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Kea 071 Anl

This document provides information about an automatic power control unit called the KEA 071-ANL. The 3-sentence summary is: The KEA 071-ANL is an automatic control device for emergency power supply installations with gensets that has functions like mains failure detection, genset start and control, monitoring, and changeover between mains and generator power. It monitors voltages and frequencies, has analog and digital inputs and outputs, and can connect to additional devices through an optical fiber interface. The document describes the design, functions, operation, signals, sequences, and technical specifications of the KEA 071-ANL automatic control unit.

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© © All Rights Reserved
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100% found this document useful (1 vote)
373 views12 pages

Kea 071 Anl

This document provides information about an automatic power control unit called the KEA 071-ANL. The 3-sentence summary is: The KEA 071-ANL is an automatic control device for emergency power supply installations with gensets that has functions like mains failure detection, genset start and control, monitoring, and changeover between mains and generator power. It monitors voltages and frequencies, has analog and digital inputs and outputs, and can connect to additional devices through an optical fiber interface. The document describes the design, functions, operation, signals, sequences, and technical specifications of the KEA 071-ANL automatic control unit.

Uploaded by

amin shirkhani
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 12

KUHSE OPERATIONAL INSTRUCTION TA71AX0.

01
Emergency Power Control Unit
November 1998
for gensets with analogue sensors
Type: KEA 071 - ANL Replaces : first edition

APPLICATION OF THE DEVICE

The automatic power control unit of type - mains failure detection,


KEA 071-ANL is applied in emergency power - activation of start pre-conditions,
supply installations, whose gensets are fitted with - start of prime mover on start release,
maximally two analogue sensors (for e.g. lubrica- - change-over from mains - to generator mode,
tion oil pressure and cooling water temperature). - regulation of operational frequency at island
The analogue values must be handed over by mode,
voltage-free current loop. The function of most of - genset monitoring and protection,
the output relays and all relevant parameters are - detection of re-established mains voltage,
adjustable by means of a Laptop. - change-back to mains voltage supply,
- running-out (cool-down) and stop of genset.
The KEA unit is provided with an optical fibre
conductor - (OFC) interface, by which connection The mains and generator voltage is measured in
of a fault signal extension KEU 371, a central con- 3-phase mode and is monitored against:
trol system (protocol converter might be required)
or the remote monitoring system TELEMON (via - under and over voltage,
public telephone network) can be performed. - under and over frequency,
- asymmetry.
The automatic control device contains software
for following functions: For monitoring of plant and of genset is provided:
- 14 external alarms,
- 4 internal alarms of mains voltage sensor,
- 4 internal alarms of generator voltage sensor.
TA71AX0.01 -2- 11/98

WARNING HINTS
⇒ This unit must be applied only for the purpose mentioned under 'DESCRIPTION'.
⇒ Installation and commissioning must be carried out solely by sufficiently qualified staff.
⇒ Applicable regulations, especially those of VDE, are to be observed.
⇒ Classifying of the unit has to take place absolutely in a manner to rule out any danger
against persons and equipment.

CONTENT

Design page 3 Mains C.B. tripped page 9


Generator C.B. tripped page 9
Operating and indicating tableau page 4 Engine does not stop page 9
Operation and functions page 4 Internal signals of
Selector switch OFF/ RESET page 4 voltage sensors page 9
Selector switch MANUAL page 4 Analogue processing page 9
Selector switch AUTOMATIC page 5
Selector switch TRIAL page 6 Program sequences page 10
Push button START page 6 Start program page 10
Push button LAMP TEST page 6 Operate-stop solenoid / gas-
Push button ALARM OFF page 6 magnetic valve page 10
Start-up detection page 10
Operate and fault signals page 7 Frequency regulation on
CONTROLS ON page 7 emergency power supply mode page 10
AUTOMATIC DEVICE LOCKED page 7 Other signal contacts page 10
START INDICATION page 7 Emergency - stop /
OVERCRANK / TROUBLE page 7 emergency - off (external) page 11
Mimic diagram / voltage sensor page 7 Technical data page 11
Fault signals page 8 Order numbers page 11
Overspeed page 8
Fault signals 13 and 14 page 9 Dimensions, connecting diagram page 12
TA71AX0.01 -3- 11/98

