RELP0604

December 2009

Parts
Manual See " General Information"
for New Parts Manual
Features.

63608 INDUSTRIAL
BEN642 (Engine) DVRFROO {ESO)

0 This Parts Manual is also av . .

(CD-ROM) -Caterpillar Form ~~-b~eE~L~J:,~.Format on Compact Disc

SAFETY.CAT.COM
0

0
 Product and Dealer Information
0 Note: For product identification plate locations, see the section ~Product Identification Information" in the Operation
and Maintenance Manual.

Delivery Date:

Product Information
Model:

Product IdentifiCation Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

0 Dealer Equipment Number:

Dealer Information
Name: Branch:

Address:

Dealer Contact Phone Number

Sales:

Parts:

Service:

)
 MEMORANDA

0
MEMORANDA RELP0604
 TABLE OF CONTENTS
Name Page Name Page

0 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . A3 FllTER GP-ENGINE OIL . . .. . .. . . . .. .. . . . .

GUIDE GP-Oll LEVEL GAUGE . . . . . . . . . . . .
67
70
REPAIR ALTERNATIVES . . . . . . . . . . . . . . . . . . . . A5 LINES GP-ENGINE OIL .. . . . . . . . . . . . . . . . . . . 71
LINES GP-LUBE OIL . . . . . . . . . . . . . . . . . . . . . . 78
SUPPLEMENTAL COOLANT ADDITIVES . . . . . . A6 LINES GP-TURBOCHARGER OIL . . . . . . . . . . 80
PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 82
MAINTENANCE PARTS.. . . . . . . . . . . . . . . . . . . . . A7 PUMP GP-PRELUBRICATION . . . . . . . . . . . . . . 85
VALVE GP-PRIORITY . . . . . . . . . . . . . . . . . . . . . . 88
INDEX ..... .. .. . ... ...... . . . . . . . . . . . . . . . . . . . A8
COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 89
ENGINE SHIPPING ORDER .... ... . . . ... ... . . A11 CONNECTION GP-WATER . . . .. . . . . . . . . . . . 89
COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . 90
BASIC ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 HOUSING & REGULATOR GP .... . .. . .. .. .. 91
ADAPTER GP-AUXILIARY DRIVE . . . . . . . . . . 1 LINES GP-COOLANT DRAIN ...... . . . . . . . . 93
BARRING & MOUNTING GP . . . . . . . . . . . . . . 2 LINES GP-OIL COOLER . . .. . .. . . . .. .. .. . . 94
BRACKET GP-SHIPPING . . . . . . . . . . . . . . . . . . 4 LINES GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . 96
CAMSHAFT AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 PUMP GP-WATER .. . .... .. .. . .. .. .. .. .. .. 105
CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CONNECTING ROD GP. . . . . . . . . . . . . . . . . . 8 AIR INLET AND EXHAUST SYSTEM . . . . . . . . . . 108
COVER GP-CAMSHAFT . . . . . . . . . . . . . . . . . . 9 ADAPTER GP-AIR CLEANER ..... . . . . . . . . . 108
COVER GP-CYLINDER BLOCK . . . . . . . . . . . . 11 AFTERCOOLER GP-TREATED
COVER GP-ENGINE LIFTING EYE.. . . . . . . 14 WATER.... . . . . . .. . ...... . .... .. .... . . ... 109
COVER GP-FRONT HOUSING. . . . . . . . . . . . 15 AIR CLEANER GP .... . ..... .. ... .. .... ... 110
COVER GP-GEAR INSPECTION . . . . . . . . . . 16 BYPASS GP-EXHAUST. . . . . . . . . . . . . . . . . . . . 112
COVER GP-VALVE MECHANISM. . . . . . . . . . 17 ELBOW GP-AIR INLET . . . . . . . . . . . . . . . . . . . . 116
CRANKSHAFT AS....... .... . . . . . . . . . . . . . 18 FLANGE GP-EXHAUST . . . . . . . . . . . . . . . . . . . . 118
0 CRANKSHAFT GP . . . .. . . .. .. . . . . . . . . . . . . .
CYLINDER BLOCK AS . . . . . . . . . . . . . . . . . . . .
19
20
LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MANIFOLD GP-EXHAUST .. .. ... . . . .. . . ..
119
126
CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . 24 MOUNTING GP-BELLOWS . . . . . . . . . . . . . . . . 128
CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . 30 MOUNTING GP-TURBOCHARGER .. . . . . . . 129
CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . 33 SHIELD GP-MANIFOLD .......... .. .. . .. . .. 130
DAMPER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 TURBOCHARGER GP .. . .. . .. .. . . .. .. . .. . 131
DRAIN GP-ENGINE OIL. ... .. .... . ... ...... 41
DRIVE GP-TIMING & SPEED . ... . . . . . . . . . . 43 FUEL SYSTEM .. .. .. . .. . .. . .. .. .. . .. .. .. .. .. 133
FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 ACTUATOR GP-ELECTRONIC . . . . . . . . . . . . 133
GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . 45 CONTROL GP-FUEL . . . . . . . . . . . . . . . . . . . . . . 135
GEAR GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . . . 46 LINES GP-GAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
GEAR GP-RING. . . . . . . . . . . . . . . . . . . . . . . . . . 47 MOUNTING GP-FUEL FILTER . .. .. . ..... ... 140
GUARD GP-DAMPER . . . . . . . . . . . . . . . . . . . . . . 48 ORIFICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
HOUSING GP-FLYWHEEL. . . .. . .. .. . . . . . . 49 TANK & MTG GP-HYDRAULIC . . . . . . . . . . . . 142
HOUSING GP-FRONT .. . . .. .. .. .. . .. .. .. . 50 TANK GP-HYDRAULIC . .. .. . .. . . . .. .. .. .. . 143
LIFTER GP-VALVE. . . . . . . . . . . . . . . . . . . . . . . . 52
LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 53 ELECTRICAL AND STARTING SYSTEM . . . . . . 144
MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . 54 BOX & MOUNTING GP .. .. .. .. .. .. . .. .. .. . 144
PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 BOX AS-JUNCTION . . . . . . . . . . . . . . . . . . . . . . 146
PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . 57 CONTROL GP-ELECTRONIC . . . . . . . . . . . . . . 148
PRECHAMBER GP . . . . . . . . . . . . . . . . . . . . . . . . 58 CONTROL GP-ENGINE ELECTRONIC ... . . . 150
PUMP GP-GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . 60 HARNESS AS-CONTROL ......... .. .. . .. .. 151
ROCKER ARM GP . .. . .. . . . .. . .. .. .. . .. .. . 61 HARNESS AS-MONITOR ......... .. .. . .. .. 151
SEAL GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . 63 HARNESS AS-WIRING .. . . .. . .. . .. .. .. . .. . 151
VALVE MECHANISM GP . . . .. . .. . . .. . . . .. . 64 IGNITION GP-GAS ENGINE.... .... .. . .. .. . 152
LINES GP-AIR STARTING ......... . . . . . . . . . 155

0 LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . .
BREATHER GP.. . . . . . . . . . . . . . . . . . . . . . . . . . .
65
65
LUBRICATOR GP-AIR MOTOR . . . . . . . . . . . .
SENSOR GP-COMBUSTION . . ... . . . . . . . . .
SENSOR GP-PRESSURE . . . . . . . . . . . . . . . . . .
157
160
165
CAP GP-ENGINE OIL FILLER .. . . .. . . .. .. . . 66

RELP0604 TABLE OF CONTENTS A1

 TABLE OF CONTENTS
Name Page Name Page

SENSOR GP-SPEED........... . . . . . . . . . . .
SENSOR GP-TEMPERATURE..............
166
167
0
SILENCER GP-AIR STARTING . . . . . . . . . . . . 170
STARTING MOTOR GP-AIR. . . . . . . . . . . . . . . . 171
STRAINER GP-AIR LINES . . . . . . . . . . . . . . . . 174
SWITCH AS-PRESSURE . . . . . . . . . . . . . . . . . . 175
TRANSFORMER GP-POTENTIAL . . . . . . . . . . 176
VALVE GP-CONTROL. . . . . . . . . . . . . . . . . . . . 177
VALVE GP-SOLENOID.......... . . . . . . . . . . 178
WIRING GP-ENGINE. . . . . . . . . . . . . . . . . . . . . . 182

OPERATOR STATION........................ 189

BOX GP-CONTROL PANEL . . . . . . . . . . . . . . . . 189
MODULE GP-KEYPAD.......... . . . . . . . . . . 196

SERVICE EQUIPMENT AND SUPPLIES... . . . 197

CHART-PLATE & FILM . . . . . . . . . . . . . . . . . . . . 197

PART NUMBER INDEX. . . . . . . . . . . . . . . . . . . . . . 81

A2 TABLE OF CONTENTS RELP0604

 GENERAL INFORMATION

1. ENGINE IDENnFICATION 5. MAINTENANCE PARTS INDEX

0 Caterpillar 3600 family of engines are indentified with
serial numbers and Engine Shipping Order Numbers.
The Maintenance Parts Index, located near the
beginning of the manual, references most frequently
The serial number plate is mounted on the engine. used maintenance part numbers, providing description,
quantity, usage and page number. This information is
Caterpillar dealers need this information to determine
organized alphabetically by part description.
which components were included on the engine when
it was assembled at the factory. This permits accurate
identification of replacement part numbers. 6.1NDEX
The index located near the front of the manual is an
2. ORDERING PARTS alphabetical listing of all information· elements included
in the manual. Page numbers are provided for quick
i~ WARNING reference to detailed parts identification illustrations and
serviceable consist lists.
When replacement parts are required for thi8
product Caterpillar recommends using caterpillar
replacement parts or parts with equivalent spec· 7. PART NUMBER INDEX
lflcatlone including, but not limited to, physical A numerical index listing all part numbers and the
dimensions, type, strength and material. corresponding page number(s} appears at the back of
the manual.
Failure to heed this warning can lead to prema-
ture failures, product damage, personal injury or
death. 8. CAPTIONS

Quality Caterpillar replacement parts are available frpm Captions located at the beginning of each information
Caterpillar dealers throughout the world. Their parts element identify the part number and part name
inventories are up to date and include all parts normally along with additional descriptive information. S/N

0 required to protect your investment in Caterpillar

Engines. Dealers may offer repair kits or remanufactured
parts to allow selection of the most effective repair
information found in each caption should be used
to select correct information for a specific engine.
Field replacement options, identification of optional
alternative for a particular situation. When ordering parts, attachment components, and where used ("part of")
your order should specify the quantity, part number, information is also provided.
part name, and the serial number/product identiftcation The first line of a caption is shown in larger type font
number of the engine for which the parts are needed. to indicate the beginning of an information element.
Captions for additional pages that may be required
3. PARTS MANUAL ORGANIZATION to illustrate an information element will be shown in
standard type font and will include the term (contd.) .
Product information in this manual is presented
as "information elements" that represent all of the
components for the specific model. An Engine 9. NON-SERVICED PARTS
Arrangement is an example of an information element. In some instances it is necessary to display non-serviced
The information elements are organized alphabetically parts that are a link to lower level serviceable consist lists.
by part name and secondarily by part number within These non-serviced part numbers are shown in italic type
each major section of the manual. indicating that they are not available. All consist lists have
not been converted to reflect this enhancement.
4. TABLE OF CONTENTS
A table of contents (TOC) is found at the beginning of the
manual. The TOC lists each section of the manual with
a complete list of all information elements organized as
they appear in the manual. Page numbers are provided
for quick reference to detailed parts identification
illustrations and serviceable consist lists.

0
RELP0604 GENERAL INFORMATION A3
 GENERAL INFORMATION

10. PARTS LIST REFERENCE NUMBERS

Numbers shown in the Ref No column correspond
iiUf\'§:! Nsw Featurs

14. DESCRIPTION OF TYPE CHANGES

0
to numbers used in the associated graphic(s). An
alphabetic suffix may be added to a reference number to Type - A type is defined as any configuration change
identify lower level consist items. Numbers shown in the that requires an additional Information Element for an
Graphic Ref column refer to the graphic number identifier Arrangement, Group, or Assembly. If serial number
displayed in the lower left corner of each illustration. The breaks for types are not available, a type # ( Type 1,
Graphic Ref number may be used in combination with Type 2, etc.) will be displayed in the caption. These
the item Ref No to determine the correct part number. "type" changes are identified with a "C" note (change
There may be intentional omission of a Ref No in a from previous type) in the Parts List. Only the "types" that
consist list as information is updated to reflect the latest apply to this Parts Manual will be included. Additional
serviceable part numbers. types may exist causing "C" notes to appear on an
Information Element when no other types are shown.
11.1NDENTED PART NAMES
When a part name is indented in a parts list. it is part 15. <END>
of (included in} the group or assembly under which it is This symbol indicates the end of an information element.
indented.
NOTE:
12.1LLUSTRATION REFERENCE LETTERS
Continuing improvement and advancement of
When necessary, illustrations contain reference letters product design may cause changes to your engine
(A, B, C etc.) that are intended to track lines and which may not be included in this publication.
harnesses from one point to another. They are also used Whenever a question arises regarding your
to show where to reconnect illustrations that have been Caterpillar product or this publication, please
separated. consult your Caterpillar dealer for the latest available

13. ABBREVIATIONS AND SYMBOLS

information.
0
O.D. - Outside Diameter SEE TECHNICAL MANUALS FOR ALL PACKAGING
I.D. -Inside Diameter ARRANGEMENTS
A - Not Part Of This Group This manual is shipped with all 3600 Engines and
B - Use As Required contains major components not serviced by Caterpillar.
C -Change From Previous Type Contact Lafayette plant for further information.
D - Order By The Meter
E - Order By The Centimeter Telephone: 765-448-2200
F- Not Shown 7:30 AM - 4:00 PM EST USA
G -Order By The Inch
I -Refer To Hydraulic Information System Internet e-mail:
M - Metric Part [email protected]
R - Remfg Part May Be Available
Y - Separate Illustration Website:
Z -Not Serviced Separately https :l/lecservicesupport.cat. com

A4 GENERAL INFORMATION RELP0604

 REPAIR ALTERNATIVES

0 REMANUFACTURED COMPONENTS
As an option when making repairs consider Caterpillar Remanufactured Components. Components that are available
through the Caterpillar Remanufactured Program are identified three ways in the parts book:
• with the letter R in the note field of the parts list
• with an R* at the beginning of the first line of the caption
• with an *R at the end of the first line of the caption
Typical components included in the Remanufacturing Program for 3600 Series Engines include:
CONNECTING RODS
CYLINDER HEADS
FUEL INJECTORS
OIL COOLERS
OIL PUMPS
WATER PUMPS
Check with your local Caterpillar Dealer for the availability of Remanufactured Components.

RELP0604 REPAIR ALTERNATIVES AS

 SUPPLEMENTAL COOLANT ADDITIVES

CUSTOMER BENEFITS:
Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems. 0
• Provides measured coolant conditioner.

DESCRIPTION:
Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must
be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged
antifreeze, like Caterpillar's DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA
added to the system is dependent on the capacity of the system.
The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as a
spin-on element. (No Spin-on available for 3600 Family of Engines)

NOTE:
The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.
The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM
04985 or ASTM 05345 Specifications.

NOTE:
For use with standard heavy duty coolant only, not for use with Extended Life Coolant.

PARTS NEEDED:
Cooling System Capacity
Liters Gallons
Liquid SCA at Initial Fill
Liquid SCA at
Maintenance*
Spin-on SCA
Maintenance Element*
0
22-30 (6-8) 3P-2044 (1) 6V-3542 (1) 111-2370 (1)
3P-2044 (1)
30-38 {8-1 0) 111-2372 (1) 111-2369 (1)
6V-3542 (1}
3P-2044 (1)
38-49 (10-13} 111-2372 {1) 111-2369 (1)
8T-1589 (1)
49--64 (13-17) 3P-2044 (2} 8T-1589 (1) 9N-3368 (1}
3P-2044 (2) 111-2372 (1)
64-83 (17-22) 111-2371 (1)
8T-1589 (1) 6V-3542 (1)
3P-2044 (3)
83-114 (22-30) 3P-2044 (1) 9N-3718 (1)
8T-1589 (1)
3P-2044 {1)
114-163 (30-43) 3P-2044 (5) 111-2371 (2)
6V-3542 (1)
163-242 (43-64) 3P-2044 (8) 3P-2044 (2) 9N-3718 (2)

* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant
maintenance instructions.
( ) Indicates quantity required.

0
A6 SU PPLEMENTAL COOLANT ADDITIVES RELP0604
 MAINTENANCE PARTS
PART
DESCRIPTION NUMBER QTY WHERE USED PAGE

0
AIR INLET AND EXHAUST SYSTEM
FILTER ELEMENT AS-AIR (PRIMARY) 105-9741 2 AIR CLEANER GP 111

BASIC ENGINE
CAP GP-ENGINE OIL FILLER 7E-1659 1 COVER GP-CYLINDER BLOCK 12

COOLING SYSTEM
REGULATOR-TEMPERATURE 120-9453 4 LINES GP-OIL COOLER 94
(85-DEG C)
REGULATOR-TEMPERATURE 248-5513 4 HOUSING & REGULATOR GP 91
(92-DEG C)
REGULATOR-WATER TEMPERATURE 204-6708 4 HOUSING & REGULATOR GP 92
SEAL-LIP TYPE 3S-9643 4 HOUSING & REGULATOR GP 91
4 HOUSING & REGULATOR GP 92
4 LINES GP-OIL COOLER 94

ELECTRICAL AND STARTING SYSTEM

SCREEN-STRAINER 146-5216 1 STRAINER GP-AIR LINES 174
(STARTING MOTOR AIR LINES)
SPARK PLUG 194-8518 1 IGNITION GP-GAS ENGINE 152
198-6420 8 IGNITION GP-GAS ENGINE 152

FUEL SYSTEM
BREATHER (HYDRAULIC TANK) 143 - 4880 1 TANK GP-HYDRAULIC 143

0 CAP-FILLER (HYDRAULIC TANK)

LUBRICATION SYSTEM
7H - 1447 1 TANK GP-HYDRAULIC 143

BREATHER AS (CRANKCASE) 4W- 3027 2 BREATHER GP 65

CAP-FILLER (ENGINE OIL) 4P-6979 1 CAP GP-ENGINE OIL FILLER 66
FILTER ELEMENT-ENGINE OIL 179-1502 6 FILTER GP-ENGINE OIL 67
FILTER-OIL (ADVANCED EFFICIENCY) 1G- 8878 1 FILTER GP-ENGINE OIL 69
SCREEN AS-SUCTION 9Y-3307 1 LINES GP-ENGINE OIL 71

OPERATOR STATION
FUSE (15-AMPERE) 036-5774 1 BOX GP-CONTROL PANEL 189
FUSE (6-AMPERE) 233-8091 1 BOX GP-CONTROL PANEL 189
LAMP (24-VOLT) 3E-1814 1 BOX GP-CONTROL PANEL 193
LAMP (24-VOLT) (RED) 116- 5270 1 BOX GP-CONTROL PANEL 193
LAMP-INDICATOR (24-VOLT) 153 - 5040 1 BOX GP-CONTROL PANEL 193
153-5042 1 BOX GP-CONTROL PANEL 193
LENS-AMBER (ALARM) 156-0519 1 BOX GP-CONTROL PANEL 193

)
RE LP0604 MAINTENANCE PARTS A7
 INDEX
Name Page Name Page

A
ACTUATOR GP-ELECTRONIC ................. 133
COVER GP-VALVE MECHANISM ..............
CRANKSHAFT AS ............................
17
18
0
CRANKSHAFT GP ............................ 19
134 CYLINDER BLOCK AS ..... . ..... . .. . ......... 20
ADAPTER GP-AIR CLEANER ............... . .. 108 22
ADAPTER GP-AUXILIARY DRIVE .............. 1 CYLINDER BLOCK GP ........................ 24
ADAPTER GP-PROBE ........................ 26 26
AFTERCOOLER GP-TREATED WATER ........ 109 28
AIR CLEANER GP ............................ 110 CYLINDER HEAD AS .......................... 30
111 31
32
CYLINDER HEAD GP ......................... 33
B 34
BARRING & MOUNTING GP ................... 2 35
BEARING-CAMSHAFT ..................... . .. 24 37
26 CYLINDER HEAD GP-BASIC .................. 36
28
BOX & MOUNTING GP ........................ 144
BOX AS-JUNCTION ........................... 146
D
BOX GP-CONTROL PANEL .................... 189 DAMPERGP ................................. 39
193 40
BRACKET GP-SHIPPING ...................... 4 DRAIN GP-ENGINE OIL ....................... 41
BREATHER (HYDRAULIC TANK) ............... 143 42
BREATHER AS (CRANKCASE) ..... . ... . ...... 65 DRIVE GP-TIMING & SPEED .................. 43
BREATHER GP ............................... 65
BUFFER GP-SENSOR ........................ 183
E
BYPASS GP-EXHAUST ................... .. ... 112
ELBOW GP-AIR INLET ........................ 116
0
c 117

CAMSHAFT AS ............................. ..
CAMSHAFT GP ........... .. .. . . . . ... . . . . .....
5
7
F
CAP GP-ENGINE OIL FILLER .. . ..... . ... . ..... 12 FILM-IDENTIFICATION (CONTROL PANEL) . . . .. 193
66 FILM-IDENTIFICATION
CAP-FILLER (ENGINE OIL) ......... .. .. .... ... 66 (ENGINE CONTROL MODULE) .............. 197
CAP-FILLER (HYDRAULIC TANK) . . . ........ . .. 143 FILM-KEYPAD ..... . .......................... 196
CHART-PLATE & FILM ........................ 197 FILTER ELEMENT AS-AIR (PRIMARY) ......... 111
CONNECTING ROD GP ....................... 8 FILTER ELEMENT-ENGINE OIL ................ 67
CONNECTION GP-WATER .................... 89 FILTER GP-ENGINE OIL ....................... 67
CONTROL GP-ELECTRONIC- 69
INTEGRATED COMBUSTION SENSING . .... 148 FILTER-OIL (ADVANCED EFFICIENCY) .... ... . 69
149 FLANGE GP-EXHAUST ....................... 118
CONTROL GP-ENGINE ELECTRONIC . . . ... ... 150 FLYWHEEL GP .................. ... . ......... 44
CONTROL GP-FUEL ......... . .......... .. .... 135 FUSE (15-AMPERE) .......... . ................ 189
COOLER GP-ENGINE OIL ....... . .. . . . ........ 90 FUSE (6-AMPERE) .... ................ . . ... ... 189
CORE AS (OIL COOLER) .......... . ........... 90
CORE AS-AFTERCOOLER . .. ................. 109
COVER GP-CAMSHAFT ......... . ............ . 9
G
10 GAUGE GP-ENGINE OIL PRESSURE
COVER GP-CYLINDER BLOCK .. ............. . 12 (ENGINE OIL) .......... .... ................ 67
COVER GP-CYLINDER BLOCK- GAUGE-PRESSURE .......................... 67
CENTRAL STRUCTURE . ....... .... . .. ..... 11 GEAR GP-FRONT ............................. 45
COVER GP-ENGINE LIFTING EYE .............
COVER GP-FRONT HOUSING .................
14
15
GEAR GP-REAR ..... . ...... ... ... . .. . ........
GEAR GP-RING ..............................
46
47
)
COVER GP-GEAR INSPECTION ............... 16 GUARD GP-DAMPER ...... . ........ . ...... . .. 48

A8 INDEX RELP0604
 INDEX
Name Page Name Page

0 GUIDE GP-OIL LEVEL GAUGE ........... . .... 70 100

103
LUBRICATOR GP-AIR MOTOR .. . . . ... . ...... .. 157
H 158
HARNESS AS-CONTROL .... . .... ............. 151 159
HARNESS AS-ENGINE (IGNITION) .... . ... . .. . 152
HARNESS AS-ENGINE (REAR) . . . . ..... . .. . .. .
HARNESS AS-ENGINE (RH) ........ . ... ... . ...
183
183
M
HARNESS AS-MONITOR ......... ............. 151 MANIFOLD GP-EXHAUST ....... . ... . . ........ 126
HARNESS AS-MONITOR (ADVISOR) . . ......... 193 MODULE GP-KEYPAD ... ...... . . ...... . ...... 196
HARNESS AS-WIRING . ..... . . . .. . . ....... . ...
151 MOUNTING GP-BELLOWS-FLEXIBLE .... ..... 128
HOUSING & REGULATOR GP . ... . ............ 91 MOUNTING GP-CONTROL
92 (ENGINE MONITORING SYSTEM) .... . ..... . 193
HOUSING GP-FLYWHEEL ..................... 49 MOUNTING GP-ENGINE .............. . .. . .... 54
HOUSING GP-FRONT . . ................. .. .... 50 55
51 MOUNTING GP-FUEL FILTER .... . .. . ...... . .. 140
MOUNTING GP-TURBOCHARGER ............ 129

I
IGNITION GP-GAS ENGINE ...... . ............ 152
0
ORIFICE . ..... ... .. . . ....... .... . ... ...... .. . 141

K p
KIT-BEARING (TURBOCHARGER) ....... . . .... 131
KIT-PUMP ........ ....... . ...... .. . ........... 60 PAN GP-OIL ..... .............. . ... . . . . . . ..... 56
KIT-SEAL ..... ... . .......... . ... . . ...... . .... . 60 PISTON & ROD GP ..... . ............ . . . . ..... 57
0 KIT-SEAL (BEARING) (TURBOCHARGER) ......
KIT-TURBOCHARGER SEAL ... ...... . .. . ... . .
131
131
PLATE-IDENTIFICATION
(EMERGENCY STOP) . . . .. .... . .. .. . .... . .. 189
KIT-VALVE GASKET ... . .... . .. . ........ . .... . . 177 POTENTIOMETER (ENGINE SPEED) . . . . ...... 151
KIT-VALVE REPAIR . .... . ..... . . . .. . . . .. . ..... 177 PRECHAMBER GP .... . . . ...... . .... .. .... ... . 58
KIT-VALVE SEAL ... . . . . . ... . . . . .. .. . ... . . ... . . 177 PUMP GP-ENGINE OIL .......... .. .... . ... . . . . 82
83
PUMP GP-GEAR . . ......... . ... . ......... . .. . . 60
L PUMP GP-PRELUBRICATION ... . . .. ... . .. ... . 85
LAMP (24-VOLT) .... ...... ..... ... .. . ......... 193 86
LAMP (24-VOLT) (RED) ...... . . ..... ... .. . ..... 193 87
LAMP-INDICATOR (24-VOLT) . . . .... . .......... 193 PUMP GP-WATER .. . . . ..... . ... . ....... ...... 105
LENS-AMBER (ALARM) ... . ...... . . ......... . . 193 106
LIFTER GP-VALVE .............. . . ... . . . ...... 52
LIFTING GP-ENGINE .......... ......... . ......
LINES GP-AIR . .. .. . ................ .. .. ... . ..
53
119
R
122 REGULATOR-TEMPERATURE (85-DEG C) .. ... 94
124 REGULATOR-TEMPERATURE (92-DEG C) . .... 91
125 REGULATOR-WATER TEMPERATURE .. .. . . . . . 92
LINES GP-AIR STARTING . . .. .. . ......... . .... 155 ROCKER ARM GP . . ............ .. .. . .... . . . . . 61
LINES GP-COOLANT DRAIN .. ... . . . . ..... . ... 93
LINES GP-ENGINE OIL ........................ 71
72
s
74 SCREEN AS-SUCTION . ..... .. . ......... ... . . . 71
LINES GP-GAS .... . .. .... ............... . .... 137 SCREEN-STRAINER
LINES GP-LUBE OIL . . . . ... . . . . . . .. . .. . . . ..... 78 (STARTING MOTOR AIR LINES) .. .. . ... .... . 174
LINES GP-OIL COOLER ...... ... . . . .. . ........ 94 SEAL GP-CRANKSHAFT ............... . .. . . .. 63
0 LINES
LINES
GP-TURBOCHARGER OIL .. ... . ... . .. . .
GP-WATER ................. . . ... . .... .
80
96
SEAL-LIP TYPE .. . . . . . . . ................ . . ... . 91
92
98 94

RELP0604 INDEX A9
 INDEX
Name Page Name Page

SENSOR GP-COMBUSTION...................
SENSOR GP-DETONATION ................. . .
160
182
v 0
SENSOR GP-PRESSURE ..................... 183 VALVE GP-CONTROL .................. . ...... 177
SENSOR GP-PRESSURE (CRANKCASE) . . . . . . 182 VALVE GP-EXPLOSION RELIEF.... . ... . .. . ... 12
SENSOR GP-PRESSURE (FILTERED OIL)..... 182 VALVE GP-PRIORITY......................... 88
SENSOR GP-PRESSURE VALVE GP-RELAY (AIR STARTING) ............ 155
(JACKET WATER OUTLET) . . . . . . . . . . . . . . . . . 183 VALVE GP-SOLENOID.. . ..................... 122
SENSOR GP-PRESSURE (UNFILTERED OIL) ... 182 125
SENSOR GP-PRESSURE-CRANKCASE . . ..... 165 178
SENSOR GP-SPEED (MAGNETIC).. . . . . . . . . . . . 51 179
SENSOR GP-SPEED (TIMING). . . . . . . . . . . . . . . . 182 180
SENSOR GP-SPEED-ENGINE . . . . . . . . . . . . . . . . 166 181
SENSOR GP-TEMPERATURE . . . . . . . . . . . . . . . . . 167 VALVE GP-SOLENOID (GAS SHUTOFF)........ 178
168 VALVE MECHANISM GP.. . . . . . . . . . . . . . . . . . . . . . 64
169 VALVE-RELIEF............................... 74
SENSOR GP-TEMPERATURE
(COOLANT, WATER) ............... .. .......
SENSOR GP-TEMPERATURE (FUEL) ..........
183
182
w
SENSOR GP-TEMPERATURE WIRING GP-ENGINE.......................... 182
(MANIFOLD AIR)........................... 182
SENSOR GP-TEMPERATURE (OIL) ............ 182
SENSOR GP-TEMPERATURE
(TURBOCHARGER INLET) .. . ... . ... . . . . . ... 160
SENSOR-COMBUSTION . . . . . . . . . . . . . . . . . . . . . . 160
SHIELD GP-MANIFOLD .. . . ... . . ....... . .. . . . . 130
SILENCER GP-AIR STARTING . . . . . . . . . . . . . . . . . 170
SOLENOID AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
SPARK PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
STARTING MOTOR GP-AIR . . ... . . . . . . . .. . . ... 171
172
STRAINER GP-AIR LINES .. ... ..... . .... .. .... 174
SWITCH AS (PRESSURE) .... . .......... . . . ... 175
SWITCH AS-PRESSURE (GOVERNOR OIL) . .. . 182
SWITCH AS-PRESSURE (INLET AIR) . . . . . . . . . . 182
SWITCH AS-PRESSURE
(JACKET WATER INLET). . . . . . . . . . . . . . . . . . . . 182
SWITCH AS-PRESSURE
(PRELUBRICATION) . . . . . . . . . . . . . . . . . . . . . . . . 182
SWITCH AS-PRESSURE-INLET AIR . . . . . . . . . . . 175
SWITCH AS-PUSH BUTTON
(EMERGENCY STOP) . . . . . . . . . . . . . . . . . . . . . . 189
193
SWITCH AS-PUSH BUTTON (LIGHTED)
(PRELUBRICATION) . . . . . . . . . . . . . . . . . . . . . . . . 193
SWITCH AS-ROTARY (ENGINE CONTROL).. . . 193

T
TANK & MTG GP-HYDRAULIC . ....... ... ...... 142
TANK GP-HYDRAULJC . . . . . . . . . . . . . . . . . . . . . . . . 143
TRANSFORMER GP-POTENTIAL . . . . . . . . . . . . . . 176
TURBOCHARGER GP . .. ... .... . .. . .... .. .. . . . 131

