpillar 345C

4x 4x 4x 4x 4x

ø5.5mm complete ø8.5mm 15mm G1/8"

Date of issue: January 2005

28 Drilling and welding activities EF17205P00

 Excavator Caterpillar 345C

5.

5.
GREASE PUMP INSTALLATION
Date of issue: January 2005

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EF17205P00 Grease pump installation 29

 Excavator Caterpillar 345C

Parts list

5.1 F174919 Twin pumpkit Caterpillar 345C

Pos. Q’ty Groeneveld order Description

number

1.1 1 F172919 Twin Pump 12cc/24v/4L/250bar/CAT

1.2 1 02001 Quick connector male

1.3 1 03501 Dust cap, quick connector male

1.4 1 06812 Bracket 2x G1/4” - M10x1,5

1.5 1 47202 Male stud coupling 1/4” - ø10mm ST-YG

1.6 1 48502 Female stud coupling 1/4” - ø10mm ST-YG

1.7 1 81522 Pump bracket with bottom plate

1.8 1 101025 Hexagonal bolt M10 x 25 ST-G

1.9 4 101030 Hexagonal bolt M10 x 30 ST-G

1.10 4 108050 Hexagonal bolt M8 x 50 ST-G

1.11 4 220008 Selflocking nut M8 ST-G

1.12 4 220010 Selflocking nut M10 ST-G

1.13 8 300008 Washer M8 ST-G

1.14 9 300010 Washer M10 ST-G

1.15 1 330010 Spring washer M10 ST-G

1.16 1 810510 H.P.H. 3/8” S10-1000-E10

1.18 1 62502 Adapter G1/4” - G1/4” BR

Date of issue: January 2005

30 Grease pump installation EF17205P00

 Excavator Caterpillar 345C

NT
FRO

1.1

1.7

1.10

1.6

1.9

1.14
1.14

1.8
1.13 1.15
1.12
1.11

1.14

1.16

1.2
1.3
Date of issue: January 2005

1.5
1.4
1.18

EF17205P00 Grease pump installation 31

 Excavator Caterpillar 345C

Notes

Date of issue: January 2005

32 Grease pump installation EF17205P00

 Excavator Caterpillar 345C

6.

6.
ELECTRICAL COMPONENTS
Date of issue: January 2005

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EF17205P00 Electrical components 33

 Excavator Caterpillar 345C

Parts list

6.1 F175020 Electronics installation kit Caterpillar 345C

Pos. Q’ty Groeneveld order Description

number

2.1 1 82301 Cable harness pump 7-core / 7m

2.2 4 03203 AMP shrouded receptacle blue

2.3 1 03303 AMP crimp ring ø6mm

2.4 1 13103 Connector housing, 4 pole male

2.5 1 61006 Connector housing, 2 pole male

2.6 1 61106 Connector housing, 2 pole female

2.7 4 61416 Flat plug, not insulated 0.75mm²

2.8 1 67506 Connector housing, 4 pole female

2.9 4 67806 Flat plug sleeve, not insulated 0.75mm²

2.10 4 68606 Flat plug sleeve, not insulated 1.5mm²

2.11 4 68706 Flat plug, not insulated 1.5mm²

2.12 100 11107 Cable tie, black 338mm

2.13 200 00208 Cable tie, black 186mm

2.14 1 15608 Fuse 5A plug-in

2.15 1 19508 Fuse 10A plug-in

2.16 2 17408 Fuse holder

2.17 1 17508 Bracket for fuse holder

2.18 1 17608 Screw for fuse holder

2.19 1 25812 Pressure switch cable 25m

2.20 1 800003 Ring 4-6 qmm ø8mm (yellow)

2.21 1 F170671 Twin Display Unit

2.22 1 180019 Display bracket 90°

Date of issue: January 2005

34 Electrical components EF17205P00

 Excavator Caterpillar 345C

2.21 2.22

2.19

2.2 2.14 2.15 2.16 2.17 2.18 2.20

2.5 2.6 2.7

2.3

2.4
2.8
2.9
2.10
2.11 1.1

2.1
Date of issue: January 2005

EF17205P00 Electrical components 35

 Excavator Caterpillar 345C

Pressure switch in the

Fuses main lines

Twin pump with integrated

control unit
Date of issue: January 2005

36 Electrical components EF17205P00

 Excavator Caterpillar 345C

Fuse holder
Date of issue: January 2005

EF17205P00 Electrical components 37

 Excavator Caterpillar 345C

Notes

Date of issue: January 2005

38 Electrical components EF17205P00

 Excavator Caterpillar 345C

7.