DESIGN

The automatic control device consists of following The RZ 071-D is fitted, beside others with:
modules:
- 10 relays, contacts rated for 6 A / 230 V AC,
- Automatic Genset Control Unit KEA 071-ANL, or 6 A / 30 V DC, 7 out of these may be
- Relay Unit RZ 071-D, classified,
- Plug-in Cable Connection Set - 2 relays, contacts rated for 20 A / 30 V DC,
- 1 out of these may be classified,
The automatic control unit will be installed into the - multi-core plug-in connectors for interconnec-
switchboard panel door, the relay unit is mounted tion of KEA unit (and the RZ 071-E).
on the basic plate.
A relay unit type RZ 071-E can be applied in order
Design of the automatic control unit: to attain additional voltage-free outputs. The relay
- Flush-mounting unit, unit RZ 071-E is fitted with:
- protection degree IP 44 (when installed), - 15 relays, contacts rated for 6 A / 230 V AC,
- circuitry in SMD-mode, 14 out of these may be classified,
- removable label strips for fault indicating and - multi-core plug-in connector for interconnec-
operating push-button elements. tion to RZ 071-D.
Design of the relay unit: The automatic control unit is provided with an op-
- Printed circuit board flat unit, for fixing at tical fibre conductor (OFC) interface, by which a
mounting rail according to DIN EN 50 022, PC (notebook) or Modem (in connection with pub-
- protection degree IP 00. lic telephone network) can be connected.

The relay unit RZ 071-D serves as interface mod- So the following settings (inputs password pro-
ule between control functions of automatic unit tected) and indications are enabled:
KEA 071 and switchbord assembly. It is prepared - codification of the fault signals for
to be connected to warning / shut-down,
- the control voltage (battery voltage), change- NC / NO circuits,
able from 12 to 24 V, delayed / undelayed monitoring,
- mains- and generator circuit breakers (or con- with/without generator C.B. tripping,
tactors), - classifying of response values of voltage- and
- cranking and stopping means of prime mover, frequency sensors, the limit values of the ana-
- other control relays, logue monitoring, the delay- and the action
- 14 signal- and fault circuits, times and other functional blocks,
- charging dynamo voltage (input fitted with - indication of actual conditions of the digital in-
pre-excitation means for dynamo). and outputs, of actual values of voltages, ana-
logue values and frequencies, of time stages
and of engine speed.
TA71AX0.01 -4- 11/98

OPERATING AND INDICATING TABLEAU

LED-indication of LEDs for fault signals


basic funktions according order

LEDs for mains voltage


and -frequency

LEDs for generator


Voltage and -frequenzy

push button mains ON


LEDs for fault sig- push button gen. ON
nals
according order push button mains OFF
push button gen. OFF

signal: gen. Is ON
signal: mains is ON

push button selector other push buttons

OPERATION AND FUNCTIONS

The relevant indicating and operating elements unit RZ 071-D (e.g. by connecting a key-operated
are assembled, easy to survey, at the front plate control switch); so an unintentional or unaccept-
of the automatic unit KEA 071. The operational able change of a decided selection can be
modes are to be selected by means of four push avoided.
buttons, with LEDs showing the actual selected
position. By push button selector, the following modes of
operation are to be selected.
This push button selector may be locked out elec-
trically by a wired jumper to terminals of the relay

SELECTOR SWITCH: OFF / RESET


On connecting the automatic unit to battery volt- - shut-down of genset operation (if running),
age, this operational mode position will be pre- - reset of all previously indicated fault signals,
selected automatically (Reset function), to prevent except fault signals 13 and 14, as long as the
the generator set from starting unintentionally. corresponding alarm contact is still active,
- reset of automatic unit, provided the external
On switching over from any other operational EMERGENCY OFF contact has not been op-
mode to OFF position, the following will be initi- erated.
ated:

SELECTOR SWITCH: HAND


After push button selection of position HAND a re- pressure attained), a reply signal must take place.
lay, assigned to the function ‘auxiliary drives ON’ The LED ‘START INDICATION’ changes by this
is energized (relay must have been classified). (at engine standstill) over into steady light.
The LED ‘START INDICATION’ is blinking. If no start-up release is required, the input must
If starting-up can be enabled (e.g. gas tightness be permanently connected to negative potential.
checked, exhaust gas flap open, pre-lubrication
TA71AX0.01 -5- 11/98