0
A10 INDEX RELP0604
 ENGINE SHIPPING ORDER

0 Lafayette 3608 Engine

ESO: DVRFROO S/N: BEN642 STATUS: F
AR: 228- 6944 ENGR MDL: E538 SALES MDL: 3608

PART PRODUCT CHANGE

NUMBER LEVEL PART NAME QTY LEVEL
1W-0797 1 PUMP GP-ENGINE OIL 1 04
4W-4544 2 PUMP GP·ENGINE OIL 1 05
1W-0798 1 FILTER GP-ENGINE OIL 1 25
4P·9185 2 COVER AS 1 00
4W-0379 2 GAUGE GP-ENGINE OIL PRESSURE 2 01
7C-1124 2 TUBE AS 1 00
7C-1128 2 SHAFT AS 1 00
7W-2970 2 SUPPORT AS 1 01
1W-0809 1 COOLER GP-ENGINE OIL 1 12
1W-0826 1 LIFTING GP-ENGINE 1 11
1W-0894 1 STARTING MOTOR GP-AIR 1 05
4W-0695 2 STARTING MOTOR GP -AIR 1 06
4W-6273 2 SUPPORT AS-MOTOR 1 01
2W·2680 1 MOUNTING GP-BELLOWS 1 09
2W-2742 1 COVER GP·ENGINE LIFTING EYE 1 00
2W-3335 1 MOUNTING GP-ENGINE 2 07
7W-8431 2 SUPPORT AS 2 02
2W-7756 1 FLANGE GP·EXHAUST 1 06
4P-2268 1 DRAIN GP-ENGINE OIL 1 02
4P-9060 1 LINES GP-WATER 1 04
* 5P-2506 1 LITERATURE GP 2 00
6I-2074 1 FLYWHEEL GP 1 02
7C-9033 1 CONNECTION GP-WATER 2 03
7E-3155 1 LINES GP-COOLANT DRAIN 1 02
7E-4449 1 LINES GP-WATER 1 06
7E · 8180 1 PUMP GP-WATER 2 05
304-4942 2 PUMP GP-WATER 2 04
7W-0127 1 DAMPER GP 1 06
7C-2122 2 DAMPER GP 2 03
* 7X-1414 1 CABLE AS-ADAPTER 1 00
9Y-0588 1 GUARD GP-DAMPER 1 01
9Y-1851 1 GEAR GP-RING 1 01
9Y-3300 1 LINES GP·LUBE OIL 1 05
9Y-3303 1 LINES GP-ENGINE OIL 1 00
9Y·4252 1 BARRING & MOUNTING GP 1 01
9Y-4254 2 BRACKET AS 1 00
105-3176 1 LINES GP-OIL COOLER 1 10
116· 3767 1 SILENCER GP-AIR STARTING 1 04
117-9984 1 HOUSING & REGULATOR GP 1 03
122-2083 1 ORIFICE a 01
132-9327 1 AIR CLEANER GP 1 00
132 -9331 2 AIR CLEANER GP 1 01
133-6584 1 ADAPTER GP·AUXILIARY DRIVE 1 03
145-5660 1 ELBOW GP-AIR INLET 1 03
0 258-8007
145-5661
2
1
ELBOW GP-AIR INLET
ADAPTER GP·AIR CLEANER
1
1
01
01
* SEE TECHNICAL MANUAL FOR DRAWING REFERENCE

RELP0604 ENGINE SHIPPING ORDER A11

 ENGINE SHIPPING ORDER

Lafayette 3608 Engine (contd.) 0

ESO: DVRFROO S/N: BEN642 STATUS: F
AR: 228-6944 ENGR MDL: E538 SALES MDL: 3608

PART PRODUCT CHANGE

NUMBER LEVEL PART NAME QTY LEVEL
165-4416 1 AFTERCOOLER GP-TREATED WATER 1 04
174-9447 1 LINES GP-AIR STARTING 1 07
119-6284 2 LUBRICATOR GP-AIR MOTOR 1 02
119-6282 3 LUBRICATOR GP·AIR MOTOR 1 00
119-6283 3 LUBRICATOR GP-AIR MOTOR 1 00
146-5215 2 STRAINER GP-AIR LINES 1 01
188-7695 1 LINES GP·WATER 1 01
205-3584 1 HARNESS AS-WIRING 1 01
215-3890 1 HOUSING & REGULATOR GP 1 00
219-2857 1 LINES GP·AIR 1 04
164-0717 2 VALVE GP-SOLENOID 1 02
226 - 1926 1 DRAIN GP-ENGINE OIL 1 00
228-6944 1 ENGINE AR 1 01
1W-0790 2 GEAR GP-FRONT 1 09
1W-0796 2 MOUNTING GP-ENGINE 1 07
7W-8431 3 SUPPORT AS 4 02
1W-0804 2 VALVE GP-PRIORITY 1 08
1W-0839 2 PAN GP-OIL 1 12
1W-3382 2 COVER GP·GEAR INSPECTION 1 06
4W-0012 2 MOUNTING GP-FUEL FILTER 1 02
4W-0365 2 COVER GP-FRONT HOUSING 1 02
7C-0400 2 CYLINDER HEAD GP 8 20
171-3994 3 CYLINDER HEAD GP 8 03
170-7740 4 CYLINDER HEAD AS 8 01
171-3995 3 CYLINDER HEAD GP 8 03
170-7740 4 CYLINDER HEAD AS 8 01
194-3250 3 CYLINDER HEAD GP 8 02
170-7740 4 CYLINDER HEAD AS 8 01
255-0031 3 CYLINDER HEAD GP 8 04
255-0030 4 CYLINDER HEAD AS 8 00
255-0029 5 CYLINDER HEAD AS 8 01
7C-0403 2 COVER GP-VALVE MECHANISM 6 06
7C-0406 2 CAMSHAFT GP 1 06
143 -4117 3 CAMSHAFT AS 1 05
7E-7163 4 SHAFT AS-CAM DRIVE 1 01
7E-8127 4 JOURNAL AS-CAMSHAFT 1 01
7E -8130 4 JOURNAL AS-CAMSHAFT 2 01
7E-8131 4 JOURNAL AS-CAMSHAFT 2 01
7E-8132 4 JOURNAL AS-CAMSHAFT 1 01
7E-8133 4 JOURNAL AS-CAMSHAFT 1 01
150-4882 4 JOURNAL AS-CAMSHAFT 1 01
7C-0415 2 PISTON & ROD GP 8 20
348-7288 3 CONNECTING ROD GP 8 00
7C-0417 2 VALVE MECHANISM GP 8 17
7C-0418 3 LIFTER GP·VALVE 8 07

* SEE TECHNICAL MANUAL FOR DRAWING REFERENCE

A12 ENGINE SHIPPING ORDER RELP0604

 ENGINE SHIPPING ORDER

0 Lafayette 3608 Engine (contd.)

ESO: DVRFROO S/N: BEN642 STATUS: F

AR: 228- 6944 ENGR MDL: E538 SALES MDL: 3608

PART PRODUCT CHANGE

NUMBER LEVEL PART NAME QTY LEVEL
153-3932 4 GUIDE AS-LIFTER 8 00
153-3931 5 ADAPTER AS 8 00
7C -0419 3 ROCKER ARM GP 8 22
1W-841 0 4 SHAFT AS -ARM 8 03
7C-0435 2 CYLINDER BLOCK GP 1 10
7C·0436 3 CYLINDER BLOCK AS 1 14
214-6056 2 CYLINDER BLOCK GP 1 00
214-6055 3 CYLINDER BLOCK AS 1 02
7E-7122 4 CYLINDER BLOCK GP 1 07
7C-8432 2 BREATHER GP 1 09
?W-9683 2 SEAL GP-CRANKSHAFT 1 08
9Y-9345 2 GEAR GP-REAR 1 04
9Y-9346 3 SHAFT AS 1 01
9Y-9348 3 GEAR AS 1 02
9Y-9926 2 GUIDE GP-OIL LEVEL GAUGE 1 01
106-5652 2 LINES GP-ENGINE OIL 1 11
107-2702 2 COVER GP-CYLINDER BLOCK 1 14
0 116-6965
290-9753
125-3907
2
3
2
PUMP GP -GEAR
PUMP GP-GEAR
VALVE GP-SOLENOID
1
1
1
04
00
01
9Y-6992 3 VALVE GP-SOLENOID 1 06
103-0692 4 VALVE GP-SOLENOID 1 07
134 -8347 2 HOUSING GP·FRONT 1 03
7C-1897 3 SENSOR GP-SPEED 1 04
4P-2351 3 HOUSING GP-FRONT 1 07
7C-1897 3 SENSOR GP-SPEED 1 05
135-6529 2 HOUSING GP-FLYWHEEL 1 02
142-1583 2 TANK & MTG GP-HYDRAULIC 1 03
143-4770 3 TANK GP · HYDRAULIC 1 04
142-2296 2 COVER GP-CYLINDER BLOCK 1 01
7E-1659 3 CAP GP-ENGINE OIL FILLER 1 02
145-5655 2 MOUNTING GP-TURBOCHARGER 1 10
145-5659 2 LINES GP -TURBOCHARGER OIL 1 03
174-6918 2 LINES GP-WATER 1 05
193-5846 2 CRANKSHAFT GP 1 01
193-5845 3 CRANKSHAFT AS 1 02
1W-8260 3 BRACKET AS -CRANKSHAFT 1 02
195-5915 2 COVER GP-CAMSHAFT 1 01
213-6282 2 BOX & MOUNTING GP 1 02
213-6284 3 BOX GP-CONTROL PANEL 1 04
197-0064 4 BOX AS-JUNCTION 1 01
210-9470 4 CONTROL GP -ENGINE ELECTRONIC 1 05
322-3615 5 CONTROL GP -ELECTRONIC 1 01
2 DRIVE GP·TIMING & SPEED 1 04
0 213-6456
213-6457 2 COVER GP-CAMSHAFT 1 01

• SEE TECHNICAL MANUAL FOR DRAWING REFERENCE

RELP0604 ENGINE SHIPPING ORDER A13

 ENGINE SHIPPING ORDER

Lafayette 3608 Engine (contd.J 0

ESO: DVRFROO S/N: BEN642 STATUS: F
AR: 228-6944 ENGR MDL: E538 SALES MDL: 3608

PART PRODUCT CHANGE

NUMBER LEVEL PART NAME QTY LEVEL
213-6461 2 LINES GP-AIR 1 04
6I-1703 3 HOUSING AS 1 01
211-8175 3 ACTUATOR GP-ELECTRONIC 1 01
211-8176 4 ACTUATOR GP-ELECTRONIC 1 01
213-6462 2 CONTROL GP-FUEL 1 05
6I-1732 3 VALVE GP-CONTROL 1 02
211-8175 3 ACTUATOR GP-ELECTRONIC 1 01
211-8176 4 ACTUATOR GP-ELECTRONIC 1 01
218-3893 2 PRECHAMBER GP 8 06
219-9926 2 SENSOR GP-COMBUSTION 1 10
116-2649 3 SENSOR GP-TEMPERATURE 1 02
136-7346 3 CONTROL GP-ELECTRONIC 1 07
242-8988 4 CONTROL GP-ELECTRONIC 1 01
310-4795 3 SENSOR GP-TEMPERATURE 1 00
310-4796 3 SENSOR GP-TEMPERATURE 1 01
337-6968 3 SENSOR GP-TEMPERATURE 8 00
219 - 9929 2 IGNITION GP -GAS ENGINE 1 07
198 - 6420
310 -3180
219-9933
3
3
2
$PARK PLUG
TRANSFORMER GP - POTENTIAL
LINES GP - GAS
8
8
1
01
01
05
0
228-6084 2 SHIELD GP-MANIFOLD 1 01
228-6588 2 MANIFOLD GP-EXHAUST 1 06
228-6594 2 WIRING GP -ENGINE 1 11
211-3504 3 SWITCH AS-PRESSURE 1 01
130 -8299 3 SENSOR GP-TEMPERATURE 3 05
163-8523 3 SENSOR GP-PRESSURE 2 03
191 -8305 3 SENSOR GP-SPEED 1 04
195 -2431 3 SENSOR GP-DETONATION 4 03
207 -6859 3 SENSOR GP-PRESSURE 1 02
260-3763 3 CONTROL GP 1 00
242-8824 4 SENSOR GP-PRESSURE 1 08
276 -6793 3 SENSOR GP - PRESSURE 1 02
290 -4619 3 BUFFER GP-SENSOR 1 01
228 -6595 2 LINES GP-ENGINE OIL 1 01
138 -6144 3 FILTER GP-ENGINE OIL 1 05
240 -0664 2 BYPASS GP-EXHAUST 1 02
133 -8501 3 COVER AS 1 01
211 -8175 3 ACTUATOR GP-ELECTRONIC 1 01
211 -8176 4 ACTUATOR GP-ELECTRONIC 1 01
256-1270 1 BRACKET GP-SHIPPING 1 01
257-5889 1 BOX GP-CONTROL PANEL 1 01
257-8837 2 HARNESS AS-MONITOR 1 02
258-6989 2 HARNESS AS-CONTROL 1 00
297-1405 2 MODULE GP-KEYPAD 1 02
257-9933 2 DISPLAY GP-MONITOR 1 02 0
* SEE TECHNICAL MANUAL FOR DRAWING REFERENCE

A14 ENGINE S HIPPING ORDER RELP0604

 ENGINE SHIPPING ORDER

0 Lafayette 3608 Engine (contd.J

ESO: OVRFROO S/N: BEN642 STATUS: F
AR: 228- 6944 ENGR MDL: E538 SALES MDL: 3608

PART PRODUCT CHANGE

NUMBER LEVEL PART NAME QTY LEVEL
257-3196 3 DISPLAY GP-MONITOR 02
266-0269 4 DISPLAY GP-MONITOR 08
284-8908 5 CONTROL GP-ELECTRONIC 00
* 301 -4690 5 SOFTWARE GP-MONITOR 1 00
259-5812 2 MOUNTING GP-CONTROL 2 00
297-1405 2 MODULE GP-KEYPAO 1 02
259-8435 1 TURBOCHARGER GP 1 02
281-4241 1 LINES GP -AIR 1 04
* 317-7484 1 ADAPTER GP-COMMUNICATION 1 01
324-9535 1 PUMP GP·PRELUBRICATION 1 02
326·2623 2 PUMP GP-PRELUBRICATION 1 01
324-9181 3 PUMP GP -PRELUBRICATION 1 00
329-4631 1 LINES GP·AIR 1 00
164-0717 2 VALVE GP -SOLENOIO 1 02
6L-4502 1 CHART-PLATE & FILM 1 538

* SEE TECHNICAL MANUAL FOR DRAWING REFERENCE

RELP0604 ENGINE SHIPPING ORDER A15

 MEMORANDA

A 16 MEMORANDA RELP0604
 BASIC ENGINE
133-6584 ADAPTER GP-AUXILIARY DRIVE
(CHG -01, -02, -0201 , -0202, -0203, -03)
SMCS ·1165, 1207 i03296409
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY PAGE
c 1 1 160-8173 1
c 2 1 121 • 4506 1
C-CHANGE FROM PREVIOUS TYPE

MOUNTS TO
CRANKSHAFT~''- 1

GRAPHIC #1 <END> g01681780

u
RELP0604 1 of 1 BASIC ENGINE 1
 BASIC ENGINE
9Y-4252 BARRING & MOUNTING GP (CHG -00, -01, -0101, -0102, -0103)
SMCS-1235

NOTE
REF
NO
1
GRAPHIC
REF
1
PART NUMBER
OS-1585
QTY
4
PART NAME
1 2 3 4 5
BOLT (1/2-13X1.5-IN)
6 (PRODUCT LEVEL)
i02030838
SEE
PAGE
e
2 1 9Y-4254 1 BRACKET AS
3 1 6V-3538 2 DOWEL
4 1 OS-1594 1 BOLT (3/8-16X1-IN)
5 1 1P-7346 1 WASHER-HARD (10.2X35X6-MM THK)
6 1 5L-1091 1 SPRING
7 1 7W-0195 1 STEM
8 1 4W-9551 1 RETAINER
9 1 38-8489 1 FITTING- GREASE
10 1 SH-9573 1 KNOB-CHOKE
11 1 98-8748 1 NUT-FULL (1/4-28-THD)
12 1 7W-0196 1 GUIDE
13 1 7W-0194 1 GUIDE
14 1 4T-4027 1 SPRING
15 1 95-1328 1 WASHER (26X41X1 .6-MM THK)
16 1 6H-6109 1 RING-SNAP
17 1 7W-0193 1 SPACER (26.65X44X10-MM THK)
18 1 5P-3456 2 SEAL-0-RING
19 1 9Y-0539 1 SHAFT-BARRING
20 1 4W-9549 1 PINION (11-TEETH)

0
2 BASIC ENGINE 1 of 2 RELP0604
 BASIC ENGINE
9Y- 4252 BARRING & MOUNTING GP (contd. J i02030838

8 3

0 8

0 GRAPHIC #1
SECTION A-A
<END> g01047403

RELP0604 2 of 2 BASIC ENGINE 3

 , BASIC ENGINE
256·1270 BRACKET GP ·SHIPPING (CHG -00. -01)
SMCS-7505

NOTE PART NUMBER QTY

PART NAME
1 2 3 4 5 6 (PRODUCT LEVEL)
i02379253
SEE
PAGE
e
251-9565 4 BRACKET AS
258-5631 a SCREW-WOOD (1/2-6X4-IN) (LAG)
SP-8245 8 WASHER-HARD (13.5X25.5X3-MM THK)
<END>

0
4 BASIC ENGINE RELP06 04
 BASIC ENGINE
143-4117 CAMSHAFT AS (CHG .()() THRU -05, 150-4882-01)
PART OF 7C-0406 CAMSHAFT GP
0 SMCS-1210
REF GRAPHIC PART NAME
i02377716
SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 S 6 CPROOUCT LEVELl PAGE
R 1 1 7E- 7163 1 SHAFT AS-CAM DRIVE
1 6V-3538 1 DOWEL
2 1 7E-8127 1 JOURNAL AS-CAMSHAFT
1 &V-3538 2 DOWEL
R 1 7E-8124 1 JOURNAL-CAMSHAFT
3
- 1 7E-8130 2 JOURNAL AS-CAMSHAFT
(EACH INCLUDES) -
1 &V-3538 2 DOWEL
R 1 7E-8124 1 JOURNAL-CAMSHAFT
4 1 7E-8131 2 JOURNAL AS-CAMSHAFT
(EACH INCLUDES)
1 &V-3538 2 DOWEL
R 1 7E -8124 1 JOURNAL-CAMSHAFT
5 1 7E-8132 1 JOURNAL AS-CAMSHAFT
1 &V-3538 2 DOWEL
R 1 7E-8126 1 JOURNAL-CAMSHAFT
6 1 7E-8133 1 JOURNAL AS-CAMSHAFT
1 &V-3538 2 DOWEL
R 1 7E-8126 1 JOURNAL-CAMSHAFT
7 1 9X·6380 96 BOLT (5/ 8-11X1.5-IN)
8 1 150-4882 1 JOURNAL AS-CAMSHAFT
1 150-4881 1 JOURNAL-CAMSHAFT
9 1 176-3209 8 CAMSHAFT
R-REMFG PART MAY BE AVAILABLE

0
RELP0604 1 of 2 BASIC ENGINE 5
 BASIC ENGINE
143-4117 CAMSHAFT AS (contd.) i02377716

EXHAUST
CAll

GAS
ADMISSION
CAll
0

GRAPHIC #1 <END> g00721592

0
6 BASIC ENGINE 2 of 2 RELP0604
 BASIC ENGINE
7C-0406 CAMSHAFT Gp (CHG -03 THRU ..06)

0 SMCS-1210

NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
i01547613
SEE
PAGE
1 1 7W-0592 1
2 1 7W-0855 1
CY 3 1 143-4117 1 5
4 1 177-7760 1
5 1 OS·1588 6
6 1 31·1915 3
7 1 3V-3308 3
C-CHANGE FROM PREVIOUS TYPE
Y-SEPARATE ILLUSTRATION

--- ---'---,
I

I 2
r---ff
---'-r
~~ I
\ ...,
'
REAR VIEW I

GRAPHIC #1 <END> g00804397

0
RELP0604 1 of 1 BASIC ENGINE 7
 BASIC ENGINE
348-7288 CONNECTING ROD GP (CHG -oo)
PART OF 7C-0415 PISTON & ROD GP
SMCS-1218 i03649998
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 PRODUCT LEVEL PAGE
1W-0098 4
2 4P-6143 BEARING-SLEEVE
3 4W-8344 2 RETAINER
4 205-0640 4 NUT 3/4-16-THD

GRAPHIC #1 <END> g01960582

8 BASIC ENGINE 1 of 1 RELP0604

 BASIC ENGINE
195-5915 COVER GP ·CAMSHAFT (CHG -oo, -01)
LEFT FRONT CAMSHAFT
0 SMCS-1210
REF GRAPHIC PART NAME
i02374380
SEE
NOTE NO REF PART NUMBER QTY PAGE
1 1 1W-2334 1
2 1 206-6583 1
3 1 OS-1594 8
4 1 3V-3308 8

GRAPHIC #1 <END> g00807434

0
RELP0604 1 of 1 BASIC ENGINE 9
 BASIC ENGINE
213 · 6457 COVER GP- CAMSHAFT (CHG .oo, -01)
SMCS-1210
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
1 2 3 4 5 6 (PRODUCT LEVEL)
i02151042
SEE
PAGE
0
1 1 1W-7117 2 DOWEL-HOLLOW
2 1 4F-4585 1 PLUG-CORE
3 1 SP-9147 1 SEAL-0-RING
4 1 253-8893 1 HOUSING
5 1 206-7468 1 PLATE
6 1 206-7469 1 COVER
7 1 OL-1352 2 BOLT (3/8-16X3.25-IN)
8 1 OS-1588 4 BOLT (3/8-16X1.25-IN)
9 1 3B-1915 6 BOLT (3/8-16X1.375-IN)
10 1 3V~3308 12 WASHER-HARD (10.2X20.5X2.5-MM THK)
11 1 6V-5060 1 SEAL-0-RING

3-6 ~'': 9-10

0~ 4-11

r
_..------;

I
0

0
\ ~t:--
o:t""""
8-10
0
\ • q J

I
I ~
0

?~ REAR HOUSING

/
'' 5

~"-........___ 7-1 -10

GRAPHIC #1
-----
REAR VIEW
<END> g01091 345

0
10 BAS IC ENGINE 1 of 1 , RELP0604
 BASIC ENGINE
107-2702 COVER GP-CYLINDER BLOCK-CENTRAL STRUCTURE
(CHG -07 THRU -14)
SMCS-1201 i02380438
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 PAGE
1W- 1049 PLUG
2 2W-8313 5
3 4W-8775
4 7E-0728 8
5 7E-0729 7 COVER-TOP FACE
6 7W-6424 COVER (AIR CHAMBER )
7 8T-0098 8 SEAL-0-RING
8 9Y-7083 5 GASKET
9 164-9501 7
10 241-3284 8
11 OS-1591 62
12 OS-1594 104
13 1A-2029 118
14 3P-0656 SEAL-0-RING
15 3V-3308 268 WASHER-HARD 10.2X20.5X2 .5-MM THK
16 &V-3250 SEAL-0-RING
17 &V-5140 SEAL-0-RING
18 BC-3103 7 SEAL-0-RING
19 98-4191 PLUG-0-RING

12 15
4 5

0 12

13

6
10

12

GRAPHIC #1 g01034005

RELP0604 1 of 1 BASIC ENGINE 11

 BASIC ENGINE
142·2296 COVER GP-CYLINDER BLOCK (CHG -00, -01)

SMCS-1201
GRAPHIC
RIGHT HAND SERVICE

PART NAME
i01553917
SEE
0
REF
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 OS-1588 30BOLT (3/8-16X1.25-IN)
2 1 OS-1590 4BOLT (3/8-16X2-IN)
3 1 OS-1591 108BOLT (3/8-16X1.5-IN)
J 4 1 1W-2834 5 VALVE GP-EXPLOSION RELIEF
5 1 3V-3308 142WASHER-HARD (10.2X20.5X2.5-MM THK)
1 4P-530~__1 TUBE AS
6
7 1 61-4545 16SEAL-0-RING --
8 1 &V-1904 5 SEAL-0-RING
9 1 &V-4314 1SEAL-0-RING
10 1 SV-5049 1SEAL-0-RING
11 1 7E-0768 10COVER-CYLINDER BLOCK
1.2 1 7E-0769 5COVER-CYLINDER BLOCK
y 13 1 7E-1659 1CAP GP-ENGINE OIL FILLER 66
14 1 95-4191 1 PLUG-0-RING
15 1 9Y·6874 1 ELBOW-OIL FILLER
16 1 9Y-9924 1COVER-CYLINDER BLOCK
AVAILABLE REPAIR KIT(S):
J 2W-3584 1 KIT-REPAIR (EXPLOSION RELIEF)
(INCLUDES VALVE PLATE AND SPINDLE 0-RINGS)
J·REPAIR KIT(S) MARKED J AVAILABLE FOR PART($) MARKED J
Y-SEPARATE ILLUSTRATION

12 BASIC ENGINE 1 of 2 RELP0604

 BASIC ENGINE
142-2296 COVER GP-CYLINDER BLOCK(contd.) !01553917

0
RIGHT SIDE VIEW fRONT FACE
OF'
CYUNO£R
BLOCK

SECTION A-A

9
13
1-5

VIEW OF
AREA B
VIEW
GRAPHIC #1 <END> g00279800

RELP0604 2 Of 2 BASIC ENGINE 13

 BASIC ENGINE
2W-2742 COVER GP-ENGINE LIFTING EYE {CHG .00)
SMCS-1122
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
1 2 3 4 5 6 (PRODUCT LEVELl
i02346062
SEE
PAGE
0
1 1 3N·8591 2 FILM·INFOAMATION (DO NOT LIFT)
2 1 2W·2972 2 COVER-LIFTING
3 1 SS-4714 2 BOLT (1/4-28X4-IN)
4 1 3F-7674 2 LOCKNUT (1/4-28 THO)

rr 11
/1

/ 0
6 WARNING /2

USE BASE LIFT LUGS ONLY

lf4
TOP VIEW
GRAPHIC #1 <END> g00783275

0
14 BAS IC ENGINE 1 of 1 RELP0604
 BASIC ENGINE
4W·0365 COVER GP-FRONT HOUSING(cHG -01,-02)
SMCS • 1151 , 1166 i02345206
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY PAGE
6V-7702
2 1W-3377
3 OS-1595 8

1-,----.... . . .
I\ . . _
I~ \

~~'~
I ~ ~--- fRONT HOUSING

2 I
I
~ I

0 "-\

\
I
-------i

FRONT VIEW
L------)
GRAPHIC #1 <END> g00799741

0
RELP0604 1 of 1 BASIC ENG INE 15
 BASIC ENGINE
1W-3382 COVER GP -GEAR INSPECTION (CHG -os, .06)
SMCS-1166
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
1 2 3 4 5 6 !PRODUCT LEVEll
i01458777
SEE
PAGE
0
1 1 OS-1594 4 BOLT (3/8-16X1-IN)
2 1 3V-3308 4 WASHER-HARD (10.2X20.5X2.5-MM THK)
3 4W-6637 COVER
4 4W-6638 GASKET

GRAPHIC #1 <END> g00762517

16 BASIC ENGINE 1 of 1 RELP0604

 BASIC ENGINE
7C-0403 COVER GP-VALVE MECHANISM(cHG -os,-06)

0 SMCS-1107

NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
i02630351
SEE
PAGE
1 1 7E-0733 1
2 1 BT-8883
3 1 7W-8895
c 4 1 3V-3308 7
5 1 &V-3602 1
6 1 OS-1590 7
C-CHANGE FROM PREVIOUS TYPE

GRAPHIC #1 <END> g00775813

0
RELP0604 1 of 1 BASIC ENGINE 17
 BASIC ENGINE
193-5845 CRANKSHAFT AS (CHG -02)
PART OF 193·5846 CRANKSHAFT GP
SMCS-1202 i03203380
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 PAGE
1 1 7W-1632 8 PLUG
2 1 179-3576 8 COUNTERWEIGHT AS
EACH INCLUDES
137-0135 2 DOWEL
3 186-0136 24 PIN-LOCK
M 4 186-0144 24 BOLT .(CRANKSHAFT).
5 186-0145 24 WASHER 39X65.5X6-MM THK
M-METRIC PART

0
5
ri. 4

~3

GRAPHIC #1 <END> g01636409

18 BASIC ENGINE 1 of 1 RELP0604

 BASIC ENGINE
193-5846 CRANKSHAFT GP (CHG .()0 THRU .02)

0 SMCS-1202
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
1 2 3 ~ 5 6 PRODUCT LEVEL
i03754067
SEE
PAGE
1 1 345·4127 2 PLATE-THRUST
2 1 1W·8260 1 BRACKET AS-CRANKSHAFT
6V·3537 1 DOWEL
3 2W·0546 1 PIN- TIMING
4 4W·8010 1 BRACKET-GUIDE
5 1 129·4054 9 BEARING-CRANKSHAFT
AB 1 127·1916 BEARING-CRANKSHAFT
AB 1 127-1921 BEARING-CRANKSHAFT
AB 1 143-6219 BEARING-CRANKSHAFT
AB 143·6221 BEARING-CRANKSHAFT
AB 143-6222 BEARING-CRANKSHAFT
AB 143-6224 BEARING-CRANKSHAFT
y 6 193-5845 1 CRANKSHAFT AS 18
7 1 OS-1594
8 1 3V-3308
9 1 6V-4589 1 SEAL-0-RING
A- NOT PART OF THIS GROUP
B-USE AS REQUIRED
Y-SEPARATE ILLUSTRATION

0 GRAPHIC #1 <END> g00745928

RELP0604 1 of 1 BASIC ENGINE 19

 BASIC ENGINE
7C·0436 CYLINDER BLOCK AS (CHG -10 THRU -16)

SMCS-1201
PART OF 7C-0435 CYLINDER BLOCK GP
i03005713 0
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEll PAGE
1 1 1W-0121 18 STUD·TAPERLOCK
2 1 1W·0122 18 WASHER (52X110X12-MM THK)
3 1 1W-0123 18 NUT (2-12-THO)
4 1 35-7079 18 BOLT (1-1/4-12X9.5-IN)
5 1 4K-0684 18 WASHER-HARD (34X55X6-MM THK)
6 1 &V-3602 8 SEAL-0-RING
7 1 7C-5044 8 LINER-CYLINDER BLOCK
8 1 299-5671 1 CYLINDER BLOCK
9 1 BT-9047 24 SEAL-0-RING
10 1 124-1836 9 CAP AS-BEARING (CRANKSHAFT)
(EACH INCLUDES)
1 6V-3538 1 DOWEL

0
20 BASIC ENGINE 1 of 2 RELP0604
 BASIC ENGINE
lC-0436 CYLINDER BLOCK AS (contd.) !03005713

6
. . . . . . . . . . . . . . . . . . . .
~D~D~D~D~D~D~D~··
. . . . . . . . . . . . . .
7

0 0
.
0
.
oo
. oo
oo
. . oo
oo
. oo. .
oo
.
oo
.
oo

0 RIGHT SIDE VIEW

1-2-3

FRONT VIEW

GRAPHIC #1 <END> g00713656

RELP0604 2 Of 2 BASIC ENGINE 21

 BASIC ENGINE
214-6055 CYLINDER BLOCK AS (CHG -00 THRU -02)
PART OF 214-6056 CYLINDER BLOCK GP
SMCS-1201
PART NAME
i02380439 0
REF GRAPHIC SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL} PAGE
1 1 1W-0121 18 STUD-TAPERLOCK
2 1 1W-0122 18 WASHER (52X110X12-MM THK)
3 1 1W-0123 18 NUT ( 2 -12-THO)
4 1 3S-7079 18 BOLT (1-1/4-12X9.5-IN)
5 1 4K-0684 18 WASHER-HARD (34X55X6-MM THK)
y 6 1 7E-7122 1 CYLINDER BLOCK GP 26
7 1 124-1836 9 CAP AS-BEARING (CRANKSHAFT)
(EACH INCLUDES)
1 SV-3538 1 DOWEL
Y-SEPARATE ILLUSTRATION

'

22 BASIC ENGINE 1 of 2 RELP0604

 BASIC ENGINE
214-6055 CYLINDER BLOCK AS (contd.) 102380439

. . . . . . . . . . . . . . . . . .
~D~D~D~D~D~D~D~··
··o·
. · · · ....o
· · ···..o
.. · ···....o
· · ···..o
.. · ·
· ·..o
..
· · ··..o
.. · · ·
· ·.. ·
..
. • • • •.•• o ••••• o ••••• o •..•• o .•. .. o .•••••

ooo
. oo
. .
oo
.
0 0 0
.
0
.
0 0

0 RIGHT SIDE VIEW

5-4

1-2-3

FRONT VIEW
0 GRAPHIC #1 <END> g00943999

RELP0604 2 Of 2 BASIC ENGINE 23

 BASIC ENGINE
7C-0435 CYLINDER BLOCK GP (CHG -07 THRU -10)
FIELD REPLACEMENT ORDER 214-6056-PAGE 28
SMCS-1201
REF GRAPHIC PART NAME
i01857262
SEE
0
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 !PRODUCT LEVEll PAGE
1 1 OL-1143 16 BOLT (3/8-16X2.5-IN)
2 1 OS-1594 2 BOLT (3/8-16X1-IN)
3 1 1W-0105 9 BEARING-CAMSHAFT
4 1 1W-1960 1 GASKET
5 1 3P-0656 1 SEAL-0-RING
6 1 3V-3308 2 WASHER-HARD ~10.2X20.5X2.5-MM THK)
7 1 48-3140 1 COVER
8 1 SV-3538 20 DOWEL
9 1 SV-3539 16 DOWEL
10 1 6V-3955 3 SEAL-0-RING
11 1 6V-4589 10 SEAL-0-RING
y 12 1 lC-0436 1 CYLINDER BLOCK AS 20
c 13 1 187-0450 32 STUD-TAPERLOCK
14 1 7N-2328 4 DOWEL
15 1 7W-7469 1 PLUG
16 1 BL-2786 28 SEAL-0-RING
17 1 9S-4185 9 PLUG-0-RING
18 1 9S-8005 19 PLUG-0-RING
19 1 9S·8006 10 PLUG-0-RING
20 1 120-9330 a JET AS (PISTON COOLING)
(EACH INCLUDES)
1 1W-7117 2 DOWEL-HOLLOW
C-CHANGE FROM PREVIOUS TYPE
Y-SEPARATE ILLUSTRATION

