INSTALLATION

MANUAL
FOR HIGH-EFFICIENCY PV MODULES

GCL System Integration Technology Co., Ltd. www.gclsi.com/en

Contents

1 Overview 01

2 General Rules 02

3 Unloading, Transportation, and Storage 04

3.1 Unloading 04

3.2 Secondary Transportation 05

3.3 Storage 05

4 Location and Angle 07

4.1 Installation Environment 07

4.2 Tilt Angle Selection 07

5 Mechanical Installation 08

5.1 Installation Requirements 09

5.2 Clamp Mounting 10

5.2.1 Clamp Selection 10

5.2.2 Installation Process 11

5.2.3 Installation Method 12

Load of Single Glass Modules 12

Load of Dual Glass Modules 13

5.3 Bolt Mounting 13

5.3.1 Installation Process 14

5.3.2 Installation Method 14

Load of Single Glass Modules 14

Load of Dual Glass Modules 15

6 Electrical Installation 16

6.1 Wiring 17

6.2 Grounding 18

7 Maintenance 20

8 Release and Execution 20

 1 Overview
Thank you for choosing our products. This manual is only applicable to the solar modules (hereinafter referred
to as "modules") of GCL System Integration Technology Co. (hereinafter referred to as "GCLSI") This manual
covers the installation methods, operational safety, and maintenance information of GCLSI modules. Before
installation, the installer must be familiar with the mechanical and electrical requirements during installation.
Failure to follow the installation guidelines in this manual may result in injury or property damage. Please keep
this manual in a safe place for future care and maintenance and for reference when selling or disposing of
modules.

Modules must be installed by the professional. Please read this manual carefully before installation. The installer
must strictly comply with the provisions of the manual, local laws, or the relevant requirements and regulations
of authorized agencies. The installer must inform the end customer and the consumer of the above accordingly.

"Module" in this manual refers to one or more high-efficiency solar modules manufactured by GCLSI. Please
retain this manual for future reference.

Disclaimer
This manual is not a quality warranty, nor does it have any meaning as a quality warranty. GCLSI shall not be
liable for any damages related to the installation, operation, utilization, or maintenance of the modules in
violation of the requirements of this manual, including module breakdown or damage, or other costs. No patent
or patent license shall be obtained by any customer through the use of this module (explicit or implicit). Any
liability arising from the use of this module that infringes on the patent or other rights of a third party is not
within the scope of GCLSI's liability. The information in this manual is based on the knowledge and experience
of GCLSI and is reliable. However, the product specifications (but not limited to) and related recommendations
contained in the text do not constitute any explicit or implicit warranty.

GCLSI reserves the right to modify the modules, specifications, or other information in this manual without
notice in advance. For the latest information, please keep focus on the GCLSI website for updates of relevant
information.

01
 2 General Rules

Safety Rules
Before installing, wiring, operating, or maintaining the modules, all relevant personnel should read and under-
stand the safety rules mentioned in this manual. Whether the module is connected or not, when the module
cell surface is exposed to direct sunlight or other light sources, direct current (DC) will be generated, and direct
contact with wiring parts of the module, such as terminals, may result in injury or death.

Due to the large size and weight of PV modules, the installation site is complex. Therefore, no matter where,
when and under what circumstances, appropriate protective measures should be taken when contacting PV
modules, including but not limited to: protective tools such as safety helmets, safety belts, insulated gloves,
insulated tools, and insulated shoes. When the user needs to install, wire, ground, service, clean, etc. the module,
please make sure to use the appropriate electrical safety protection tools. Avoid direct contact with modules,
which may cause electric shock or cuts.

In order to deepen the attention and understanding of the recommended prohibitions, this manual will use
some signs to explain. As shown below, when such signs appear in the manual or on construction sites, etc., they
indicate that violation of such signs may cause damage to the product or endanger the personal safety of the
user.

Must Wear Must Wear a Stay Watch Out High Voltage Absolute
Protective Gloves Safety Helmet Safe for Fire Hazard Prohibition

Fire Safety
Avoid open flames or flammable and explosive materials in the vicinity when installing or using modules.

In the case of installing modules on roofs or buildings, please refer to local laws and regulations and comply with
building fire safety requirements before installation. The roof should be covered with a layer of fireproof material
of appropriate grade and ensure that the module and the mounting surface are fully ventilated before installing
the roof module. Different roof structures and installation modes will affect the fireproof performance of build-
ings. Improper installation may cause a fire. Adopt proper module accessories such as fuses, circuit breakers,
and grounding connectors to ensure fire safety in the event of an accidental failure according to local laws and
regulations.

Operating Rules
The application class of GCL modules is Class A and can be used in systems with a DC voltage greater than 50V
or a capacity of more than 240W. Be sure to ensure that all modules and electrical connectors are clean and dry
before installation.

Please use disassembly aids when unpacking the modules. Pay special attention when handling modules. Wear
non-slip gloves to handle modules by two people, both double-handed, and do not pile modules up.

