Desalination
Volume 528, 15 April 2022, 115602
Application of superomniphobic
electrospun membrane for treatment of
real produced water through membrane
distillation
Yu-Hsuan Chiao a b, Yuhe Cao a , Micah Belle Marie Yap Ang c,
Arijit Sengupta d e, S. Ranil Wickramasinghe a f
a Department of Chemical Engineering, University of Arkansas,
Fayetteville, AR, United States
b PDF
Research Center for Membrane and Film Technology, Kobe
University, Kobe, Hyogo, Japan Help
c R&D Center for Membrane Technology and Department of
Chemical Engineering, Chung Yuan Christian University,
Taoyuan 32023, Taiwan
d Radiochemistry Division, Bhabha Atomic Research Centre,
Mumbai 400085, India
e Homi Bhabha National Institute, Mumbai 400094, India
f Department of Chemical and Process Engineering, Faculty of
Engineering and Built Environment, Universiti Kebangsaan
Malaysia, 43600 Bangi, Selangor Darul Ehsan, Malaysia
Received 1 December 2021, Revised 18 January 2022, Accepted 21
January 2022, Available online 1 February 2022, Version of Record 1
February 2022.
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Abstract
A superomniphobic polyvinylidene fluoride (PVDF-F) membrane
was fabricated through electronspinning to obtain an excellent
antiwetting and antifouling property for the effective and
efficient treatment of real produced water. Compared with
pristine PVDF and hydroxyl functionalized PVDF (PVDF-O)
membrane, PVDF-F membrane had a larger pore diameter, while
its pure water flux was found to be lower than both. Neither PDF
liquids with high surface tension (water, ethanol) or low surfaceHelp
tension (sodium dodecyl sulfate (SDS) as surfactant, mineral oil)
could wet the PVDF-F surface even up to 3 min of contact.
During membrane distillation (MD) of 3.5 wt% of aquoues NaCl
solution, PVDF-F could withstand 0.4 mM SDS solution without
any wetting as seen from the conductivity of the permeate,
which was not the case for the PVDF and PVDF-O membranes.
After 18 h of MD operation using produced water, a significantly
thick fouling layer was found on the PVDF and PVDF-O
membranes containing Ca3(PO4)2, Sr3(PO4)2 and Mg3(PO4)2.
However, PVDF-F had a very thin and reversible organic fouled
layer, causing only 40% reduction in permeate flux and with a
low permeate conductivity of 20 μS cm−1. This layer was easily
removed by cleaning using distilled water and 80% of the flux
was recovered. On the 2nd and 3rd MD cycle, the reduction in
permeate flux was within 10%. The superomniphobic PVDF-F
nanofibrous membrane was run for three successful consecutive
MD cycles during produced water processing without any
significant fouling as well as wetting.
Introduction
To meet the increasing demand for energy, oil industries are
exploring non-conventional sources of crude oil [1]. During
hydraulic fracturing to extract crude oil and gas, water is
injected to the well under pressure in order to provide suitable
and commercially viable path for crude oil to come out to the
surface [2], [3]. This operations generate lots of produced water
with high total dissolved solids and total organic content (polar
PDF
or non-polar compounds), and total suspended solids [4].
Help
Therefore, treating the produced water is mandatory not only
for environmental concerns, but also for effective reuse of water
[5], [6].
Membrane based technology provides effective,
environmentally benign, low energy, commercially viable, and
adoptable technique to treat produced wastewater [7], [8], [9],
[10]. Among the membrane processes, direct contact membrane
distillation (DCMD) is a promising separation technique because
of its highly efficient and selective process for desalination. The
driving force is based on the temperature gradient between feed
and permeate side [11], [12], [13], [14]. However, during the
treatment of produced water a significant deterioration in
membrane performance has been found due to membrane
fouling and membrane wetting [15], [16], [17]. Polar and non-
polar organic compounds and large quantity of salts in
produced water interact with the membrane surface leading to
membrane scaling and reversible/irreversible membrane
fouling. Therefore, researchers have explored the possibility of
modifying the membrane surface to achieve desirable
performance.
Surface modification of MD membranes have been investigated
previously by several approaches. Introducing hydrophilic
moieties such as HEMA and EDA on the surface of a hydrophobic
membrane reduced the fouling tendency [18], [19].
Incorporating zwitterionic polymer or grafting poly (ionic
liquid) brushes on hydrophobic membrane surface has been
employed to improve antifouling property [20]. Recent PDF
investigations revealed enormous interest on the fabrication of Help
MD membrane with very low surface energy, superhydrophobic,
and omniphobic surface in nature [21], [22]. This omniphobic
membrane not only repels the water molecules, but also
exhibits almost no interaction with oil, ethanol and even
surfactant solution. On the other hand, this superomniphobic
membrane surface significantly improves the antiwetting
properties of membranes and moreover improves the
antifouling characteristics due to lowered interactions.
Several studies have reported the modification of hydrophobic
MD membranes to enhance the performance and antifouling
properties. For example, Lin et al. [23] reported the fabrication
of an omniphobic surface on hydrophilic glass fiber membranes
through impregnation of silica nanoparticles followed by
fluorination and polymer coating to improve the antiwetting
and antifouling properties when treating produced water. Lu et
al. [24] fabricated electrospun PVDF and fluorinated-decyl
polyhedraloligomeric silsesquioxane based omniphobic
membranes. Their modified membrane exhibited a high-water
contact angle and a non-interacting surface in the presence of
low surface tension liquids during processing of industrial
wastewater. The direct surface functionalization of PVDF
membrane by long-chained fluorododecyltrichlorosilane
resulted in vigorous buds to intertwined fillets, which provided
a robust barrier to low-surface-tension liquid penetration [25].