0
24 BASIC ENGINE 1 of 2 RELP0604
 7C-0435 CYLINDER BASIC ENGINE
BLOCK GP (contd.) 101857262

GRAPHIC #1 <END> g00798489

RELP0604 2 of 2 BASIC ENGINE 25

 BASIC ENGINE
7E·7122 CYLINDER BLOCK GP (CHG ..00 THRU -07, 7E-7121.02)
PART OF 214-6055 CYLINDER BLOCK AS
SMCS-1201
REF GRAPHIC PART NAME
i01930224
SEE
0
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 CPRODUCTLEVELl PAGE
1 1 98-8006 10 PLUG-0-RING
2 1 &V-4589 10 SE.AL-0-RING
3 1 7N-2328 4 DOWEL
4 1 98-4185 5 PLUG-0-AING
5 1 8L-2786 25 SE.AL-0-RING
6 1 &V-3539 16 DOWEL
7 1 &V-3538 20 DOWEL
8 1 7W-7469 1 PLUG
9 1 3P-0656 1 SE.AL-0-AING
10 1 9S-8005 19 PLUG-0-AING
11 1 SV-3955 3 SE.AL-0-RING
12 1 5P-3591 1 ADAPTER GP-PROBE.
12A 1 9F-2247 1 PLUG-PIPE.
12B 1 3J-1907 1 SE.AL-0-RING
13 1 5P-6944 1 ADAPTER
14 1 1W-0121 18 STUD-TAPERLOCK
14A 1 1W-0123 18 NUT (2 -12- THO )
14B 1 1W-0122 18 WASHER (52X110X12-MM THK )
14C 1 35-7079 18 BOLT (1-1/4-12X9.5-IN )
140 1 4K-0684 18 WASHER-HARD {34X55X6-MM THK )
14E. 1 124-1836 9 CAP AS-BEARING (CRANKSHAFT )
( EACH INC LUD E.S)
14F 1 SV-3538 1 DOWEL
15 1 1W-0105 9 BEARING-CAMSHAFT
16 1 120-9330 8 JET AS (PISTON COOLING )

17
1
1
1W-7117
187-0450
2
32
CEACH INCLUDES)
DOWEL-HOLLOW
STUD-TAPE.RLOCK
0
18 1 OL-1143 16 BOLT _(3/8-16X2.5-IN )
19 1 9S·4181 1 PLUG-0-AING
20 1 7M-8485 1 SE.AL-0-RING
21 1 214·6044 8 SPACER (44.5X69.9X88-MM THK )
22 1 101-8187 2 BRACKET- LIFTING
23 1 218-0660 8 BOLT (1-5 / 8-12X13.25-IN )
24 1 7W-8431 4 SUPPORT AS
(EACH INCLUDES )
1 7N-2328 2 DOWEL
25 1 7B-8363 8 BOLT (1-14X10.75- IN )
26 1 8S-4757 8 BOLT (1-14X8-IN )
27 1 SP-8250 16 WASHER (28X49X5-MM THK )

0
26 BASIC ENGINE 1 of 2 RELP0604
 7E-7122 CYLINDE BASIC ENGINE
R BLOCK GP (contd.) i01930224

0 GRAPHIC #1 <END> g00947280

RELP0604 2 of 2 BASIC E NGINE 27

 BASIC ENGINE
214-6056 CYLINDER BLOCK Gp (CHG .00)
FIELD REPLACEMENT FOR 7C·0435-PAGE 24
SMCS-1201
PART NAME
101852428 0
REF GRAPHIC SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 [PRODUCT LEVEL) PAGE
1 1 OL-1143 16 BOLT (3/ 8-16X2.5-IN)
2 1 OS-1594 2 BOLT (3/8-16X1-IN )
3 1 1W-0105 9 BEARING-CAMSHAFT
4 1 1W-1960 1 GASKET
5 1 3P-0656 1 SEAL-0-RING
6 1 3V-3308 2 WASHER-HARD _( 10.2X20.5X2.5-MM THK)
7 1 48-3140 1 COVER
8 1 6V-3538 20 DOWEL
9 1 6V-3539 16 DOWEL
10 1 &V-3955 3 SEAL-0-RING
11 1 6V-4589 10 SEAL-0-RING
y 12 1 214-6055 1 CYLINDER BLOCK AS 22
13 1 187-0450 32 STUD-TAPERLOCK
14 1 7N-2328 4 DOWEL
15 1 7W-7469 1 PLUG
16 1 SL-2786 28 SEAL-0-RING
17 1 9S-4185 9 PLUG-0-RING
18 1 9S-8005 19 PLUG-0-RING
19 1 98-8006 10 PLUG-0-RING
20 1 120-9330 8 JET AS (PISTON COOLING )
(EACH INCLUDES)
1 1W-7117 2 DOWEL-HOLLOW
21 1 214-6044 8 SPACER (44.5X69.9X88-MM THK)
22 1 218-0660 8 BOLT (1-5/8-12X13.25-IN )
23 1 101-8187 2 BRACKET-LIFTING
24 1 7W-8431 4 SUPPORT AS
(EACH INCLUDES ) 0
1 7N-2328 2 DOWEL
25 1 88-4757 8 BOLT (1-14X8-IN )
26 1 78-8363 8 BOLT (1-14X10.75-IN)
27 1 SP-8250 16 WASHER (28X49X5-MM THK)
Y-SEPARATE ILLUSTRATION

0
28 BASIC ENGINE 1 of 2 RELP0604
 BASIC ENGINE
214·6056 CYLINDER BLOCK GP (contd.) i01852428

0 13

6-2

20

D 14

25-27 17-16
26-27 24
RIGHT SIDE VIEW
0

TOP VIEW FRONT VIEW

SECTION E-E

0 GRAPHIC #1
VIEW A-A VIEW 0-D

<END> g00956657

RELP0604 2 Of 2 BASIC ENGINE 29

 BASIC ENGINE
170-7740 CYLINDER HEAD AS (CHG .oo, -o1, .o101)
PART OF 171-3994, 171·3995, 194·3250 -CYLINDER HEAD GP
SMCS-1100, 1101 i02419950 0
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 123456 PAGE
1 1 3J-7354 2 SEAL-0-RING
2 1 4W-5442 2 PLUG-DOWEL
3 6V-5061 2 SEAL-0-RING
4 7C-4298 4 PLUG-CUP ORIFICE
5 ST-6759 2 PLUG-PIPE
_ 6 9S-4182 1 PLUG-0-RING
7 9S-8002 1 PLUG-0-RING
9 171-3992 2 INSERT-VALVE SEAT
10 171-3993 2 INSERT-VALVE SEAT
11 148-7142 INSERT PRECHAMBER
12 38-0645 7 PLUG-CUP
13 ' 2M-6471 4 PLUG-CUP
AB 148-7144 INSERT 0.5-MM OVERSIZE 00 PRECHAMBER
AB 148-7143 INSERT (PRECHAMBER, 0.25-MM OS OD)
PRECHAMBER
A-NOT PART OF THIS GROUP
B-USE AS REQUIRED

2 2

0
/~7 1

1';"\
'+'
I
I
I

~,~ --4

12 \
&=:·
6
G--___4

GRAPHIC #1 <END> g007831 94 0

30 BASIC ENGINE 1 of 1 RELP06 04
 BASIC ENGINE
255·0029 CYLINDER HEAD AS(cHG .oo,-o1)
PART OF 255·0030 CYLINDER HEAD AS
0 SMCS · 11 00, 11 01
REF GRAPHIC PART NAME
i02416638
SEE
NOTE NO REF PART NUMBER QTY PAGE
1 1 171-3992 2
AB 1 203-9566
AB 1 272-5886
2 1 171-3993 2
AS 1 203-9567
AB 1 203-9569
A-NOT PART OF THIS GROUP
B-USE AS REQUIRED

GRAPHIC #1 <END> g01139188

0
RELP0604 1 of 1 BASIC ENGINE 31
 BASIC ENGINE
255 • 0030 CYLINDER HEAD AS (CHG ..oo)
PART OF 255·0031 CYLINDER HEAD GP
SMCS ·11 00, 11 0 1 i02277956 0
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY PAGE
1 1 4W·5442 2
2 1 7C·4298 4
3 1 229·8567
AB 1 229-8570
AB 1 229-8571
y 4 1 255-0029 31
5 1 2M-6471 7
6 1 38-0645 4
7 1 3J-7354 2
8 1 6V-5061 2
9 1 8T-6759 2
10 1 9S-4182
11 1 98-8002
A-NOT PART OF THIS GROUP
B-USE AS REQUIRED
Y-SEPARATE ILLUSTRATION

4
0

~'\,,
7

GRAPHIC #1 <END> g01141786

0
32 BASIC ENGINE 1 of 1 RELP0604
 BASIC ENGINE
7C-0400 CYLINDER HEAD GP (CHG -15,-16, -20)
SPARK IGNITED
0 SMCS-1100
REF GRAPHIC PART NAME
!03393702
SEE
NOTE NO REF PART NUMBER QTY PAGE
1 1 1W-2361 4
2 1 1W·2362 4
3 1 2N-3350 8
4 6V-4314 2
5 7C-4299 4
6 BC-5230 8
7 305-5302 2
8 114·4301
9 114-4302
10 143-2878
CFYR 171·3994 CYLINDER HEAD GP 34
-OR-
CFYR 171-3995 CYLINDER HEAD GP 35
-OR-
CFYR 1 194-3250 CYLINDER HEAD GP 36
C-CHANGE FROM PREVIOUS TYPE
F-NOT SHOWN
R-REMFG PART MAY BE AVAILABLE
Y-SEPARATE ILLUSTRATION

~------1 2
CYLINDER HEAD
GROUP

---4
0
GRAPHIC #1 <END> g00810533

RELP0604 1 Of 1 BASIC ENGINE 33

 BASIC ENGINE
171-3994 CYLINDER HEAD GP*R (CHG -00 THRU -03)
BASIC

SMCS-1100
PART OF 7C-0400 CYLINDER HEAD GP
!01571094
0
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 123456 PRODUCT LEVEL PAGE
1 1 1W-1748 4 SPRING-VALVE OUTER
2 1 1W-1749 4 SPRING-VALVE INNER
3 1 1W-1752 8 LOCK-VALVE RETAINER
4 1 1W-1754 4 GUIDE-VALVE SPRING
5 1 4P-2854 2 VALVE-INLET
6 1 4W-5441 2 DOWEL-BRIDGE GUIDE
7 1 6V-3538 2 DOWEL
8 1 189-4583 4 ROTATOR AS
9 1 154-2417 2 VALVE-EXHAUST
y 10 1 170-7740 1 CYLINDER HEAD AS 30
11 1 175-6344 4 GUIDE-VALVE
Y-SEPARATE ILLUSTRATION

0
3
8
6

VIEW A-A

GRAPHIC #1 <END> g00601153

0
34 BASIC ENGINE 1 of 1 RELP0604
 BASIC ENGINE
171-3995 CYLINDER HEAD GP*R (CHG ..()(), ..0002 THRU -03)
BASIC
0 SMCS-1100
PART OF 7C-0400 CYLINDER HEAD GP
i01602056
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY PAGE
1 1 1W-1748 4
2 1W-1749 4
3 1 1W-1752 8
4 1 1W-1754 4
5 1 4P-2854 2
6 1 4W-5441 2
7 1 SV-3538 2
8 1 189-4583 4
9 1 149·0588 2
y 10 1 170-7740 1 30
11 1 175-6344 4
Y-SEPARATE ILLUSTRATION

0
9
3
8
6

5
9
0 0

tj
VIEW A-A

GRAPHIC #1 <END> g00603212

0
RELP0604 1 of 1 BASIC ENGINE 35
 BASIC ENGINE
194-3250 CYLINDER HEAD GP-BASIC*R (CHG -00, -01, -0101, -02)
PART OF 7C·0400 CYLINDER HEAD GP
SMCS-1100 101571773 0
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 PRODUCT LEVEL PAGE
1 1 1W·1748 4 SPRING-VALVE OUTER
2 1 1W-1749 4 SPRING-VALVE INNER
3 1 1W-1752 8 LOCK-VALVE RETAINER
4 1 1W-1754 4 GUIDE-VALVE SPRING
5 1 4P-2854 2 VALVE-INLET
6 1 4W·5441 2 DOWEL-BRIDGE GUIDE
7 1 6V-3538 2 DOWEL
8 1 189-4583 4 ROTATOR AS
y 9 1 170-7740 1 CYLINDER HEAD AS 30
10 1 175-6344 4 GUIDE-VALVE
11 1 185-1103 2 VALVE-EXHAUST
Y-SEPARATE ILLUSTRATION

5
11

0
6

0
8

0 0

11 w
VIEW A-A

GRAPHIC #1 <END> g00764521

0
36 BASICENGINE 1 of 1 RELP0604
 BASIC ENGINE
255-0031 CYLINDER HEAD GP*R (CHG .()0 THRU ..04)
PART OF 7C·0400 CYLINDER HEAD GP
0 SMCS-1100
REF GRAPHIC PART NAME
103657269
SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 1W·1748 4 SPRING-VALVE (OUTER)
2 1 1W-1749 4 SPRING-VALVE (INNER)
3 1 1W-1752 8 LOCK-VALVE RETAINER
4 1 1W-1754 4 GUIDE-VALVE SPRING
5 1 4P-2854 2 VALVE-INLET
6 1 4W-5441 2 DOWEL-BRIDGE GUIDE
7 1 328-7496 2 VALVE-EXHAUST
8 1 175-6344 4 GUIDE-VALVE
9 1 189-4583 4 ROTATOR AS
y 10 1 255-0030 1 CYLINDER HEAD AS 32
11 1 6V-3538 2 DOWEL
Y-SEPARATE ILLUSTRATION

0
RELP0604 1 of 2 BASIC ENGINE 37
 BASIC ENGINE
255-0031 CYLINDER HEAD GP (contd.) i03657269

0
·~
2

11

10

5 7

GRAPHIC #1 <END> g01151165

0
38 BASIC ENGINE 2 of 2 RELP0604
 BASIC ENGINE
7C-2122 DAMPER GP*R (CHG ~0 THRU ~3)
PART OF 1W·0127 DAMPER GP
0 SMCS-1205
REF GRAPHIC PART NAME
i02016656
SEE
NOTE NO REF PART NUMBER QTY 6 PRODUCT LEVEL PAGE
1 1 OS-1590 120 BOLT 3/8-16X2-IN
2 1 3V·3308 128 WASHER-HARD 10.2X20.5X2.5-MM THK
3 1 7C-2120 1 RING AS
1 6V-3536 4 DOWEL
J 4 1 1W-9217 2 SEAL
5 1 7C-2115 2 COVER
J 6 9Y·2997 12 BEARING-NYLON
J 7 6V-5058 2 SEAL-0-RING
8 OS-1591 8 BOLT 3/8-16X1.5-IN
9 1W·8562 1 HUB AS
6V·3536 4 DOWEL
10 95-8004 2 PLUG
11 6V-5049 2 SEAL-0-RING
12 1W·8564 1 WEIGHT- INERTIA
AVAILABLE REPAIR KIT S
J 9Y-2749 KIT-DAMPER
ALSO INCLUDES FLUID PACKET
J- KIT MARKED J INCLUDES PARTS MARKED J

1-2

0
5

0 GRAPHIC #1
SECTION A-A

<END> g00762525

RELP0604 1 Of 1 BASIC ENGINE 39

 BASIC ENGINE
7W .. 0127 DAMPER GP (CHG -04 THRU -06)
SMCS-1205
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
i02016661
SEE
PAGE
0
1 1 7X-3154 8
2 1 35-1349 12
YR 3 1 7C-2122 2 39
4 7X·3324 12 1-1/8-12X15.5-IN
c 5 106-2035 1
6 1 9Y-6181 4
C-CHANGE FROM PREVIOUS TYPE
R-REMFG PART MAY BE AVAILABLE
Y-SEPARATE ILLUSTRATION

6-1
_LcEAR
CRANKSHAFT

2-4
--{ I
I
0

(
\
I
I __ _j'

~ I
I

FRONT FACE
)
3 OF BLOCK

GRAPHIC #1 <END> g00065740

)
40 BASIC ENGINE 1 of 1 RELP0604
 BASIC ENGINE
4P-2268 DRAIN GP-ENGINE OIL
(CHG -00, -01, -0101, -0102,-0104,-0105, -0106,-0107, -0108, -02,-0201, -0202, -0203)
SMCS·1302 i02379250
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PROOUCT LEVEL) PAGE
1 1 7E·4444 1 VALVE (ENGINE OIL DRAIN)
2 1 BC-3991 1 ADAPTER
1 SP-7816 1 SEAL-0-RING

~----r--J
)----rr--
I
I

I
I
I

n
I
0 \\
\ I
I

\ \

) : : I 2 j'
/ l............n-'~~
(
t I ~~~~~= ~:
\ OIL P~-=L ~~~.......___.....____..'-~
RIGHT SIDE VIEW
GRAPHIC #1 <END> g00802907

0
RELP0604 1 of 1 BASIC ENGINE 41
 BASIC ENGINE
226-1926 DRAIN GP .. ENGINE OIL(cHG .oo,.ooo1,-ooo2,.ooo3,-0004)
REAR
SMCS-1302
REF GRAPHIC PART NAME
i02379252 0
SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
7E-4444 1 VALVE (ENGINE OIL DRAIN)
2 5P-7816 1 SEAL-0-RING
3 SC-3991 1 ADAPTER

c----y---
---r:"---- -~~c;~~
I I
I I

1
OIL PAN
{
I I
I I
I

I
I
(
I
I
0
I
I \
I
I I
I

\ 3 2

rL w_
__
I"'""T'l r I
_j

= f= 1--
-
I
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-
-
1--

1--
1--
I I
I I
--- ~,;-=-==:::~ -
____LJ
RIGHT SIDE VIEW
GRAPHIC #1 <END> g00929602

0
42 BASI C ENGINE 1 of 1 RELP0604
 BASIC ENGINE
213-6456 DRIVE GP-TIMING & SPEED(CHG -00 THRU -04)
SMCS-1207, 1272 102482464
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY PAGE
154-2709
2 196-6043
3 10-4569 4
4 SP-1076 4

0 4-3

/'
TO CAMSHAFT'
DRIVE GEAR

GRAPHIC #1 <END> g00894617

0
RELP0604 1 of 1 BASIC ENGINE 43
 BASIC ENGINE
61-2074 FLYWHEEL GP (CHG -00 THRU -02)
SMCS-1156 i02375489
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY ,. 2 3 4 5 6 {PRODUCT LEVEll PAGE
1 1 &I-2073 1 FLYWHEEL
2 1 &V-5605 20 BOLT-12 POINT HEAD (1-1/8-12X11.5-IN)
1 38-1349 20 WASHER-HARD (31X52.5X6-MM THK)
3 1 2H-3745 12 BOLT (1-14X2.75-IN)
1 5P-8250 12 WASHER (28X49X5-MM THK)

1--------
r--
f-

r--

l~ ~

~ 1..
.....--I.H
~.
iI I --l 0
I il I

d
I il \
~ 0 I
lo;loool
\

I ;I t:RAN<SHAFT

--m~--

3~
11111111

:h
2

r-
-
GRAPHIC #1 <END> g00065274

)
44 BASIC ENGINE 1 of 1 RELP0604
 BASIC ENGINE
1W-0790 GEAR GP- FRONT (CHG ..()5 THRU ..()9)

0 SMCSw1151, 1162, 1206

NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
i02346055
SEE
PAGE
1 1 1N-3828 1
2 1 1N·3834 2
3 1 1N-3842 2
4 1 3G-7382 2
5 6V·5052 2
c 6 180·3864 1
6A 190· 6465 1
c 7 180-3865 1
7A 190·6465 1
8 OS-1595 8
9 SS-9134 2
10 1 6V-5058 2
C-CHANGE FROM PREVIOUS TYPE

·~:::.-t<-'\
\~-,~~\~. '\
I

l!fJ ~'(~':
·w·'ll'• ,.
2
4
'
~~ I

. -~v- ~
o

rII
0 FRONT
HOUSING
'
3 '

GRAPHIC #1 <END> g01140676

0
RELP0604 1 of 1 BASIC ENGINE 45
 BASIC ENGINE
9Y- 9345 GEAR GP- REAR (CHG -01 THRU -04)
SMCS-1204
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
i02277950
SEE
PAGE
0
OS-1625 4
2 1A-1135 6
3 1F-6762
4 7E-9638
5 7W-5033
6 7W-5034
7 9Y-8546
8 9Y-8549
9 9Y-9346
9A 7E-7139
10 9Y-9348
10A 9Y-8548
108 7E-9639
10C 10-4566 12
100 9Y-8547
11 9V-9349
12 38-1915 2
13 SV-5058 2

I
I
/

L/
~

I
I

I I

'
I I
I

I
I

'
\
\
I
,
\ /
~

l I
I
--.__y~
~

13

GRAPHIC #1 <END> g00922050 0

46 BASIC ENGINE 1 of 1 RELP0604
 BASIC ENGINE
9Y-1851 GEAR GP-RING(CHG -oo,-o1)
STARTER-STANDARD ROTATION
0 SMCS-1158
REF GRAPHIC PART NAME
i02337579
SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVELl PAGE
1 1 9Y-5535 1 GEAR (255-TEETH)
2 1 OS-1590 24 BOLT (3/8-16X2-IN)
3 1 3V-3308 24 WASHER-HARD {10.2X20.5X2.5-MM THK)

[
---~~
~~1

' ~~ i
~ -l
=bl! I
1
CYLINDER BLOCK

HYWHEEL' ~Ill.. ··-~};;;:;_[

•! = ·~·--- ~ ~~
0 - ~"- :fuUJ l
-- ·------JIIIT'I
- - - ui.lJ
I

___ ~
I
-~ ··-----llluJ CRANKSHAFT
, - · - - · - - - -.. - I

.o =.~:·:- ~;;~ r<

: ==~: ~::--~::- :JlliTJ
-.J::!TI
:
1,--\._'
)

-li=l ----lL~
=IJ=I
: =
-
:: l_ ·-

-
=~
: -
=~
~IJ=f
2-3

§ll=l
~~
:___ eiJ:I
RIGHT SIDE VIEW
GRAPHIC #1 <END> g00774877

RELP0604 1 of 1 BASIC ENGINE 47

 BASIC ENGINE
9Y- 0588 GUARD GP ·DAMPER (CHG .oo, -o1, -o1o1, -o1o2, -0103, .0104)
SMCS-1205

NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
101536443
SEE
PAGE
0
1 1 5P-8245 6
2 1 OS-1621 4
3 1 9Y-1852 1
4 1 9Y-0589 1
5 1 OS-1594 8
6 1 3V-3308 8
7 1 OS-1585 2

7-1
IDLER

FRONT VIEW
GRAPHIC #1 <END> g00802032

0
48 BASIC ENGINE 1 of 1 RELP0604
 BASIC ENGINE
135-6529 HOUSING Gp - FLYWHEEL (CHG ..,0 THRU -02)
GEAR
0 SMCS - 1157
REF GRAPHIC PART NAME
102158279
SEE
NOTE NO REF PART NUMBER QTY PAGE
1 1 OS-1569 3 BOLT
2 1 OS-1594 8 BOLT
3 1 OS-1595 4 BOLT
4 1 1A-1460 10 BOLT
5 1 10-4599 2 BOLT
_ 6_ 1 2H·3756 6
7 1 3V-3308 8
8 1 4W·4101 1
9 1 4W-4813 4
10 1 4W· 5017 1
11 1 4W·6637 2
12 1 4W-6638 2
13 1 5P-8245 14
14 1 6V-9608 9
15 009-2062 4
16 135-6527 1
17 5P· 8247 8

16

8
2

j
'
I'
'
~ REAR FACE J
.. OF CYL BLOCK

0 GRAPHIC #1 <END> g01094713

RELP0604 1 of 1 BASIC ENGINE 49

 BASIC ENGINE
4P-2351 HOUSING GP- FRONT (CHG -00 THRU -07)
PART OF 134-8347 HOUSING GP-FRONT
SMCS-1151, 1162, 1206
PART NAME
102318902 0
REF GRAPHIC SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 OS-1594 3 BOLT (3/8-16X1-IN)
2 1 1W-0104 8 DOWEL-HOLLOW
4 1 6V-0973 1 SEAL-0-RING
5 1 7N-2043 4 DOWEL
6 1 153-9138 1 COVER (FRONT OIL DRAIN)
B
7
··- 1
8
1 3V-3308
1A-2029
4
1
WASHER-HARD j 10.2X20.5X2.5-MM THKl
BOLT (3/8-16X1.125-IN) -
9 1 9G-9150 1 CLIP
8-USE AS REQUIRED

6-4
7-1

GRAPHIC #1 <END> g00857722

0
50 BASIC ENGINE 1 of 1 RElP0604
 BASIC ENGINE
134·8347 HOUSING GP- FRONT (CHG -00 THRU -03)

0 SMCS-1151, 1162, 1206

NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
1 2 3 4 5
i02397291
SEE
PAGE
y 1 1 4P-2351 1 50
2 1 4W-4100 1
3 1 4W-7483 2
4 1 4W-7484 1
y 5 1 7C-1897 1 166
7 1 OS-1569 13
8 1 OS-1625 12
9 1 2H·3756 4
10 1 3P-0655 1
11 1 SP-7818 3
12 1 6V-3833 1
13 1 6V-3955 8
14 1 6V-5049 3
15 1 8L-2786 2
16 1 9S-4185 1
17 1 9S-8004 3
18 1 9S-8005 1
Y-SEPARATE ILLUSTRATION

0 GRAPHIC #1 <END> g01197308

RELP0604 1 of 1 BASIC ENGINE 51

 BASIC ENGINE
7C-0418 LIFTER GP-VALVE (CHG -01 THRU -07)
PART OF 7C·0417 VALVE MECHANISM GP
SMCS-1209 i01494643
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 PRODUCT LEVEL PAGE
1 1 1W·1756 2 INSERT- LIFTER
2 1W-2473 2 SPRING-GUIDE
3 7W-8580 1 SPRING-LIFTER GUIDE
4 108-8235 1 LIFTER AS-VALVE
5 153-3932 1 GUIDE AS-LIFTER
5A 153-3931 1 ADAPTER AS
58 1W-0605 1 PIN-HOUSING SIDE
R 6 194-0629 2 LIFTER AS-VALVE
7 SP-7701 2 SEAL-0-RING
8 BT-6757 1 PLUG-PIPE
9 1 BT-6759 3 PLUG-PIPE
R-REMFG PART MAY BE AVAILABLE

0--- 7

~· 2
8

9
5
0

GRAPHIC #1 <END> g00776146

0
52 BASIC ENGINE 1 of 1 RELP0604
 BASIC ENGINE
1W-0826 LIFTING GP-ENGINE(CHG -05 THRU -09,-09A1,-09B1 THRU -11)
SMCS-1122 i02277901
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
101-8187 2 BRACKET-LIFTING
2 9X-6003 8 NUT-SLOTTED (1-5/8-2-THD)

~--
~

! / / --\/

',
I 1 \

~w
: \1 ; ' ,

COVER~:__---v ~
\ '
LJ v ;' 2
0 /{/-~ I I I

rl __~'C:7
w:l I I I

_J 1_ /J
ROCKER ARII
BASE
F ~
~ ,' rrrPrrl
1
I

J=~~-~ < ~
~! !f_l:~
H

I ! I

I
I
1
I

CYLINDER
HEAD
II

I
I
:

I Ill \
I i i i \
GRAPHIC #1 <END> g00726086

0
RELP0604 1 of 1 BASIC ENGINE 53
 BASIC ENGINE
1W- 0796 MOUNTING GP- ENGINE (CHG -04 THRU -07, 7W-8431-01)

SMCS-1152, 1153, 1154

450-MM MOUNTING DIMENSION, INLINE
i02093375 0
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY PAGE
1 1 7W-8431 4

2 7N-2328 2
3 88~4757 8
4 SP-8250 16
5 78-8363 8

GRAPHIC #1 <END> g00726071

0
54 BASIC ENG INE 1 of 1 RELP0604
 BASIC ENGINE
2W-3335 MOUNTING GP. ENGINE (CHG -04 THRU -07)
EXTRA 450 MM
SMCS-1152, 1153, 1154 i02416057
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY PAGE
1 1 7W-8431 1
2 1 7N·2328 2
3 1 BS-4757 2
4 1 SP-8250 4
5 1 78-8363 2

0
4

GRAPHIC #1 <END> g00726130

0
RELP0604 1 of 1 BASIC ENGINE 55
 1W·0839 PAN GP-OIL (CHG ·10 THRU ·12)
SIICS-1302 101552726

GRAPHIC #1 <END> g00065960 )

56 BASIC ENGINE 1 of 1 RElP0604
 BASIC ENGINE
7C-0415 PISTON & ROD GP (CHG ·12 THRU -20)
9:1 RATIO
0 SMCS-1225
REF GRAPHIC PART NAME
i03650009
SEE
NOTE NO REF PART NUMBER QTY 123456 PRODUCT LEVEL PAGE
1 1 4P-8958 1 RING-PISTON OIL CONTROL
2 1 7C-1412 1 PIN-PISTON
3 1 7C-1413 2 RETAINER-PIN
4 1 7C-7886 1 RING-PISTON {INTERMEDIATE)
5 1 7E-8215 1 RING-PISTON TOP
--- _ 6_ 1 192-7870 BEARING-CONNECTING ROD
AB 1 262-7162 BEARING-CONNECTING ROD
AB 1 262-7163 BEARING-CONNECTING ROD
7 1 290-2041 PISTON AS
7A 1 290-2038 SKIRT AS
78 1 290-2039 CROWN AS
y 8 1 348-7288 CONNECTING ROD GP 8
A-NOT PART OF THIS GROUP
8-USE AS REQUIRED
Y-SEPARATE ILLUSTRATION

78

GRAPHIC #1 <END> g01336580

0
RELP0604 1 of 1 BASIC ENG INE 57
 BASIC ENGINE
218·3893 PRECHAMBER Gp (CHG -00 THRU -06)
SMCS-1106
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
1 2 3 4 5 6 !PRODUCT LEVEL)
i02341307
SEE
PAGE
0
1 1 7E-1630 1 GASKET
2 1 102-4157 1 PLUG
3 1 218-3894 1 PRECHAMBER AS
4 1 219-6908 1 GASKET
5 1 253-0857 1 VALVE AS-CHECK
5A 1 9M-5590 1 BALL
58 1 253-0858 1 BODY-CHECK VALVE
5C 1 253-0859 1 STOP-CHECK VALVE
6 1 275-4011 2 SPACER
7 1 3P-0647 1 SEAL-0-RING
8 1 5P·4889 1 SEAL-0-RING
9 1 5P-7815 1 SEAL-0-RING
10 1 6J-2244 1 SEAL-0-RING
11 1 6V-1179 1 SEAL-0-RING
12 1 6V-4368 1 SEAL-0-RING
13 1 70-1649 2 WASHER-HARD (13.5X32X5-MM THK)
14 1 BD-0648 2 BOLT-12 POINT HEAD (1/2-13X4.5-IN)

0
58 BASIC ENGINE 1 of 2 RELP0604
 BASIC ENGINE
218-3893 PRECHAMBER GP (contd. ) i02341307

0 GRAPHIC #1 <END> g01168648

RELP0604 2 of 2 BASIC ENGINE 59

 BASIC ENGINE
116-6965 PUMP GP ·GEAR (CHG -04)
SMCS-5073
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
1 2 3 4 5 6 (PRODUCT LEVEL)
102574440
SEE
PAGE
0
CJ 1 1 290-9753 1 PUMP GP-GEAR
2 1 6V-3964 1 WASHER-HARD (8.8X25.5X5-MM THK)
3 1 1W-3390 1 GEAR (42-TEETH)
4 1 1W-3389 1 GEAR (55-TEETH)
5 1 18-7182 1 BOLT (5/16-18X1.25-IN)
6 1 OL-1143 6 BOLT (3/8-16X2.5-IN)
7 1 OS-1585 2 BOLT (1/2-13X1 .5-IN)
8 1 SD-5957 1 SEAL-0-RING
9 1 8T-6764 1 PLUG-PIPE
AVAILABLE REPAIR KIT(S):
J 288-6618 1 KIT-PUMP
(INCLUDES BRACKET BUSHING, BUSHING
SUBASSEMBLY, BUSHINGS, DRIVER SHAFT,
GASKETS, GEAR DRIVE KEY, GEAR RETAINING
RINGS,
SEAL RETAINING RING AND SEPERATION PLATE)
J 288-4608 KIT-SEAL
(INCLUDES LIP SEAL, MECHANICAL SEAL, AND
0-RINGS)
C-CHANGE FROM PREVIOUS TYPE
J-KIT MARKED J SERVICES PART MARKED J

