INTERACTIVE SCHEMATIC

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E-C61

VIEW ALL CALLOUTS

EC-C1
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schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the

Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)

Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
111-7898 3E-5179
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Part Number: for 1
Connector Plug
2
Ground (Wired): This indicates that the component is connected to a grounded wire.
The grounded wire is fastened to the machine. Receptacle
Plug
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
It is grounded by being fastened to the machine.
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. 325-AG135 PK-14
Harness identification code:
The electromagnet can open or close the switch part of the relay. Wire Gauge*
This example indicates wire group 325,
wire 135 in harness "AG". Wire Color
Solenoid: A solenoid is an electrical component that is activated by electricity. *Wire gauge is shown in AWG (American Wire Gauge)
It has a coil that makes an electromagnet when current flows through it. but could also be shown in metric denoted with mm
The electromagnet can open or close a valve or move a piece of metal that can do work. Deutsch connector: Typical representation
1
of a Deutsch connector. The plug contains all
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a 2 sockets and the receptacle contains all pins.
permanent magnet. It has two coils (latch and unlatch) that make electromagnet Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places 1
of a Sure-Seal connector. The plug and receptacle
the latch coil circuit open at the time the coil latches. 2 contain both pins and sockets.
 UENR3202-01
April 2020

725C and 730C Articulated Truck

Hydraulic System
725C: 730C:
LFB1-UP LFF1-UP
TFB1-UP TFF1-UP

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 COMPONENT TABLE
Component Locations
Part Machine Schematic Part Machine Schematic
Description Description
Number Location Location Number Location Location
Accumulator GP - Brake 236-7794 1 F-8 Plug - Orifice 166-4057 23 D-5
Accumulator GP - Brake (Parking) (Main Control Valve) 163-5632 2 E-7 Pump GP - ATAAC 371-9334 24 D-1
Body - Drain Valve 8J-8782 3 B-5 Pump GP - Fan, Brake, and Hoist 240-2647 25 C-7
Brake GP - Hydraulic Caliper (LH Center Axle) 347-9761 4 F-2 Pump GP - Metering (HMU) 223-7718 26 D-4
Brake GP - Hydraulic Caliper (LH Front Axle) 347-9761 5 D-8 Pump GP - Secondary Steering 369-7919 27 D-5
Brake GP - Hydraulic Caliper (LH Rear Axle) 347-9761 6 F-1 Pump GP - Steering 240-2647 28 C-6
Brake GP - Hydraulic Caliper (RH Center Axle) 347-9761 7 F-2 Screen - Hydraulic Tank (Fan, Brake, and Hoist and Steering Pumps) 119-4885 29 B-6
Brake GP - Hydraulic Caliper (RH Front Axle) 347-9761 8 E-8 Screen - Hydraulic Tank (Main Hydraulic Fan and ATAAC Motors) 119-4885 30 B-4
Brake GP - Hydraulic Caliper (RH Rear Axle) 347-9761 9 F-1 Sensor GP - Pressure (Brake Oil) (S2) 344-7391 31 F-7
Brake GP - Parking 160-8009 10 F-5 Sensor GP - Pressure (Brake Oil) (S3) 344-7391 32 F-7
Breather - Hydraulic Tank 356-7423 11 C-5 Sensor GP - Pressure (Parking Brake Warning) 344-7391 33 F-6
Cylinder GP - Hoist (LH) 285-4031 12 F-3 Switch AS - Pressure (Steering) 313-5104 34 D-6
Cylinder GP - Hoist (RH) 285-4032 13 F-3 Switch GP - Pressure (Hydraulic Tank Return Bypass) 253-2673 35 C-3
Cylinder GP - Steering (LH) 349-8518 14 E-3 Tank GP - Hydraulic 381-3512 36 B-3
Cylinder GP - Steering (RH) 349-8517 15 D-3 Valve AS - Control (Hydraulic Oil) 360-5604 37 D-2
Cylinder GP - Suspension (LH) 341-4122 16 B-4 Valve GP - Brake Pedal 373-4532 38 D-8
Cylinder GP - Suspension (RH) 341-4122 17 F-4 Valve GP - Check (Hydraulic Oil Cooler Bypass) 145-8983 39 C-3
Filter Element AS - Hydraulic Oil 132-8876 18 B-3 Valve GP - Cross-Axle Differential Control (Center and Rear Axle) 432-1661 40 C-1
Motor GP - ATAAC 395-0530 19 E-1 Valve GP - Cross-Axle Differential Control (Front Axle) 432-1661 41 C-2
Motor GP - Main Hydraulic Fan 293-6517 20 D-2 Valve GP - Hoist Control 281-3307 42 E-4
Oil Cooler 366-8881 21 D-2 Valve GP - Main Control 437-1480 43 F-7
Plate AS - Diffuser 419-3907 22 B-3 Valve GP - Solenoid (ATAAC Control) 211-2092 44 E-1
TAP TABLE

Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
AA Front Axle Cross-Axle Differential Pressure B-2
BB Center and Rear Axle Cross-Axle Differential Pressure B-1
CC ATAAC Fan Pressure E-1
TP1 Fan, Brake, and Hoist Pump Pressure D-6
TP2 Steering Pump Pressure D-6
TPBR Brake Accumulator Charge Pressure E-7
TPDL Cross-Axle Differential Pressure E-5
TPF Fan Drive Pressure E-7
TPHP Hoist Pilot Pressure F-6
TPST Steering Pressure D-6
 8 7 6 5 4 3 2 1

(10) BRAKE GP
PARKING
160-8009 (17) CYLINDER GP
SUSPENSION (RH)
341-4122 (12) CYLINDER GP
(33) SENSOR GP HOIST (LH)
(43) VALVE GP PRESSURE (PARKING BRAKE WARNING) 285-4031 (7) BRAKE GP
MAIN CONTROL 344-7391 HYDRAULIC CALIPER (RH CENTER AXLE)
347-9761 (9) BRAKE GP
F 437-1480
RAISE HYDRAULIC CALIPER (RH REAR AXLE) F
FB RB PB S1 347-9761
(2) ACCUMULATOR GP
BRAKE (PARKING) (MAIN CONTROL VALVE)
163-5632

RAISE

LOWER

(31) SENSOR GP ACC (13) CYLINDER GP

PRESSURE (BRAKE OIL) (S2) HOIST (RH)
344-7391 S2 TPHP 285-4032
(1) ACCUMULATOR GP
BRAKE S3 HP
236-7794 RAISE
(32) SENSOR GP
PRESSURE (BRAKE OIL) (S3) (42) VALVE GP
344-7391 TPBR HOIST CONTROL (4) BRAKE GP (6) BRAKE GP
281-3307 HYDRAULIC CALIPER (LH CENTER AXLE) HYDRAULIC CALIPER (LH REAR AXLE)
TPDL 347-9761 347-9761
DL
LOC C-2

T
P
H

(8) BRAKE GP
TPF T

HYDRAULIC CALIPER (RH FRONT AXLE)

347-9761
E F
LOC D-1
E

CC
LS

(19) MOTOR GP
ATAAC
(14) CYLINDER GP (44) VALVE GP 395-0530
LSH STEERING (LH) SOLENOID (ATAAC CONTROL)
349-8518 211-2092

TPH
T LEFT
TURN

RIGHT
TURN (20) MOTOR GP
R MAIN HYDRAULIC FAN
293-6517
LSST LS (24) PUMP GP
PRIME ATAAC
(37) VALVE AS F 371-9334
CONTROL (HYDRAULIC OIL) LOC E-7

(23) PLUG 360-5604

TRANSMISSION
ORIFICE
166-4057

ST
LEFT

D D
TURN
TPST P
(5) BRAKE GP L
HYDRAULIC CALIPER (LH FRONT AXLE) RIGHT
347-9761 TURN (21) OIL COOLER
366-8881
LS1 P1 LS2 P2 SW1 P3 LS3
(27) PUMP GP
SECONDARY STEERING (15) CYLINDER GP
(38) VALVE GP 369-7919 STEERING (RH) TRACTOR TRAILER
BRAKE PEDAL
373-4532 TP1 TP2 349-8517
HITCH