02
 Do not stand, sit, lie down, walk, or jump directly on the package or the modules.

Do not dismantle or drop the module by yourself. All parts of the module are important and do not
remove any nameplate or parts of the module.

Do not focus sunlight onto modules using mirrors or magnifying glasses, and avoid causing this
accident manually or accidentally.

Do not carry the module by grasping the junction box or wire by hand, otherwise, the broken insulation
of the junction box or cable may lead to electric leakage or electric shock.

Do not place the module package on the ground where there is protruding debris.

Do not touch the module with any sharp objects, for it may affect the safety of the modules. Do not
use the module if you find scratches on the surface glass or back sheet of the module.

Do not apply direct pressure to the front glass or back sheet of the module, including stacking heavy
objects or impact.

Do not touch the surface of the coated glass with bare hands. Wipe the module surface in time if it
is found to be dirty, wipe it in time, otherwise, it will affect normal use.

Ensure that all electrical contact points and the operating environment are clean and dry. In case of
fire, do not use water to extinguish the fire.

Package Indicator Instructions

Please read the unpacking instructions and the outer indicators carefully before operation, and follow the
requirements of the indicators.

The package should

Do not expose modules The modules in the carton are fragile.
be transported
to rain or moisture They should be handled with care
upright and upward

Do not exceed the indicated maximum

Do not step on the carton One module should be
layer limit on the packaging carton when
and the modules handled by 2 persons at
piling modules up
the same time
(n=2 for a maximum of two layers)

Meaning of crossed-out wheeled dustbin:

Do not dispose of electrical appliances as unsorted municipal waste, use separate collection
facilities. Contact your local government for information regarding the collection systems
available.

If electrical appliances are disposed of in landfills or dumps, hazardous substances can

leak into the groundwater and get into the food chain, damaging your health and well-being.

When replacing old appliances with new ones, the retailer is legally obligated to take back
your old appliance for disposals at least free of charge.

03
 3 Unloading, Transportation, and Storage

Precautions
There are generally horizontal packaging and vertical packaging in module packaging. It is fixed with external
packing tape and prohibited from touching and colliding.

Forklifts are usually used to transport the modules in pallets, and sufficient safety distance should be reserved
during forklift operation. Do not stand or pass by both sides of the forklift.

Pay attention to controlling the moving speed during the traveling and unloading process of the forklift, in order
to prevent the modules from falling over when turning or stopping sharply, causing damage to products or people.

Ensure the modules and packaging are placed on the flat ground without sharp and protruding debris to avoid tipping.

Horizontal Packaging Vertical Packaging Low-speed Transportation,

Pay Attention to Pedestrians

Under any circumstances, do not pile

more than two layers of long-side
horizontal packaging and short-side
vertical packaging, and the piling
pattern is as follows.

Tilted Placement is Prohibited Piling Pattern

3.1 Unloading
After the modules arrive at the project site, the truck should be stopped to unload modules in a flat and open
area. After arrival, please check whether the outer packaging box is in good condition and verify whether the
module type and quantity on the outer package are consistent with the delivery note.

Unloading by Forklift
Choose the forklift with suitable load capacity according to the weight of the
goods, and choose the suitable fork according to the size of the goods (gener-
ally the depth of forks into the pallet shall not be less than three-quarters of
the pallet length), unload the modules from the truck, and place them on the
horizontal ground.

The height of the loading and unloading platform where the forklift is located
should be as high as possible with the bottom of the carriage. When picking
up the goods from the container carriage, you should pay attention to avoid
the forklift colliding the goods with the box, especially prohibit lifting the
package too high, resulting in colliding, or cutting the top of the carriage or Carriage Shipping
the door frame of the carriage.

If the packing box blocks the driver's line of sight during loading and transportation with the forklift, it is recommended
to arrange for a special person to supervise and direct the loading and transportation, so as to prevent the
collision from causing damage to the products and personnel in the traveling.

04
Unloading by Crane
When unloading by crane, please use special equipment tooling.
Before hoisting, choose a hoisting tool with sufficient load-bearing
capacity according to the weight and size of the module packaging,
keep the center of gravity of the module stable throughout the hosting,
use solid wood to assist in hoisting, and fix the lifting belt in the solid
wood support frame buckle.

Only 1 pallet is allowed to be hoisted at a time. Before hoisting, make

sure that the pallet and carton are not damaged and that the hoisting
ropes are strong and secure. When the crane is about to land, there
should be one person on the left and right side of the carton, holding
Unloading by Crane
the carton gently in a relatively flat position on the project site.

Do not hoist the modules and packaging under the weather conditions
of wind level greater than 6, heavy rain or heavy snow.

3.2 Secondary Transportation

Packaged products can be transported by land, sea, or air. During transportation, regardless of the transportation
method, please fasten the packaging boxes on the transportation platform to ensure that they will not tip over
or shift. In the event of rain or snow, the transportation of modules is prohibited in theory, and please cover the
packaging completely with a rain cover when transporting.