OIL PUMP
CEAR

3
LEFT SIDE VIEW REAR VIEW

0
GRAPHIC #1 <END> g00793141

60 BASIC ENGINE 1 of 1 RELP0604

 BASIC ENGINE
7C-0419 ROCKER ARM GP (CHG ·14 THRU -22)
PART OF 7C·0417 VALVE MECHANISM GP
0 SMCS-1123
REF GRAPHIC PART NAME
102674444
SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 !PRODUCT LEVELl PAGE
1 1 1W·8409 2 PLATE-THRUST
2 1 1W·8410 1 SHAFT AS-ARM
2A 1 9F-2247 2 PLUG-PIPE
3 1 1W-8444 1 SUPPORT-SHAFT
4 1 2A·4429 2 LOCK-RETAINER
5 1 3S-2713 1 NUT-FULL (3/ 8-24-THD)
6 1 61-2313 1 SEAL -
7 1 7C-2359 1 SUPPORT AS
7A 1 100-4996 1 GUIDE-VALVE
8 1 7E-7074 1 RETAINER
9 1 7E -7202 2 BUTTON
10 1 7N-1903 1 SPRING- VALVE INNER
11 1 7N- 1904 1 SPRING-VALVE OUTER
12 1 7W-5718 1 SEAL
13 1 7W-5720 1 SHAFT
14 1 7W-5725 1 ROCKER ARM AS
14A 1 1W-0605 1 PIN-HOUSING SIDE
15 1 061-9455 1 SEAL-0-RING
16 1 108-5603 1 SCREW (3/ 8-24X1.67 - IN )
17 1 115-2367 1 VALVE -EXHAUST
R 18 1 122-9578 1 ARM AS
18A 1 1W-0605 1 PIN-HOUSING SIDE
R 19 1 129-4859 2 ROCKER ARM AS
(EACH INCLUDES )
19A 1 61-0578 1 BEARING-SLEEVE
0 198
19C
20
1
1
1
151-4918
2D-6642
197-6999
1
1
1
INSERT
BALL
ROTOCOIL AS
21 1 204-4385 2 SCREW-ADJUSTMENT (3/ 4-16 -THD )
22 1 209-0962 1 WASHER ( 17. 8X45X7 . 29-MN THK)
23 1 OS-1617 4 BOLT ( 5 / 16-18X0.75·1~ )
24 1 SV-5019 2 NUT-JAM (3/ 4-16-THD)
25 1 7L-9061 2 SEAL-0-RING
26 1 SJ-4351 1 SEAL-0-RING
27 1 9X·3978 1 SEAL-0-RING
R-REMFG PART MAY BE AVAILABLE

0
RELP0604 1 of 2 BASIC ENGINE 61
 BASIC ENGINE
lC-0419 ROCKER ARM GP (contd.) 102674444

14A
0

7A

VIEW OF AREA B

1
19C

\
0
18

VIEW OF AREA A
(EXPLODED)

19

2
0 \

\ \

MOUNTS TO
CYLINDER
HEAD
3;V A
13

GRAPHIC #1 <END> g01345258

0
62 BASIC ENGINE 2 of 2 RELP0604
 BASIC ENGINE
7W-9683 SEAL GP- CRANKSHAFT (CHG ..()3 THRU .08)

n SMCS-1160, 1161
REF GRAPHIC
STANDARD ENGINE ROTATION

PART NAME
i02472571
SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 OS-1588 18 BOLT (3/B-16X1 .25-IN)
2 1 10-4601 8 BOLT (5/B-11X8.5-IN)
c 3 1 1W-2823 1 SLEEVE
c 4 1 1W-2824 1 RING-LOCK
5 1 3V-3308 18 WASHER-HARD (10.2X20.5X2.5-MM THK)
~L 1 6V-5059 2 SEAL-0-RING
- 7 1 190-2462 1 SEAL AS
(IN FRONT HOUSING ON STANDARD ROTATION
ENGINE AND IN REAR HOUSING ON REVERSE
ROTATION ENGINE)
8 1 190-2463 1 SEAL AS
{IN REAR HOUSING ON STANDARD ROTATION
ENGINE AND IN FRONT HOUSING ON REVERSE
ROTATION ENGINE)
c 9 1 102-4112 1 ADAPTER-CRANKSHAFT
10 1 106-2033 1 ADAPTER-CRANKSHAFT
11 1 160-8173 2 SLEEVE-WEAR --
C-CHANGE FROM PREVIOUS TYPE