(34) SENSOR GP
(26) PUMP GP
PRESSURE (STEERING)
(25) PUMP GP METERING (HMU)
313-5104
FAN, BRAKE, AND HOIST (28) PUMP GP 223-7718
240-2647 STEERING
240-2647
B B
P1
B1

T1

1 2

(39) VALVE GP
CHECK (HYDRAULIC OIL COOLER BYPASS) 3 4
B2
P2 M 145-8983 DL
LOC E-6
1
C T2
L1 L1 C
2
S S P T P T
(35) SWITCH GP
3 (41) VALVE GP
PRESSURE (HYDRAULIC TANK RETURN BYPASS)
253-2673 CROSS-AXLE DIFFERENTIAL CONTROL (40) VALVE GP
(11) BREATHER 4 (FRONT AXLE) CROSS-AXLE DIFFERENTIAL CONTROL
(Dimensions: 39 inches x 28 inches)

HYDRAULIC TANK 432-1661 (CENTER AND REAR AXLE)

356-7423 432-1661
UENR3202-01

TP C TP C

(36) TANK GP AA BB
HYDRAULIC
381-3512

(29) SCREEN (18) FILTER ELEMENT AS

HYDRAULIC TANK (FAN, BRAKE, AND HOIST AND STEERING PUMPS) (30) SCREEN
HYDRAULIC TANK (MAIN HYD FAN AND ATAAC MOTORS) HYDRAULIC OIL
119-4885 132-8876
119-4885

FRONT AXLE CENTER AXLE REAR AXLE

30 Page,

(3) BODY CROSS-AXLE DIFFERENTIAL CROSS-AXLE DIFFERENTIAL CROSS-AXLE DIFFERENTIAL

DRAIN VALVE
8J-8782 (22) PLATE AS
DIFFUSER
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
B 419-3907
B
STEERING AND EJECTOR PUMP OUTPUT
EJECTOR CIRCUIT
ATAAC CIRCUIT
SUPPLY LINE
SECONDARY STEERING PUMP OUTPUT
FAN, BRAKE, AND EJECTOR PUMP OUTPUT
DRAIN / RETURN LINE
(16) CYLINDER GP MAIN HYDRAULIC FAN CIRCUIT
SUSPENSION (LH) BRAKE CIRCUIT
341-4122
PARKING BRAKE CIRCUIT
CROSS-AXLE DIFFERENTIAL CONTROL CIRCUIT
SUSPENSION CIRCUIT
ELECTRICAL CIRCUITS

LINE PATTERNS
Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines

Air Line

Component Group

CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)
A DL DL D Connectors (By letter)
A
Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number

THIS SCHEMATIC IS FOR THE 725C AND 730C ARTICULATED TRUCK HYDRAULIC SYSTEM
Do not operate or work on this product unless you have MEDIA NUMBER: UENR3202-01
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
SCHEMATIC PART NUMBER: 372-5143, CHANGE: 00, VERSION: GB
relevant service literature. Failure to follow the instruc- Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
tions or heed the warnings could result in injury or in neutral and with parking brake set.
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
STEERING COMPONENTS
VIEW ALL CALLOUTS

26 23
REAR FRAME COMPONENTS
VIEW ALL CALLOUTS

BB

40
7

10

9
4

6
MAIN CONTROL VALVE
VIEW ALL CALLOUTS

D 43 FRONT OF MACHINE

FRONT OF MACHINE
43

33 TP1 TPBR

32

34
31

TPDL
TPF TPST
TP2
TPHP

VIEW OF AREA “D”

VIEW OF AREA “E”
HYDRAULIC TANK
VIEW ALL CALLOUTS

35

39

11

18

30

22

36

29 3
FRONT FRAME COMPONENTS
VIEW ALL CALLOUTS

38

A
AA

42

5
41
VIEW OF AREA “A”
(ROTATED FOR CLARITY)
CYLINDERS
VIEW ALL CALLOUTS

14 16
12

17
15
13
BELOW CAB COMPONENTS
VIEW ALL CALLOUTS

24 20
25

28

VIEW OF AREA “B”

(ROTATED FOR CLARITY)

B
C

27

2 37
21
VIEW OF AREA “C”
(ROTATED FOR CLARITY)
ATAAC FAN
VIEW ALL CALLOUTS

CC
PRIME

19 44