When using a pickup for transportation, only single layer placement is allowed regardless of the packaging
method, while the packaging shall be fixed around the vehicle with safety ropes, and the part of the safety rope
in contact with the packaging carton needs to be isolated with paper angle bead or other cushioning materials
to avoid direct contact, causing the damage to the packaging. The driver needs to pay attention to the road
conditions and control the driving speed.

When using vehicles for transportation, the packaging pallets are prohibited to go beyond the loading area of
the transportation vehicles.

When transporting at the project site, do not use platform trolley or tricycles and other small transport vehicles
to transport or handle the modules. Do not pile up, and only 1 layer is allowed when transporting.

Cushioning Material

Place One Pallet with Rope Fixing Do not overload Hazardous Transportation

3.3 Storage
Please store the modules in a dry and ventilated environment and place the modules on a relatively flat ground
to avoid damage to the packaging and internal products due to ground deformation or collapse. Storage
environment requirements: humidity <85%, temperature -20℃ to +50℃; static piling of modules ≤ 2 pallets.

If the modules need to be transported or stored for a long time and are not used temporarily, please do not
remove the outer wrap film and ensure the carton is in good condition. And arrange regular inspection by
relevant personnel, once the package deformation or tilt is found, timely and effective reinforcement should be
carried out.

Modules should be stored centrally, and shall not be accessed by non-related personnel. Avoid pallets from
soaking in water and drainage measures should be carried out, ensuring that the top of the warehouse does not
leak. In rainy weather, use rain cloth to cover the module packaging, preventing the modules from getting wet.
Remove the rain cloth when the weather is clear to keep it dry and avoid moisture damage to the package.

05
Unpacking Instructions
When unpacking outdoors, do not work under rainy conditions. If the site is windy, please pay special attention
to safety issues. Especially in windy conditions, it is recommended not to carry the modules and to secure the
unpacked modules properly.

Before unpacking, please check the product model number, classification information, serial number and other
precautions on the outer box mark (A4 paper) and read the relevant operation instructions carefully before
operation, and violent disassembly is prohibited. After dismantling the outer box, please check whether the
barcode of the modules inside is consistent with the mark.

Please keep the box horizontally and stably on the working floor to avoid tipping.

When removing the internal strap packing belt, please protect the modules in advance to prevent tipping.

Two people are required to lift each module. When lifting the module, do not pull the junction box and wires.

Do not stand on the pallet when unpacking, and the modules should be carried from both sides of the pallet.
Please wear protective gloves when unpacking to avoid scratching your hands and leaving fingerprints on the
glass.

If the operation is not in accordance with the requirements or the operation is not skilled, a small amount of
angle bead will fall off, which is a normal phenomenon. The angle bead serves to protect the modules from
external damage during transportation and does not affect the reliability of the modules.

If you do not take out all the modules after unpacking, please place the remaining modules horizontally (the
glass side of the lowest module facing up, the glass side of the rest of the modules facing down) and adopt
simple packaging to prevent damage from tipping. The maximum piling number of modules per pallet is 15.

06
 4 Location and Angle

4.1 Installation Environment

Select the appropriate location for the module installation. In the northern latitude region, the front of the
module should be placed facing south, and in the southern latitude region, the front of the module should be
placed facing north.

The installation site should have sufficient light and not be shaded at any time. If the module is shaded or
partially shaded, its power output will be reduced. Long-term shading or frequent shading causing damage to
the modules is not covered by GCLSI's warranty.

Do not store, install, or use the modules in places where inflammable gases are easily generated or gathered,
and be alert to oil and gas pollution.

When installing modules on the roof, the roof should be verified for load and the construction plan should be
reasonably designed, while a sufficient safe working area must be left between the edge of the roof and the
outer edge of the PV module array.

The straight-line distance between the installation site and the coastline shall be not less than 50m unless
otherwise agreed in a written form by GCLSI or stated in the contract.

4.2 Tilt Angle Selection

The tilt angle of the PV module refers to the angle between the PV
module and the horizontal ground. Different projects need to choose
different installation tilt angles according to local conditions, and modules
connected in string should be installed at the same angle. Modules
installed at different angles will get different irradiation and cause a
current mismatch, leading to lower operating efficiency of the system.

It is generally recommended that the tilt angle of module installation

is not less than 10° so module surface dust can be washed away easily
by rainfall and the frequency of cleaning can be reduced. And it is easy Tilt Angle
for accumulated water to flow away physically, avoiding long-term
water accumulation to produce a local light-concentrating, and avoiding watermarks on the glass surface which
may further affect module appearance and performance.

If the modules are used in an off-grid system, the tilt angle should be calculated based on seasons and irradiation
to maximize the output power. If the modules' output power meets the acquired load under the period of the
worst irradiation in the year, the modules should be able to meet the load of the whole year; if the modules are
used in a grid-connected system, the tilt angle should be calculated based on the principle to maximize the
yearly output power.

07
 5 Mechanical Installation

GCLSI PV modules are generally divided into single glass modules and dual glass modules according to different
structural modules. In addition to the mechanical and electrical structures, some identification labels exist for
the modules, which are described as follows:

Nameplate: Describes the product type, as well as the rated power (Pmax), rated voltage (Ump), rated current
(Imp), open circuit voltage (Voc), short circuit current (Isc), certification mark, maximum system voltage and
other information under standard test conditions. The nameplate is usually pasted on the back of the module.