The engine may be started-up now by means of


the push button START. Similarly the mains c.b. is not automatically con-
nected in case a fault signal (e.g. GENERATOR
By means of the mimic diagram arranged push OVERCURRENT) comes up during generator op-
button MAINS OFF (O) the mains c.b. can be dis- eration, which disconnects the generator.
connected even on genset standstill, it is re-
connected again by use of the push button Pressing of the ON-push buttons remain without
MAINS ON (I). effect in case the voltage of the selected system
(mains or generator) is not within the pre-set limits
Provided, voltage and frequency of the generator or in case a wrong phase sequence is on hand.
are within its rated value limits, change-over to
generator supply can be performed by pressing The remote start command does not effect an
the push button MAINS OFF or GEN. ON. automatic connection of the generator.
Change-back to mains supply takes place by
means of the push button MAINS ON. On press- In order to stop the genset, the push button selec-
ing the push button GEN. OFF the generator will tor is to be set to position OFF or (in case starting
be disconnected indeed, but the mains c.b. not command is not active) to AUTOMATIC position.
yet connected. Closing of the mains c.b. must be
performed then manually.

SELECTOR SWITCH: AUTOMATIC

At available mains voltage, the mains supply is When the genset, after running up, has reached
connected and the genset is in stand-by mode. rated voltage and frequency, the mains circuit
breaker will be switched off and the generator cir-
The mains voltage will be measured and moni- cuit breaker will be switched on with a change-
tored permanently. As soon as the values for volt- over interval of approximately 2 seconds (time
age or frequency are no longer within the pre-set value adjustable).
limits, this condition will be indicated by the corre-
sponding LEDs (f<, f> U<, U>), arranged in the After mains voltage has restored to normal value
mimic diagram. After pre-set delay time (to be and after re-connection delay has elapsed, the
classified) has elapsed, the genset will be started- load will be changed-over from generator to mains
up then. supply, and again with a switching interval of
about 2 seconds.
Classifying of the automatic unit may be carried
out in such a manner to start-up the genset al- In order to prevent the engine from a heat in-
ways in case of mains failure, or only in case a crease, the genset will run unloaded for an ad-
remote start command has given simultane- justed idle run time, and then it will be shut-down.
ously. This function enables an additional start in-
terlocking. Classifying of the automatic unit may be carried
out in such a manner to initiate genset start and
At automatic start sequence a relay is energized change-over to generator operation even in case
at first, which is assigned to the function ‘auxiliary the mains circuit breaker trips by means of fault
drives ON’ (relay must have been classified). The (for installations according to VDE 107). In this
LED ‘START INDICATION’ is blinking. case the genset starts-up automatically and takes
over the emergency power supply. Mains circuit
If starting-up can be enabled (e.g. gas tightness breaker tripping is indicated by a fault signal.
checked, exhaust gas flap open, pre-lubrication
pressure attained), a reply signal must take place. In order to change back to mains supply, the sig-
The LED ‘START INDICATION’ changes by this nal MAINS C.B. TRIPPED must be reset. In case
(at engine standstill) over into steady light. of faultless mains voltage the automatic unit
If no start-up release is required, the input must changes back to mains operation mode after re-
be permanently connected to negative potential. connection delay period has elapsed.

In case the genset has not started-up after the Additionally to start initiation by mains failure the
complete starting sequence has elapsed , the sig- genset may be started up as well by two external
nal OVERCRANK/TROUBLE is initiated and the starting commands:
automatic unit locked as well.
- start with change-over (remote start command),
- start without change-over.
At start command with change-over to genera-
tor operation mode the control sequence runs
TA71AX0.01 -6- 11/98

down similar to that one on mains failure. Simi- In case the genset has started-up via this input,
larly re-connection takes place on mains re- only the starting program runs down, no change-
establishment as well. over takes place. If a mains failure should arise
now, change-over to emergency power supply
The input start without change-over is provided however is carried out.
for e.g. Sprinkler installations.