0
FRONT FACE OF
CYLINDER BLOCK

-J

~~~~-\ ~
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0 GRAPHIC #1 <END> g012223BO

RELP0604 1 of 1 BASIC ENGINE 63

 BASIC ENGINE
7C-0417 VALVE MECHANISM GP (CHG -01 THRU ·17)
SMCS-1102, 1121, 1123, 1209

NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
102822134
SEE
PAGE
0
1 1 51-9603 2
2 1 6V-6869 2
3 1 6V-5625 2
4 1 6V-7607 2
5 1 1W-1760 2
6 1 SL-3441 2
7 1 BD-7941 4
y 8 1 7C-0418 1 52
9 1 292-8198 2
10 1 7W-8575 1
11 1 2R-6806 2
12 1 SV-5049 2
13 7E-1036 1
y 14 7C-0419 1 61
15 7W-5722 1
16 61-2491 2

16A 1 61-2489
Y-SEPARATE ILLUSTRATION

8 1
"o----12

GRAPHIC #1 <END> g00812088

0
64 BASIC ENGINE 1 of 1 RELP0604
 LUBRICATION SYSTEM
7C-8432 BREATHER Gp (CHG -04 THRU -09)

0 SMCS-1317
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
1 2 3 4 5 6 (PRODUCT LEVEL)
i02375491
SEE
PAGE
1 1 OS-1590 14 BOLT (3/8-16X2-IN)
2 1 4W-3027 2 BREATHER AS (CRANKCASE)
3 1 3V-3308 14 WASHER-HARD (10.2X20.5X2.5-MM THK)
4 1 ST-8883 2 SEAL-0-RING
5 - 1 6V-3602 2 SEAL-0-RING
6 1 7E-0734 2 COVER AS-VALVE MECHANISM
7 1 7W-8895 2 BASE
8 1 217-6692 1 HOSE-TEE
9 1 SP-0597 4 CLAMP-HOSE
10 1 7W-5482 1 TUBE .
11 1 6N-3792 1 HOSE
12 1 SP-4868 1 CLAMP-HOSE
14 1 SH-8848 2 SEAL-0-RING
15 1 4W-3034 2 CLAMP-HOSE

1-3
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GRAPHIC #1 <END> g00928008

0
RELP0604 1 of 1 LUBRICATION SYSTEM 65
 LUBRICATION SYSTEM
7E-1659 CAP GP-ENGINE OIL FILLER(CHG -00 THRU -02)
PART OF 142-2296 COVER GP·CYLINDER BLOCK
SMCS-1316 i02030141 0
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 PAGE
1 1 4P-6979 1 CAP-FILLER
2 1 7E-1661 1 GASKET
3 1 7E-1660 RETAINER
4 1 9S-9979 RING-RETAINING

GRAPHIC #1 <END> g00727016

66 LUBRICATION SYSTEM 1 of 1 RELP0604

 LUBRICATION·- SYSTEM
1W-0798 FILTER GP-ENGINE 0 I L(CHG -12 THRU -23, -2301 THRU -25)

0 SMCS-1306, 1308

NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
1 2 3 4 5 6 (PRODUCT LEVEL)
i02614430
SEE
PAGE
1 1 OS-1585 16 BOLT (1/ 2-13X1.5-IN )
2 1 OS-1587 4 BOLT (1/ 2-13X1.75-IN )
3 1 OS-1588 9 BOLT (3 / 8-16X1.25-IN )
4 1 OS-1591 11 BOLT (3/8-16X1.5-IN)
5 1 OS-1594 9 BOLT (3/8-16X1-IN )
6 1 OS-0509 1 BOLT (3 / 8-16X0.75-IN )
7 1 1K-9740 2 RING-RETAINING
8 1 1W-3958 2 TUBE
9 1 2H-3088 2 SEAL-0-RING
10 1 2K-4973 1 LOCKNUT (3/ 8-16-THD)
11 1 2W-6862 2 SPRING
12 1 3N-1308 1 SPRING
13 1 259-4600 4 SEAL-0-RING
14 1 3V-3308 15 WASHER-HARD ( 10.2X20.5X2.5-MM THK )
15 1 4F-7957 6 BOLT (1/4-20X0.875-IN)
16 1 4P-9168 2 RACK-OIL FILTER
17 1 4P-9169 2 HOUSING-OIL FILTER
18 1 4P-9185 1 COVER AS
1 4P·9174 1 DETENT AS
19 1 4P-9218 2 COVER
20 1 4W-0379 2 GAUGE GP-ENGINE OIL PRESSURE (ENGINE
..
OIL )
(EACH INCLUDES)
1 233-0853 1 GAUGE-PRESSURE
21 1 5K-2294 1 BEARING-SELF-ALIGNING
22 1 5P-0537 6 WASHER-HARD (7.2X14.5X2-MM THK )
c 23 1 - - 5P-7818 1 SEAL-0-RING
0 24
25
26
-
1
1
1
SP-8245
6V-0973
6V-3349
16
1
B
WASHER-HARD (13.5X25.5X3 -MM THK)
SEAL-0-RING
SEAL-0 -RING
27 1 6V-3683 2 SEAL-0-RING
28 1 6V-5141 1 SEAL-0-RING
29 1 6V-6963 1 SEAL-QUAD RING
30 1 6V-7238 2 VALVE-SHUTOFF (ENGINE OIL DRAIN )
31 1 7C-1124 1 TUBE AS
32 1 7C-1128 1 SHAFT AS
1 6V-3980 1 DOWEL
33 1 7C-394S 2 RETAINER-ELEMENT
c
c
34
35
1
1
7E-0930
7E-0932
1
1
VALVE-FILTER CHG
HOUSING -VALVE .
36 1 7W-2459 2 TUBE
37 1 7W-2467 1 PLATE-THRUST
38 1 278-1085 4 HOUSING AS-FILTER
39 1 7W-2750 1 PISTON
40 1 7W-2970 1 SUPPORT AS
c 41 1 7X-4789 1 SEAL-QUAD RING
42 1 BL-2786 2 SEAL-0-RING
43 1 BN-0453 2 RING-RETAINING
44 1 9S-8752 1 NUT-FULL (3/8-16-THD )
45 1 161-0083 1 BASE-OIL FILTER
46 1 169-8676 2 COVER
47 1 179-1502 6 FILTER ELEMENT-ENGINE OIL
49 1 1A-2029 2 BOLT (3/8-16X1.125-IN )
C-CHANGE FROM PREVIOUS TYPE

0
RELP0604 1 of 2 LUBRICATIONSYSTEM 67
 LUBRICATION SYSTEM
1W- 0798 FILTER GP- ENGINE OIL (contd.) !02614430

VIEW 8-8

A~ ..,_,B
I 19 171
I I
lc I 0
lrI I
I
I
I I
I I
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13
5

18

29
VIEW OF' VIEW OF
AREA F' AREA G

SECTION D-D VIEW or AREA E

GRAPHIC #1 <END> g00848247

68 LUBRICATION SYSTEM 2 of 2 RELP0604

 LUBRICATION SYSTEM
138-6144 FILTER GP-ENGINE OIL(CHG .00 THRU -05)
PART OF 228·6595 LINES GP-ENGINE OIL
SMCS-1306, 1308 i01693525
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 • s 6 !PRODUCT LEVELl PAGE
1 1 1G-8878 1 FILTER-OIL (ADVANCED EFFICIENCY)

GRAPHIC #1 <END> g00854501

RELP0604 1 Of 1 LUBRICATION SYSTEM 69

 LUBRICATION SYSTEM
9Y-9926 GUIDE GP-OIL LEVEL GAUGE(cHG ..oo,..o1)
SMCS-1326

NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
102318907
SEE
PAGE
n
OS-1594
2 OS-1588 2
3 3V-3308 3
4 1W-1415
5 9Y-4871
6 8T-1885
7 8T-1886

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FRONT VIEW LEFT SIDE VIEW

GRAPHIC #1 <END> g00777786

70 LUBRICATION SYSTEM 1 of 1 RELP0604

 LUBRICATION SYSTEM
9Y-3303 LINES GP-ENGINE 0 I L(CHG -00)
0 SMCS-1307

NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
1 2 3 4 5 6 IPRODUCT LEVEL\
102030157
SEE
PAGE
1 1 85-9089 4 BOLT (1/2-13X4. 5-IN)
2 1 SP-1076 4 WASHER-HARD C13.5X30X4-MM THK)
3 1 1W·6492 1 FLANGE
4 1 6V-3968 2 SEAL-0-RING
5 1 SP-8861 2 SEAL-0-RING
6 1 4W-2535 1 TUBE AS
7 1 9Y-3306 1 TEE-OUTLET
8 1 3P-0658 1 SEAL-0-RING
9 1 OS-1588 8 BOLT C3/8-16X1.25-IN)
10 1 4W-4555 1 SPACER
11 1 SP-8429 1 SEAL-0-RING
12 1 9Y·3307 1 SCREEN AS-SUCTION
13 1 OS-1591 8 BOLT (3/8-16X1.5-IN)
14 1 3V-3308 8 WASHER-HARDf10.2X20.5X2.5-MM THK)
15 1 4W-1162 1 ELBOW
16 1 OS-1590 4 BOLT C3/8-16X2-IN)
17 1 9Y-3305 1 COVER
18 1 95-9334 1 PLUG-0-RING
1 SP-7701 1 SEAL-0-RING

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0 GRAPHIC #1 <END> g00727009

RELP0604 1 of 1 LUBRICATION SYSTEM 71

 LUBRICATION SYSTEM
106·5652 LINES GP-ENGINE OIL (CHG -00 THRU -11)
SMCS-1307 i02657779
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVELl PAGE
1 1 OL-1143 6 BOLT (3/8-16X2.5-IN)
2 1 OL-2070 6 BOLT {3/8 -16X2.25-IN)
3 1 OS-1571 2 BOLT (3/8 -16X1.75- IN)
4 1 OS-1585 4 BOLT (1/2-13X1.5-IN)
5 1 OS-1588 4 BOLT (3/8 -16X1.25-IN)
6 1 OS-1591 6 BOLT (3/8 -16X1.5-IN)
7 1 OS-1594 13 BOLT (3/8-16X1-IN)
8 1 OS-1595 4 BOLT (1 / 2-13X1.25-IN)
9 1 88-9191 2 BOLT (3/8 -16X4- IN)
10 1 1N-4622 4 CLAMP
11 1 1W-2244 1 TUBE AS -VENT
12 1 1W-3979 1 FLANGE
13 1 1W-4059 1 COVER
14 1 1W-4152 2 RETAINER
15 1 1W-4153 1 RING-RETAINING
16 1 1W-4307 1 TUBE AS -VENT
17 1 21-2695 4 BOLT (5 /1 6-18X0 .875-IN)
18 1 2W-6317 1 TEE
19 1 2W-8216 1 TUBE AS
20 1 3J-7352 2 CONNECTOR
21 1 259-4600 2 SEAL-0-RING
22 1 3P-0655 2 SEAL-0- RING
23 1 3P-0656 4 SEAL-0-RING
24 1 3V-3308 26 WASHER-HARD (10.2X20.5X2.5 -MM THK)
25 1 4W-1164 1 COUPLING
26 1 4W-6799 1 MANIFOLD
27 1 4W-7486 1 TUBE
28 1 4W-7487 1 ELBOW
29 1 4W-8775 1 COVER (AIR CHAMBER)
30 1 SP-8872 1 SEAL-0-RING
31 1 58·0003 4 NUT (5/16 - 18-THD)
32 1 SS-9134 1 SEAL-0-RING
33 1 6V-3833 1 SEAL-0 -RING
34 1 &V-3968 1 SEAL-0- RING
35 1 6V·5048 4 SEAL-0 -RING
36 1 6V-5049 2 SEAL-0 -RING
37 1 6V-5055 1 SEAL-0 -RING
38 1 6V-5101 2 SEAL-0 -RING
39 1 7C-2322 1 ELBOW
40 1 7N·9044 1 TUBE
41 1 7W-3882 1 ELBOW
42 1 7W-7833 1 ELBOW
43 1 7W-9424 1 TUBE
44 1 9M-1974 8 WASHER-HARD (8.8X16X2-MM THK)
45 1 95-4191 2 PLUG-0 -RING
46 1 030-7946 2 ELBOW
47 1 SN-7917 2 SPACER (10.74X17.14X54.4-MM THK)
48 1 126-4229 1 RING -RETAINING
49 1 137-0257 4 CLAMP AS
-

0
72 LUBRICATION SYSTEM 1 of 2 RELP0604
 LUBRICATION SYSTEM
106-5652 LINES GP-ENGINE OIL (contd.) i02657779

0 2-24
1-24
6-24
-c~~~-~~~T--~

11
1 I
I

39
20-35
12
TOP VIEW

0 5

FRONT VIEW
0 GRAPHIC #1 <END> g00793716

RELP0604 2 Of 2 LUBRICATION SYSTEM 73

 LUBRICATION SYSTEM
228-6595 LINES GP-ENGINE 0 I L (CHG -00, -01)
DISCHARGE
SMCS-1307
PART NAME
102380443
SEE
0
REF GRAPHIC
NOTE NO REF PART NUMBER QTY , 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 SV-9832 1 CAP AS
2 1 8C-0569 2 TEE-0-RING
1-
3 2 8C-5053 1 ADAPTER
4 1 9C-5344 7 SPACER (10.5X20X18-MM THK)
5 2 121-6750 2 MANIFOLD
6 1 121-7697 2 TEE-FACE SEAL
7 1 125-3902 3 TUBE AS
8 1 131-7747 1 BRACKET AS
9 1 131-9370 1 TUBE AS
10 1 131-9372 1 TUBE AS
11 2 131-9373 1 TUBE AS
12 1 131-9376 1 TUBE AS
13 1 131-9379 1 TUBE AS
14 1 131-9381 1 TUBE AS
y 15 2 138-6144 1 FILTER GP-ENGINE OIL 69
16 1 138-6158 1 VALVE-CHECK
17 2 138-6261 2 BRACKET
18 1 141-9812 1 TUBE AS
19 2 147-0529 1 TUBE AS
20 1 149-2862 1 PLATE
21 2 149-2942 1 TUBE AS
22 2 149-2943 1 TUBE AS
23 1 171-5858 1 TUBE AS
24 1 176-3586 1 VALVE AS-RELIEF

25
1
1
1
2M-9780
5E-4852
176-3591
1
1
2 SEAL-0-RING
VALVE-RELIEF
BRACKET AS
0
26 1 184-5287 1 TUBE AS
27 2 198-7778 1 BRACKET AS
28 1 OL-1143 7 BOLT (3/ 8-16X2.5-IN)
29 1 OS-0509 2 BOLT (3/ 8-16X0.75-IN )
30 1.2 OS-1588 10 BOLT (3/ 8- 16X1.25-IN )
31 1 2 OS-1590 5 BOLT (3/8-16X2-IN )
32 1' 2 OS-1594 7 BOLT {3/8-16X1-IN)
33 1 1A·1460 2 BOLT {1/ 2-13X2-IN )
34 1 11-3057 2 CLIP
35 1 1F-7958 2 NUT-FULL (1/ 2-13-THD )
36 1 1V-6256 2 SPACER (0.493X0.675X0.85-IN THK)
37 2 2M-9780 6 SEAL -0-RING
38 2 31-1915 4 BOLT (3/B-16X1.375-IN )
39 1 30-2824 B SEAL-0-RING
40 1 2 3J-1907 10 SEAL-0-RING
41 2 3K-0360 1 SEAL-0-RING
42 1 2 3V-330B 45 WASHER -HARD (10.2X20.5X2.5-MM THK )
43 1 41-9365 2 BOLT ( 1/ 4 -20X3-IN )
44 1 5K-9660 6 CLIP
45 1 SP-0537 2 WASHER-HARD (7 . 2X14.5X2-MM THK )
46 1 SP-8245 4 WASHER -HARD ( 13.5X25.5X3-MM THK)
47 1 6V-7646 2 WASHER-HARD (7.2X25X2-MM THK)
48 1, 2 6V-8398 12 SEAL-0-RING
49 2 6V-8629 2 ELBOW
50 1 6V-8637 4 CONNECTOR
51 2 6V-8638 2 CONNECTOR
52
53
54
1
1
1
6V-8733
6V-8784
6V-9007
2
1
1
UNION
TEE-FACE SEAL
ELBOW
0
55 2 6V-9182 1 ELBOW
74 LUBRICATION SYSTEM 1 of 4 RELP0604
 . LUBRICATION SYSTEM
228-6595 LINES GP· ENGINE OIL (contd.) i02380443

0 NOTE
56
REF
NO
GRAPHIC
REF
1 2
PART NUMBER
6V-9746
QTY
19
PART NAME
1 2 3
SEAL-0-RING
4 5 6 (PRODUCTLEVEL)
SEE
PAGE

57 1 2 6V-9873 6 CONNECTOR
58 2 7M-8485 1 SEAL-0-RING
59 1 8T-1887 9 CLIP (SLOT)
60 1 8T-1888 9 CLIP (TAB)
61 1 8T-6876 2 ELBOW
62 2 98-4185 1 PLUG-0-RING
63 2 98-4190 2 PLUG-0-RING
64 1 9S-4191 2 PLUG-0-RING
65 1 98-8750 2 NUT-FULL (1/4-20-THD)
66 1 2 9S-8752 9 NUT-FULL (3/8-16-THD)
67 1 091-0081 1 SPACER (10.5X20X10-MM THKl
68 1 OS-1591 1 BOLT (3/8-16X1.5-I~)
Y-SEPARATE ILLUSTRATION

0
RELP0604 2 of 4 LUBRICAT IO N SYSTEM 75
 LUBRICATION SYSTEM
228-6595 LINES GP-ENGINE OIL (contd.) i02380443

32-42-60-59-66
0
66-42-31-36-34

32-42-60-59-66 1

DETAIL D

53-39-56

0
REAR VIEW

59-60-30-42

42-59-60-66-67-68

4-28-42-59-60

REFER TO ALL ILLUSTRATIONS OF THIS

GRAPHIC #1
GROUP FOR AUXILIARY VIEWS

g01188535
0
76 LUBRICATION SYSTEM 3 of 4 RELP0604
 LUBRICATION SYSTEM
228- 6595 LINES GP- ENGINE OIL (contd.) i02380443

0 56-37-49

22

62-41
57-48-40

0
VIEW C-C
27

15

VIEW A-A

SECTION B-8

0 GRAPHIC #2 <END> g00988201

RELP0604 4 Of 4 LUBRICATION SYSTEM 77

 LUBRICATION SYSTEM I·

9Y-3300 LINES GP-LUBE OIL

(CHG -03, -0302, -0303, -0304, -0305, -0306, -04, -0401, -05, -0501)

SMCS-1307
PRELUBE PUMP
103188380
0
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 OS-1618 6 BOLT (5/16-18X1-IN)
2 1 1D-4540 2 BOLT (5/16-18X2.75-IN)
3 1 030-7935 1 CONNECTOR
4 1 030-7960 1 TEE-FLARED
5 1 030-7951 1 ELBOW-FLARED
6 1 3R-6789 2 CAP-FLARED
7 1 4W·2138 1 VALVE AS
7A 1 3H-3433 1 PIN-SPRING
7B 1 1P-5274 1 PIN-VALVE SPRING
7C 1 9H-2367 1 SPRING-VALVE
7D 1 9L·0672 1 VALVE-CHECK
8 1 4W-2139 1 HOUSING
I 9 1 1N-3134 1 HOSE AS
10 1 4W-9774 1 ELBOW
11 1 5P-7701 4 SEAL-0-RING
12 1 SV-5100 2 SEAL-0-RING
13 1 9Y-3299 1 TUBE AS
14 1 067-9921 1 TEE-FLARED
15 1 7D-7233 1 CLIP
16 1 031-5744 1 ELBOW
c 17 1 3V-3308 3 WASHER-HARD (10.2X20.5X2.5-MM THK)
c 18 1 OS -1588 1 BOLT _(3/8-16X1 . 25-IN)
c 19 1 OS-1594 1 BOLT (3/8-16X1-IN)
c 20 1 95-8752 1 NUT -FULL (3/8-16 -THD)
c 21 1
C-CHANGE FROM PREVIOUS TYPE
133-9637
I - REFER TO HYDRAULIC INFORMATION SYSTEM
1 BRACKET 0

0
78 LUBRICATION SYSTEM 1 of 2 RELP0604
 LUBRICATION SYSTEM
9Y-3300 LINES GP-LUBE OIL (contd.J i03188380

7C

12

VIEW OF AREA A

0
6

12

11-5 FRONT VIEW

0 GRAPHIC #1 <END> g01121878

RELP0604 2 of 2 LUBRICATION SYSTEM 79

 LUBRICATION SYSTEM
145 .. 5659 LINES GP .. TURBOCHARGER 0 I L(CHG -01 THRU -03)
SMCS-1052, 1307

NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
1 2 3 4 5 6 (PRODUCTLEVEL)
101539775
SEE
PAGE
0
1 1 1W-2577 1 GASKET
2 1 4P-8019 1 ELBOW
3 1 7N-4896 1 BRACKET
4 1 144-0612 1 TUBE AS
c 5 1 173-3712 1 BLOCK
c 6 1 173-7077 1 TUBE AS
c 7 1 174-4479 1 BLOCK
c 8 1 030-7972 1 ELBOW
9 1 068-6074 1 CONNECTOR
10 1 OL-1143 2 BOLT (3/8-16X2.5-IN)
11 1 OS-1590 1 BOLT (3/8-16X2-IN)
12 1 OS-1594 1 BOLT (3/8-16X1-IN)
13 1 OS-1595 2 BOLT (1/2-13X1.25-IN)
14 1 3P-0649 1 SEAL-0-RING
c 15 1 SM-2894 4 WASHER-HARD (10.2X18.5X2.5-MM THK)
c 16 1 SP-3456 1 SEAL-0-RING
17 1 5P-5846 1 SEAL-0-RING
18 1 5P-7701 1 SEAL-0-RING
19 1 SP-8245 2 WASHER-HARD (13.5X25.5X3-MM THK)
20 1 SP-9757 1 SEAL-0-RING
c 21 1 6V-4589 1 SEAL-0-RING
CM 22 1 6V-9607 2 BOLT (M8X1.25X120-MM)
c 23 1 BM-2773 1 CLIP
c 24 1 9M-1974 2 WASHER-HARD (8.8X16X2-MM THK)
c 25 1 9M-4584 1 CONNECTOR
c 26 1 95-8752 2 NUT-FULL (~/8-16-THD)
-
C-CHANGE FROM PREVIOUS TYPE
M-METRIC PART 0

0
80 LUBRICATIO N SYSTEM 1 of 2 RELP0604
 LUBRICATION SYSTEM
145-5659 LINES GP-TURBOCHARGER OIL(contd.) i01539775

0 5

16
SECTION VIEW
Of AREA 8
7

16-9
0

11-26-15

--l I

17
- ~
I

3
I'
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I

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I I 10
23
J

0 GRAPHIC #1
U/ I /
2-14

LEFT SIDE VIEW

<END>
SECT10N A-A

g00799752

RELP0604 2 of 2 LUBRICATION SYSTEM 81

 LUBRICATION SYSTEM
1W- 0797 PUMP GP- ENGINE OIL (CHG -03,-0301,-0302, -04)
ONE SECTION GEAR
SMCS-1304, 1315 i02337566 0
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY PAGE
YR 1 1 4W-4544 1 83
2 1 1W-2058 1
3 1 9S-1364 1
4 1 1W·2057 1
5 1 SV-7702 1
6 1 OS-1595 8
7 1 6V·3538 1
R-REMFG PART MAY BE AVAILABLE
Y-SEPARATE ILLUSTRATION

MOUNTED TO
FRONT HOUSING
1-7

2
0

GRAPHIC #1 <END> g00726358

0
82 LUBRICATION SYSTEM 1 of 1 RELP0604
 LUBRICATION SYSTEM
4W-4544 PUMP GP-ENGINE 0 I L* R (CHG -03 THRU -05, 7N-8465-03)
ONE SECTION GEAR
0 SMCS-1304, 1315
PART OF 1W-0797 PUMP GP-ENGINE OIL
102248820
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4W-4460 1 SHAFT AS-DRIVE
2 1 1A-5822 6 BOLT (1/2-13X2.75-IN)
3 1 4W-3998 1 COVER AS-PUMP
1 7N-5683 2 DOWEL
1 4W-3997 1 BEARING-SLEEVE (40-MM WIDE) (SMALL)
1 4W-3996 1 BEARING-SLEEVE (65-MM WIDE) (LARGE)
4 1 7N-8465 1 BODY AS-OIL PUMP
1 7E-7066 2 BEARING-SLEEVE
c 5 1 1W-2059 2 COVER
6 1 SP-4889 2 SEAL-0-RING
7 1 OS-1594 6 BOLT (3/8-16X1-IN)
8 1 3V-3308 6 WASHER-HARD (10.2X20.5X2.5-MM THK)
9 1 3P-1156 6 SEAL-0-RING
10 1 &V-3603 1 SEAL-0-RING
11 1 4W-4484 1 SHAFT AS-IDLER
12 1 9S-8004 2 PLUG
13 1 &V-5049 2 SEAL-0-RING
15 1 SM-6214 1 PLUG-PIPE
16 1 7H-3171 3 PLUG-PIPE
17 1 9S-8007 1 PLUG
18 1 SP-7813 1 SEAL-0-RING
C-CHANGE FROM PREVIOUS TYPE

0
RELP0604 1 of 2 LUBRICATION SYSTEM 83
 LUBRICATION SYSTEM
4W·4544 PUMP GP·ENGINE OIL(contd.) i02248820

15

12-13

17-18

VIEW A-A

GRAPHIC #1 <END> g01003179

0
84 LUBRICATION SYSTEM 2 of 2 RELP0604
 LUBRICATION SYSTEM
324-9181 PUMP GP-PRELUBRICATION (CHG -ao)
PART OF 326-2623 PUMP GP-PRELUBRICATION
0 SMCS-1319
REF GRAPHIC PART NAME
i03108389
SEE
NOTE NO REF PART NUMBER QTY PAGE

GRAPHIC #1 <END> g01600914

0
RELP0604 1 of 1 LUBRICATION SYSTEM 85
 LUBRICATION SYSTEM
324-9535 PUMP GP-PRELUBRICATION (CHG -00 THRU -02)
SMCS-1319
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
103498841
SEE
PAGE
0
1 1 9Y-3297 1
y 2 1 326-2623 1 87
3 1 1A-2029 4
4 1 18-7182 4
5 1T-0689 4
6 58-4855 1
7 55-0003 4
a BM-9024 4

F 81-6760 1 PLUG-PIPE
F-NOT SHOWN
Y-SEPARATE ILLUSTRATION

TO OIL
PAN

GRAPHIC #1 <END> g01591614

0
86 LUBRICATION SY STEM 1 of 1 RELP0604
 LUBRICATION SYSTEM
326-2623 PUMP GP- PRE LUBRICATION (cHG -oo, ..o1)
PART OF 324-9535 PUMP GP-PRELUBRICATION
0 SMCS-1319
REF GRAPHIC PART NAME
103108400
SEE
NOTE NO REF PART NUMBER QTY PAGE
322-2734
y 2 324-9181 85
3 18-2578 4
4 1C-2251 4
5 1 5M-2894 4
Y-SEPARATE ILLUSTRATION

GRAPHIC #1 <END> g01591553

0
RELP0604 1 of 1 LUBRICATION SYSTEM 87
 LUBRICATION SYSTEM
1W-0804 VALVE GP-PRIORITY(cHG -07,-08)
SMCS-1327
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
101492321
SEE
PAGE
0
1 1 1W·2243 1
2 1 9S-4191 2
3 1 1W-2242 1
c 4 1 6V-3835 1
c 5 1 1M-0644 6
c 6 1 3V-3308 6
c 7 1 7W-9423 1
8 1 6V-5049 2
9 1 1W-2240 1
c 10 7W-7825 1
c 11 2G-5664 1
c 12 1 7W-9425 1
C-CHANGE FROM PREVIOUS TYPE

'\
I
0

12

GRAPHIC #1 <END> g00774883

)
88 LUBRICATION SYSTEM 1 of 1 RELP0604
 COOLING SYSTEM
7C-9033 CONNECTION GP-WATER(cHG .oo,.o1,-01D1,-02,-02D1,-03)
FLANGE-REGULATOR
SMCS-1380 i01942652
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 PAGE
1 1 1S-5772 3
2 1 7N-7009 3
3 1 2A-4639 16
4 1 OS-1590 8
5 1 3V-3308 24
6 1 9S-8752 8

:·G
:·~
F~ ··n·
.(~r·)) .. .. .
. ..
FROW
0 ENGINE
OUTLET

REGULATOR

4-5-6
5-3

3-5

FROM HEAT
EXCHANGER

GRAPHIC #1 <END> g00727088

0
RELP0604 1 of 1 COOLING SYSTEM 89
 COOLING SYSTEM
1W- 0809 COOLER GP-ENGINE 0 I L(CHG -09 THRU -12)
SMCS-1378

NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
1 2 3 4 5 6 (PRODUCT LEVEL)
i03468983
SEE
PAGE
0
1 1 1W-3891 1 BONNET-OIL COOLER
R 2 1 1W-5200 2 CORE AS (OIL COOLER)
3 1 247-3796 2 GASKET
4 1 7W-2029 2 SUPPORT
c 5 1 201-3610 1 SUPPORT
6 1 OL-1143 6 BOLT _(3/8-16X2.5-IN)
7 1 OV-0375 8 BOLT (1/2-13X3.25-IN)
8 1 10-4566 2 BOLT (1/2-13X3.5-IN)
9 1 SP-8245 8 WASHER-HARD (13.5X25.5X3-MM THK)
10 1 6V-5063 1 SEAL-0-RING
11 1 SS-9089 4 BOLT (1/2-13X4.5-IN)
12 1 SS-9191 10 BOLT {3/8-16X4-IN)
13 1 98-4183 1 PLUG-0-RING
C-CHANGE FROM PREVIOUS TYPE
R-REMFG PART MAY BE AVAILABLE

I 11 8
0 0

)
12\-
0 4-........__
J
U··D
0 0

d
I 0
\
0 0 0 0 0 0 0

0
0 0

3--7 ~
0 0

I-
VIEW A-A
A A LEFT SIDE VIEW
r-----1
fiDl Jffi
!L-A
6 ..........
'------ __j [_____...J

~ ~ f-- -
!~ -
------- ~~ UML u -- \ --
10-13r 5
9-7
:I
I

_11---~ ~-4j__
I I
I I

c~ _Q r:i!
FRONT VIEW
GRAPHIC #1 <END> g00867118
0
90 COOLING SYSTEM 1 of 1 RELP0604
 COOLING SYSTEM
117-9984 HOUSING & REGULATOR GP (CHG -00 THRU -03)
87-DEG C, OUTLET CONTROL
0 SMCS-1355, 1393
REF GRAPHIC PART NAME
i03600545
SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 PAGE
1 1 1S-5772 2 GASKET
2 1 38-9643 4 SEAL-LIP TYPE
3 1 7C-8798 1 PLATE-ORIFICE
4 1 7W-3688 1 GASKET
5 1 7W-4111 1 ADAPTER-EXPANSION TANK
6 1 7W-4116 1 HOUSING AS-REGULATOR
6A 1 2M-6471 2 PLUG-CUP
7 1 248-5513 4 REGULATOR-TEMPERATURE
8 1 OS-1588 8 BOLT 3/8-16X1.25-IN

6 5
3

0
8 FROM ENGINE

4
I I
I I I
I
~~]-- TO HEAT EXCHANGER ~I
RIGHT SIDE VIEW OF ENGINE REAR VIEW OF ENGINE

SECTION A-A
GRAPHIC #1 <END> g01928335

()
RELP0604 1 of 1 COOLIN G SYSTEM 91
 COOLING SYSTEM
215-3890 HOUSING & REGULATOR Gp (CHG .00)

SMCS-1355, 1393
59·DEG C, OUTLET CONTROL
i02093461
()
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 PAGE
1 1 18-5772 2 GASKET
2 1 35-9643 4 SEAL-LIP TYPE
3 1 7C-8798 1 PLATE-ORIFICE
4 1 7W-3688 1 GASKET
5 7W-4111 1 ADAPTER-EXPANSION TANK
6 7JY·41J6 1 HOUSING AS-REGULATOR
2M~6471 2 PLUG-CUP
7 204-6708 4 REGULATOR-WATER TEMPERATURE
8 OS-1588 8 BOLT 3/B-16X1.25-IN

6 5

0
I

I
I 4

b_j
2 TO HEAT
EXCHANGER

SECTION A-A

GRAPHIC #1 <END> g00919692

0
92 COOLIN G SYSTEM 1 of 1 RELP0604
 COOLING SYSTEM
7E -3155 LINES GP-COOLANT DRAIN (CHG ..()() THRU -02)
ENGINE WATER DRAIN CONNECTIONS
0 SMCS·1380
PART NAME
101627177
REF GRAPHIC SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 PAGE
1 1 9X·2604 2 ELBOW
2 SV-5063 2 SEAL-0-RING
3 31-7745 2 NIPPLE-PIPE
4 91-4202 2 VALVE-DRAIN

WATER PUMP

..

.r~·~.:() ·~
3
3

0 4

FRONT VIEW

GRAPHIC #1 <END> g00699359

0
RELP0604 1 of 1 COOLING SYSTEM 93
 COOLING SYSTEM
105-3176 LINES GP-OIL COOLER (CHG ..03 THRU -10)

SMCS-1307, 1378 J 1380

83 DEGREES CELCIUS
i03630704 0
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 CPROOUCT LEVELl PAGE
1 1 1W-3979 2 FLANGE
2 1 2W-6318 1 TUBE
3 1 3S-9643 4 SEAL-LIP TYPE
4 1 4S-5719 1 SPACER (10.31X25X1 2.7-MM THK)
5 1 7C-6021 1 HOUSING-REGULATOR
6 7N-9044 2 TUBE
- - 7
1
1 7W-2459 1
- TUBE
-
8 1 7W-3881 1 ELBOW
9 1 7W-3882 1 ELBOW
10 1 7W-3883 1 MANIFOLD-OIL COOLER
11 1 7W-3884 1 MANIFOLD-OIL COOLER
12 1 9Y-4732 1 COVER
13 1 9Y-9842 1 GASKET
14 1 110-0096 2 RING
15 1 120-9453 4 REGULATOR-TEMPERATURE (85-DEG C)
16 1 122-1148 4 CLAMP AS
17 1 OL-1143 4 BOLT (3/8-16X2.5-IN )
18 1 OS-1571 4 BOLT (3 / 8-16X1.75 - IN )
19 1 OS-1591 9 BOLT (3/8-16X1.5-IN )
20 1 OS-1594 32 BOLT (3/8-16X1-IN )
21 1 3P-0654 8 SEAL-0-RING
22 1 3P-0655 4 SEAL-0-RING
23 1 3V-3308 13 WASHER-HARD (10.2X20.SX2.5-MM THK)
24 1 51-9603 1 BOLT C3/8 -16X5 - IN )
25 1 5S-9134 1 SEAL-0 -RING
26
27
1
1
6V-4356
6V-4357
1
1
CLIP
CLIP
0
28 1 6V-5049 3 SEAL-D-RING
29 1 6V-5055 1 SEAL-D -RING
30 1 6V-5101 2 SEAL -D-RING
31 1 SS-9191 4 BOLT (3 / 8-16X4 - IN )
32 1 BT-6762 3 PLUG-PIPE
33 1 9L-9132 1 WASHER ( 10. 2X25.5X2.5-MM THK)
34 1 9S-4191 3 PLUG -0-RING
35 1 9S-8752 4 NUT-FULL (3/8-16-THDl

0
94 COOLING SYSTEM 1 of 2 RELP0604
 COOLING SYSTEM
105-3176 LINES GP-OIL COOLER (contd.) i03630704

0 23-24 34-28
11

20-23-35

----LJft ~27 19-33-4

0 FRONT VIEW

23-18

14
3

12

29
15

LEFT SIDE VIEW SECTION A-A

)
GRAPHIC #1 <END> g01145018

RELP0604 2 of 2 COOLIN G SYSTEM 95

 COOLING SYSTEM
4P-9060 LINES GP -WATER (CHG -00 THRU -04)
JACKET
SMCS-1355, 1380, 1393
PART NAME
i03599440 0
REF GRAPHIC SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 !PRODUCT LEVEll PAGE
1 1 OS-1594 2 BOLT (3/ 8-16X1-IN )
2 1 1W-3591 1 ELBOW
3 1 7F-3425 2 BOLT (3/8-16X5.75- IN)
4 1 6V-5139 16 SEAL-0-RING
5 1 126-1083 1 TUBE AS
6 1 2W-8545 1 ELBOW -
7 1 98-4191 1 PLUG-0-RING
8 1 58-2638 2 BOLT (3/8-16X5.25- IN)
9 1 OS-1588 2 BOLT (3 / 8-16X1.25- IN)
10 1 8T-6762 7 PLUG-PIPE
11 1 2W-5032 7 TUBE
12 1 2W-5022 14 FLANGE
13 1 2W-4555 6 MANIFOLD-WATER
14 1 2W-5023 14 GASKET
15 1 7E-0596 1 MANIFOLD-WATER
16 1 95-6130 1 PLUG
17 1 2N-0475 7 SEAL-0-RING
18 1 OS-1591 56 BOLT (3 / 8-16X1.5-IN)
19 1 &V-5068 1 SEAL-0-RING
20 1 &V-6809 1 SEAL-0-RING
21 1 6V-3250 1 SEAL-0-RING
22 1 7E-1251 1 ORIFICE
23 1 ST-6758 1 PLUG-PIPE
24 1 3H-6622 21 BOLT (3/8-16X1.25- IN)
25 1 6V-5065 1 SEAL-0-RING
26 1 SM-9024 2 WASHER-HARD (10.2X22 . 5X5 -MM THK)
0

0
96 COOLING SYSTEM 1 of 2 RELP0604
 COOLING SYSTEM
4P-9060 LINES GP·WATER (contd.) i03599440

0
13 12-14

24

7-21
I
I

~~-- IT~
I •• I ~~~-IlL-~
(~ .. l -
.--
---·
' '\
9

0 ·------
RIGHT SIDE VIEW OF ENGINE
1 -- 19-2
------- 3
6-20

22

17

VIEW OF AREA A

VIEW OF AREA B

0 GRAPHIC #1 <END> g01928533

RELP0604 2 of 2 COOLING SYSTEM 97

 COOLING SYSTEM
7E-4449 LINES GP-WATER
(CHG ·00, -01, -0101 THRU -03, -0301, -0302, -0303 THRU -06, ·0601)

SMCS-1355, 1380, 1393

SEPARATE CIRCUIT
i02510370
0
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVELl PAGE
1 1 2W·4763 1 MANIFOLD (WATER TERMINAL FRONT)
2 1 2W·8546 2 ADAPTER
3 1 4W·8775 1 COVER (AIR CHAMBER)
4 1 7E·4451 1 TUBE AS
5 1 7E-7209 4 RING-RETAINING
6 1 7W-9814 1 ORIFICE
7 1 124-6333 8 CLAMP AS
8 1 148-2185 1 TUBE AS
9 1 OS-1571 B BOLT (3/8-16X1.75-IN)
10 1 OS-1590 4 BOLT (3/8-16X2-IN)
11 1 OS-1591 2 BOLT (3/8-16X1.5-IN)
12 1 OS-1594 20 BOLT (3/8-16X1-IN)
13 1 3V-3308 32 WASHER-HARD {10.2X20.5X2.5-MM THK)
14 1 6V-1454 6 SEAL-0-RING
15 1 SV-3250 5 SEAL-0-RING
16 1 6V-5140 1 SEAL-0-RING
17 1 6V-6809 1 SEAL-0-RING
18 1 SM-9024 2 WASHER-HARD (10.2X22.5X5-MM THK)
19 1 BT-6762 ~ PLUG-PIPE
20 1 9S-4191 5 PLUG-0-RING
21 1 9S-8752 8 NUT-FULL (3/8-16-THD)
22 1 9X-2646 2 CLIP (SLOT)
23 1 9X-2647 2 CLIP {TAB)

0
98 COOLIN G SYST EM 1 of 2 RELP0604
 COOLING SYSTEM
7E- 4449 LINES GP ·WATER (contd.) i02510370

22-23 14

- - -/ \ ____ _

0 LEFT SIDE VIEW

12-21-13

SECTION C-C
9-13

12-21-13

16

12-21-13
VIEW A-A SECTION B-B

GRAPHIC #1 <END> g01256765

0
RELP0604 2 of 2 COOLING SYSTEM 99
 COOLING SYSTEM
174-6918 LINES GP-WATER (CHG ..()2 THRU -05)
SMCS-1355, 1380, 1393

NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
1 2 3 4 5 6 (PRODUCT lEVEl)
i03538071
SEE
PAGE
0
1 2 1W-7020 1 RING-RETAINING
2 2 2W-4032 2 RETAINER
c 3 1 9S-8009 2 PLUG-0-RING
4 2 133-9637 1 BRACKET