Current classification label: The module is classified according to the rated current and marked on the module
for distinguish. It is usually pasted on top of the frame.

Serial number barcode: There is a unique serial number for each module, printed on top of the barcode label. It
is the identification mark of the module, associated with all production information of the module, in the
non-cell area inside the module, visible from the front side and cannot be destroyed. At the same time, an
identical serial number can be found on the outer back side.

Drawing of Single Glass Modules

1 2 1 2
3 5 3 5-1

6 6

4 4

Drawing of Single Glass Modules Drawing of Dual Glass Modules

Typical Mechanical Drawing of Module Structure and Parts Description

1 Aluminum alloy frame 2 Photovoltaic glass 3 Encapsulated Film 4 Cell Unit

5 Encapsulated Backsheets 5-1 Back Glass 6 Sealant Silicone 7 Junction Box

8 Wire 9 Connector 10 Mounting Holes 11 Grounding Holes

12 Drain Holes 13 Nameplate 14 Bar Code 15 Classification Label

08
5.1 Installation Requirements
Make sure that installation method and mounting structure are solid enough to meet the expected load-bearing
requirement, and that the PV system installer or supplier should provide the requisite assurance and relevant
certifications. Installation bracket system shall be tested and inspected by the third party testing institution with
static mechanical analysis capacity in accordance with local national standards or national standards such as
DIN1055 or equivalent.

Mounting structure shall be made from durable, corrosion resistant, UV-proof materials.

The instructions guidance and safety codes accompanying the bracket must be followed.

Wherever the modules are installed, it is important to ensure that the modules are solidly fixed on the mount so
that they can withstand the wind and snow loads.

Choose a suitable mounting height for your PV system and also ensure that the lowest part of the module is
high enough to avoid being shaded by plants or damaged by flying sand and stone. You should also prevents
the lower part of the module from being covered with snow for a long time in winter when it snows.

Considering the effect of linear thermal expansion of the module frame, a minimum installation distance of
10mm between two modules is recommended.

Do not drill holes in the surface and frame of the module glass, or the warranty will be invalid.

Make sure that backsheet of modules will not be in contact with bracket or building structures that can pierce
into the inside of the modules, especially when the module surface is imposed by pressure.

When the module is installed on a roof or building, make sure it is solidly fixed and will not be damaged by
strong winds or heavy snow, and that the back of the module is well ventilated to allow for cooling of the module
(the minimum gap between the module and the mounting surface is 10cm).

When installing modules on the roof, ensure that the roof structure is suitable for installation. In addition, the
part of the roof that needs to be penetrated when installing fixed modules must be properly sealed to prevent
leakage.

When installing modules on posts, select a post and module installation structure that can withstand the
expected local winds.

Before installation, please carefully inspect the module for any abnormalities such as broken glass, scratches on
the backsheet, or deformation of the frame. If any abnormalities is found, the installation of the module is
prohibited.

The proper wire length should be selected in advance according to the installation site. After installation, check
whether the module is blocked by wires or other tools, and in the case of dual glass module installation, please
also avoid the cell on the back side of the module being blocked.

Do not install modules in rainy, snowy or windy weather. If the modules are installed after rain or on a morning
with heavy dew, proper protection measures are required to avoid the intrusion of water vapor into the connectors
causing a safety hazard.

When installing the module, be cautious not to block the drain holes of the frame.

Modules can be installed horizontally or vertically. The maximum static loads described in this manual are based
on horizontal installation tests.

Installation Mode
Module and bracket system connection can be realized by mounting holes, clamps, or embedded systems.
Installation of the modules shall follow the demonstration and suggested operations below. If installation mode
is different, please consult GCLSI and obtain GCLSI's approval. Otherwise, the quality warranty will be invalid.

09
5.2 Clamp Mounting
The module installation must match the PV bracket design and customed accessories as requested by the
system design. The module must be mounted with the specified clamp, the torsion of which must meet the
specified requirements.

Side clamp, middle clamp: Fastener combination, including M8 bolt, washer, spring washer, nut, etc.

Mounting tools: 13 mm socket wrench (optional electric wrench), torque wrench 10～100 N•m, clamp tightening
torque 16 N•m～20 N•m.

Modules can be mounted horizontally and vertically. The first and last modules of each array need to be fixed
with side clamp. Use middle clamp to fix between modules.

In any case, the clamp must be in full contact with the module. Partial contact is not allowed.

Make sure that there is no shadow caused by clamps on the front or back side of modules. The drain holes of
modules cannot be blocked by clamps.

Clamp installation is generally as followings:

laminated middle clamp

bolt part
washer

side clamp aluminum

washer frame

spring washer
nut bracket

5.2.1 Clamp Selection

Use clamp to fix modules on the bracket and ensure a close connection between clamp and the frames of modules.
Make sure clamp do not contact the glass surface of modules to avoid frame deformation; when fixing with clamp,
the length of the A side of the module frames shaded by clamp should be 8mm≤d≤12mm.