SELECTOR SWITCH: TRIAL


On selecting this operational mode, a relay is en- ON (I) or MAINS OFF (O), or by means of the
ergized, which is assigned to the function ‘auxil- push button MAINS ON (I) or GEN. OFF (O) the
iary drives ON’ (relay must have been classified). generator will be disconnected again.
The LED ‘START INDICATION’ is blinking.
If, during trial operation a mains failure occurs, or
If starting-up can be enabled (for conditions refer a remote starting command with change-over is
to selector switch position HAND), the LED given, change-over to generator operation mode
‘START INDICATION’ changes over into steady takes place. Now it is impossible to disconnect the
light. In case start release took place, the starting generator circuit breaker manually.
program will be initiated.
In order to shut down the genset the push button
Provided, voltage and frequency of the generator selector must be set to OFF or (remote starting
are within its rated value limits, change-over to command not on hand) to AUTOMATIC position.
generator supply can be performed by pressing
the mimic diagram arranged push button GEN.

PUSH BUTTON: START

On operational mode HAND the engine may be At running engine or at any other pre-selected
started-up by pressing this push button. If the mode of operation, pressing of this push button is
starting program has been classified for a gas en- without effect.
gine, the starting sequence runs down accord-
ingly. In case of need of engine pre-glowing, the
pre-glow device must be externally triggered.

PUSH BUTTON: LAMP TEST


All the LEDs of the automatic unit will be checked A relay can be classified to this function in order
against its operative readiness, without thereby to trigger other signal lamps of the switchboard at
initiating or suppressing an alarm signal. lamp test operation.

PUSH BUTTON: ALARMS OFF


By a pulse of this push button, the audible signal After having eliminated the source of trouble, the
caused by a fault signal, will be silenced. visible signal may be switched off as well by
pressing the push button once again.
TA71AX0.01 -7- 11/98

OPERATE AND FAULT INDICATIONS

The left-hand part of KEA front panel contains, ar- relevant operating and fault events. The following
ranged in two verticals, LEDs for indicating the indications are provided as a basic fitting:

CONTROLS ON
By means of this green LED (after genset start) tion is switched off, as soon as the shut-down pro-
activation of the monitoring circuits, which are de- cedure is beginning.
pending on genset’s run, is signalled. The indica-

AUTOMATIC UNIT LOCKED

This indication shows, that an external emergency Reset of the automatic unit is made by pressing
stop push button has been pressed or that a faulty the OFF push button (provided the reason for
condition has caused the genset to shut-down. trouble has eliminated). A possibly operated ex-
The red LED indicates that the automatic unit has ternal EMERGENCY STOP push button must
locked out for further starting attempts and by this have been reset as well.
the genset operation mode has blocked.

START INDICATION

This signal is lighting, if there is a starting demand On enable signal, the LED changes to steady
on hand during AUTOMATIC operational mode, light.
or in case the operational mode HAND or TRIAL
has been selected. The indication is switched off automatically, when
the genset’s actual speed exceeds the ignition
As long as there is no enable signal for starting, speed. Now, it is impossible, to actuate the starter
the LED ‘START INDICATION’ is flashing. motor, not even manually.

OVERCRANK / ENGINE TROUBLE

This signal is triggered, if - the genset has not started, even after the
complete start sequence program has
- the genset came to a standstill without any elapsed (automatic unit is locked out thereby),
shut-down command emitted by the automatic - the genset is still running, even though stop-
unit (automatic unit is locked out thereby), ping time has elapsed (automatic unit remains
unlocked).

MIMIC DIAGRAM / VOLTAGE SENSOR

The mimic diagram shows the generator, genera- These LEDs indicate, whether the voltages are
tor circuit breaker and the busbar. Push buttons inside the nominal range or if and what deviations
are provided for: are on hand. The LEDs of the first line (from left to
right), arranged below the mains- and generator
∗ mains circuit breaker ON (I), symbol, signalling:
∗ mains circuit breaker OFF (O),
∗ generator circuit breaker ON (I), ∗ under frequency (<f),
∗ generator circuit breaker OFF (O). ∗ voltage / frequency within nominal range,
∗ over frequency (>f).
The position of the mains- and generator circuit
breaker is indicated by means of green LEDs, ar- The second LED-line signals:
ranged below the push buttons.
∗ under voltage / wrong rotating field (<U),
Four red and two green LEDs each are provided ∗ voltage / frequency within nominal range,
for mains- and generator voltage monitoring. ∗ over voltage (>U).
TA71AX0.01 -8- 11/98

In case a measuring voltage has been connected period both green LEDs are flashing and change
with a left turning rotating field, or the voltage to steady light, when the delay time has elapsed.
shows vector asymmetry, the indication UNDER The voltage is now internally recognized as “cor-
VOLTAGE appears as well. rect”.