5 1 175-7770 1 ADAPTER
6 1 176-5880 1 CONNECTOR
c 7 1 188-1024 1 TUBE AS
c 8 1 188-1025 1 TUBE AS
c 9 2 188-1026 1 SPACER
c 10 2 188-1027 1 ADAPTER
c 11 1 OS-1588 1 BOLT (3 / 8-16X1.25- IN)
12 2 OS-1590 1 BOLT (3/8-16X2-IN )
c 13 2 OS-1594 2 BOLT (3/8-16X1-IN )
c 14 2 OS-1619 2 BOLT (3 / 8-16X3-IN )
15 2 106-9586 1 SEAL-0-RING
c 16 2 1A-2029 1 BOLT (3 / 8-16X1.125 -IN)
c 17 1, 2 3V-3308 9 WASHER-HARD (10.2X20.5X2.5-MM THKl
c 18 2 4J-0523 2 SEAL-0-RING
19 1 4P-8134 1 CLIP
20 2 109-0072 2 SEAL-0-RING
21 1 6V-1903 4 SEAL-0-RING
22 1 7L-6580 1 SEAL-0- RING
23 1 8T-6762 1 PLUG-PIPE
c 24 2 9S-8752 2 NUT-FULL (3/ 8-16-THD)
25 1. 2 9X-6375 2 CLIP (SLOT )
26 1,2 9X -6376 2 CLIP (TAB )_
C-CHANGE FROM PREVIOUS TYPE
0

0
100 COOLING SYSTEM 1 of 3 RELP0604
 COOLING SYSTEM
174-6918 LINES GP-WATER (contd.) i03538071

REFER TO ALL ILLUSTRATIONS OF

THIS GROUP FOR AUXILIARY VIEWS.
21-5

0 m_ _~ :l.._ __
- llJl - lit

0 0

I I
L____l.._ . / -

RIGHT SIDE VIEW OF ENGINE

) GRAPHIC #1 g01390179

RELP0604 2 of 3 COOLING SYSTEM 101

 COOLING SYSTEM
174-6918 LINES GP-WATER (contd.) !03538071

0
15

17-14

20

VIEW OF AREA A

18

VIEW OF AREA D

24-17-12 )

13-17

20

SECTION B- B

VIEW OF AREA C

GRAPHIC #2 <END> g01390153

0
102 COOLING SYSTEM 3 of 3 RELP0604
 COOLING SYSTEM
188-7695 LINES GP -WATER (CHG -00, -01)
SEPERATE CIRCUIT, REMOTE THERMO
0 SMCS-1355, 1380, 1393
FOR USE WITH 175-2277 CORE AS-AFTERCOOLER
i02060835
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 OS-1571 8 BOLT (3 / 8-16X1.75 - IN )
2 1 OS-1588 4 BOLT (3/8-16X1.25-IN )
3 1 3H-6622 3 BOLT (3 / 8-16X1.25-IN )
4 1 OS-1591 32 BOLT (3/8-16X1.5-IN )
5 1 OS-1594 33 BOLT (3 / 8-16X1-IN )
6 1 18-5772 2 GASKET
7 1 1W-3785 2 BONNET-OIL COOLER
8 1 1W-4067 3 GASKET
9 1 2N-0475 1 SEAL-0-RING
10 1 2R-6806 1 CONNECTOR-0-RING
11 1 2W-4555 1 MANIFOLD-WATER
12 1 2W-5022 2 FLANGE
13 1 2W-5023 2 GASKET
14 1 2W-5753 2 TUBE
15 1 2W-5754 1 ELBOW
16 1 2W-5755 1 ELBOW
18 1 2W-7121 2 FLANGE
19 1 3V-3308 44 WASHER-HARD ( 10.2X20.5X2.5-MM THK )
20 1 247-3796 2 GASKET
21 1 4W-7749 2 GASKET --
22 1 5M-4639 1 VALVE-SHUTOFF
23 1 &K-9194 1 ELBOW-FLARED
24 1 6V-1454 4 SEAL-0-RING
25 1 6V-3250 6 SEAL-0-RING
0 26
27
1
1
SV-5139
SV-6609
2
1
SEAL-0-RING
SEAL-0-RING
28 1 &V-8104 1 ADAPTER-BOSS
29 1 7B-1597 1 CLIP
30 1 7C-3302 1 TUBE AS
31 1 7D-5363 1 CONNECTOR
32 1 7E-2545 1 TUBE
33 1 7E-2548 1 TEE -JACKET WATER
34 1 7N-7009 1 FLANGE
35 1 7S-8420 1 COVER-HYDRAULIC PUMP
36 1 7W-0749 1 FLANGE
38 1 7W-9817 1 ORIFICE
40 1 BS-4950 1 CAP
41 1 BT-6762 3 PLUG-PIPE
42 1 9F-8127 1 GASKET
43 1 9L-9132 1 WASHER (10.2X25.5X2 .5-MM THK)
44 1 9S-4185 1 PLUG-0 -RING
45 1 98-4191 4 PLUG-0-RING
46 1 032-1267 1 CONNECTOR
47 1 032-1268 1 ELBOW-FLARED

0
RELP0604 1 of 2 COOLING SYSTEM 103
 COOLING SYSTEM
188-7695 LINES GP-WATER (contd.) i02060835

40 25-45
11
0
3

23
31

38
VIEW A-A 19-4

(~n--n---
j_~ II 11 __ 1_1_

T II II II II

--4l~JJ---
21 LEFT SIDE VIEW
0
35

19-5
18
21

36

VIEW B-B

GRAPHIC #1
FRONT
<END> g00685252
0
104 COOLING S YST EM 2 of 2 RELP0604
 COOLING SYSTEM
7E ·8180 PUMP GP-WATER (CHG -05)

() SMCS-1361
REF GRAPHIC PART NAME
i02871926
SEE
NOTE NO REF PART NUMBER QTY PAGE
1 1 7E-4365 1
YR 2 1 304-4942 1 106
3 1 OS-1585 6
4 1 OS-1587 6
5 1 SP-8245 6
6 1 6V-7701
R-REMFG PART MAY BE AVAILABLE
Y-SEPARATE ILLUSTRATION

GRAPHIC #1 <END> g01433496

0
RELP0604 1 of 1 COOLING SYSTEM 105
 COOLING SYSTEM
304-4942 PUMP GP-WATER*R(CHG -00 THRU -05)
PART OF 7E-8180 PUMP GP-WATER
SMCS-1361
PART NAME
103648049 0
REF GRAPHIC SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7E-3173 1 HOUSING-WATER PUMP
2 1 7E-3174 1 IMPELLER-PUMP
3 1 292-5982 1 SEAL GP-FACE
4 1 OS-1594 5 BOLT (3/8-16X1-IN)
5 1 208-1007 1 HOUSING AS
1 188-0449 2 BEARING-SLEEVE
1 188-0450 2 BEARING-SLEEVE
6 1 7E-4356 1 SEAL-LIP TYPE
7 1 SP-7813 4 SEAL-0-RING
8 1 9S-8007 4 PLUG
9 1 208-0327 1 SHAFT
10 1 OS-1588 3 BOLT (3/8-16X1.25-IN)
11 1 3V-3308 3 WASHER-HARD (10.2X20.5X2.5-MM THK)
12 1 1W-2828 1 WASHER-THRUST
13 1 134-5958 1 SEAL-0-RING
14 1 6V-5063 3 SEAL-0-RING
15 1 9S-8008 3 PLUG-0-RING
16 1 4W-0234 1 WASHER (20.5X48X15-MM THK)
17 1 31-2968 1 BOLT (3/4-10X3.5-IN)

0
106 COOLING SYST EM 1 of 2 RELP0604
 COOLING SYSTEM
304·4942 PUMP GP·WATER (contd.) i03648049

0 GRAPHIC #1 <END> g01429263

RELP0604 2 of 2 COOLING S YSTEM 107

 AIR INLET AND EXHAUST SYSTEM
145-5661 ADAPTER GP-AIR CLEANER (CHG -00, -01)
SMCS-1051 !02277904
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 4 5 PAGE
1 1 4W-3637 1
2 1 116-8535 8
3 1 144-0615 1
4 1 144-0620 1
5 1 1A-1460 12
6 1 1F-7958 12
7 2M-9780 4
8 SP-8245 24 13.5X25.5X3-MM THK
9 98-4190 4

GRAPHIC #1 <END> g01140684

108 AIR INLET ANO EXHAUST SYSTEM 1 of 1

 AIR INLET AND EXHAUST SYSTEM
165-4416 AFTERCOOLER GP-TREATED WATER (CHG -01 THRU -04)
SEA AIR
0 SMCS-1063
REF GRAPHIC PART NAME
102248334
SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 PAGE
1 1 1W-6917 2 ADAPTER
2 1 123-6256 2 ADAPTER
3 1 175-1362 1 HOUSING
4 1 180-2923 2 SEAL-0-RING
5 1 264-0167 1 CORE AS-AFTERCOOLER
6 1 031-0220 34 BOLT-LOCKING (3/8-16X2.5-IN)
7 1 OS-1591 4 BOLT 3/8-16X1.5-IN
8 1 139-6857 2 PLATE
9 3V-3308 38 WASHER HARD 10.2X20.5X2.5-MM THK
10 SM-2894 4 WASHER-HARD 10.2X18 . 5X2.5·MM THK
11 6Y· 0717 4 BOLT-SELF-LOCKING 3/ 8-16X2.75-IN
12 6V·1454 4 SEAL-0-RING
13 6V-3908 2 SEAL-0-RING
14 6V-5049 3 SEAL- 0-RING
15 9S- 4191 3 PLUG-0-RING

0 GRAPHIC #1 <END> g01133631

RELP0604 1 of 1 AIR INLET AND EXHAUST SYSTEM 109

 AIR INLET AND EXHAUST SYSTEM
132-9327 AIR CLEANER GP (CHG -oo)
TWO-ELEMENT HORIZONTAL
SMCS-1051, 1054
PART NAME
i00078873 0
REF GRAPHIC SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 !PRODUCT LEVELl PAGE
y 1 1 132-9331 AIR CLEANER GP 111
2 1 31-7725 CAP-PIPE
3 1 116-8535 8 CLAMP
4 1 4W-3637 HOSE
Y-SEPARATE ILLUSTRATION

0
2

GRAPHIC #1 <END> g00066904

0
110 AIR INLET AND EXHAUST SYSTEM 1 of 1 RELP0604
 AIR INLET AND EXHAUST SYSTEM
132-9331 AIR CLEANER GP(cHG -oo,-01)
TWO-ELEMENT HORIZONTAL
PART OF 132-9327 AIR CLEANER GP
SMCS-1051, 1054 !01963439
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY PAGE
1 1 105-9741 2

(]

TOP VIEW
FRONT VIEW

GRAPHIC #1 <END> g00110347

)
RELP0604 1 of 1 AIR INLET AND EXHAUST SYSTEM 111
 AIR INLET AND EXHAUST SYSTEM
240-0664 BYPASS GP- EXHAUST (CHG ..()0 THRU ..02)
SMCS-1057 i02380444
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
2 2 9M-4594 1 SPACER (0.406X0.875X0.75-IN THK)
3 2 OL-2070 1 BOLT (3/8-16X2 . 25-IN)
4 2 15-3584 2 NUT-FULL (3/8-24 LH-THD)
5 2 35-2713 2 NUT -FULL (3/8 -24 -THD)
6 1 3W-2647 1 SPACER (13.5X30X10 -MM THK)
7 2 40-8532 2 LEVER
8 1 4F-2753 1 LOCKNUT
9 2 4P-0394 1 LEVER
10 2 SH-2532 3 KEY-WOODRUFF
11 2 SL-3291 2 BEARING AS-BALL
12 1 SP-9960 2 BOLT (1/4-20X0.75-IN)
13 2 6V-1943 2 BOLT-HIGH TEMPERATURE (3/B-16X1.125-IN)
14 2 6V-6753 1 BOLT-HIGH TEMPERATURE (3/8X16X1.375-IN)
15 1 2 7E-0701 4 GASKET
16 1 2 7L-6443 24 BOLT-HIGH TEMPERATURE (3/B-16X2.25-IN)
17 2 8C-7315 1 ROD END
18 2 8C-7321 1 ROD END
19 1 8C-8589 12 BOLT-HIGH TEMPERATURE (1/2-13X2.25-IN)
20 1 8H-3390 1 NUT-FULL (1 -1/2 -12 -THD)
21 2 8M-2295 2 BOLT (3/8 - 16X1.625 -IN)
22 2 038-7444 1 ROD
23 2 102-1694 1 PLATE
24 2 102-3457 1 COVER
25 2 102-6309 1 WASHER-THRUST
26 2 102-6311 1 STOP
27 2 110-8314 4 WASHER (10.3X18.3X2.66 -MM THK)
28 2 119-5931 1 SPACER
29 2 133-8501 1 COVER AS
30 1 144-0605 1 ADAPTER -EXHAUST
31 1 144-0606 1 ELBOW- EXHAUST
32 1 144-0621 1 GASKET
33 1 145-0039 1 BRACKET AS
34 1 145-0040 1 BRACKET AS
35 2 145-0041 1 ROD
36 1 145-0043 1 SHAFT
37 1 145-0225 1 BRACKET AS
38 1 145-0334 1 SHAFT
39 1 146-8381 1 HOUSING AS (WASTEGATE)
1 119-5929 2 BUSHING
40 1 176-3583 2 GUARD
41 2 176-3587 1 CLEVIS
42 1 184-1613 1 ELBOW- EXHAUST (GAS OUTLET)
43 1 184-5290 1 GASKET
44 2 193-7879 1 BOOT
CYR 45 1 211-8175 1 ACTUATOR GP -ELECTRONIC 133
46 1 222-4718 1 BELLOWS AS
47 1 2 OS-1571 9 BOLT (3 / 8 -16X1.75 - IN)
48 1 05-1585 2 BOLT (1 / 2 -13X1.5 -IN)
49 1 2 05-1588 12 BOLT (3 / 8 -16X1.25 - IN)
50 2 05·1590 1 BOLT (3 / 8-16X2 - IN)
51 2 05-1591 4 BOLT (3 / 8-16X1 .5-IN)
52 1 05-1619 4 BOLT (3/ 8-16X3-IN)
53 1 119-0746 4 PLUG-PIPE
54 1 1F-7958 14 NUT- FULL (1 / 2 -13-THD)
c 55 2 225-3769 1 ROD END
c 56 2 225-3770 1 ROD END
57 1 2 2N-2766 24 LOCKNUT (3/ 8- 16-THD)
58 1 2 3V-3308 48 WASHER -HARD C10.2X20.5X2.5 · MM THKl
112 AIR INLET AND EXHAUST SYSTEM 1 of 4 RELP0604
 AIR INLET AND EXHAUST SYSTEM
240- 0664 BYPASS GP- EXHAUST (contd. J i02380444

0 NOTE
REF
NO
59
GRAPHIC

1
REF PART NUMBER
3H-7654
QTY
27
PART NAME
1 2 3 4 5 6 (PRODUCT LEVEL)

WASHER-HARD (13.5X22.5X3.0-MM THK)

SEE
PAGE

60 1 2 SC-8491 48 WASHER-HARD (10.2X22X3-MM THK)

61 2 SM-9024 2 WASHER-HARD (10.2X22.5X5-MM THK)
62 1 2 9S-8752 21 NUT-FULL (3/8-16-THD)
C-CHANGE FROM PREVIOUS TYPE
R-REMFG PART MAY BE AVAILABLE
Y-SEPARATE ILLUSTRATION

0
RELP0604 2 of 4 AIR INLET AND EXHAUST SYSTEM 113
 AIR INLET AND EXHAUST SYSTEM
240-0664 BYPASS GP-EXHAUST (contd.) i02380444

REFER TO ALL ILLUSTRATIONS

0
57-60-16 53 OF THIS GROUP FORAUXILIARYVIEWS.

19-59-54

34 ~ 8-12
SECnON F-F

37

0
LEFT SIDE VIEW

G~

36

48-59-54

GRAPHIC #1
SECTIONA·A
FRONT SIDE VIEW
g011BB551
()
114 AIR INLET AND EXHA UST SYSTEM 3 of 4 RELP0604
 AIR INLET AND EXHAUST SYSTEM
240- 0664 BYPASS GP- EXHAUST (contd.) i02380444

11

62-58-51

TOP VIEW
25 24

62-61-58-3 9-10
21 47-58-62

VIEW OF AREA C

50-58-62
47-58-2-62

44 29
47-58-62

0
56

SECTION E-E

REFER TO ALL ILLUSTRATIONS OF

THIS GROUP FOR AUXILIARY VIEWS. VIEW OF AREA B
SECTION D·D
GRAPHIC #2 <END> g01188553

RELP0604 4 of 4 AIR INLET AND EXHAUST SYSTEM 115

 AIR INLET AND EXHAUST SYSTEM
145-5660 ELBOW GP-AIR INLET(CHG .00 THRU -03)
SMCS-1087 102251030
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
y 1 1 258·8007 ELBOW GP-AIR INLET 117
2 1 118-7536 SEAL-0-RING
Y-SEPARATE ILLUSTRATION

2
( • 1 1

0- 0

0
II
I 0

l8 ~-0 0

REAR VIEW
GRAPHIC #1 <END> g011 3381 9

0
116 AIR INLET AN D EXHAUST S YSTEM 1 of 1 RELP0604
 AIR INLET AND EXHAUST SYSTEM
258-8007 ELBOW GP-AIR INLET (CHG -oo,..o1)
PART OF 145-5660 ELBOW GP·AIR INLET
) SMCS-1087 i02250990
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 PAGE
1 1 3E-2331 2 PLUG
2 1 098-5800 1 WASHER-COPPER 16.2X20X1.5-MM THK
3 1 137-4857 1 PLUG
4 1 151-2115 2 WASHER-COPPER

GRAPHIC #1 <END> g01134591

0
RELP0604 1 of 1 AIR INLET AND EXHAUST SYSTEM 117
 AIR INLET AND EXHAUST SYSTEM
2W· 7756 FLANGE GP ·EXHAUST (CHG -oo, -01, -0101 THRU -06)
355.61-MM
SMCS-1061
REF GRAPHIC PART NAME
i02179545 0
SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 111-5822 1 GASKET-EXHAUST
2 1 2W-7755 1 FLANGE-EXHAUST
3 1 9X-8873 12 BOLT (1/2-13X2.25-IN}
4 1 SP-8245 24 WASHER-HARD (13.5X25.5X3-MM THK)
5 1 18-5357 12 NUT-FULL (1/2-13-THD)

1 3-4-5

~ )IJJ, JII\ ~ D=Q!IT

I I
1.·' :··:,·........·:-:..:··:-::-:. ·:-;........·:-:........ ·:·:........·:-:............... ............................................... ·:-:-: :·:-::·:-::-:-::·:·:.'·:·:.'·:-::-.: ::·:..-:·:-::-:-::·:-::·:-::·:-:.::.·:·:-::·:-::-:•.-:·:-::-:.· ·._. :::.·:: ' ........ ,: •.... ·:;. :";..· ;. '.•: ·: .............. .-..-: ....: :_:,.·: :-·.:;.. :-:
I

lBJ lBJ- --lBJ- --lgr-- _lgr ___ LHJ Lgi 0

\ I \ I
\ I

\ \
\
EXHAUST ADAPTER
I
I
I
\
L _; -- - -- -- --
LJ L_f L J L_f

GRAPHIC #1 <END> g00788150

0
118 AIR INLET AND EXHAUST SYSTEM 1 of 1 RELP0604
 AIR INLET AND EXHAUST SYSTEM
213-6461 LINES Gp-AIR (CHG .01 THRU -04)
AIR INLET CHOKE
0 SMCS-1071
REF GRAPHIC PART NAME
i02093484
SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 . (PROOUCT LEVELl PAGE
1 1 1$-3584 1 NUT-FULL (3/ 8-24 LH-THD)
2 1 3S·2713 1 NUT-FULL (3/8-24-THD )
3 1 4P·0391 1 ROD
4 1 4P-0394 1 LEVER
5 1 4P·8134 1 CLIP
6 2 4W-7394 2 GASKET -
7 1 5H·2532 1 KEY-WOODRUFF
8 2 61-0728 1 PLATE-BUTTERFLY
9 2 61-1703 1 HOUSING AS
2 5P·0547 1 SEAL-LIP TYPE
2 6V-3365 1 SEAL-LIP TYPE
2 162-4217 2 BEARING-SLEEVE
10 2 61-1705 1 WASHER
11 2 61-1706 1 COVER AS
12 2 61-1707 1 PLATE-STOP
13 2 61-1708 1 PLATE
14 1 7X-7874 1 ROD END
15 1 7X-7875 1 ROD END
16 1 BH-3390 1 NUT-FULL (1-1 / 2-12 -THD )
17 2 010·2575 1 SETSCREW (1/ 4-20X1-IN )
18 2 130-3357 1 BRACKET AS
19 2 130·3359 1 SHAFT
20 1 176·3583 2 GUARD
21 1 176·3587 1 CLEVIS
22 2 183·7232 1 BELLOWS AS
0 23
24
25
2
1
2
191-0956
193-7879
197-6232
1
1
2
ELBOW
BOOT
GASKET
CYR 26 1 211-8175 1 ACTUATOR GP-ELECTRONIC 133
27 2 031-0214 3 BOLT-LOCKING {1 / 4-20X0.5-IN)
28 2 OS-1566 6 BOLT (5 / 8-11X1.5-IN)
29 1 2 OS-1571 7 BOLT (3/8-16X1.75-IN )
30 2 OS-1588 3 BOLT (3/8-16X1.25-IN )
31 2 OS-1589 5 BOLT (5 / 8-11X1.75-IN )
32 1 OS-1590 2 BOLT (3/8-16X2-IN )
33 2 OS-1591 16 BOLT (3/8-16X1.5-IN)
34 2 OS-1594 2 BOLT (3 / 8-16X1-IN )
35 2 1A-9579 1 BOLT (5/16-18X1 . 5-IN )
36 2 1F-7958 1 NUT-FULL (1/ 2- 13-THD )
37 1 2M·9780 1 SEAL-0-RING
38 2 2$-5658 11 WASHER-HARD (17X29X3-MM THK )
39 1 2 3V-3308 25 WASHER-HARD (10.2X20.5X2 . 5-MM THK)
40 2 5M·2894 8 WASHER-HARD (10.2X18 . 5X2.5-MM THK)
41 2 SP-8245 1 WASHER-HARD (13.5X25.5X3-MM THK)
42 2 SS-0003 1 NUT (5/16-18-THD)
43 2 88-7997 1 BOLT-SOCKET HEAD (1/2-13X2-IN)
44 1 BM-9024 1 WASHER-HARD (10.2X22.5X5-MM THK)
45 1 9S-4190 1 PLUG-0-RING
46 1 9S-8752 7 NUT-FULL (3/ 8-16-THD)
C-CHANGE FROM PREVIOUS TYPE
R·REMFG PART MAY BE AVAILABLE
Y-SEPARATE ILLUSTRATION

0
RELP0604 1 of 3 AIR INLET AND EXHAUST SYSTEM 119
 AIR INLET AND EXHAUST SYSTEM
213-6461 LINES GP-AIR (contd.) i02093484

F----r- I I
I I

46-39-32
15
2

21 3

0 0

GRAPHIC #1
SECTION B-B
g01060917 0
120 AIR INLET AND EXHAUST SYSTEM 2 of 3 RELP0604
 AIR INLET AND EXHAUST SYSTEM
213-6461 LINES GP~AIR (contd.) i02093484

25

30-39

0 0
\ L _ ----f======i..J
\

0 \ I /

;~ LEFT SIDE VIEW 35

27
19

34-39 SECTION 0-D

0 GRAPHIC #2
SECTION A-A
<END> g01060918

RELP0604 3 of 3 AIR INLET AND EXHAUST SYSTEM 121

 AIR INLET AND EXHAUST SYSTEM
219·2857 LINES GP-AIR (CHG -00,-0001,-01,-0101 THRU -03,-0301, -04)
24VDC. STARTING MOTOR CONTROL
SMCS-1071 i02536381 0
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVELl PAGE
I 1 1 5N-5646 1 HOSE AS
I 2 1 6N-8659 1 HOSE AS
I 3 1 9G-4523 1 HOSE AS
I 4 1 9G-4524 1 HOSE AS
5 1 115-2180 1 BRACKET AS
y 6 1 164-0717 1 VALVE GP-SOLENOID 181
7 1 001-6449 2 CONNECTOR
8 1 003-2143 2 ELBOW
9 1 030-7946 2 ELBOW
10 1 OS-1571 2 BOLT (3/8-16X1.75-IN)
11 1 OS-1591 1 BOLT (3/8-16X1.5-IN)
12 1 1A-2029 2 BOLT (3/8-16X1.125-IN)
13 1 3J-7354 2 SEAL-0-RING
14 1 3V-3308 5 WASHER-HARD (10.2X20.5X2.5-MM THK)
15 1 4F-7957 4 BOLT (1/4-20X0.875-IN)
16 1 4S-6399 3 CONNECTOR
17 1 4R-8605 1 ELBOW
18 1 5P-0537 8 WASHER-HARD (7.2X14.5X2-MM THK)
19 1 60-3479 3 CLIP
20 1 7K-9197 3 ELBOW
21 1 SS-87504 NUT-FULL (1/4-20-THD)
I-REFER TO HYDRAULIC INFORMATION SYSTEM
Y-SEPARATE ILLUSTRATION

0
122 AIR INLET AND EXHAUST SYSTEM 1 of 2 RELP0604
 AIR INLET AND EXHAUST SYSTEM
219-2857 LINES GP-AIR (contd.) i02536381

19-14-12

~
1

19-14-12

13-9

4 ISOMETRIC VIEW

~----......._____
I I
~---1 ·.-.·.::.·.·:.::: ::.. · ...,:·."\>···,.. ,.

--- RIGHT SIDE VIEW

GRAPHIC #1 <END> g01191499

RELPC604 2 Of 2 A~R INLET AND EXHAUST SYSTEM 123

 AIR INLET AND EXHAUST SYSTEM
281-4241 LINES Gp -AIR (CHG -02, -0201 THRU -04)
SMCS-1071 103538064
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 123456 PAGE
1 1 8T-1885 7 CLIP SLOT
2 1 285-8543 1 TUBE AS
3 1 335-9271 1 HOSE AS
4 1 329-4628 1 HOSE AS
5 1 067-2551 2 CLIP
6 OS-0509 7 BOLT 3/8-16X0.75-IN
7 2N-3378 1 ELBOW-FLARED
8 3V-3308 7 WASHER-HARD 10.2X20.5X2.5-MM THK
9 4K-8302 2 CLIP
10 SP-6399 2 ELBOW-FLARED
11 ST-1886 7 CLIP TAB

3
5
0

OIL I
I
--P-AN _ _\

6-1-8-11
2

RIGHT SIDE VIEW OF ENGINE

GRAPHIC #1 <END> g01868153

0
124 AIR INLET AND EXHAUST SYSTEM 1 of 1 RELP0604
 AIR INLET AND EXHAUST SYSTEM
329·4631 LINES GP-AIR(CHG -oo)
0 SMCS-1071

NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
i03163161
SEE
PAGE
y 164-0717 181
2 315-9825
3 329-4626
4 118-4728
5 1 067-2551
6 1 3K-0360
7 1 7L-7262 2
Y-SEPARATE ILLUSTRATION

3
5
2

4-6

I
I

1
_·__ j
7
RIGHT SIDE VIEW OF ENGINE
GRAPHIC #1 <END> g01622965

0
RELP0604 1 of 1 AIR INLET AND EXHAUST SYSTEM 125
 AIR INLET AND EXHAUST SYSTEM
228-6588 MANIFOLD Gp- EXHAUST (CHG ..()0 THRU ..06)
FOR USE WITH ABB TPS57 TURBOCHARGER
SMCS·1059 i03566558
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 S 6 (PRODUCT LEVELl PAGE
1 1 7M·6101 12 WASHER (0.656X1 .31X0.095-IN THK)
2 1 339-3140 8 ADAPTER
3 1 134-5643 15 GASKET
4 1 134-5655 1 MANIFOLD-EXHAUST
5 1 134-5656 6 MANIFOLD-EXHAUST
6 1 136-7730 8 GASKET tCYLINDER HEAD)
7 1 194-8110 1 BELLOWS AS
8 1 195-3506 1 MANIFOLD
9 1 197-4185 1 GASKET
10 1 4P-0419 1 ADAPTER
11 1 218-7106 7 BELLOWS AS
12 1 136-4185 32 BOLT (1/2·13X1.75-IN)
13 1 303-9450 6 BOLT-12 POINT HEAD (5/8-11X2.75-IN)
14 1 2N-2766 120 LOCKNUT (3/8-16-THD)
15 1 3M-7045 2 PLUG
16 1 5P-8245 32 WASHER-HARD (13.5X25.5X3-MM THK)
17 1 6V-4605 6 LOCKNUT (5/8-11-THD)
18 1 7L-6443 120 BOLT-HIGH TEMPERATURE (3/8-16X2.25-IN)
19 1 8C-8491 240 WASHER-HARD (10.2X22X3-MM THK)

0
126 AIR INLET AND EXHAUST SYSTEM 1 of 2 RELP0604
 AIR INLET AND EXHAUST SYSTEM
228-6588 MANIFOLD GP·EXHAUST (contd.) !03566558

LEFT SIDE VIEW

12-16
REAR VIEW 19
18
VIEW A-A

VIEW OF AREA A

0 GRAPHIC #1 <END> g01264870

RELP0604 2 of 2 AIR INLET AN D EXHAU ST SYSTEM 127

 AIR INLET AND EXHAUST SYSTEM
2W-2680 MOUNTING GP-BELLOWS-FLEXIBLE (CHG .04 THRU ..()9)
35G·MM
103451250
REF GRAPtnC PART NAME!
NO REF PART NUMBER TY 1 2 3 4 11

.Y· CHANGE FROM PREVI OUS TYP£

GRAPHIC #1 <END> g01800~)15

0
128 AIR INLET AND EXHAUST SYSTEM 1 Of 1 RELP06G4
 AIR INLET AND EXHAUST SYSTEM
145 · 5655 MOUNTING GP- TURBOCHARGER (CHG -03 THRU -10)
TPS57D
0 SMCS-1052
REF GRAPHIC PART NAME
i03368456
SEE
NOTE NO REF PART NUMBER QTY PAGE
M 1 1 089-7988 2
c 2 1 190-6078
c 3 1 191-0955
1 ST-5911 4
c 4 1 191-0957
_c _ 5 1 191-0959 1
c 6 1 OS-1585 4
7 1 1A-8063 4
c 0 1 1F-7958 13
c 9 1 SP-1076 24
10 1 SP-8245 6
11 1 SP-8248 4
12 1 6V-3832
13 1 8T-3282 2
c 14 1 9S-1366 4
15 1 9X-8874 3
16 1 OV-0375 6
C-CHANGE FROM PREVIOUS TYPE
M-METRIC PART

() GRAPHIC #1 <END> g01743673

RELP0604 1 of 1 AIR INLET AND EXHAUST SYSTEM 129

 AIR INLET AND EXHAUST SYSTEM
228- 6084 SHIELD GP- MANIFOLD (cHG -oo, -01)
FOR USE WITH ABB TPS57 TURBOCHARGER
SMCS-1067 102253397 0
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY PAGE
1 1 228-6081
2 1 228-6082
3 1 180-3990
4
5 188-2875
6 199-8967
7 161-1191
8 125-3780
BD 9 138-3331
10 208-3788
B-USE AS REQUIRED
0-0RDER BY THE METER

7
0

SECTION A-A

GRAPHIC #1 <ENO> g00850078

0
130 AIR INLET AN D EXHAUST SYSTEM 1 of 1 RELP0604
 AIR INLET AND EXHAUST SYSTEM
259-8435 TURBOCHARGER GP(CHG -00 THRU .02)

0 SMCS-1052, 1053

NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
1 2 3 4 5 6 (PRODUCT LEVELl
i02488523
SEE
PAGE
2 1 176·3611 1 CLAMP-BAND
3 1 178-1790 3 CLAMP
4 1 178-1791 18 BOLT (M12X1 .75X35-MM)
5 1 178- 1797 12 STUD
6 1 178-1798 24 NUT (M12X19-THD)
7 1 207-6109 4 CLIP
8 1 207-6110 12 WASHER (12.5X21X2.7-MM THK)
9 1 207-6111 12 STUD
10 1 230-0933 1 HOUSING-COMPRESSOR
11 1 230-0936 1 INSERT (TURBINE)
12 1 282-7118 1 HOUSING-BEARING
13 1 262-7117 1 HOUSING (TURBINE)
14 1 273-2105 1 CARTRIDGE GP- TURBOCHARGER
18 1 230-0937 1 DIFFUSER
19 1 230-0938 1 RING-NOZZLE
20 1 230-0939 1 INSERT
21 1 178·1799 5 BOLT (M12X32. 5-MM)
22 1 178-1800 7 WASHER {14X29X3-MM THK)
23 1 178·1801 2 BOLT (M12X1.75X42.5 -MM)
AVAILABLE REPAIR KIT(S):
207-6106 1 KIT -TURBOCHARGER SEAL
(INCLUDES BOLTS 0-RINGS, AND GASKETS)
176-3609 1 KIT-SEAL (BEARING) (TURBOCHARGER)
(INCLUDES PISTON RING 0-RING AND BOLT)
176·3610 1 KIT -BEARING (TURBOCHARGER)
(INCLUDES ~~ARINGS, BOLTS, CLIPS, AND
0 THRUST-RING

0
RELP0604 1 of 2 AIR INLET AND EXHAUST SYSTEM 131
 AIR INLET AND EXHAUST SYSTEM
259- 8435 TURBOCHARGER GP (contd.) i02488523

A A
r---------~9~--.
2

19-13-11

6-5
0

10-20-18-23
3-4

GRAPHIC #1 <END> g01242812

0
132 AIR INLET AND EXHAUST SYSTEM 2 of 2 RELP0604
 FUEL SYSTEM
211 -8175 ACTUATOR GP- ELECTRONIC (CHG -oo, -01)
ELECTROHYDRAULIC
0 PART OF 240·0664 BYPASS GP·EXHAUST, 213·6462 CONTROL GP-FUEL, 213·6461 LINES
GP·AIR
i01814188
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCTLEVELl PAGE
Y 1 1 211-8176 1 ACTUATOR GP-ELECTRONIC 134
Y-SEPARATE ILLUSTRATION

0
~I "----'..l....-----1

GRAPHIC #1 <END> g00806064

0
RELP0604 1 of 1 FUEL SYSTEM 133
 FUEL SYSTEM
211·8176 ACTUATOR GP-ELECTRONIC (CHG -00,-01)
ELECTROHYDRAULIC

SMCS-1716
PART OF 211·8175 ACTUATOR GP·ELECTRONIC
i02597808
0
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 PAGE
1 1 211-8177 1 PISTON AS
2 1 6V-5049 4 SEAL-0-RING
3 033-6032 1 SEAL-0-RING
4 101-9528 1 SOLENOID AS
033-6032 1 SEAL-0-RING
M 5 129-3174 4 BOLT-SOCKET HEAD M4X0.7X60-MM
6 98-8004 2 PLUG
M-METRIC PART

3
0

GRAPHIC #1 <END> g01300381

0
134 FUEL SYSTEM 1 of 1 RELP0604
 FUEL SYSTEM
213-6462 CONTROL Gp - FuEL (CHG -03 THRU -05)
() SMCS-1265
GAS
i03335290
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
c 1 1 1S-3584 1 NUT-FULL (3/8 -24 LH-THD)
2 1 3$-2713 2 NUT-FULL (3/8 -24-THD)
3 1 40-8532 1 LEVER
c 4 1 4K-2877 1 STUD
5 1 4P-0391 1 ROD
c 6 1 4P-0394
- 1 LEVER
7 1 SH-2532 2 KEY-WOODRUFF
8 1 SL-3291 2 BEARING AS-BALL
y 9 1 61-1732 1 VALVE GP-CONTROL 177
c 10 1 BC-7315 3 ROD END
c 11 1 8C-7321 1 ROD END
12 1 8H-3390 1 NUT-FULL (1-1/2-12-THD)
13 1 118-6663 1 BRACKET AS
14 1 131-7749 1 BRACKET AS
15 1 331-4483 1 BRACKET AS
16 1 131-7751 1 BRACKET AS
17 1 169-2521 1 PLATE
18 1 169-2522 1 GASKET
19 1 176-3583 2 GUARD
20 1 176-3587 2 CLEVIS
21 1 193-7879 1 BOOT
YR 22 1 211-8175 1 ACTUATOR GP-ELECTRONIC 133
c 23 1 294-0980 1 SHAFT-FUEL
c 24 1 OS-1571 5 BOLT (3 / 8 -16X1 .75-IN )
c 25 1 OS-1588 4 BOLT (3/8-16X1 .25-IN )
0 c
26
27
28
1
1
1
OS-1590
OS-1591
3V-3308
6
23
64
BOLT (3/8-16X2-IN )
BOLT (3 / 8-16X1.5 - IN )
WASHER-HARD (10.2X20.5X2 . 5-MM THK)
29 1 8M-9024 2 WASHER-HARD (10.2X22.5X5-MM THK )
c 30 1 9L-7712 2 NUT (3/ 8-24-THD )
c 31 1 95-8752 26 NUT-FULL (3/8- 16-THD )
C-CHANGE FROM PREVIOUS TYPE
R-REMFG PART MAY BE AVAILABLE
Y-SEPARATE ILLUSTRATION

0
RELP0604 1 of 2 FUEL SYSTEM 135
 FUEL SYSTEM
213-6462 CONTROL GP-FUEL (contd.) 103335290

-----
6-7
31-28-27 31-29-28-24 24-28-31

/
......
~
---......: .. - -
30

00
o e

ENGINE

SECTION A-A
10 2
12-22
24-28-29-31

3-7
0

SECTION 8-B

14 8

27-28-31

13

17

GRAPHIC #1
REAR VIEW OF ENGINE
<END>
RIGHT SIDE VIEW OF ENGINE
g01358770
0
136 FUEL SYSTEM 2 of 2 RELP0604
 FUEL SYSTEM
219·9933 LINES GP- GAS (CHG -00 THRU -05}

0 SMCS-1274

NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
1 2 3 4 5 6 CPRODUCTLEVELI
i02828694
SEE
PAGE
1 1 8C-6868 16 CONNECTOR
2 1 105-4046 8 TUBE AS
3 1 118-2735 8 VALVE-NEEDLE
4 1 131-7752 1 ADAPTER AS
5 1 210-5638 8 TUBE AS
6 1 210-5639 8 TUBE AS
7 1 219-9954 1 TUBE AS
8 2 265-9703 1 BRACKET AS
9 2 OL-1143 1 BOLT (3 / 8-16X2.5-IN )
10 2 OS-1571 2 BOLT (3/ 8-16X1.75-IN )
11 1 OS-1588 32 BOLT (3 / 8-16X1 .25-IN )
12 1 05-1590 9 BOLT (3/8-16X2-IN )
13 1 OS-1591 4 BOLT (3/8-16X1 .5-IN )
14 1 124-9633 8 CLIP
15 2 1 3V-3308 40 WASHER-HARD (10.2X20.5X2.5-MM THK )
16 2 9L-9132 2 WASHER (10.2X25.5X2.5-MM THK)
17 1 5P-8211 8 SEAL-0-RING
18 1 6J-2244 16 SEAL-0-RING
19 1 6V-5039 4 CLIP (SLOT)
20 1 6V-5040 4 CLIP (TAB )
21 1 6V-5049 17 SEAL-0-RING
22 1 6V-8002 1 SEAL-0-RING
23 1 6V-8636 8 CONNECTOR
24 1 8L-2779 32 SEAL-0 -RING
25 1 8L-2786 1 SEAL-0-RING
26 2,1 8M-7145 8 WASHER (10.2X28.5X5-MM THK)
0 27
28
29
1
1
2 1
8M-9024
8T-0075
9D-6196
12
8
4
WASHER-HARD (10.2X22.5X5-MM THK)
CONNECTOR
CLIP (SLOT)
30 2 1 90-6197 4 CLIP (TAB )
31 1 95-4185 1 PLUG-0-RING
32 1 95·4191 1 PLUG-0 -RING
33 2 1 95·8752 14 NUT-FULL (3/ 8- 16-THD)

)
RELP0604 1 of 3 FUEL SYSTEM 137
 FUEL SYSTEM
219-9933 LINES GP-GAS (contd.) 102828694

~26

30
0

GRAPHIC #1 g01411468

0
138 FUEL SYSTEM 2 of 3 RELP0604
 FUEL SYSTEM
219-9933 LINES GP-GAS(contd.J i02828694

REFER TO ALL ILLUSTRATIONS OF THIS

GROUP FOR AUXILIARY VIEWS
2

ISOMETRIC VIEW
21
TO
CYLINDER
HEAD

0
VIEW OF