Clamp need to meet: length ≥ 50mm, thickness ≥ 4mm, material 6005-T6, Rp0.2 ≥ 225MPa, Rm ≥ 265MPa. Normally,
screw holes is recommended for the installation of large-size modules (referring to modules with the long side
over 2.2m or the short side over 1.3m).

If modules must be fixed and mounted by clamp due to limited conditions, the clamp must have high load
resistance and meet the basic requirements in the table below.

High-load resistance clamp refer to clamp with special anti-slip designs, such as curved lamination
that fits the A side of frames or the latch block structure design. High-load resistance clamp can better
fix the modules and prevent them from falling off or breaking due to possible serious deformation
Clamp
under heavy rain or wind.
Description
The high-load resistance clamp selected must pass the relevant authoritative certification tests.
The clamp to be tested and large-size modules must, after being mounted and fixed according to the
standard, pass the wind and snow load tests of the intensity required in the contract.

During the installation of large-size modules, if high-load resistance clamp are not used, or the clamp
Cautions and modules are not fixed standardly (including the quantity and installation position of clamp),
any resulting accidents like dropping or breaking of modules are not eligible for warranty service.

For technical requirements and detailed information about clamp, please consult the after-sales service team of
GCLSI.

Please read the following installation process and know it well before starting the installation. Also, please make
all site preparations before installation.

10
5.2.2 Installation Process

Step 1:
Bracket mounting

01
Mount the rail bracket

Step 2:
Clamp mounting
Fix the clamp on the bracket and
leave the nut not tightened

02

Step 3:
Module Mounting
Put the module into the clamp
at the required position and
tighten the nut. The tightening
torque of the clamp should be
16 N•m～20 N•m

03
11
5.2.3 Installation Method
The number and location of clamps are critical to the reliability of the installation. Normally, there should be no
less than four clamps. The location of the centerlines of clamp is specified according to the different load and
installation methods. The clamp must be mounted within the permitted mounting area.

Installation Method A: Installation Method B:

Fix the module with four clamps. Fix the module with six clamps.
Mounting rails cross the long frame. Mounting rails cross the long frame.

The Maximum Design Load of Single Glass Module Installation

Installation Method A Installation Method B

Product Type
1/4L-50≤A≤1/4L+50
1/4L-50≤A≤1/4L+50
B=（75-100）mm

GCL-M10/54H 3600/1600 3600/1600

GCL-M10/54BH 3600/1600 3600/1600

GCL-NT10/54H 3600/1600 3600/1600

GCL-M10/60H 3600/1600 3600/1600

GCL-M10/60BH 3600/1600 3600/1600

GCL-NT10/60H 3600/1600 3600/1600

GCL-M10/72H 3600/1600 3600/1600

GCL-M10/72BH 3600/1600 3600/1600

GCL-NT10/72H 3600/1600 3600/1600

GCL-M12/60H 3600/1600 3600/1600

GCL-NT12/60H 3600/1600 3600/1600

GCL-M12/66H 3600/1600 3600/1600

GCL-NT12/66H 3600/1600 3600/1600

12
 The Maximum Design Load of Dual Glass Module Installation

Installation Method A Installation Method B

Product Type
1/4L-50≤A≤1/4L+50
1/4L-50≤A≤1/4L+50
B=（75-100）mm

GCL-NT10/54GDF 3600/1600 3600/1600

GCL-M10/60GDF 3600/1600 3600/1600

GCL-NT10/60GDF 3600/1600 3600/1600

GCL-M10/72GDF 3600/1600 3600/1600

GCL-NT10/72GDF 3600/1600 3600/1600

GCL-M12/60GDF 3600/1600 3600/1600

GCL-NT12/60GDF 3600/1600 3600/1600

GCL-M12/66GDF 3600/1600 3600/1600

GCL-NT12/66GDF 3600/1600 3600/1600

Note: Test load = γm (1.5 times safety factor) × design load.

As different types of modules are different in length (L), width (W), and height (H), and modules of the same type
can have multiple sizes, please refer to GCLSI Product Datasheet for details. The Manual specifies the maximum
design load of GCLSI standard products, but low-load products of the same types are also available. Please
contact the GCLSI sales team for detailed information.

5.3 Bolt Mounting

There are at least 4 mounting holes of size φ9*14mm matching M8 bolts on the frame of each module (most
modules have 8 holes, hereinafter referred to as outer four holes and inner four holes). Some modules have
additional 4 mounting holes with size φ7*12mm to match M6 bolts (400mm holes for short).

aluminum frame
laminated part

Outer four holes 400mm holes

bolt
bracket washer

washer
spring washer
nut

Inner four holes

Bolt Mounting of Modules

It is recommended to use corrosion-proof fixings to maximize mounting duration for longer module longevity.

Advice: The yield strength of bolts and nuts should be not less than 450 MPa. The tightening torque of M8 bolts
should be 14～20 N•m; the tightening torque of M6 bolts should be 8～14 N•m.