All threshold values, delay times and functions of The LEDs of the generator voltage sensor are
voltage sensors can be classified. switched off in case the push button selector has
set to OFF or during automatic operational mode,
LED-indication at only static operation: if no starting command is on hand. The LEDs of
the mains voltage sensor are always active.
If an enabled monitoring function signals a devia-
tion against the nominal range, the corresponding LED-indication at fault signal operation:
red LED lights. The two green LEDs remaining
ON for the duration of the drop-out time lag of the If the function has classified for fault signal opera-
sensor output. After running-out of the delay pe- tion, indication on deviating voltage or frequency
riod the two mimic diagram arranged green LEDs will take place not before drop-out time lag has
are switched off. Now the function is internally elapsed. The green LEDs extinguish and the cor-
processed. responding red LED is triggered similar to a nor-
mal fault signal indication, i.e. it is flashing, the
If the voltage- or frequency value is in its toler- horn is switched on. This fault signal is, similar to
ance band again, immediately the red LED goes all fault signals, included into the common alarm.
off and a delay release time is started. During this

FAULT SINGALS

The basic configuration of the automatic control the pre-set time) the audible signal is silenced,
unit include the possibility of processing 22 single along with a change of the blinking indication into
fault signals, by which 14 are freely applicable by steady light. Several warning alarms which could
the user and 4 are provided for the mains- and occur in sequence, would repeatedly release the
generator voltage monitoring. audible alarm; each alarm is indicated by a sepa-
rate LED.
The fault signals may, according to requirement,
classified as follows: In case of warning alarms, another pulse by push
button ALARM OFF will cancel the visible signal,
∗ for signal contacts in NO (normally open) or in provided the matter of alarm has been eliminated.
NC (normally closed) circuits,
∗ delayed or undelayed monitoring, In case of signals, which lead to a shut-down of
∗ signals effecting a warning only or a warning generator set, any subsequent operation is locked
and a simultaneous genset shut-down, out by the automatic control unit. This condition is
∗ additionally, on warning signals: shown by the signal AUTOMATIC UNIT
− without generator c.b. tripping, BLOCKED. In order to reset the automatic control
− generator c.b. tripping and on automatic unit, after having eliminated the faulty condition
operational mode along with genset stop (for example, unlocking of an external EMER-
after elapsed cooling-down period. GENCY STOP push-button), the push-button se-
lector has to be set to position OFF/RESET). Now
By means of a pulse given by the push button it is possible, to select an operational mode again.
ALARM OFF (or automatically after running-out of

OVERSPEED
For overspeed monitoring either the generator
frequency or the frequency of a separate speed Provided a fault signal is classified for overspeed
sensor (pick-up or tacho generator) may be used. alarm, this fault signal causes always a genset
When using the generator frequency, it is abso- shut-down, even in case all fault signals are con-
lutely necessary to classify the fault signal GEN- figured for warning only (e.g. on sprinkler sys-
ERATOR UNDERVOLTAGE as a shut-down tems).
signal, to ensure a genset shut-down in case of
loss of generator voltage.
TA71AX0.01 -9- 11/98

FAULT SIGNALS 13 AND 14


These two signals may be delayed from contract Furthermore these two fault signals are also ac-
closing 0 up to 25:0 sec., i.e. the alarm contact tive on selector switch position OFF, however
must be active for the programmed time delay to without audible signal. Criteria, which have to be
initiate a fault signal. always signalled, can be monitored by this (e.g.
tank filling level, leakage warning).

INTERNAL SIGNAL: MAINS C.B. TRIPPED

The mains circuit breaker can be monitored supply during operational mode TRIAL.
against automatic tripping (e.g. by installed over-
current tripping devices). Therefore a valid fault The fault signal is internally triggered in case no
signal number must be classified to this function. position indication signal (mains C.B. is ON)
In case this fault signal is provided (necessary to takes place after running-out of the mains c.b.
fulfil the VDE 107 rule), starting-up takes place on closing pulse. In case of utilization of a mains con-
push button selector position AUTOMATIC re- tactor, the pulse duration must be classified to a
spectively a change-over to emergency power plausible value (e.g. 2 sec.).