Wang et al. [26] demonstrated the tradeoff between the
permeability and wetting of PVDF membrane by suitable
coating with heptadecafluoro-1,1,2,2-tetrahydrodecyl PDF
trichlorosilane to form a particle-free monolithic omniphobic Help
membrane. Qing et al. [27] modified PVDF nanofibers through
coating of polydopamine anchored hierarchical nanofin
structures for MD. The modified PVDF nanofiber exhibited a
superantiwetting property, that could also resist mineral oil
during MD. Boo et al. [22] reported omniphobic
fluoroalkylsilane coated PVDF membrane for desalination of
shale gas produced water by MD. Organosilane functionalized
polyvinylidene fluoride-co-hexafluoropropylene and ZnO
nanoparticle coated PVDF membrane was omniphobic and had
a low surface energy. Furthermore, the modified MD membrane
exhibited superior anti-wetting/anti-fouling characteristics with
more than 99% salt rejection during desalination of low surface
tension oily seawater streams [28]. The heat-pressing of
electrospun nanofibrous PVDF membrane with subsequent dip
coating in Teflon AF 2400 solution resulted in robust slippery
omniphobic MD membrane. Moreover, it achieves antiwetting
property by its omniphobic nature and suppressed scaling due
to its ‘slippery’ surface [29].
Electrospun membranes exhibited better MD performance
compared to flat sheet membrane because of their large degree
of controllable porosity, high surface roughness, high surface to
volume ratio, and a reentrant structure [30], [31]. A large variety
of hydrophobic polymer like polytetrafluoroethylene (PTFE),
polyvinylidene difluoride (PVDF), and polydimethylsiloxane
(PDMS) can be used for preparation of electrospun membranes
with the desired size, shape, and thickness. The active layer can
also be fabricated on the porous support to tune the membrane
surface properties. PDF
Help
In view of this, the present study deals with the fabrication of
superomniphobic nanofibrous PVDF membrane having
fluorosilane on the membrane surface. Its potential application
was explored for processing of produced water from the
petroleum industry. Moreover, its efficacy in regeneration and
sustainability were also studied. The modified membrane not
only showed excellent antiwetting property, but even after 24 h
of MD operation with produced water only marginal reversible
organic fouling was observed, which is easily washable. Its
antiwetting characteristics were demonstrated for water as well
as low surface tension surfactant solution. It could resist 0.4 mM
sodium dodecyl sulfate (SDS) solution during MD operation.
Section snippets
Materials
All chemicals were ACS reagent grade used without any
purification. Powder form poly (vinylidene fluoride-co-
hexafluoropropylene) (PVDF-HFP), tetraethyl orthosilicate
(TEOS), ammonium hydroxide solution (NH3•H2O), and sodium
chloride (NaCl) were purchased from Sigma-Aldrich (St. Louis,
MO). PVDF Kynar 761A was provided by Membrane Science Inc.,
Hsinchu, Taiwan. Sodium hydroxide (NaOH),
dimethylformamide (DMF), and SDS were purchased from VWR
(Atlanta, GA).…
Physicochemical properties of the nanofibrous PDF
membranes Help
FTIR spectroscopic analysis was carried out to understand the
nature of the functional groups present on the surface of the
nanofibrous membranes (PVDF, PVDF-O and PVDF-F). Fig. 2
reveals that the surface functionalities of all three membranes
were not the same. The change in relative intensity, appearance
of new peaks and shifting of existing peaks indicates the
successful modification of the membrane surfaces. PVDF had a
peak at 1180 cm−1, which was attributed to symmetrical
stretching of CF2 …
Conclusions
Electrospun PVDF nanofibrous membranes were fluorinated
through CVD to attain superomniphobic surface for MD of real
produced water. PVDF-F membrane exhibited non-wetting
property for liquid with high and low surface tension (water,
ethanol, SDS, and mineral oil). The PVDF-F membrane could
sustain up to 0.4 mM SDS in MD operation without getting wet
using 3.5 wt% brine solution. During processing of real produced
water, PVDF and PVDF-O membranes showed a drastic
reduction in permeate flux and…
CRediT authorship contribution statement
Yu-Hsuan Chiao: Conceptualization, Methodology, Validation,
Investigation, Formal analysis, Experiment execution, Writing.
Micah Belle Marie Yap Ang: Conceptualization, Investigation.
PDF
Arijit Sengupta: Visualization, Investigation, Writing-review &
Help
editing. Yuhe Cao: Conceptualization, Methodology, Project
administration, Supervision, Writing-review & editing. S. Ranil
Wickramasinghe: Funding acquisition, Writing-review &
editing.…
Declaration of competing interest
The authors declare that they have no known competing
financial interests or personal relationships that could have
appeared to influence the work reported in this paper.…
Acknowledgments
The authors gratefully acknowledge the financial support for
this research through the National Science Foundation Industry
and University Cooperative Research Center for Membrane
Science, Engineering, and Technology; (IIP 1822101, 1848682);
and the University of Arkansas. The author Y.-H. C. acknowledge
the JSPS International Research Fellow (Graduate School of
Science, Kobe University). The author A.S. wish to acknowledge
Dr. P.K.Pujari, Director, RC & I Group, Head, Radiochemistry
Division,…
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…Scaling of inorganic salt, coming from heterogeneous nucleation or Help
bulk on the membrane surface, causes performance weakening,
diminished surface hydrophobicity, and pore blocking [11,12].
Researchers have been working a lot to decrease the risk of membrane
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