13
Installation of Single-axis Tracking System
Single-axis tracking method: Commonly, connect the 400mm holes on the long frames of the module with M6
bolts, two flat washers, one spring washer, and nuts to fix the module on the tracking axis. Fastener mounting
torque range: 8～14 N•m. When installing accessories, pay attention to avoiding the junction box, or adopt buffer
protection measures.

Installation of a module with the single-axis tracking system

The installation method in the Manual is for guidance only. The design of the tracking bracket system, the selec-
tion of accessories, and the installation of the modules must be done by a professional installer.

Please refer to the load of 400mm-hole bolts mounting for the load of the single-axis bracket system, which,
however, is also affected by the bracket manufacturer's material and design.

5.3.1 Installation Process

The modules can be installed horizontally or vertically. Refer to clamp mounting for the bolt mounting process.
After setting the bracket and placing the module on top of it, put the bolts in the mounting holes and tighten
them after the module is adjusted.

5.3.2 Installation Method

Installation Method C: Installation Method D:
Single-axis tracking system installation Mounting rails cross the long frame

The Maximum Design Load of Single Glass Module Installation

Installation Method C Installation Method D

Product Type
400mm holes
Inner four holes Outer four holes
(single-axis system)

GCL-M10/54H / 3600/1600 /

GCL-M10/54BH / 3600/1600 /

GCL-NT10/54H / 3600/1600 /

14
 GCL-M10/60H 1600/1266 3600/1600 /

GCL-M10/60BH 1600/1266 3600/1600 /

GCL-NT10/60H 1600/1266 3600/1600 /

GCL-M10/72H 1600/1266 3600/1600 3600/1600

GCL-M10/72BH 1600/1266 3600/1600 3600/1600

GCL-NT10/72H 1600/1266 3600/1600 3600/1600

GCL-M12/60H (Reinforcing ribs) / / 3600/1600

GCL-M12/66H (Reinforcing ribs) / / 3600/1600

GCL-M12/60H 1533/1533 / 3600/1600

GCL-NT12/60H 1533/1533 / 3600/1600

GCL-M12/66H 1533/1533 / 3600/1600

GCL-NT12/66H 1533/1533 / 3600/1600

The Maximum Design Load of Dual Glass Module Installation

Installation Method C Installation Method D

Product Type
400mm holes
Inner four holes Outer four holes
(single-axis system)

GCL-NT10/54GDF / / 3600/1600

GCL-M10/60GDF 1400/1266 3600/1600 /

GCL-NT10/60GDF 1400/1266 3600/1600 /

GCL-M10/72GDF 1400/1266 3600/1600 3600/1600

GCL-NT10/72GDF 1400/1266 3600/1600 3600/1600

GCL-M12/60GDF (Old frame) 1200/600 / 3600/1600

GCL-NT12/60GDF (Old frame) 1200/600 / 3600/1600

GCL-M12/66GDF (Old frame) 1200/600 / 3600/1600

GCL-NT12/66GDF (Old frame) 1200/600 / 3600/1600

GCL-M12/60GDF 1600/1600 / 3600/1600

GCL-NT12/60GDF 1600/1600 / 3600/1600

GCL-M12/66GDF 1600/1600 / 3600/1600

GCL-NT12/66GDF 1600/1600 / 3600/1600

Note: Test load = γm (1.5 times safety factor) × design load.

As different types of modules are different in length (L), width (W), and height (H), and modules of the same type
can have multiple sizes, please refer to GCLSI Product Datasheet for details. The Manual specifies the maximum
design load of GCLSI standard products, but low-load products of the same types are also available. Please
contact the GCLSI sales team for detailed information.

15
 6 Electrical Installation
The direct current generated by the PV system can be converted to alternating current and then fed into the
grid. Policies regarding the connection of renewable energy systems to the public grid vary from region to
region. Please consult with an experienced system design engineer for information when designing your
system. Normally, approval and formal authorization from the local utility is necessary for system installation.

Safety Code
During the disassembly of the conductor, PV modules must be covered completely with opaque plastic or other
covering to prevent electrical currents.

Any mounting structure material used must be compatible with the module. If not, any resulting corrosion and
the following failure will void the warranty.

The potential of the DC-side system of the PV array can be managed by floating, positive grounding, and negative
grounding according to the system requirements. Different cell technologies have different adaptations. On the
power station project, if the module of crystalline silicon cells generates excessive absolute value of the negative
potential to ground, it may lead to potential induced degradation (PID). So, it is appropriate to use the negative
grounding system to ensure the positive potential of the circuit. Consult the inverter manufacturer for details.

Bypass Diode and Anti-reverse Diode

In a system with two or more modules connected in series, if part of a module is shaded while the other part is
exposed to the sun, a very high reverse current will go through the cells which have been partly or entirely
covered, and it will cause overheat on the cells, which may damage the module. Using bypass diodes can
protect modules from this kind of risk. There are bypass diodes in junction boxes, which can reduce the hot spot
effects caused by partial shadows.

Do not privately disassemble the junction box to replace the diodes, even when the diodes are broken. This
should be processed by professionals.