7.
DISTRIBUTION BLOCKS
Date of issue: January 2005

your efficiency is our challenge

EF17205P00 Distribution blocks 39

 Excavator Caterpillar 345C

Parts list

7.1 F177923 Installation kit Twin 12-port block / F177920 B1

Pos. Q’ty Groeneveld order Description

number

3.1 4m 02212 Corrugated tube NW14

3.2 8m 02312 Corrugated tube NW17

3.3 5 07908 Male stud coupling 1/8” - ø6mm BR

3.4 7 08008 Male stud elbow 1/8” - ø6mm BR

3.5 9 08508 Adapter G1/8” - R1/8” BR

3.6 4m 14008 Corrugated tube NW10

3.7 5 15001 Stud elbow G1/8” - G1/8” BR

3.8 1 28512 Bracket 90 x 30 x 6 x 15mm

3.9 2 101016 Hexagonal bolt M10 x16 ST-G

3.10 2 300010 Plain washer M10 ST-G

3.11 2 330010 Spring washer M10 ST-G

3.12 1 F177920 Twin 12-port block, complete

Date of issue: January 2005

40 Distribution blocks EF17205P00

 Excavator Caterpillar 345C

FRO
NT

3.3
3.7

8
9
10
11
12
6

5 4 3.12

3
1
3.5 2 3.8
3.4
3.10
3.11

BK BK BK BK BK 3.9
1 4 6 9 11

3 4 4
Date of issue: January 2005

2 8.5
3 3 4 4 3 3 8.5

2 3 5 7 8 10 12
BU RD RD RD BK BK BK

EF17205P00 Distribution blocks 41

 Excavator Caterpillar 345C

B1

8 9 10 11 12 2 3 1

Date of issue: January 2005

42 Distribution blocks EF17205P00

 Excavator Caterpillar 345C

5 4

6
Date of issue: January 2005

EF17205P00 Distribution blocks 43

 Excavator Caterpillar 345C

Parts list

7.2 F177924 Installation kit Twin 4+4-port block / F177921 B2

Pos. Q’ty Groeneveld order Description

number

4.1 2 05817 Hose end fitting 1/4” - ø6mm ST-YG

4.2 3 08108 Male stud coupling 1/4” - ø6mm BR

4.3 1 08508 Adapter G1/8” - R1/8” BR

4.4 2 09202 Serrated lock washer ø6mm

4.5 5 16301 Allan plug R1/8” BR

4.6 3 13312 Cover plate, tube clamp double 6-12mm

4.7 3 15001 Stud elbow G1/8” - G1/8” ST-YG

4.8 2 16012 Cover plate, tube clamp single 6-12mm

4.9 1 22502 Welding block G1/8”, 20mm

4.10 1 24622 Tube ø10 x 6 - G1/8” - 800mm

4.11 2 25422 Tube ø10 x 6 - G1/8” - 1900mm

4.12 4 26022 O-ring 6,07 x 1,78

4.13 2 52322 Banjo bolt G1/8” x 45

4.14 14m 31902 Tube ø6 x 1mm ST-YG

4.15 1 36722 Extension spindle M10x1,5 - 300mm

4.16 13 43402 Male stud coupling 1/8” - ø6mm ST-YG

4.17 3 43802 Male stud elbow 1/8” - ø6mm ST-YG

4.18 3 48502 Female stud coupling 1/4” - ø10mm ST-YG

4.19 2 78401 Tube clamp, double ø6mm

4.20 1 78601 Tube clamp, double ø10mm

4.21 3 78801 Welding plate, tube clamp double 6-12mm

4.22 2 81502 Tube clamp, single ø6mm

4.23 1 81701 Welding plate, 4+4-port block

Date of issue: January 2005

4.24 2 82002 Welding plate, tube clamp single 6-12mm

4.25 5 108016 Hexagonal bolt M8 x 16 ST-G

44 Distribution blocks EF17205P00

 Excavator Caterpillar 345C

FRO
NT
4.3
4.32

15 4.17

4.31
4.1

14
4.26

4.29
4.16
8
4.7 13 2
4 10 4.4
8 10
10
4.36 PS
16
4.23
4.14

4.19

4.27
4.28
4.6 4.8 4.2 4.30
4.20 4.22

4.24 4.34
4.21 4.18
4.9
4.10

4.15

4.25 4.11

4.35 17
Date of issue: January 2005

4.33
19 4.13
4.12
18

EF17205P00 Distribution blocks 45

 Excavator Caterpillar 345C

Parts list

F177924 Installation kit Twin 4+4-port block / F177921 B2 (continue)