AREAB

20

VIEW OF
AREA C

VIEW OF AREA A

) GRAPHIC #2 <END> g0141 2279

RELP0604 3 of 3 FUEL SYSTEM 139

 FUEL SYSTEM
4W-0012 MOUNTING GP· FUEL FILTER {CHG -oo THRU -02)
FRONT STRUCTURE
SMCS-1262 i01552720
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4W·8556 2 SUPPORT
2 1 28-0947 6 BOLT (1/2-13X2.25-IN)
3 1 5P-8245 10 WASHER-HARD {13.5X25.5X3-MM THK)
4 1 OS-1587 4 BOLT (1/2-13X1.75-IN)
5 1 1A·8063 7 BOLT (3/4-10X2.5-IN)
1"-
6 1 2H·6488 6 BOLT (1/2-13X5-IN}

-------rr
--- -------
---------1
r-----_-___
I --
------~\
1- -- --- -I )_ ~
A :- ~ .::- --:---...I" -
FUEL FILTER- - ---- - -

:-§~~------------- '""'ll ~~~~~-i

OIL I

;-''
2-3--t-7?4-3 0 OIL 0 3-4-;;~ ,'~-;;_- --~~\1_ 0

1
v '
\ \ I
5 FILTER

BASE /
'

1
(

, ___ Ff~~-R __ , ;-''

1
__ , O___ _Q ___ Q; /
~- - - - - - - - - - - - - - - - __.,
(--~----~~
/

/
/
/ FRONT
HOUSING
/

GRAPHIC #1 <END> g00696227

0
140 FUEL SYSTEM 1 of 1 RELP0604
 FUEL SYSTEM
122-2083 ORIFICE (CHG -00, -01)
SMCS·1274 i01289650
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY PAGE

)
0

GRAPHIC #1 <END> g00683609

J
RELP0604 1 of 1 FUEL SYSTEM 141
 FUEL SYSTEM
142-1583 TANK & MTG GP- HYDRAULIC (CHG -00 THRU ~03)
HYDRAX
SMCS~5056

REF GRAPHIC PART NAME

102126251
SEE
0
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEl) PAGE
1 1 SG-4313 3 SPACER (10.34X15.88X12-MM THK)
2 1 6V-7238 1 VALVE-SHUTOFF
3 1 SC-6875 1 CONNECTOR
I 4 1 140-0971 1 HOSE AS
I 5 1 142-1584 1 HOSE AS
y 6 1 143-4770 1 TANK GP-HYDRAULIC 143
7 1 143-4773 1 BRACKET AS
8 1 OS-1571 6 BOLT (3/8-16X1.75-IN)
9 1 OS-1588 4 BOLT (3/8-16X1.2b-IN)
10 1 OS-1590 4 BOLT (3/8-16X2-IN)
11 1 2M-9780 1 SEAL-0-RING
12 1 3V-2431 8 WASHER (10.2X16X2-MM THK)
13 1 3V-3308 10 WASHER-HARD (10.2X20.5X2.5-MM THK)
14 1 SK-9090 3 SEAL-0-RING
15 1 SP-7854 4 CLIP
16 1 6V-9008 1 ELBOW
17 1 6V-9746 2 SEAL-0-RING
18 1 &V-9854 1 ELBOW
19 1 7M-8485 1 SEAL-0-RING
20 1 8L-2786 1 SEAL-0-RING
21 1 ST-5389 1 ELBOW
22 1 9S-8752 4 NUT-FULL (3/8-16-THO)
I-REFER TO HYDRAULIC INFORMATION SYSTEM
Y-SEPARATE ILLUSTRATION

VIEW A-A

5 1-10-13-15 10-13-15 17

A-
138
-\
~~
_L21-11-17
L / ~---
~;!-~ 'M/
-?_~ ----- =Bal'~.-r-:~;:~~:~~~~~~~-bu~~~ .. - .J~ Hr-II

.. ·[
...
. •.·t
~II \:~,,,
• • • e

~
I
w '" " """ I I J

A-- .-7 ,.:~:~; ,~~2 ~'t~~~~DE ~:;-----------'-------'

I

GRAPHIC #1 <END> g01062162 0

142 FUEL SYSTEM 1 of 1 RELP0604
 FUEL SYSTEM
143-4770 TANK GP- HYDRAULIC (CHG -00 THRU .04)
PART OF 142-1583 TANK & MTG GP-HYDRAULIC
0 SMCS-5056
REF GRAPHIC PART NAME
i02030163
SEE
NOTE NO REF PART NUMBER QTY 123456 PAGE
1 1 20-4202 1 PLATE
2 1 7H-1447 1 CAP-FILLER HYDRAULIC TANK
3 1 8T-2275 1 BALL
4 1 125-3896 1 THERMOMETER
5 1 143-4772 1 COVER AS
6 1 143-4774 1 GASKET
7 1 143-4880 1 BREATHER HYDRAULIC TANK
8 1 176-3584 1 TANK AS-HYDRAULIC
9 1 OS-1588 12 BOLT 3/8-16X1.25-IN
10 1 3V-2431 24 WASHER 10.2X16X2-MM THK
11 1 9H-6454 1 GASKET
12 1 9S-8752 12 NUT-FULL 3/8-16-THD

10

~ ....
11
~10
1 !(
,12
~10 9

8
J
GRAPHIC #1 <END> g00752774

0
RELP0604 1 of 1 FUEl SYSTEM 143
 ELECTRICAL AND STARTING SYSTEM
213-6282 BOX & MOUNTING GP (CHG -00 THRU -02)
SMCS-4460, 7426

NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
1 2 3 4 5 8 (PRODUCT LEVEL)
i02296324
SEE
PAGE
0
1 1 40-1326 2 LOCKWASHER
2 1 9Y-9480 2 MOUNT-FLEXIBLE
3 1 127-0594 1 WIRE AS-GROUND
4 1 167-9430 2 ISOLATOR
5 1 213-6283 1 BRACKET AS
y 6 1 213-6284 1 BOX GP-CONTROL PANEL (ENGINE CONTROL MODULE) 189
7 1 OL-2070 2 BOLT (3/8-16X2.25-IN)
8 1 OS-1595 4 BOLT (1/2-13X1.25-IN)
9 1 OS-1615 8 BOLT (1/4-20X0.75-IN)
10 1 3V-3308 4 WASHER-HARD (10.2X20.5X2.5-MM THK)
11 1 OS-0509 2 BOLT (3/8-16X0.75-IN)
12 1 SP-0537 20 WASHER-HARD (7.2X14.5X2-MM THK)
13 1 SP-8245 4 WASHER-HARD (13.5X25.5X3-MM THK)
14 1 95-8750 12 NUT-FULL (1/4-20 THO)
15 1 9S-8752 2 NUT-FULL {3/8-16-THD)
16 1 9Y-9481 2 WASHER (9.9X47.8X1.5-MM THK)
Y-SEPARATE ILLUSTRATION

0
144 ELECTRICAL AND STARTING SYSTEM 1 of 2 RELP0604
 ELECTRICAL AND STARTING SYSTEM
213-6282 BOX & MOUNTING GP (contd.) i02296324

0
1-10-11
6

7-10

VIEW OF AREA A

REAR VIEW
GRAPHIC #1 <END> g01150073

RELP0604 2 of 2 ELECTRICAL AND STARTING SYSTEM 145

 ELECTRICAL AND STARTING SYSTEM
197-0064 BOX AS-JUNCTION (CHG -00 THRU -03)
PART OF 213-6284 BOX GP-CONTROL PANEL
SMCS-7426
REF GRAPHIC PART NAME
i02528442
SEE
0
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
D 1 1 6V-1392 SEAL (0 . 1 -M)
M 2 1 6R-7943 4 SCREW (M5X0.8X15-MM)
3 1 151-1315 2 LATCH AS
4 1 153-3723 2 HINGE AS
(EACH INCLUDES)
1 ST-5447 1 RING-RETAINING
M 5 1 5C-2874 4 NUT (M5X0.8-THD)
6 1 7T-1099 2 LINK
7 1 1F-0750 1 NUT-WELD (3/8-16-THD)
D-ORDER BY THE METER
M-METRIC PART

0
146 ELECTRICAL AND STARTING SYSTEM 1 of 2 RELP0604
 ELECTRICAL AND STARTING SYSTEM
197·0064 BOX AS-JUNCTION (contd.) i02528442

0
IUJ

l_~j
A A 0

SECTION A-A

liD.

0 r---o 8-n
c on
o-~ol
c

SECTION B-8

\
0
1;1:
t:!J
[0
0
0
0 0 0 0
0
[;! 0
0 0
t:!J 0
0
0
L....
0 0

VIEW OF' DOOR

§
0 0

GRAPHIC #1 <END> g01265046

RELP0604 2 Of 2 ELECTRICAL AND STARTING SYSTEM 147

 ELECTRICAL AND STARTING SYSTEM
136-7346 CONTROL GP-ELECTRONIC-
INTEGRATED COMBUSTION SENSING (CHG ..00 THRU -07)
PART OF 219-9926 SENSOR GP-COMBUSTION
SMCS-1917, 1924 102214519
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
y 242-8988 CONTROL GP-ELECTRONIC 149
(INTEGRATED COMBUSTION SENSING)
Y-SEPARATE ILLUSTRATION

()

GRAPHIC #1 <END> g01117607

0
148 ELECTRICA L AND STARTING SY STEM 1 of 1 RELP0604
 ELECTRICAL AND STARTING SYSTEM
242-8988 CONTROL GP-ELECTRONIC-
INTEGRATED COMBUSTION SENSING (CHG -00, -01)
0 SMCS-1917, 1924
PART OF 136-7346 CONTROL GP-ELECTRONIC
!02380445
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 PRODUCT LEVEL PAGE
1 158-6051 1 CONTROL AS-ELECTRONIC
INTEGRATED COMBUSTION SENSING

0 a
0
0

GRAPHIC #1 <END> g01188598

0
RELP0604 1 of 1 ELECTRICAL AND STARTING SYSTEM 149
 ELECTRICAL AND STARTING SYSTEM
210-9470 CONTROL GP-ENGINE ELECTRONIC
(CHG -03 THRU -05, -05A1, -0581)
GAS
PART OF 213·6284 BOX GP-CONTROL PANEL
0
SMCS-1901 i03199870
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 PRODUCT LEVEL PAGE
322-3615
1A 7X-6315 STRAP AS-GROUND
18 184-2472 SCREW-PAN HEAD NO 8-32X9.52-MM

GRAPHIC #1 <END> g01632213

0
150 ELECTRICAL AND STARTING SYSTEM 1 of 1 RELP0604
 ELECTRICAL AND STARTING SYSTEM
258-6989 HARNESS AS-CONTROL (CHG -oo>
DATA LINK
() SMCS-1408
PART OF 257-5889 BOX GP-CONTROL PANEL
i02395814
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
E 153-2707 CABLE-ELECTRICAL (19-GA)_ {47-CM)
109-3038 2 END-WIRE (16-GA)
110-8714 5 END-WIRE (18-GA)
9D-5421 1 RECEPTACLE AS-CONNECTOR (10-PIN)
3S-2093 7 STRAP-CABLE
0 5P-6009 TUBE-HEAT SHRINK (9.52-MM DIA) (0.1-M)
E 8T-6342 TUBE-HEAT SHRINK (3.2-MM DIA) (14-CM)
D-ORDER BY THE METER
E-ORDER BY THE CENTIMETER
<END>

257-8837 HARNESS AS-MONITOR (CHG -00 THRU -02)

PART OF 257·5889 BOX GP·CONTROL PANEL
SMCS-7490 i02723949
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 /PRODUCT LEVELl PAGE
109-3038 7 END-WIRE (16-GA)
110-8714 20 END-WIRE (18-GA)
155-2260 3 KIT-CONNECTING PLUG (3-PIN)
(EACH KIT INCLUDES PLUG ASSEMBLY AND WEDGE)
147-1444 1 PLUG AS-CONNECTOR (70-PIN)

0 159-9322
ST-8737
122-9457
1
62
1
SEAL-0-RING
PLUG-SEAL
POTENTIOMETER (ENGINE SPEED)
186-3736 11 SOCKET-CONNECTOR (16-GA TO 18-GA)
9X-6772 19 STRAP-CABLE
7N-7221 6 TERMINAL-BLADE (18-GA TO 22-GA)
5P-5618 6 TERMINAL-BLADE (10-GA TO 12-GA)
SP-1475 4 TERMINAL-FORK (14-GA TO 16-GA, NO. 8 SCREW)
D SP-6009 TUBE-HEAT SHRINK (9.52-MM DIA) (0.1-M)
E ST-6342 TUBE-HEAT SHRINK (3.2-MM DIA) (21-CM)
E 119-3662 TUBE-HEAT SHRINK (10.85-MM DIA) (7-CM)
E 125-7875 TUBE -HEAT SHRINK (7.44-MM DIA) (10-CM)
E 121-0199 WRAP-SPIRAL (3/8-IN 00) (56-CM)
E 121-0200 WRAP-SPIRAL (3/4-IN 00) (82-CM)
C-ORDER BY THE METER
E-ORDER BY THE CENTIMETER
<END>

205-3584 HARNESS AS-WIRING (CHG -00, -01)

CUSTOMER CONNECT
SMCS-1408 i01614178
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVELl PAGE
9X-4187 1 PLUG AS-CONNECTOR
<END>

)
RELP0604 ELECTRICAL AND STARTING SYSTEM 151
 ELECTRICAL AND STARTING SYSTEM
219-9929 IGNITION GP-GAS ENGINE (CHG -06, -07)
SMCS-1550 !03296402
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 2 4D-1326 2 LOCKWASHER
2 2 9X-7688 8 SEAL-0-RING
3 1 127-0594 1 WIRE AS-GROUND
4 1 145-8634 8 COVER (LIFTER GUIDE )_
5 2 166-3796 8 TUBE AS
6 1 213-6288 4 BRACKET
7 1 214-9421 3 BRACKET AS
CY 8 1 310-3180 8 TRANSFORMER GP-POTENTIAL 176
9 2 OS-0509 2 BOLT (3/8-16X0.75- IN)
10 1 0$-1571 31 BOLT J 3/8-16X1.75- IN)
11 1. 2 OS-1594 14 BOLT C3 / 8-16X1-IN )
c 12 2 198-6420 8 SPARK PLUG
(EACH INCLUDES )
2 194-8518 1 SPARK PLUG
13 1 219-9946 1 HARNESS AS-ENGINE (IGNITION )
1 4G-2544 8 CONNECTOR-PLUG
1 186-3736 16 SOCKET-CONNECTOR ( 16-GA TO 18-GA)
1 9X-4813 4 RECEPTACLE AS-CONNECTOR (3-PIN )
1 9X-4814 1 RECEPTACLE AS-CONNECTOR (6-PIN )
1 207-4556 1 CONDUIT AS
1 219-2587 8 CONDUIT AS
14 2 324-8782 8 SEAL
15 1 2 3V-3308 32 WASHER-HARD ( 10.2X20.5X2.5-MM THK)
16 1 48-3388 32 BOLT (5 / 16-18X1.125-IN)
17 2 SV-3830 8 SEAL-0-RING
18__ 2 6V-3834 8 SEAL-0-RING
19
20
1
1
C-CHANGE FROM PREVIOUS TYPE
9L-9132
9M-1974
15
32
WASHER (10.2X25.5X2.5-MM THK)
WASHER-HARD (8.8X1 6X2-MM THK) 0
Y-SEPARATE ILLUSTRATION

)
152 ELECTRICAL AND STARTING SYSTEM 1 of 3 RELP0604
 ELECTRICAL AND STARTING SYSTEM
219-9929 IGNITION GP-GAS ENGINE (contd.) i03296402

REFER TO ALL ILLUSTRATIONS OF

THIS GROUP FOR AUXILIARY VIEWS

19-10

-11-19

RIGHT SIDE VIEW OF ENGINE

GRAPHIC #1 g01681790

RELP0604 2 of 3 ELECTRICAL AND STARTIN G SYSTEM 153

 ELECTRICAL AND STARTING SYSTEM
219-9929 IGNITION GP-GAS ENGINE (contd.) !03296402

SECTION B-B
0

15-11

GRAPHIC #2 <END>
VIEW A-A
g01681789
0
154 ELECTRICAL AND STARTING SYSTEM 3 of 3 RELP0604
 ELECTRICAL AND STARTING SYSTEM
174-9447 LINES GP-AIR STARTING (CHG -07)
FOR USE WITH VANE AIR STARTING MOTORS
0 SMCS-1451
REF GRAPHIC PART NAME
i03737033
SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 !PRODUCT LEVEll PAGE
s 1 1 4N-3411 1 VALVE GP-RELAY (AIR STARTING)
I 2 1 4P-4113 1 HOSE AS
3 1 4W-2245 1 VALVE-SHUTOFF (LOCKING)
4 1 6F-7701 2 TEE-PIPE
5 1 8N-8446 1 ELBOW
6 1 8N-8451 1 GASKET
- 7 1 9Y-9660 1 BRACKET
--
c 8 1 105-0428 2 NIPPLE-PIPE
c 9 1 106-5620 3 CLAMP-PIPE
CY 10 1 119-6284 1 LUBRICATOR GP-AIR MOTOR 159
y 11 1 146-5215 1 STRAINER GP-AIR LINES 174
c 12 1 315-9742 1 ANGLE
c 13 1 352-2775 1 FITTING
14 1 OS-1571 2 BOLT (3/8-16X1.75-IN)
15 1 10-4566 4 BOLT (1/2-13X3.5-IN)
c 16 1 31-8695 6 BOLT (1/4-20X3.5-IN)
c 17 1 3L-8993 3 FITTING
c 18 1 5P-4115 6 WASHER-HARD (7.2X19X2-MM THK)
19 1 68-7280 1 ADAPTER
c 20 1 SF-8856 1 ELBOW
c 21 1 SF-8857 1 NIPPLE-PIPE
c 22 1 6V·8185 6 NUT (1/4-20-THD)
23 1 81·6760 1 PLUG-PIPE
24 1 81-6765 1 PLUG- PIPE
c 25 1 9L·9132 2 WASHER (10.2X25.5X2.5-MM THK)
0 s ?C-5105
AVAILABLE REPAIR KIT(S):
KIT-VALVE SEAL (AIR STARTING)
(INCLUDES SEALS RETAINER & BUMPER)
C-CHANGE FROM PREVIOUS TYPE
I-REFER TO HYDRAULIC INFORMATION SYSTEM
S-KIT MARKED S SERVICES PART MARKED S
Y-SEPARATE ILLUSTRATION

0
RELP0604 1 of 2 ELECTRICAL AND STARTING SYSTEM 155
 ELECTRICAL AND STARTING SYSTEM
174-9447 LINES GP-AIR STARTING (contd.) i03737033

0
19-24
RIGHT SIDE VIEW OF ENGINE

~L\\ ·' O
2

7
25-14

GRAPHIC #1
REAR VIEW OF ENGINE
<END> g02024059
0
156 ELECTRICAL AND STARTING SYSTEM 2 of 2 RELP0604
 ELECTRICAL AND STARTING SYSTEM
119-6282 LUBRICATOR GP-AIR MOTOR (CHG -00)
PART OF 119-6284 LUBRICATOR GP-AIR MOTOR
0 SMCS-1451
FIELD REPLACEMENT ORDER 119-6284--PAGE 159
i01889307
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 PAGE
1 1 6N-2192 1 BOWL
2 1 6N-2191 1 SEAT
3 1 6N-2190 1 SPRING
4 1 6N-2188 2 BALL
5 1 7C-4429 1 SEAL
6 1 6N-2185 2 PLUG-FILLER
7 1 6N-2184 1 GASKET
0 1 GN-2193 1 TUOC-SIPIION

0 4 7

2 8

SECTION A-A

GRAPHIC #1 <END> g00103878

0
RELP0604 1 of 1 ELECTRICAL AND STARTING SYSTE M 157
 ELECTRICAL AND STARTING SYSTEM
119-6283 LUBRICATOR GP-AIR MOTOR(cHG .oo)
PART OF 119-6284 LUBRICATOR GP-AIR MOTOR

SMCS-1451
FIELD REPLACEMENT ORDER 119-6284-PAGE 159
i01491135
0
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY PAGE

0
0
c:
-I

VIEW A-A

GRAPHIC #1 <END> g00774411

0
158 ELECTRICAL AND STARTING SYSTEM 1 of 1 RELP0604
 ELECTRICAL AND STARTING SYSTEM
119~6284 LUBRICATOR GP-AIR MOTOR (CHG ..00 THRU -02)
PART OF 174·9447 LINES GP·AIR STARTING
) FIELD REPLACEMENT FOR 119·6282-PAGE 157: FOR 119·6283-PAGE 158
SMCS-1451 i01168549
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEl,)_ PAGE
y 119-6282 1 LUBRICATOR GP-AIR MOTOR 157
-OR-
y 119-6283 1 LUBRICATOR GP-AIR MOTOR 158
Y-SEPARATE ILLUSTRATION
<END>

0
RELP0604 ELECTRICAL AND STARTING SYSTEM 159
 ELECTRICAL AND STARTING SYSTEM
219-9926 SENSOR GP- COMBUSTION (CHG -08 THRU -10)
SMCS-1563

NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
1 2 3 4 5 6 (PRODUCT LEVEll
103566554
SEE
PAGE
0
c 1 1 3S-2093 1 STRAP-CABLE
2 3 40-1326 1 LOCKWASHER
c 3 2 5N-2126 1 CONNECTOR (THERMOCOUPLE )
4 3 7H-3937 1 LOCKWASHER
5 1 7W-6333 1 SPACER (10.5X20X10.7-MM THK)
7 1 116-0118 1 CLIP
8 3 127-0594 1 WIRE AS-GROUND
9 1 128-8831 1 BRACKET
J 10 2 136-4605 8 EXTENSION AS
YR 11 3 242-8988 1 CONTROL GP-ELECTRONIC 149
(INTEGRATED COMBUSTION SENSING )
12 3 141-6380 4 MOUNT-FLEXIBLE
13 1 337-6968 8 SENSOR GP-TEMPE ~TURE
14 2 159-3219 8 SENSOR-COMBUSTION
15 2 188-4926 8 CONNECTOR AS
16 3 198-0113 1 BRACKET AS
3 9F-6445 4 NUT-WELD 1114-20-THD) -
17 3 198-0114 1 PLATE
18 3 213-6287 1 BRACKET AS
3 1F-0750 1 NUT-WELD (3 / 8-16-THD)
19 3 213-6302 1 BRACKET
20 3 339-3559 1 HARNESS AS-SENSOR (THERMOCOUPLE )
E 3 8T-6342 TUBE-HEAT SHRINK (3.2-MM DIA ) (40-CM )
3 186-3736 20 SOCKET-CONNECTOR ( 16-GA TO 18-GA)
E 3 114-8843 SLEEVE -PLASTIC (200 -CM )
E 3 114-8845 SLEEVE -PLASTIC (20 -CM )
3
3
155-2270
176-2943
2
2
KIT-CONNECTING PLUG {2 -PIN )
KIT-CONNECTING PLUG (2 -PIN )
0
(EACH PLUG KIT INCLUDES PLUG AS , WEDGE, &
INTERFACE SEAL )
3 297-5475 8 PLUG AS -CONNECTOR (2 -PIN )
21 1 271-5584 16 CLIP
22 1 314-9494 1 CABLE AS (COMBUSTION SENSOR )
23 1 314-9495 1 CABLE AS (COMBUSTION SENSOR )
24 1 314-9496 1 CABLE AS (COMBUSTION SENSOR )
25 1 314-9497 1 CABLE AS (COMBUSTION SENSOR )
26 1 314-9498 1 CABLE AS (COMBUSTION SENSOR )
27 1 314-9499 1 CABLE AS iCOMB~STION SENSOR )
28 1 314-9500 1 CABLE AS (COMBUSTION SENSOR )
29 1 314-9501 1 CABLE AS (COMBUSTION SENSOR )
CY 30 2 310-4795 1 SENSOR GP-TEMPERATURE (TURBOCHARGER OUTLET ) 168
CY 31 2 310-4796 1 SENSOR GP-TEMPERATURE (TURBOCHARGER INLET} 169
32 1 3 OL-2070 3 BOLT (3 /8-16X2.25 - IN ) .
33 3 OS-1615 4 BOLT (1/ 4-20X0.75 - IN )
34 2 3 OT-0102 2 BOLT (3 / 8-16X0.625-IN )
35 2 104-6202 1 CLIP
36 2 125-5356 16 DISC - INSULATOR
37 3 38-1915 2 BOLT (3/8 -16X1 .375-IN )
38 1' 2 3 3V-3308 15 WASHER -HARD (10.2X20.5X2.5 -MM THK)
39 1 4F -4879 1 BOLT (3/8-16X0.5-IN )
40 1 4P -7581 16 CLIP
41 2 4P -7582 1 CLIP
42 2 4P -8134 1 CLIP
43 3 SP -0537 4 WASHER-HARD (7.2X14.5X2-MM THK)
44
45
46
1
3
1
SP -9297
SS-0003
6V -2686
8
8
8
CLIP
NUT (5/ 16-18-THD)_
CLIP
0
47 2 6V -5050 8 SEAL -0 -RING
160 ELECTRICAL AND STARTING SYSTEM 1 of 5 RELP0604
 ELECTRICAL AND STARTING SYSTEM
219-9926 SENSOR GP- COMBUSTION (contd.) 103566554
REF PART NAME
0 NOTE NO
48
GRAPHIC
REF
2
PART NUMBER QTY
9L-9132 2
1 2 3 4 5 6 (PROOUCT LEVEL)

WASHER C10.2X25.5X2.5-MM THK)

SEE
PAGE

49 3 9M-1974 8 WASHER-HARD (8.8X16X2-MM THK)

c 50 1 '2 3 9X-6772 58 STRAP-CABLE
BC 51 1 3S-2093 6 STRAP-CABLE
52 2 68-5072 1 BUSHING-REDUCING
AVAILABLE REPAIR KIT(S):
J 226-4813 1 KIT-FASTENER
(INCLUDES CLIPS AND SPRINGS)
B-USE AS REQUIRED
C-CHANGE FROM PREVIOUS TYPE
E-ORDER BY THE CENTIMETER
J-KIT MARKED J SERVICES PART MARKED J
R- REMFG PART MAY BE AVAILABLE
Y-SEPARATE ILLUSTRATION

0
RELP0604 2 of 5 ELECTRICAL AND STARTING SYSTEM 161
 ELECTRICAL AND STARTING SYSTEM
219- 9926 SENSOR GP- COMBUSTION (contd.) !03566554

REFER TO ALL ILLUSTRATIONS OF

THIS GROUP FOR AUXILIARY VIEWS.
51

38-7-39-9
46-13

50-5-38-32-40

-A

44-24

44-27

(-~~~~~~~~~
21-50

A-
)-
~- -:::;::;:=;:::-:=~;~::;;J:-'1
\

)~=~t.~~~~~~~~~~~
\.. __
/---:::=-
~
._;..._-

40-38-50

RIGHT SIDE VIEW OF ENGINE

GRAPHIC #1 g01896734

162 ELECTRICAL AND STARTING SYSTEM 3 of 5 RELP0604

 ELECTRICAL AND STARTING SYSTEM
219-9926 SENSOR GP-COMBUSTION (contd.) !03566554

14

VIEW OF AREA E

47

10

VIEW OF AREA D

SECTION C-C
3-52

50-48-35

0 GRAPHIC #2
41-48-50 SECTION B-B

g01B96735

RELP0604 4 of 5 ELECTRICAL AND STARTING SYSTEM 163

 ELECTRICAL AND STARTING SYSTEM
219- 9926 SENSOR GP- COMBUSTION (contd.) i03566554

G~
I
I
I
I
I
45-49-12

17
50

43-33 G L 16 45-49-12

VIEWF·F

GRAPHIC #3 <END>
SECTION G-G
g01896737
0
164 ELECTRICAL AND STARTING SYSTEM 5 of 5 RELP0604
 ELECTRICAL AND STARTING SYSTEM
207-6859 SENSOR GP- PRESSURE-CRANKCASE (CHG -00 THRU -02)
PART OF 228-6594 WIRING GP-ENGINE
0 SMCS-1718, 1916, 1917, 1923, 1924, 1925
REF GRAPHIC PART NAME
i02318842
SEE
NOTE NO REF PART NUMBER QTY PAGE
1 1 174-0503 1

2 186-3736 3
3 155-2260

0 3
Ar-
1

II ,......J..=::::=::::::;:!,---~'----------,--- -,. . .__

I --...______
VIEW A-A
Al-

GRAPHIC #1 <END> g00884318

)
RELP0604 1 of 1 ELECTRICAL AND STARTING SYSTEM 165
 ELECTRICAL AND STARTING SYSTEM
7C -1897 SENSOR GP- SPEED-ENGINE (CHG ..()0 THRU -05)
PART OF 134·8347 HOUSING GP·FRONT
SMCS-1907
GRAPHIC PART NAME
102369261
SEE
0
REF
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 {PRODUCT LEVEL) PAGE
1 1 171·5349 1 STRAP-MARKER
2 1 7N-9738 1 HOUSING-RECEPTACLE {14-GA TO 18-GA)
3 1 7N-7780 1 PIN-CONNECTOR (14-GA TO 18-GA)
4 1 7N-7779 1 SOCKET-CONNECTOR (14-GA TO 18-GA)
E 5 1 9X-1386 SLEEVE (14-CMl
E-ORDER BY THE CENTIMETER
-- -·---

0
lk 2 3

a D lJ - c(] ~?
\ 4

GRAPHIC #1 <END> g00845691

0
166 ELECTRICAL AND STARTING SYSTEM 1 of 1 RELP0604
 ELECTRICAL AND STARTING SYSTEM
116-2649 SENSOR GP- TEMPERATURE (CHG ..00 THRU -02)
THERMOCOUPLE
0 PART OF 219-9926 SENSOR GP·COMBUSTION
SMCS-1906, 1919, 1921, 1922, 1928, 1929 i02389084
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVELl PAGE
1 1 102-8802 1 KIT-RECEPTACLE (2-PIN)
(KIT INCLUDES RECEPTACLE AS. AND WEDGE)
2 1 BT-8729 2 PIN-CONNECTOR
E 3 1 BT-6342 TUBE-HEAT SHRINK (3.2-MM DIA) {10-CM)
4 1 3E-3365 1 WEDGE-RECEPTACLE LOCK (2-PIN)
E-ORDER BY THE CENTIMETER

(
~ 0 I ~-

-----
.

------- ------
) ------ -----------
------ ------ --,A
- "i¢000000000000 I I

3
tl IJ=l 1
I
---1A

.~
2

'~v 4

SECTION A-A

GRAPHIC #1 <END> g00730811

0
RELP0604 1 of 1 ELECTRICAL AND STARTING SYSTEM 167
 ELECTRICAL AND STARTING SYSTEM
310-4795 SENSOR GP-TEMPERATURE(cHG ..oo)
PART OF 219·9926 SENSOR GP·COMBUSTION
SMCS-1906, 1919, 1921' 1922, 1928, 1929
REF GRAPHIC PART NAME
102781563
SEE
0
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 102·8802 1 KIT-RECEPTACLE {2-PIN)
(INCLUDES RECEPTACLE AS AND WEDGE)
2 1 186·3735 2 PIN-CONNECTOR (16-GA TO 18-GA)

VIEW A-A

GRAPHIC #1 <END> g01391251

0
168 ELECTRICAL AND STARTING SYSTEM 1 of 1 RELP0604
 ELECTRICAL AND STARTING SYSTEM
310-4796 SENSOR GP- TEMPERATURE (CHG .oo, -01)
PART OF 219-9926 SENSOR GP-COMBUSTION
0 SMCS-1906, 1919, 1921' 1922, 1928, 1929
REF GRAPHIC PART NAME
i02781483
SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 102-8802 1 KIT-RECEPTACLE (2-PIN)_
(INCLUDES RECEPTACLE AS AND WEDGE)
2 1 186-3735 2 PIN-CONNECTOR (16-GA TO 18-GA)

-~iiik~iiih&&i=:J::::=:j~l
1

0 ..

I
_.JA
2

VIEW A-A

GRAPHIC #1 <END> g01390850

0
RELP0604 1 of 1 ELECTRICAL AND STARTING SYSTEM 169
 ELECTRICAL AND STARTING SYSTEM
116-3767 SILENCER GP ·AIR STARTING (CHG -00 THRU -04)
CANNOT BE USED WITH TURBINE STARTERS
SMCS-1468
PART NAME
!03258428 0
GRAPHIC SEE
NOTE REF PART NUMBER QTY 1 2 3 4 5 PAGE

8N·8488
8T·6762
8S·5107 2
9X·8875 2
2A·1531 2
5P-8245 4
190·0399

7-8
GRAPHIC #1 <END> g01664533

0
170 ELECTRICAL AND STARTING SYSTEM 1 of 1 RELP0604
 ELECTRICAL AND STARTING SYSTEM
1W- 0894 STARTING MOTOR GP -AIR (CHG -03 THRU -05, ..()505)
SMCS-1451 102345191
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
y 1 1 4W-0695 1 STARTING MOTOR GP-AIR 172
2 1 BS-2332 3 BOLT-12 POINT HEAD (5/8-11X1.75-IN)
3 1 4W-6273 1 SUPPORT AS-MOTOR
4 1 &V-3538 2 DOWEL
5 1 OS-1587 6 BOLT (1/2-13X1 . 75-IN)
Y-SEPARATE ILLUSTRATION

~ ....... _ _ _ 1

I
I
rLYWHEEL
HOUSING I
I
I I

) I
I
I.--
I

I 0 0

JQ
I
I 00

I 0 0 0 0

I
J

GRAPHIC #1 <END> g00696218

)
RELP0604 1 of 1 ELECTRICAL AND STARTING SYSTEM 171
 ELECTRICAL AND STARTING SYSTEM
4W-0695 STARTING MOTOR GP-AIR {CHG -02 THRU -06)
PART OF 1W-0894 STARTING MOTOR GP-AIR
SMCS-1451
PART NAME
i03017656 0
REF GRAPHIC SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 1 096-4833 1 BOLT-SOCKET HEAD (M5X0.8X20-MM )
1 SN-8378 1 NUT-ROTOR CLAMP _(M5X0.8-THD )
2 1 SN-8363 1 COVER AS
3 1 4D-3118 3 PLUG-PIPE
4 1 SN-8383 1 CYLINDER
5_ _ 1 6V-3916 1 BALL BEARING
-
1 1L-8497 1 RING-SNAP (EXTERNAL)
1 6J-7855 1 RING-LOCK (INTERNAL)
6 1 SN-8375 1 CUP-SPRING
1 6V-3935 1 RING-RETAINING
7 1 5N-8381 1 SPRING-CLUTCH
8 1 2W-6084 1 GEAR AS-DRIVE (38/ 24-TEETH )
9 1 SN-9574 1 JAW AS-CLUTCH
10 1 5N-8387 1 CASE-GEAR
11 1 5N-8424 1 BULKHEAD
M 12 1 6V-3940 8 BOLT (M8X1.25X25-MM )
1 38-4505 8 LOCKWASHER
13 1 3J-7719 1 RING-RETAINING ( INNER )
1 6V-3971 1 RING-RETAINING (OUTER )
14 1 7F-8671 1 BALL BEARING
15 1 5N-8428 1 WASHER-GEAR ( 10.1X34X15.5-MM THK )
M 16 1 SN-8427 4 BOLT-MOTOR (M10X1.5X180-MM )
17 1 &V-3959 5 LOCKWASHER
M 18 1 5N-8403 1 SCREW-PINION (M12X1.25X70 -MM )
1 5N -8425 1 WASHER (12 .2X41 .5X4.5-MM THK )
19
20
1
1
7W- 1650
SN-8380
1
1
PINION-DRIVE ( 11 -TEETH )
SPRING-PINION 0
1 5N-8374 1 SLEEVE-SPRING
21 1 5P-9514 1 BALL BEARING
22 1 88-7624 1 BALL BEARING
23 1 SN-8379 1 SEAT-SPRING
24 1 5N-8372 1 SPRING -RETURN
25 1 5N-8384 1 SHAFT-DRIVE
M 26 1 6V-3938 1 BOLT (M10X1.5X20-MM )
27 1 2W-6082 1 KIT -DRIVE (AIR STARTING MOTOR )
(INCLUDES BEARING, HOUSING, 0-RING, SEAL &
VENT)
28 1 5N-8377 1 BEARING -DRIVE SHAFT
29 1 5N-8373 1 PISTON
M 30 1 6V-3939 1 BOLT (M12X1.75X60-MM )
31 1 7W-1649 1 PINION-ROTOR ( 15-TEETH )
32 1 6V-1394 1 BALL BEARING
1 039-4317 2 WASHER-SPRING
33 1 5N-8365 1 PLATE-FRONT END
34 1 5N-8364 1 HOUSING-MOTOR
35 1 7W-4154 1 ROTOR
36 1 5N-8367 1 PLATE-REAR END
AVAILABLE REPAIR KIT (S) :
SN-8390 1 KIT -SEAL & VANE (AIR STARTING MOTOR )
(INCLUDES END PLATE ALIGNMENT PIN , CYLINDER
ALIGNMENT PIN, 0-RINGS, VANE, SEALS AND
RETAINER )
M-METRIC PART

0
172 ELECTRICAL AND STARTING SYSTEM 1 of 2 RELP0604
 ELECTRICAL AND STARTING SYSTEM
4W- 0695 STARTING MOTOR GP ·AIR (contd.) i03017656

9 10 11 12 13 14 15 27

3-2

0
21~~~==========~~
36

35 34-17-16 33 32 31

GRAPHIC #1 <END> g00696242

0
RELP0604 2 of 2 ELECTRICAL AND STARTING SYSTEM 173
 ELECTRICAL AND STARTING SYSTEM
146 .. 5215 STRAINER GP-AIR LINES(CHG ..oo,-01)
PART OF 174-9447 LINES GP-AIR STARTING
SMCS-1451 i02797990 0
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 s PAGE
1 1 146-5216 1

GRAPHIC #1 <END> g01398706

0
174 ELECTRICAL AND STARTING SYSTEM 1 of 1 RELP0604
 ELECTRICAL AND STARTING SYSTEM
211 -3504 SWITCH AS- PRESSURE-INLET AIR (CHG -00, -01)
PART OF 228-6594 WIRING GP-ENGINE
0 SMCS-7400
REF GRAPHIC PART NAME
i02394946
SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 fPRODUCT LEVELl PAGE
E 1 1 9X-1813 SLEEVE (8-CM)
2 1 186-3736 2 SOCKET-CONNECTOR (16-GA TO 18-GA)
3 1 BT-8737 1 PLUG-SEAL
4 1 162-6209 1 COVER
5 1 202-2569 1 SWITCH AS (PRESSURE)
6 1 BT-8731 1 PLUG-CONNECTOR (3-PIN)
E-ORDER BY THE CENTIMETER

)
2
3
6 5

/ r--
[
r--

GRAPHIC #1 <END> g00880214

0
RELP0604 1 of 1 ELECTRICAL AND STARTING SYSTEM 175
 ELECTRICAL AND STARTING SYSTEM
310-3180 TRANSFORMER GP ·POTENTIAL (CHG ..o1)
PART OF 219-9929 IGNITION GP-GAS ENGINE
SMCS·1409 102946698
)
REF GRAPHIC SEE
NOTE NO REF PART NUMBER QTY PAGE
283-5270
2 308-1380
2A 214-7568
28 125-1372

GRAPHIC #1 <END> g01461508

0
176 ELECTRICAL AND STARTING SYSTEM 1 of 1 RELP0604
 ELECTRICAL AND STARTING SYSTEM
61-1732 VALVE GP- CONTROL (CHG -00 THRU -02)
GAS
0 SMCS-1400
PART OF 213-6462 CONTROL GP-FUEL
i02030132