In a system with storage batteries, if the controller doesn't have the function of backswing protection, block diodes
installed between the battery and the module can prevent the reverse current from damaging the module.

Cables and Connectors

Refer to local laws and regulations to determine the size, type, and temperature of the wire for the system.

Select suitable cross-sectional areas and plug capacity that are approved for use at the maximum short-circuit
current of the system (it is recommended that the cross-sectional area of cables for a single module is not less
than 4mm2 and the rated current of connectors is above 20A when the products in this manual are being used);
otherwise, the cable and connector will overheat under excessive current. Note: The upper temperature limit of
cables is 85°C, and the upper temperature limit of connectors is 105°C.

During the installation of the module, make sure that the connectors, inverter and other electrical components
are turned off. To reduce the damage caused by lightning strikes, the cable must be laid with the smallest possi-
ble loop area, and it is advised to use a suitable fuse for each string.

Adopt UV-resistant cable ties and clamps to fix cables on the bracket. When cables are fixed on the bracket,
avoid mechanical damage to cables or modules. Do not press cables by force.

Though cables are UV-resistant and waterproof, it is still necessary to prevent cables from direct sunlight and
water immersion.

The bending radius of cables should be over 43mm. The connection of connectors and cables especially should
not be overbent.

Please keep connectors dry and clean, and ensure that connector caps are hand-tight before connecting the
modules (you will hear the sound of snapping in when it is fully connected). Non-professionals are not allowed
to open the tightened connector caps.

Do not connect connectors in damp, dirty, or other exceptional situations. Avoid sunlight exposure and water
immersion of the connectors. Avoid allowing connectors to rest on the ground.

Connectors being connected and used are forbidden from contacting organic solvents and other corrosive
materials, such as alcohol, gasoline, pesticides, herbicides, etc. Please consult GCLSI for details; otherwise, GCLSI
will not be responsible for any resulting connector cracking problems.

Ensure that the connectors are connected with each other under the appropriate IP protection level for appro-
priate electrical safety. Different types of connectors are not recommended to connect with each other. If it is a
must, please consult GCLSI.

16
Module Connection
Do not use different types of models in the same solar PV system.

Under normal conditions, a module is likely to experience conditions that produce more power than reported
at standard conditions. Accordingly, when determining accessories of the PV power generation system and
their parameters related to the power output of the PV module, such as rated voltage, rated current, wire capaci-
ty and fuse specifications, the values of Isc and Voc marked on the module should be multiplied by 1.25.

The same string of modules should be at the same current level, which can be identified by the package mark
or the sorting label on module frames.

When modules are connected in series, the voltage of each string must not exceed the maximum system
voltage and the maximum input voltage of the inverters and other electrical equipment in the installed system.
The maximum quantity of module strings can be calculated by the following formula:

Maximum system voltage

In the formula:
N: Quantity of module in one string
Voc: Open circuit voltage of the module (refer to the description on the product nameplate label)
TCVoc: Temperature coefficient of open circuit voltage for the module (refer to the product datasheet)
Tmin: The lowest ambient temperature in the locality
When the modules are connected in parallel, the output current of the whole string of modules will be equal to
the sum of the current of each branch or string. A fuse should be installed for each module string. Please refer
to the codes of the country or region and select the suitable fuse type according to the correction factor.

The maximum rated current of fuse for moduels (Applicable to IEC standard)

The maximum rated current of fuse for moduels (Applicable to NEC standard)

In the formula:
Kf: Temperature correction factor
In: Rated current of the fuse
Isc: Short-circuit current of the module
Use the temperature correction factor (Kf) to correct the rated current for different temperatures of operating
environments. Please confirm with the qualified design organization and fuse manufacturer at the installation
site to select the final fuse type. The maximum rated current of fuse for modules on the GCLSI product
datasheets is for reference only.

6.1 Wiring
To ensure proper system operation, observe to guarantee the correct cable connection polarity when connect-
ing the modules or connecting loads (e.g., batteries, inverters, etc.). If not connected correctly, the bypass diode
could be destroyed. PV module systems are generally connected in series for more voltage and in parallel for
more current.

Series Connection and

Parallel Connection
Circuit Diagram

connector diode
overcurrent protector

Series Connection Parallel Connection

17
If there may be reverse currents through the module that exceeds the module's maximum fuse current, an
overcurrent protection device of the same specification must be used to protect the module. If there are two or
more strings of parallel connections, each string of modules must be equipped with an overcurrent protection
device, as shown in the diagram above.

The proper system and cable length of the junction box should be selected in advance according to the module
installation method. We suggest the following wiring methods.

Suggested Connection Methods Illustration

l-type wiring method

Vertical Installation of Modules

C-type wiring method

Horizontal Installation of Modules

Long cable connection

6.2 Grounding
In the design of modules, the anodized corrosion-resistant aluminum alloy frame is applied for rigidity support.
For safety considerations and to protect modules from lightning and electrostatic damage, the module frame
must be grounded. The grounding device must be in full contact with the inner side of the aluminum alloy and
penetrate the surface oxide film of the frame. The grounding conductor or wire may be copper, copper alloy, or
any other material acceptable for application as an electrical conductor as per respective National Electrical
Codes. The grounding conductor must then make a connection to the ground with a suitable ground electrode.