Pos. Q’ty Groeneveld order Description

number

4.26 4 126030 Allan bolt M6 x 30 ST-G

4.27 3 126035 Allan bolt M6 x 35 ST-G

4.28 5 300008 Plain washer M8 ST-G

4.29 2 F170756 Clamp ø6mm for M10 bolt

4.30 3 F173293 Bracket tube ø10mm

4.31 1 F174176 H.P.H. 1/4” S6-1000-nothing

4.32 1 F175489 H.P.H. 1/4” S6-1500-nothing

4.33 2 F176941 Banjo bush ø30 x ø24 x 34mm

4.34 5 F176943 Welding block M8x1.25 - 35 - 20 -10mm

4.35 2 F176944 Bracket 2 x tube ø10mm

4.36 1 F177921 Twin 4+4-port block, complete

Date of issue: January 2005

46 Distribution blocks EF17205P00

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FRO
NT
4.3
4.32

15 4.17

4.31
4.1

14
4.26

4.29
4.16
8
4.7 13 2
4 10 4.4
8 10
10
4.36 PS
16
4.23
4.14

4.19

4.27
4.28
4.6 4.8 4.2 4.30
4.20 4.22

4.24 4.34
4.21 4.18
4.9
4.10

4.15

4.25 4.11

4.35 17
Date of issue: January 2005

4.33
19 4.13
4.12
18

EF17205P00 Distribution blocks 47

 Excavator Caterpillar 345C

13

B2

16 15 14 13

15

16
14

Date of issue: January 2005

48 Distribution blocks EF17205P00

 Excavator Caterpillar 345C

17

17
Date of issue: January 2005

19 18

EF17205P00 Distribution blocks 49

 Excavator Caterpillar 345C

Parts list

7.3 F177925 Installation kit Twin 3+3-port block / F177922 B3

Pos. Q’ty Groeneveld order Description

number

5.1 1 02701 Self-tapping screw M5 x 10

5.2 1 01308 Clamp ø12mm

5.3 2 09202 Serrated lock washer ø6mm

5.4 4 15001 Stud elbow G1/8” - G1/8” ST-YG

5.5 4 16301 Allan plug R1/8” BR

5.6 1 24822 Banjo bolt G1/8” x 35

5.7 2 26022 O-ring 6,07 x 1,78

5.8 2m 31902 Tube ø6 x 1mm ST-Yg

5.9 1 36902 Protection spiral ø23mm

5.10 5 43402 Male stud coupling 1/8” - ø6mm ST-YG

5.11 5 101025 Hexagonal bolt M10 x 25 ST-G

5.12 2 126030 Allan bolt M6 x 30 ST-G

5.13 5 300010 Plain washer M10 ST-G

5.14 5 330010 Spring washer M10 ST-G

5.15 5 F176940 Threaded bush M10x1.5 - 35mm

5.16 1 F176942 Banjo bush ø25.2 x ø24 x 23mm

5.17 1 F177928 Protection plate 500 x 350 x 8mm

5.18 1 F177922 Twin 3+3-port block, complete

23 20

21
Date of issue: January 2005

B3

24 22

50 Distribution blocks EF17205P00

 Excavator Caterpillar 345C

FRO
NT

23

21

5.16
5.10 5.7
5.6

20
5.18
5.9
5.8
5.2 8
8 9
5.1 8 24
9

5.10
5.3 5.4

5.12

22

5.15

5.13

5.14

5.11 5.17
Date of issue: January 2005

EF17205P00 Distribution blocks 51

 Excavator Caterpillar 345C

Notes

Date of issue: January 2005

52 Distribution blocks EF17205P00

 Excavator Caterpillar 345C

8.