INTERNAL SIGNAL: GENERATOR C.B. TRIPPED

The generator circuit breaker can be monitored The fault signal is internally triggered in case no
against automatic tripping (e.g. on installed over- position indication signal (Generator C.B. is ON)
current tripping device). Therefore a valid fault takes place after running-out of the generator
signal number must be classified (see classifying closing pulse. In case of utilization of a generator
instruction) to this function. Additionally the func- contactor, the pulse duration must be classified to
tion "warning/shut-down" must be classified to the a plausible value (e.g. 2 sec.).
assigned fault signal.

INTERNAL SIGNAL: ENGINE DOES NOT STOP (ENGINE TROUBLE)


If, after running-out of the stopping period, the an alarm is initiated in case the stopping device of
"Running" signal of the engine is still active, the the engine (e.g. defective stopping solenoid, faulty
fault signal ENGINE FAULT is triggered. By this gas magnetic valve) is out of work.

INTERNAL SIGNALS OF THE VOLTAGE SENSORS


The frequency - and voltage deviations of the A fault signal does not effect the voltage sensor
mains and generator may be indicated for fault output. If, e.g. the fault signal GEN. UNDERFRE-
signals. Provided the function is classified for fault QUENCY was active as warning signal, but the
signal, the indication on variant voltage takes frequency is correct again, the fault signal re-
place as late as the dropping delay has running- mains active but for the internal control action of
out. The green LEDs are then extinguish and the the automatic unit the generator voltage is con-
corresponding red LED is illuminated as a normal sidered as "correct".
fault signal, i.e. it is blinking. The horn sounds and
the relevant common alarm is activated.

ANALOGUE PROCESSING

The automatic unit is fitted with two free analogue value alarm. Each limit value can be allocated to a
channels (measuring input #7 and #8). These in- fault signal indication.
puts are provided for voltage-free current loops 0
or 4 to 20 mA. All relevant parameters for use of This analogue processing is provided for e.g. en-
these measuring inputs can be classified. gines fitted with analogue sensors for lubrication
oil pressure and cooling water temperature. Two
Each input can be monitored against two limit val- alarms each (pre-warning and shut-down) may be
ues. Initiating of alarm is optionally possible on then formed out of the analogue signals.
falling below or exceeding the limit value. A con-
figurable delay time is provided for each limit
TA71AX0.01 - 10 - 11/98

PROGRAM SEQUENCES

Basically all of the parameters can be easily modi- ductor (OFC) interface (for more details please
fied. For this procedure, a PC or Notebook (Lap- refer to the detailed classifying instruction).
top) has to be connected to the optical fibre con-

STARTING-UP PROGRAM

Due to the customers purchase order statements - after additional 2 sec. (adjustable) gas valve
the starting program is classified either for diesel OPENED
or for gas engine. - starter motor keeps on turning (adjustable)
The starting sequence on gas engines is as fol- additional 7seconds,
lows: - then gas valve CLOSED,
- starter motor ON, - starter motor OFF,
- after 2 sec., (adjustable) ignition ON, if start- - after 6 sec. ignition OFF,
ing speed has exceeded, - after 1 sec. new start sequence.

OPERATION- STOPPING SOLENOID / GAS MAGNETIC VALVE


As standard mode the shut-down solenoid circuit genset, only the control mode for relay K1 (relay
is made in NO condition, i.e. the solenoid will be unit RZ 071-D) has to be changed.
energized for a certain (programmed) time to stop
the genset. The solenoid remains energized for a In case the automatic control unit is applied to a
classified period of time. gas engine, the relay K1 can be classified for the
function GAS VALVE OPEN. Provided, the gas
In case, the engine shall be fitted with an operate control pipe system requires to be controlled by
solenoid (not accepted on plants according DIN two relays, the function GAS VALVE OPEN can
VDE 0107), which is de-energized to stop the be assigned to additional relays.