Holes on the frame marked with a grounding symbol can only be used for grounding, not for module installa-
tion.

All module frames and mounting brackets must be properly grounded in accordance with the relevant electri-
cal regulations of each country. Use the recommended connection terminals to connect the grounding cable
properly and fix the cable to the module frames.

If the bracket used consists of metal, the bracket surface must be plated to ensure good circuit continuity.

Proper grounding can be achieved by connecting this module frame to the bracket with an appropriate
grounding conductor.

18
Grounding Wire + Bolt Installation
There is a grounding hole with a diameter of about Φ4mm on the edge of the module frame, next to which
there is a standard grounding symbol “ ”. Use the bolts to connect the grounding wire. Please do not drill
holes in module frames or modify the standard hole. Such behaviors will void the warranty.

Please use stainless-steel grounding bolts. First, make the bolt pass through the spring washer, flat washer, cup
washer, and star washer, and then the grounding hole on the frame, spring washer, and flat washer. Finally,
tighten the bolt with a nut. Caution: The upper limit of the conductor’s temperature is 85℃. Refer to the grounding
hole mounting diagram for illustration.

Grounding Wire + Grounding Clamp Installation

The grounding conductor must be connected to the ground via an appropriate grounding electrode. It is
recommended to use wire lugs to connect the grounding cables. If the bracket is only mechanically connected
to a grounded module without bolts and nuts, it should be grounded as well.

Either a grounding hole or an unused mounting hole can be used, with the bolts passing through the hole to
connect the grounding clamp to the frame.

First, peel the grounding cable to a proper length without damage to the metal core. Then insert the peeled
cable into the plug of the wire lug and tighten the fastening screw. Connect the wire lug to the aluminum frame
with stainless steel bolts and connectors, as shown in the right diagram below. The recommended tightening
torque for the bolts is 2.3 N•m.

nut
nut
aluminum flat washer washer
frame spring washer aluminum
frame spring washer
star washer star washer
flat washer grounding
grounding
wire
wire bolt
spring washer
cup washer
grounding lug
bolt

Grounding Hole Installation Grounding Clamp Installation

Grounding Connection between Modules

The grounding holes of adjacent modules can be connected to each other by 4mm2 copper core wires to
complete the safe grounding between modules.

Connection Method Parts Illustration

Place the washer and ground wire in

sequence, put the bolts through the
grounding holes of adjacent modules,
and tighten the bolts with nuts to fix the
grounding wires. Then, the grounding of
adjacent modules is done.

19
 7 Maintenance
Normally, periodic maintenance is required to ensure maximum service life and maximum power output. GCLSI
advises the following maintenance measures for ensuring the optimum performance of modules.

Cleaning
Dust and other natural falling objects (such as birds' droppings) accumulated on the glass surface of modules could
reduce the power output and lead to local hot spots. In most cases, a normal amount of rainfall is sufficient to keep
the module glass clean. If necessary, use a wet and soft sponge or cloth to clean the glass surface. Do not use cleaning
tools with rough surfaces. Please use a neutral anti-abrasion cleaner to remove difficult dirt. Do not use acid and
alkaline detergents to clean modules.

Do not clean modules with perforated glass or back sheets, for such modules have a high risk of electrical shock.
Conduct regular mechanical and electrical inspections to ensure that the module connectors are clean, reliable for
connection, and free of damage and corrosion. One time inspection every 6 months is suggested by GCLSI.

When repairing modules, cover the surface of modules with an opaque material to prevent electric shock. Exposure
of modules to sunlight could generate high voltage, so only professionals are allowed to repair the modules, and they
must be careful.

Inspection
It is recommended to carry out periodic inspections of the modules, either by visual inspection of the module for
external problems or by detailed electrical inspection with the system turned off and under protection.

Check whether the module is shaded and whether the structural system is loose.

Check if there is any damage to the modules, such as broken glass, burned back sheet, or aging connector, and if the
grounding wire is connected well without problems like corrosion of accessories.

Replacement
If the damaged module must be replaced with the same type of module, do not touch the cable or the live part of
the connector when replacing the module.

If the connector needs to be replaced, the maintenance staff must open the connector to see if the parts are intact.
If not, the connector must be replaced. A damaged connector can easily lead to leakage. The nut's tightening torque
should be 1.5 N•m～3 N•m.

Pay attention to other safety precautions listed above in this manual.

8 Release and Execution

This document is centrally managed by the GCLSI R&D Department, and the final execution and interpretation fall
into the responsibility of the R&D Department.

20
 GCL System Integration Technology Co., Ltd.
Address: 3F, GCL Energy Center, No. 28, Xinqing Road, Suzhou Industrial Park, Jiangsu Province

Tel: 86-512-6983-2860 (Customer Service Hotline)

Fax: 86-512-6983-2777

Email: [email protected]

20230105A0