8.
INSTALLATION MAIN LINE
Date of issue: January 2005

your efficiency is our challenge

EF17205P00 Installation main line 53

 Excavator Caterpillar 345C

Parts list

8.1 F177926 Twin Main line kit Caterpillar 345C

Pos. Q’ty Groeneveld order Description

number

6.1 2 50601 Tube plug male ø10mm ST-YG

6.2 2 50701 Tube plug female ø10mm ST-YG

6.3 8 78701 Tube clamp, double ø12mm

6.4 7 78801 Welding plate, tube clamp double 6-12mm

6.5 4 35802 Hose end fitting 3/8” - ø10mm ST-YG

6.6 4 35902 Hose end nut 3/8” ST-YG

6.7 2 36902 Protection spiral ø23mm

6.8 4 47202 Male stud coupling 1/4” - ø10mm ST-YG

6.9 1 06612 Bracket

6.10 1 06812 Bracket 2 x G1/4” - M10x1,5

6.11 8 13312 Cover plate, double 6-12mm

6.12 2 06417 Hose end fitting 1/4” - ø10mm ST-YG

6.13 1 101016 Hexagonal bolt M10 x 16 ST-G

6.14 7 101020 Hexagonal bolt M10 x 20 ST-G

6.15 7 126035 Allan bolt M6 x 35 ST-G

6.16 1 126040 Allan bolt M6 x 40 ST-G

6.17 8 300010 Plain washer M10 ST-G

6.18 8 330010 Spring washer M10 ST-G

6.19 7 F170566 Threaded bush M10 x 30

6.20 7 F171192 Clamp ø28mm for M10 bolt

6.21 2 F171420 High-pressure hose 3/8” S10-2750-E10 H1

6.22 2 F174066 High-pressure hose 3/8” S10-8000-nothing H2

6.23 2 F174174 High-pressure hose 3/8” E10-2500-nothing H3

Date of issue: January 2005

6.24 2 F172963 High-pressure hose 1/4” S10-3500-nothing H4

54 Installation main line EF17205P00

 Excavator Caterpillar 345C

1.1

6.9

3.12

6.10

4.36 6.11

6.12
Date of issue: January 2005

5.18

EF17205P00 Installation main line 55

 Excavator Caterpillar 345C

FRO
NT

1.1

6.14

6.18

6.17

6.20

3.12 6.19
6.21
6.22
6.8
6.10

6.9

6.1
6.14
6.2

4.36
6.5
6.6
6.23 6.3

6.15

5.18
6.12
Date of issue: January 2005

6.4 6.16

6.24

56 Installation main line EF17205P00

 Excavator Caterpillar 345C

H1

B1
Date of issue: January 2005

H3

EF17205P00 Installation main line 57

 Excavator Caterpillar 345C

Notes

Date of issue: January 2005

58 Installation main line EF17205P00

 Excavator Caterpillar 345C

9.

9.
PARAMETER SETTINGS
Date of issue: January 2005

your efficiency is our challenge

EF17205P00 Parameter settings 59

 Excavator Caterpillar 345C

Parameter settings

Code Description Setting

HDCY Heavy duty cycle 15 minutes

NDCY Normal duty cycle 30 minutes

LDCY Low duty cycle 45 minutes

CMS Cycle mode select 2

MPT Maximum pumping time 10 minutes

VMF Venting multiply factor 5 (/10) x

Number of attempts before pump

NOA 10 x
holds

BCDC Blink code duty cycle 4x

CSI Command signal 'inverted' 1 (GINA) / YES (PC)

Consumption metering units each cycle : 13,15 cc

Date of issue: January 2005

60 Parameter settings EF17205P00

 Excavator Caterpillar 345C

10.

10.
TESTING OF THE SYSTEM
Date of issue: January 2005

your efficiency is our challenge

EF17205P00 Testing of the system 61

 Excavator Caterpillar 345C

Testing of the system

Warning

Only operate machine when fully familiar with the controls and permission
of the person in charge at the working place.

• Remove the end-plugs out of the distributions blocks.

De-aerate pipe A
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (A) is
completely clear of air and dirt.
• Stop the pump.
• Remove main pipe A.

De-aerate pipe B
• Mount main pipe (B) on exit A of the pump.
• Start the pump manually with the Gina; leave the 5/2 magnet valve non-
excited (exit A).
• Close the distribution blocks with an end-plug as soon as main pipe (B) is
completely clear of air and dirt.
• Stop the pump.
• Connect main pipe (B) to exit B and main pipe (A) to exit A.

Accelerated test
• Start an accelerated test by means of the test button on the pump or with the
GINA.
• Check the main pipe for leakage.
• Check if all the grease points are provided with grease.
• Terminate the accelerated test by switching off the ignition.

• Switch the machine back on.

• Operate the machine in all positions and check if all the parts of the Twin-
lubrication have enough tolerance and do not jam or scrape.
• Check the timer settings by means of the GINA (if available).
• Shut the machine down. Date of issue: January 2005

62 Testing of the system EF17205P00

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