RUN-UP DETECTION

The correct point of exceeding the engine's firing cation of three-phase AC charging dynamos as
speed for disengagement of the starter motor has well. Pre-excitation is activated on starting and
to be sensed doubtless. For this reason, the switched-off simultaneously with the starter motor.
automatic control unit is serially provided with
separate inputs for charging dynamo and tacho For safety reasons against unintentional engaging
generator or pick-up. of the starter motor during engine run, additionally
the generator voltage of the genset can be proc-
The input for charging dynamo has means for pre- essed for locking-out the starter.
excitation of the dynamo, which allows the appli-

FREQUENCY REGULATION ON EMERGENCY POWER SUPPLY MODE


During emergency power supply mode, the fre-
quency can be regulated to a nominal value, in- The automatic unit emits adjusting pulses to the
dependent of the genset load. Therefore, the en- speed control device in case the frequency is not
gine must be equipped with a speed control de- within classified limit values. There is a break be-
vice or with an electronic governor, fitted with con- tween two pulses, which enables the engine to
trol input. carry out the speed adjusting command.

ADDITIONAL SIGNAL CONTACTS


For further switchboard control applications (sig- tory made according to customer requirements,
nal lamp test, manual operation etc.) several sig- but subsequent classifying or modification is al-
nals may be classified to relays. Classifying is fac- ways easily possible.
TA71AX0.01 - 11 - 11/98

EMERGENCY STOP / EMERGENCY OFF (EXTERNAL)

The relay unit RZ 071-D is fitted with a terminal ∗ tripping of generator circuit breaker,
no. 19, to connect EMERGENCY STOP push- ∗ shut-down of genset,
buttons. ∗ output for the start pre-conditions switched-off,
Only one short pulse is needed to initiate the ∗ locking-out of the automatic control unit for any
EMERGENCY STOP procedure. Independent of further starting attempt (indication: AUTO-
actual operational mode, the following functions MATIC UNIT LOCKED).
will be activated:

TECHNICAL DATA

DESIGN - nominal voltage 3 x 400 Volts,


⇒ adjusting range 240 - 480 Volt
- flush mounting unit
- wrong rotating field causes indication <U
- dimensions (WxHxD): 260 x 170 x 80 mm
- weight approx. 2.2 kg - generator frequency 50 or 60 Hz,
- mounting position: any adjustable continuously (<0.1 Hz)
- protection degree (installed): IP 44 ⇒ adjusting range 40 to 70 Hz,
- ambient temperature: - 0/4/20 mA for actual value analogue channel
storage -20 °C ... +80 °C 7
operation 0 °C ... +55 °C - 0/4/20 mA for actual value analogue channel
- standards/regulations: DIN EN 50178 8

POWER SUPPLY INPUTS, OUTPUTS, INTERFACE


- via RZ 071-D: 12 V or 24 V DC +/- 15 % - 14 inputs for fault signal contacts, optionally
- range of function ability: 9 V ... 35 V DC NO/NC circuits,
- 4 integrated fault signals of mains voltage:
MEASURING CIRCUITS, ANALOGUE INPUTS 2 x voltage, 2 x frequency
- 4 integrated fault signals of generator
- mains and generator voltage sensor,
voltage: 2 x voltage, 2 x frequency
adjustable in 1-Volt-steps
- 12 outgoing relays on RZ 071-D,
- nominal voltage 3 x 100 Volts,
thereof 8 for classifying
⇒ adjusting range 60 - 120 Volts - 15 relays on RZ 071-E,
- nominal voltage 230 / 400 Volts, thereof 14 for classifying
⇒ adjusting range 138 - 276 Volts - optical fibre conductor (OFC) interface for
coupling to PC or Laptop for
adjusting jobs, to an automation control
system by additional hard- and software

Purchase order nos.: 2A71A . 0

mains- / gen. voltage


3 x 100 V 1
3 x 100 V 230 / 400 V 2
3 x 400 V 3
3 x 100 V 4 RZ 071-D 2R71D00
230/400 V 230 / 400 V 5
RZ 071-E 2R71E00
3 x 400 V 6
cable RZ 071-D to KEA, 1.0 m long 1K71100
3 x 100 V 7
cable RZ 071-D to KEA, 1.5 m long 1K71150
3 x 400 V 230 / 400 V 8
cable RZ 071-D to KEA, 2.5 m long 1K71250
3 x 400 V 9

Example: Automatic unit for emergency power supply operation with analogue monitoring,
mains- and generator voltage 230 / 400 V, ⇒ purchase order no.: 2A71A50
TA71AX0.01 - 12 - 11/98

DIMENSIONS

RZ 071-D

Cut out in front panel for KEA RZ 071-E

CONNECTION (EXAMPLE)

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