Hi-Performance Alloy Series
Technical Data
High Strength １０%-Tin Phosphor Bronze
Hyper C5240
1.Introduction
Nikko Metal Manufacturing has been supplying numbers of copper alloys.
Recently, NMM has developed new series of alloys, Hyper Phosphor bronze series.
On this brochure, Hyper C5240 Alloy will be introduced.
Hyper C5240 (C5240HP) is an improved C5240 alloy, which is a phosphor bronze with
10%-Tin. Compared with C5210 alloy, C5240HP has higher tensile strength and has
excellent bend formability as well.
These days, many electronic parts, such as switches, connectors, relays are getting
smaller and smaller. Hyper C5240’s high strength and excellent bend formability are the
most suitable for the needs of these tendencies.
*Technical Data on this brochure shows typical value not guarantied one
2.Features
(1) Hyper C5240 has better bend formability in comparison with other alloys of the same
strength level.
(2) High yield strength, high spring toughness and high fatigue strength.
(3) Excellent stamp capability makes longer lifetime of press dies.
(4) Same chemical composition as C5240 means easy scrap control.
3.Chemical Composition
Table 1. Chemical Composition of Hｙｐｅｒ C5240 (C5240HP)
Cu Sn P Fe Pb Cu+Sn+P
Typical Bal 10.0 0.15 ≦0.10 ≦0.05 ≧99.7
4.Physical Properties
Table 2. Physical Properties of Hｙｐｅｒ C5240 (C5240HP)
Electric Conductivity 10 %IACS(@20℃)
Specific Resistance 157 nΩ・m(@20℃)
Thermal Conductivity 50 W/mK
Thermal Expansion Coefficient 18.4 ×10－６ (20 to 300℃)
Young’s Modulus 100 kN/mm2
Density 8.78 g/cm3
－2－
5.Mechanical Properties
Relationship between temper of C5240HP and mechanical properties is shown in
Table 3. Upper numbers are requirements and lower numbers are typical values.
Table 3. Mechanical Properties of C5240HP
0.2% offset
Tensile strength Elongation
Temper 2
Yield strength Hv
（N/mm ） 2
(%)
（N/mm ）
650～750 580～690 11≦
C5240HP-H 200～240
（708） （617） （29.6）
750～850 650～790 9≦
C5240HP-ＥＨ 230～270
（805） （755） （18.5）
850～950 780～920 5≦
C5240HP-ＳＨ 250～290
（866） （813） （11.6）
950～1050 900～1030
C5240HP-ＥＳＨ 1≦ 270～310
(990) (940)
1000～1200 950～1190 Rec.
C5240HP-ＸＳＨ 290≦
（1039） （997） （1.1）
6. Bend Formability
“W” shaped bending test was performed to evaluate bend formability. The minimum
bending radius (MBR) without surface crack is determined. Table 4 shows MBR/t value,
while fig. 1 shows outside surface.
Table 4．Bend formability of C5240HP
MBR ／ t
Temper good way bad way
Ｈ （TS708） 0 0
ＥＨ （TS805） 0 1.0*
ＳＨ （TS866） 0 3.0*
*Data of material thickness 0.1mm
－3－
EH(TS 805) R/t=1.0 EH(TS 849) R/t=2.0
Test Conditions
Specimen size:0.5×10mm Number of tests=4
90°“W” shaped bending test(According to JIS-H-3130)
Fig. 1 Surface appearance of “W” shaped bending test specimen.
7.Fatigue Characteristic
Fig. 2 shows results of fatigue tests. C5240HP shows high fatigue strength.
800
TS866
700 TS822
600
Stress Loaded (N/mm )
2
500
400
300
200
100
0
1.E+04 1.E+05 1.E+06 1.E+07
Raputre Cycle
Test Conditions:
Amplitude direction : both side Specimen size : 0.25mmt×10mmw
Direction of specimen : good way Test method : According to JIS-Z-2273
Number of Test : 4
Fig. 2 Fatigue Strength of C5240HP
－4－
8. Stress-Strain Curves
Figure 3 through Fig.5show stress-strain curves of each temper of C5240HP.
800
700
Nominal Stress（N/mm ）
2
600
500
400
300
200
100
0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35
Nominal Strain ΔＬ／Ｌｏ
800
700
Nominal Stress（N/mm ）
600
2
500
400
300
200
100
0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35
N om inal S train Δ Ｌ ／ Ｌ ｏ
Fig. 3 Strain-Stress curves of C5240HP－H
Upper graph : Longitudinal direction
Lower graph : Transverse direction
－5－
900
800
Nominal Stress（N/mm2）
700
600
500
400
300
200
100
0
0 0.05 0.1 0.15 0.2
Nominal Strain ΔＬ／Ｌｏ
900
800
Nominal Stress（N/mm ）
2
700
600
500
400
300
200
100
0
0 0.05 0.1 0.15 0.2
Nominal Strain ΔＬ／Ｌｏ
Fig. 4 Strain-Stress curves of C5240HP－EH
Upper graph : Longitudinal direction
Lower graph : Transverse direction
－6－
1200
Nominal Stress （N/mm2） 1000
800
600
400
200
0
0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04
Nominal Strain ΔＬ／Ｌｏ
1200
Nominal Stress （N/mm ）
1000
2
800
600
400
200
0
0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04
Nominal Strain ΔＬ／Ｌｏ
Fig. 5 Strain-Stress curves of C5240HP－XSH
Upper graph : Longitudinal direction
Lower graph : Transverse direction
－7－
＜Further
＜Further Information＞
Information＞
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NIKKO METAL MANUFACTURING CO. CO.,LTD.
,LTD.
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