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEll PAGE
AVAILABLE REPAIR KIT(S):
4P·6945 1 KIT-VALVE REPAIR
(INCLUDES INSTRUCTION SHEET, WASHER-SPECIAL,
SPRING-PACKING, WIPPER-UPPER, RING-PACKING
BOX AND PACKING SET-TEE V-RING)
61-2024 1 KIT-VALVE GASKET
(INCLUDES GASKET-BONNET, GASKET-SHIM,
GASKET-SPIRAL WOUND AND GASKET-SEAT RING) - - -
61-2025 1 KIT-VALVE SEAL
(INCLUDES RETAINER-DISK, SEAT-DISK, DISK,
RING-SEAL AND RING-BACKUP)

r::
=
=
=
=
=
=
=
=
1-
~

0 r~1
I
I

lJ l J
I I

~
/

ITll [OJ

---/

~~
~

GRAPHIC #1 <END> g00730251

0
RELP0604 1 of 1 ELECTRICAL AND STARTING SYST EM 177
 ELECTRICAL AND STARTING SYSTEM
9Y-6992 VALVE GP-SOLENOID(CHG -03 THRU -06)
PART OF 125-3907 VALVE GP-SOLENOID
SMCS-5479 !02897961 0
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY PAGE
y 1 1 103-0692 1 179
2 1 9X-8917 4
3 1 9X-3406 1
4 1 9Y-6993 1
5 1 4P-9477 1
Y-SEPARATE ILLUSTRATION

5
0 0
2 )

0 a
4
Q Q

GRAPHIC #1 <END> g00562912

0
178 ELECTRICAL AND STARTING SYSTEM 1 of 1 RELP0604
 ELECTRICAL AND STARTING SYSTEM
103-0692 VALVE GP-SOLENOID(CHG .()0 THRU -08)
24-VOLT
0 SMCS-5479
PART OF 9Y-6992 VALVE GP-SOLENOID
103257633
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 PAGE
1 1 7X-1678 1 COIL AS

GRAPHIC #1 <END> g01664255

0
RELP0604 1 of 1 ELECTRICAL AND STARTING SYSTEM 179
 ELECTRICAL AND STARTING SYSTEM
125-3907 VALVE GP- SOLENOID (CHG .oo, -01)
GAS SHUTOFF
SMCS-5479
PART NAME
i01553741 0
REF GRAPHIC SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 PAGE
1 1 78-7138 1 ELBOW
2 1 90-9658 1 ADAPTER
y 3 1 9Y-6992 1 VALVE GP-SOLENOID 178
4 1 107-8480 1 U-BOLT
5 1 140-1736 1 BRACKET AS
6 1 OS-1588 2 BOLT (~/8-16X1.25-IN)
7 1 1F-7958 2 NUT-FULL 1/2-13-THD
8 1 2F-5277 1 BUSHING-TERMINAL
9 1 3V-3308 4 WASHeR-HARD 10.2X20.5X2.5-MM THK
10 1 SP-8245 2 WASHER-HARD 13.5X25.5X3-MM THK
11 1 170-1186 1 FITTING- PIPE
12 1 95-8752 2 NUT-FULL 3/8-16-THD
Y-SEPARATE ILLUSTRATION

6-9-12

VIEWED FROM UPPER

RIGHT REAR OF ENGINE

GRAPHIC #1 <END> g00279576

0
180 ELECTRICAL AND STARTING SYST EM 1 of 1 RELP0604
 ELECTRICAL AND STARTING SYSTEM
164-0717 VALVE GP-SOLENOID(CHG .()0 THRU .02)
24 VDC
0 SMCS-5479
PART OF 219-2857, 329-4631 LINES GP-AIR
i02193913
PART NAME
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY , 2 3 4 5
SEE
PAGE
1 1 9Y-6993 1 ADAPTER
2 1 4P-9477 1 GASKET
3 1 9X-8917 4 SCREW-MACHINE 4-40X9.52-MM

GRAPHIC #1 <END> g00861068

0
RELP0604 1 of 1 ELECTRICAL AND STARTING SYSTEM 181
 ELECTRICAL AND STARTING SYSTEM
228-6594 WIRING GP-ENGINE
(CHG -00 THRU -11, 213-6305-03, 219-9941-03)
SMCS-1000, 1408
REF GRAPHIC PART NAME
103261341
SEE
0
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 2 3P·0764 1 PLUG
2 2 38·2093 1 STRAP-CABLE
3 2 4N·5756 1 BRACKET
4 2 5L·3233 1 FITTING
5 2 5P·3501 1 ADAPTER
6 2 3 6K·0806 2 STRAP-CABLE
7 1 '2, 3, 9X·3495 9 CLIP AS
4
0 1 '2, 3, 9X-6772 50 STRAP-CABL[
4
9 1 100·7870 1 ADAPTER-0-RING
10 2 110·1168 1 SWITCH AS-PRESSURE (JACKET WATER INLET )
2 186·3736 3 SOCKET-CONNECTOR (16-GA TO 18-GA)
2 8T·8731 1 PLUG-CONNECTOR (3-PIN)
BE 2 9X-1813 SLEEVE
11 2 116·0118 2 CLIP
12 1 130·8299 1 SENSOR GP-TEMPERATURE (OIL )
1 186-3735 3 PIN-CONNECTOR (16-GA TO 18-GA)
1 8T-8732 1 RECEPTACLE (3-PIN )
BE 1 9X-1813 SLEEVE
12A 2 130-8299 1 SENSOR GP-TEMPERATURE (FUEL )
2 186-3735 3 PIN-CONNECTOR (16-GA TO 18-GA)
2 8T·8732 1 RECEPTACLE (3-PIN )
BE 2 9X·1813 SLEEVE
12B 4 130-8299 1 SENSOR GP-TEMPERATURE (MANIFOLD AIR )

BE
4
4
4
186-3735
8T·8732
9X·1813
3
1
PIN-CONNECTOR {16-GA TO 18-GAl
RECEPTACLE (3-PIN )
SLEEVE
0
13 3 132-3125 1 COVER AS
14 4 140-9669 1 SWITCH AS-PRESSURE (GOVERNOR OIL)
4 8T-8731 1 PLUG-CONNECTOR (3- PIN )
BE 4 9X·1813 SLEEVE
4 186·3736 3 SOCKET-CONNECTOR ( 16-GA TO 18-GA)
I 15 2 148-0170 1 HOSE AS
16 2 152-1959 1 SWITCH AS -PRESSURE ( PRELUBRICATION )
2 186-3735 2 PIN -CONNECTOR (16-GA TO 18-GA)
2 8T-8732 1 RECEPTACLE (3 -PIN )
2 9G-3695 1 PLUG- SEAL
17 3 156-4311 1 TUBE AS
18 3 156-4312 1 TUBE AS
19 1 163-8523 1 SENSOR GP -PRESSURE ( FILTERED OIL )
1 8T-8731 1 PLUG -CONNECTOR (3 - PIN )
BE 1 9X-1813 SLEEVE
1 194·5226 3 WIRE AS ( 16-GA)
19A 1 163-8523 1 SENSOR GP-PRESSURE (UNFILTERED OIL )
1 8T-8731 1 PLUG-CONNECTOR (3-PIN )
BE 1 9X-1813 SLEEVE
1 194-5226 3 WIRE AS ( 16-GA)
20 3 170-3528 1 ADAPTER
21 3 191·8305 1 SENSOR GP-SPEED (TIMING )
22 2 195·2431 4 SENSOR GP-DETONATION
(EACH INCLUDES )
2 186-3736 3 SOCKET-CONNECTOR ( 16-GA TO 18-GA)

BE
y 23
2
2
2
8T-8731
9X·1813
207-6859
1

1
PLUG-CONNECTOR (3 -PIN )
SLEEVE
SENSOR GP-PRESSURE (CRANKCASE ) 165
0
y 24 2 211 · 3504 1 SWITCH AS -PRESSURE liNLET AIR ) 175
182 E LECTRICAL AND STARTING SYSTEM 1 of 7 RELP0604
 ELECTRICAL AND STARTING SYSTEM
228-6594 WIRING GP-ENGINE (contd.) i03261341

0 NOTE
REF
NO
25
GRAPHIC
REF
3
3
PART NUMBER
213~6305
10~5094
QTY
1
1
PART NAME
1 2 3 4 5 6 (PRODUCT LEVELl
HARNESS AS-ENGINE (REAR )
PLUG AS-CONNECTOR
SEE
PAGE

3 4P·3857 3 PLUG AS-CONNECTOR

3 3E·6488 1 PLUG AS-CONNECTOR
3 186-3736 22 SOCKET-CONNECTOR ( 16-GA TO 18-GA)
BE 3 8T·6342 TUBE-HEAT SHRINK (3.2-MM DIA)
3 9G-3695 52 PLUG-SEAL
3 147-1443 1 PLUG AS-CONNECTOR (70-PIN )
3 159-9322 1 SEAL-0-RING
3 155-2270 1 KIT-CONNECTING PLUG (2-PIN)
(INCLUDES PLUG ASSEMBLY AND WEDGE )
3 176-2942 1 PLUG AS-CONNECTOR (2-PIN )
3 176-2943 1 KIT-CONNECTING PLUG (2-PIN )
(INCLUDES PLUG ASSEMBLY AND WEDGE)
26 2 219-9941 1 HARNESS AS- ENGINE ~
2 102-8803 1 KIT-RECEPTAClE (3-PIN )
(INCLUDES RECEPTACLE AS AND WEDGE )
2 102-8804 1 KIT-RECEPTACLE (4-PIN )
( INCLUDES RECEPTACLE AS AND WEDGE )
2 3E-6488 1 PLUG AS-CONNECTOR
2 4P-3857 1 PLUG AS-CONNECTOR
2 6K-0806 1 STRAP-CABLE
BE 2 8T-6342 TUBE-HEAT SHRINK (3.2-MM DIAl
2 96-3695 12 PLUG-SEAL
2 9X-6772 1 STRAP-CABLE
E 2 153-2707 7ABLE-~~ECTRICAL (2-CONDUCTOR, 18-GA)
266 -CM

0 2

2
155-2270

155-2272
1
1
KIT-CONNECTING PLUG (2-PIN )
( INCLUDES PLUG ASSEMBLY AND WEDGE )
PLUG AS-CONNECTOR (4-PIN )
2 160-7690 1 PLUG AS -CONNECTOR (70-PIN )
2 176-2942 1 PLUG AS -CONNECTOR (2-PIN )
2 176-2943 1 KIT-CONNECTING PLUG (2-PIN )
CINCLUDES PLUG AS AND WEDGE )
B 27 2 234-5896 1 PLUG
28 2 250-1498 1 ELBOW AS
2 6V·4589 1 SEAL -0-RING
2 250-1497 1 ELBOW
29 3 242-8824 1 SENSOR GP -PRESSURE
30 3 264-4297 1 SENSOR GP -TEMPERATURE (COOLANT , WATER )
3 137-6645 1 PAD (CONNECTOR )
31 3 276-6793 1 SENSOR GP-PRESSURE (JACKET WATER OUTLET )
32 3 290-4619 1 BUFFER GP -SENSOR
BE 3 9X-1813 SLEEVE
33 3 030-7947 1 ELBOW
34 3 030-7961 1 ELBOW
35 2 3, 4 OS-0509 10 BOLT (3/8-16X0.75- IN )
36 1 OS-1588 2 BOLT (3/8- 16X1 .25-IN )
37 1 3, 4 OS-1594 7 BOLT (3 / 8-16X1-IN )
38 3 OS-1617 1 BOLT (5 / 16- 18X0.75 -IN )
39 3 - - 117-1385 1 SEAL-0 -RING
40 3 1L-5081 4 SPACER (0.41X0.75X0.56 - IN THK )
41 3 2P-1314 1 CONNECTOR
42 3 3J-1907 1 SEAL -0-RING
43 3 3J-7354 1 SEAL -0-RING
44 1 3 4 3K-0360 3 SEAL -0-RING
) 45 1,2,3,
4
3V-3308 28 WASHER-HARD (10.2X20 .5X2.5-MM THK)
46 1 2 4 4P-7428 5 CLIP
47 1 4P-7429 2 CLIP
RE LP0604 2 of 7 ELECTRICAL AND START ING SYSTEM 183
 ELECTRICAL AND STARTING SYSTEM
228- 6594 WIRING GP- ENGINE (contd.) i03261341

NOTE
REF
NO
48
GRAPHIC
REF
2,3 4
PART NUMBER
4P-7581
QTY
22
PART NAME
1
CLIP
2 3 4 5 6 (PRODUCT LEVELl
SEE
PAGE 0
49 1 '2, 3, 4P-8134 19 CLIP
4
50 1 SB-9603 1 BOLT (3/8-16X5-IN)
51 2 SD-9231 1 CONNECTOR
52 3 5N-2840 1 CLIP
53 2 5P-5006 1 REDUCER-FLARED
54 3 5P-9299 1 CLIP
55 3 6K-9194 2 ELBOW-FLARED
56 2 6V-4589 1 SEAL -0-RING
57 1, 2 6V-5048 3 SEAL-0-RING
58 1 2 3 214-7568 8 SEAL-0-RING
59 1 3 6V-8647 2 CONNECTOR
60 1 6V-9872 1 CONNECTOR
61 3 7K-9197 1 ELBOW
62 3 7X-2501 4 BOLT (1/4-20X1.25-IN)
63 3 8C-3103 1 SEAL-0-RING
64 1 8L-2779 1 SEAL-0-RING
65 2 4 8L·2786 2 SEAL-0-RING
66 1 ST-0788 1 ELBOW
67 3 4 ST-1887 3 CLIP (SLOT)
68 3 4 ST-1888 3 CLIP (TAB)
69 2 ST-2353 1 ADAPTER
70 3 ST-4205 4 WASHER-HARD (7.2X14.5X2-MM THK)
71 3 9M-1974 1 WASHER-HARD (8.8X16X2-MM THK)
72 1 9S-4191 1 PLUG-0-RING
73 1 3 4 9S-8752 5 NUT-FULL (3/8-16-THD)
B-USE AS REQUIRED
E-ORDER BY THE CENTIMETER
I-REFER TO HYDRAULIC INFORMATION SYSTEM
Y-SEPARAl~J~~~TRATION
0

0
184 ELECTRICAL AND STARTING SYSTEM 3 of 7 RELP0604
 ELECTRICAL AND STARTING SYSTEM
228-6594 WIRING GP-ENGINE (contd.) i03261341

8-47

8-45-36-49

FRONT VIEW OF ENGINE

'9 60-58-66
./

0 GRAPHIC #1 g01674973

RELP0604 4 of 1 ELECTRICAL AND STARTING SYSTEM 185

 ELECTRICAL AND STARTING SYSTEM
228-6594 WIRING GP-ENGINE (contd.) 103261341

RIGHT SIDE VIEW OF ENGINE

46-8
)
3
49-8

I
'

VIEW OF AREA B
I
I
I
53-28
(E:
\ .. --L.,:~ -

48-45-8 ----.: - - - - - - ..- ..-

49-45-35-8
VIEW OF AREAC

7-35-45

GRAPHIC #2 g01675214
0
186 ELECTRICAL AND STARTING SYSTEM 5 of 7 RELP0604
 ELECTRICAL AND STARTING SYSTEM
228-6594 WIRING GP-ENGINE (contd.) i03261341

0 17

59-42-43-31 ~' 20-44-30

0 /Jdii~~t'
~~of
54

D /If___
~
1'-
- - - - 6?-48-8 ----, I :'i...l

-45 I
52

VlEWH-H

39-71-38-21

0 GRAPHIC #3
REAR VIEW OF ENGINE
g01675215

RELP0604 6 of 7 ELECTRICAL AND STARTING SYSTEM 187

 ELECTRICAL AND STARTING SYSTEM
228-6594 WIRING GP ·ENGINE (contd.) 103261341

REFER TO ALL ILLUSTRATIONS OF

THIS GROUP FOR AUXILIARY VIEWS
45-73-37

65-128
7

7
VIEWE-E VIEW OF AREA F
68-67

,---,
H H

8-46

LEFT SIDE VIEW OF ENGINE

GRAPHIC #4 <ENO> g01675216

188 ELECTRICAL AND STARTING SYSTEM 7 of 7 RELP0604

 OPERATOR STATION
213-6284 BOX GP-CONTROL PANEL (CHG -04)
PART OF 213-6282 BOX & MOUNTING GP
SMCS-4490, 7451 103649955
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 _(pROD UCT LEVEL) PAGE
1 1 2 1S-9593 11 STRAP-CABLE
2 1 2W-6090 1 PLATE-IDENTIFICATION (EMERGENCY STOPt
3 17 2 3E-0105 4 MOUNT
4 2 6!-1418 4 SPACER (8.2X12 .7X28 .7-MM THK)
5 2 7R-3029 1 CAP-DUST
6 2 8L-8413 2 STRAP-CABLE
7 2 8T-9655 8 MOUNT- ISOLATION
B 2 9X-9675 2 BRACKET- END
9 2 105-7543 2 BLOCK-FUSE
10 1 105-9161 1 CAP-DUST
11 1 109-6507 1 SWITCH AS -PUSH BUTTON (EMERGENCY STOP)
12 2 110-3890 2 TERMINAL
13 2 110-3891 1 COVER-END
14 1 111-1324 1 BLOCK-CONTACT (1-POLE)
c 15 2 114-3364 4 WASHER-SPECIAL (SEALING)
16 1 124-3176 1 COVER
17 1 131-2639 1 WASHER (3.2X9X0.5-MM THK)
18 2 131-4888 1 GASKET
19 2 132-8487 1 NUT-RING
c 20 2 154-3254 1 GASKET
c 21 2 156-9336 1 NUT-RING
c 22 2 178-7879 B SEAL-WASHER
c 23 2 183-3192 1 SEAL AS (CONDUIT HOLE)
24 2 197-6949 1 STRIP-CONTACT
25 2 207-5403 1 BAR -MOUNTING
26 2 210-3936 1 BAR -MOUNTING
y 27 2 210-9470 1 CONTROL GP -ENGINE ELECTRONIC 150
28 1 221-2498 1 WIRE AS
29 2 233-8091 1 FUSE (6-AMPERE)
c 30 2 234-5925 2 GASKET
31 2 235-4861 1 TERMINAL -GROUND
32 2 235-4864 1 FILM-TERMINAL STRIP
c 33 2 344-1077 1 HARNESS AS-BOX
2 109-3038 1 END-WIRE (16-GA)
2 109-3039 2 END -WIRE ( 12 -GA)
2 8T-8729 132 PIN-CONNECTOR (16-GA TO 18-GA)
2 147-1443 1 PLUG AS -CONNECTOR (70 -PIN)
2 160-7689 1 PLUG AS -CONNECTOR (70 -PIN)
2 160-7690 1 PLUG AS -CONNECTOR (70 -PIN)
(EACH PLUG AS INCLUDES)
2 159-9322 1 SEAL-0-RING
2 90-5421 1 RECEPTACLE AS-CONNECTOR (10-PIN)
2 9X-5609 1 RECEPTACLE AS-CONNECTOR (47-PIN)
2 133-8753 1 RECEPTACLE AS-CONNECTOR (70-PIN)
2 224-2735 1 RECEPTACLE AS (70-PIN)
2 283-9493 1 RECEPTACLE AS (70-PIN)
2 8T-8730 105 SOCKET-CONNECTOR (16-GA TO 18-GA)
2 6K-0806 1 STRAP-CABLE
2 125-9997 2 TERMINAL- FORK (16-GA TO 22 -GA NO. 6 SCREW)
D 2 5P-6001 TUBE-HEAT SHRINK (4.75-MM DIA) (1.4-M)
D 2 &V-2722 TUBE -HEAT SHRINK (0.1 -M)
E 2 119-3662 TUBE -HEAT SHRINK (10.85 -MM DIA) (59 -CM)
E 2 125-7874 TUBE -HEAT SHRINK (5.72-MM DIA)__(135-CM)
E 2 121-0199 WRAP -SPIRAL {3/8-IN OD) (66 -CM)
c 34 1 344-5585 1 BOX AS -JUNCTION
35 2 036-5774 1 FUSE (15 -AMPERE)
c 36 1 2 SP-0537 7 WASHER -HARD C7.2X14.5X2 -MM THK)
RELP0604 1 of 4 OPERATOR STATION 189
 OPERATOR STATION
213-6284 BOX GP-CONTROL PANEL (contd.) i03649955

NOTE
REF
NO
37
GRAPHIC

2
REF PART NUMBER
5P·4115
QTY
4
PART NAME
1 2 3 4 5 6 /PRODUCT LEVELl
WASHER-HARD (7.2X19X2-MM THK)
SEE
PAGE 0
CM 38 2 SV-5683 8 BOLT (M6X1X16-MM)
39 2 BC-8560 4 SCREW-LOCK (4-40X0.5-IN)
c 40 1 2 9S-8750 7 NUT-FULL (1/4-20-THD)
c 41 2 9X-6258 4 SCREW-MACHINE (6-32X0.5-IN}
C-CHANGE FROM PREVIOUS TYPE
D-ORDER BY THE METER
E-ORDER BY THE CENTIMETER
M-METRIC PART
Y-SEPARATE ILLUSTRATION

0
190 OPERATOR STATION 2 of 4 RELP0604
 OPERATOR STATION
213-6284 BOX GP-CONTROL PANEL (contd.) i03649955

0 3-1 36-40 REFER TO ALL ILLUSTRATIONS OF THIS

GROUP FOR AUXILIARY VIEWS

28

0 •
2 34
SECTION D-0

.-----llA
0 I

RIGHT SIDE VIEW

10

16

REAR VIEW
0 GRAPHIC #1 g01974713

RELP0604 3 of 4 OPERATOR STATION 191

 OPERATOR STATION
213-6284 BOX GP-CONTROL PANEL (contd.) i03649955

0
22-38

BOTTOM VIEW 15-41

24

0
VIEW OF AREA B

36-40 40-4-7-36-37 19

40-36

26

3-1
40-7-4-37

SECTION A-A

GRAPHIC #2 <END>
VIEW OF AREA C

g01974733
0
192 OPERATOR STATION 4 of 4 RELP0604
 OPERATOR STATION
257-5889 BOX GP-CONTROL PANEL (CHG -00 THRU ..02)
DISPLAY
SMCS·4490, 7451 i03624575
I REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 2 2V-7088 1 LENS-RED (ENGINE FAILURE)
2 2 3E-1813 1 SWITCH AS-PUSH BUTTON (LIGHTED)
(PRELUBRICATION)
2 3E-1814 1 LAMP (24 -VOLT)
3 2 3S-2093 8 STRAP -CABLE
5 2 7C-4910 1 SEAL
6 2 7E-0860 1 DIAL-CONCENTRIC
7 2 7R-3029 1 CAP-DUST
8 2 8L-8413 4 STRAP -CABLE
9 1 9X-9675 2 BRACKET-END
10 2 109-6507 1 SWITCH AS-PUSH BUTTON (EMERGENCY STOP)
11 1 110-3890 3 TERMINAL
12 1 110-3891 2 COVER -END
13 2 111 -1324 1 BLOCK-CONTACT {1 -POLE)
14 1 115-1322 55 TERMINAL (DOUBLE)
15 1 115-2538 13 COVER-END
16 2 116-5270 1 LAMP (24 -VOLT) (REO)
17 2 124-3176 1 COVER
18 1 131-2639 1 WASHER (3.2X9X0.5 -MM THK)
19 2 131-4888 1 GASKET
20 2 132-8487 1 NUT-RING
21 2 153-5040 1 LAMP- INDICATOR (24-VOLT)
22 2 153-5042 1 LAMP- INDICATOR (24-VOLT)
23 2 156-0518 3 SOCKET AS
(EACH INCLUDES)
2 6V-8367 1 LOCKWASHER
2 6V-8382 1 NUT -HEX (11 / 16-27 -THD)
24 2 156-0519 1 LENS-AMBER (ALARM)
25 2 156-0520 1 LENS-GREEN (ENGINE ON)
26 1 197-2691 1 STRIP -CONTACT
- 27 1 197-6949 1 STRIP -CONTACT
y 28 1 297-1405 1 MODULE GP -KEYPAD {ENGINE MONITORING SYSTEM) 196
29 1 208-6049 1 TAG
30 2 221-2304 1 SWITCH AS-ROTARY (ENGINE CONTROL)
31 2 221-2498 1 WIRE AS
32 1 235-4861 1 TERMINAL -GROUND
33 1 343-5650 1 GASKET
34 1 341-0616 1 BOX AS-CONTROL
y 35 2 257-8837 1 HARNESS AS-MONITOR (ADVISOR) 151
37 1 341-0615 1 FILM-IDENTIFICATION (CONTROL PANEL)
y 38 2 258-6989 1 HARNESS AS -CONTROL (DATA LINK) .nL
39 1 259-5812 2 MOUNTING GP -CONTROL
(ENGINE MONITORING SYSTEM)
(EACH INCLUDES)
39A 1 260-0405 1 BRACKET AS
- 39B 1 260-0406 2 BOLT l!/4-20X1 .5- IN)
39C 1 260-0407 2 CAP
40 1 48-4863 4 WASHER (4 . 7X11 X1.2 -MM THK)_
41 2 5P-0537 4 WASHER-HARD (7.2X14 . 5X2-MM THK)
42 1 60-5801 4 LOCKNUT (8-32-THD)
43 2 8C-8560 4 SCREW- LOCK (4 -40X0.5 - IN)
M 44 1 8T·0639 4 BOLT (M6X1X12-UM)
45 2 9S-8750 2 NUT-FULL (1 / 4-20-THD)
46 1 9X-8256 4 WASHER {6.6X12X2-MM THK)
47 1 342-5816 1 GASKET
48 1 343-5651 1 GASKET
M-METRIC PART
Y-Sf _pARATE ILLUSTRATION
RELP0604 1 of 3 OPERATOR STATION 193
 OPERATOR STATION
257-5889 BOX GP-CONTROL PANEL (contd.) i03624575

REFER TO ALL ILLUSTRATIONS OF

THIS GROUP FOR AUXILIARY VIEWS.
0
0
9
I
27
12
1 ----..:
------..:
II
v 29

- 15

26
~
A II CD
CD

CD
28-48 CD
CD 14
CD
CD

@ooo o
t
c A
?
37
34

398
II
32
~
II II I
u
9
0
0
SECTION B-B

GRAPHIC #1
VIEW A-A 18
g01945829
0
194 OPERATOR STATION 2 of 3 RELP0604
 OPERATOR STATION
257-5889 BOX GP-CONTROL PANEL~on~.J i03624575

n 24-23-22

D D
B B

SECTION C-C

35 45-41

45-41

0
31

J GRAPHIC #2
SECTION 0-D

<END> g01945827

RELP0604 3 of 3 OPERATOR STATION 195

 OPERATOR STATION
297-1405 MODULE GP- KEYPAD (CHG -00 THRU -02)
PART OF 257-5889 BOX GP-CONTROL PANEL
SMCS-7490
PART NAME
i02683060 0
REF GRAPHIC SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 I PRODUCT LEVEL) PAGE
1 1 3E-3371 1 WEDGE-RECEPTACLE LOCK (3-PIN)
2 1 102-8803 1 KIT-RECEPTACLE (3-PIN)
(INCLUDES RECEPTACLE AS AND WEDGE}
3 1 186-3735 3 PIN-CONNECTOR (16-GA TO 18-GA)
4 1 205-0821 1 FILM-KEYPAD
- 5 1 48-1218 1 SCREW-MACHINE ( 6-32X0~5-IN)
6 1 48-2041 1 NUT (6-32-THD)

,B - - - - - - - - 1B
3
2
j 1

~IU UJ4
r
I
~ ~

1
S@)
VIEW A-A
0
5-6

t__ Q
:_j
lJ 4 mt
r~mommm
- 8@8000
A A 000000
@ @
VIEWB- B
GRAPHIC #1 <END> g01349789

0
196 O PERATOR STATIO N 1 of 1 RELP0604
 SERVICE EQUIPMENT AND SUPPLIES
6L-4502 CHART-PLATE & FI LM (CHG -538)
i02380808
0 SMCS-7557
NOTE PART NUMBER QTY
PART NAME
1 2 3 4 5 6 (PRODUCT LEVEL)
SEE
PAGE
7E-7852 6 FILM (PICTOGRAPH )
INSTALL 2 ON SIDE OF AIR CHOKE ACTUATOR'S TOP
COVER. ONE READABLE FROM LH SIDE OF ENGINE
AND ONE READABLE FROM FRONT.
INSTALL 2 ON SIDE OF WASTE GATE ACTUATOR'S
TOP COVER. ONE READABLE FROM LH SIDE OF
ENGINE AND ONE READABLE FROM FRONT.
INSTALL 2 ON SIDE OF FUEL ACTUATOR'S TOP
COVER. ONE READABLE FROM RH SIDE OF ENGINE
AND ONE READABLE FROM REAR.
3E-2098 1 FILM-IDENTIFICATION {SI TIMING )
INSTALLED ON ELECTRONIC CONTROL BOX.
9X-0379 1 FILM-IDENTIFICATION (ENGINE CONTROL MODULE )
INSTALL ON FRONT OF SI ENGINE CONTROL BOX.
7W-3055 1 FILM-INFORMATION
INSTALL FILM OVER CORRESPONDING NUMBERS FOR
LINES GROUPS.
4P·6469 8 FILM-NOTICE (SPARK PLUG DAMAGE )
INSTALL ONE ON OUTBOARD FACE OF UPPER VALVE
COVER ON EACH CYLINDER HEAD.
7W-5890 1 FILM-ROTATION (STANDARD ROTATION )
INSTALL ON TOP OF FLYWHEEL HOUSING .

0 1H-4950 2 FILM -WARNING (CRANKCASE )

INSTALL ONE ON UPPER PORTION OF 3RD RH
CRANKSHAFT COVER FROM REAR OF ENGINE.
INSTALL ONE ON 2ND LH CRANKCASE COVER FROM
FRONT OF ENGINE.
9L-6531 1 PLATE-INFORMATION (ENGINE RATING )
INSTALL BETWEEN 2ND AND 3RD RH REAR CRANKCASE
COVERS.
159-8314 1 PLATE-INFORMATION {GAS ENGINE )
INSTALL BETWEEN 2ND AND 3RD RH REAR CRANKCASE
COVERS.
3N-3790 1 PLATE -SERIAL NUMBER (ENGINE )
INSTALL ON LH SIDE OF CYLINDER BLOCK BETWEEN
REAR TWO CRANKCASE COVERS.
48-4158 2 SCREW-DRIVE (NO 4X0.25-IN )
FOR USE WITH 3N3790.

<END>

0
RELP0604 SERVICE EQUIPMENT AND SUPP LIES 197
 MEMORANDA

0
198 MEMORANDA RELP0604
 PART NUMBER INDEX
Part Page Part Page Part Page Part Page

0 106
112
100
103
112
119
OL-1143 24 119 106 129
26 135 119 180
28 137 152 1G-8878 69
60 142 183 1H-4950 197
72
74
143
180
OS-1595 " .... 15
45
1K-9740
1L-5081
67
183
80 183 49 1L-8497 172
90 OS-1589 119 72 1M-0644 88
94 OS-1590 12 80 1N-3134 78
137 17 82 1N·3828 45
OL-1352 10 39 144 1N-3834 45
OL-2070 72 47 OS-1615 144 1N-3842 45
112 56 160 1N-4622 72
144 65 OS-1617 61 1N·5998 56
160 71 183 1P-5274 78
OS-0509 ..... 67 74 OS-1618 78 1P-7346 2
74 80 OS-1619 100 10-5094 183
124 89 112 15-3584 112
144 98 OS-1621 48 119
152 100 OS-1625 46 135
183 112 51 15-5772 ..... 89
OS-1566 119 119 OT-0102 160 91
OS-1569 49 135 OV-0375 90 92
51 137 129 103
OS-1571 72 142 15-9593 189
94 OS-1591 ..... 11 11-0689 86
98
103
12
39
1 1V-6256
1W-0098
74
8
112 56 1A-1135 46 1W-0104 50

0 119
122
135
67
71
72
1A-1460 49
56
74
1W·0105 24
26
28
137 75 108 1W-0121 ..... 20
142 94 1A-2029 ..... 11 22
152 96 50 26
155 98 67 1W-0122 ... . . 20
OS-1585 ...... 2 103 86 22
48 109 100 26
60 112 122 1W· 0123 ..... 20
67 119 1A-5822 83 22
72 122 1A-8063 129 26
105 135 140 1W-0605 52
112 137 1A-9579 119 61

OS-1587 .....
129
67
OS-1594 ..... 2 18-2578 87 1W-0790 .. 45
9 18 -3057 74 1W-0796 .. 54
105 11 18-4971 56 1W-0797 .. 82
140 16 18-5357 118 1W-0798 .. 67
171 19 128 11-0804 .. as
OS-1588 ..... 7 24 18-7182 60 1W-0809 .. 90
10 28 86 11-0826 .. sa
12 48 1C-2251 87 1W-0839 .. sa
63 49 10-4540 78 1W-0894 .. 171
67 50 10-4566 46 1W- 1049 11
70 67 90 1W-1415 70
71 70 155 1W- 1748 34
72 72 10-4569 43 35
74 74 10-4599 49 36
78 78 10-4601 63 37
91 80 1F-0750 146 1W-1749 .... . 34
92 83 160 35
96 94 1F -6762 46 36
0 100
103
96
98
1F-7958 74
108 1W-1752 .....
37
34

.. PRIMARY Rt:fli:RENCE
RELP0604 PART NUMBER INDEX 81
 PART NUMBER INDEX
Part Page Part Page Part Page Part Page

35
36
2A-4429
2A-4639
61
89
3 160
161
37 28-0947 140 38-0645 30 182
1W-1754 ..... 34 28-2695 72 32 193
35 20-4202 143 38-1915 7
10
3S-2713 ..... 61
36 20-6642 61 112
37 2F-5277 180 46 119
1W-1756 52 2G-5664 88 74 135
1W-1760 64 2H-3088 67
38-2968
160
106
3S-7079 ..... 20
1W-1960 24 2H-3745 44 22
28 2H-3756 49 31-4505 172 26
1W-2057 82 51 38-7725 110 3S-9643 ..... 91
1W-2058 82 2H-6488 140 38-7745 93 92
1W-2059 113 2K-4973 67 31-8489 2 94
1W-2240 88 2M-6471 30 38-8695 155 3V-2431 142
1W-2242 88 32 30-2824 74 143
1W-2243 88 91 3E-0105 189 3V-3308 7
1W-2244 72 92 3E-1813 193 9
1W-2334 9 2M-9780 ..... 74 3E-1814
3E-2098
193
197
10
1W-2361 33 108 11
1W-2362 33 119 3E-2331 117 12
1W-2473 52 142 3E-3365 167 16
1W-2577 80 2N-0475 96 3E-3371 196 17
1W-2823 63 103 3E-6488 183 19
1W-2824 63 2N-2766 112 3F-7674 14 24
1W-2828 106 126 3G-7382 45 28
1W-2834 12 2N-3350 33 3H-3433 78 39
1W-3377 15 2N-3378 124 3H-6622 96 47
1W-3382 •1& 2P-1314 183 103 48
1W-3389 60 2R - 6806 64 3H-7654 113 49
1W-3390 60 103 3..1-1907 26 50
1W-3591 96 2S- 5658 119 74 63
1W-3785 103 2V-7088 193 183 65
1W-3891 90 2W-0546 19 3..1-7352 72 67
1W-3958 67 2W- 2680 .128 3..1- 7354 30 70
1W-3979 72 2W- 2742 •14 32 71
94 2W-2972 14 122 72
1W-4059 72 2W- 3335 •55 183 74
1W-4067 103 2W-3584 12 3..1-7719 172 78
1W-4152 72 2W-4032 100 3K-0360 74 83
1W-4153 72 2W-4555 96 125 88
1W-4307 72 103 183 89
1W-5200 90 2W-4763 98 3L-8993 155 94
1W-6492 71 2W-5022 96 3M-7045 126 98
1W-6700 56 103 3N-1308 67 100
1W-6702 56 2W-5023 96 3N-3790 197 103
1W-6917 109 103 3N- 8591 14 106
1W-7020 100 2W-5032 96 3P-0647 58 109
1W-7117 10 2W-5753 103 3P- 0649 80 112
24 2W-5754 103 3P-0654 94 119
26 2W-5755 103 3P-0655 51 122
28 2W-6082 172 72 124
1W-8260 19 2W -6084 172 94 135
1W-8409 61 2W-6090 189 3P-0656 ... . . 11 137
1W-8410 61 2W-6317 72 24 142
1W-8444 61 2W-6318 94 26 144
1W-8562 39 2W-6862 67 28 152
1W-8564 39 2W-7121 103 72 160
1W-9217 39 2W-7755 118 3P-0658 71 180
2W-7756 .118 3P-0764 182 183
2W-8216 72 3P- 1156
3R-6789
83
78
3W-2647 ..... 112
2W-8313 11
2 2W-8545
2W-8546
96
98
3$- 1349 40
44 )
2A-1531 170 3S-2093 151

•B2 PRIMARY REFERENCE

PART NUMBER INDEX RELP0604
 PART NUMBER INDEX
Part Page Part Page Part Page Part Page

4 4P-9185
4P-9218
67
67
5 51'·0597
5P·1075
65
56
48·1218 196 4P-9477 178 58-2638 96 SP-1076 43
48-2041 196 181 58-4855 86 71
48-3140 24 4R·8605 122 58-9603 64 129
28 4$-5719 94 94 5P-1475 151
48-3388 152 4S·6399 122 184 5P-3456 2
48-4158 197 4T·4027 2 5C-2874 146 80
48-4863 193 4W·0012 ~140 5D·5957 60 5P-3501 182
48·9365 74 4W-0234 106 5D·9231 184 5P-3591 26
4D-1326 144 4W-0365 ~15 5E·4852 74 5P-4115 155
152 4W-0379 67 5G·4313 142 190
160 4W-0695 171 5H·2532 112 5P-4868 65
4D·3118 172 ~172 119 5P·4889 58
40-8532 112 4W-1162 71 135 83
135 4W-1164 72 5H·8848 65 SP-5006 184
4F·2753 112 4W-2138 78 5H-9573 2 5P·5618 151
4F·4585 10 4W-2139 78 5K-2294 67 SP-5846 80
4F-4879 160 4W-2245 155 5K-9090 142 5P-6001 189
4F·7957 67 4W-2535 71 5K·9660 74 SP-6009 151
122 4W-3027 65 5L-1091 2 5P-6399 124
4G·2544 152 4W-3034 65 5L·3233 182 5P·6944 26
4J-0523 100 4W·3637 108 5L·3291 112 5P-7701 52
4K-0684 20 110 135 71
22 4W-3996 83 5M-2894 80 78
26 4W-3997 83 87 80
4K-2877 135 4W-3998 83 109 5P-7813 83
4K-8302 124 4W-4050 56 119 106
4N·3411 155 4W-4100 51 SM-4639 103 5P-7815 58
4N·5756 182 4W-4101 49 5M-6214 83 5P-7816 41
4P·0391 119 4W-4460 83 5N · 2126 160 42

0 4P-0394
135
112
119
135
4W-4484
4W-4544

4W-4555
83
82
~83
71
SN-2840
5N·5646
5N-7917
5N · 8363
184
122
72
172
5P-7818

5P-7854
56
51
67
142
4P-0419 126 4W-4813 49 5N-8364 172 5P-8211 137
4P-2268 ~41 4W·5017 49 5N·8365 172 51'·8245 4
4P-2351 ~so 4W-5441 34 5N-8367 172 48
51 35 5N · 8372 172 49
4P-2854 34 36 5N-8373 172 56
35 37 5N-8374 172 67
36 4W· 5442 30 5N-8375 172 74
37 32 5N-8377 172 80
4P·3857 183 4W·6273 171 5N·8378 172 90
4P·4113 155 4W·6637 16 5N-8379 172 105
4P-5304 12 49 5N-8380 172 108
4P·6143 8 4W-6638 16 5N·8381 172 118
4P·6469 197 49 5N-8383 172 119
4P·6945 177 4W-6799 72 5N·8384 172 126
4P·6979 66 4W-7394 119 5N · 8387 172 128
4P·7428 183 4W-7483 51 5N-8390 172 129
4P-7429 183 4W-7484 51 5N -8403 172 140
4P · 7581 160 4W-7486 72 5N·8424 172 144
184 4W-7487 72 5N-8425 172 170
4P · 7582 160 4W-7749 103 5N·8427 172 180
4P·8019 80 4W·8010 19 5N·8428 172 5P-8247 49
4P·8134 100 4W-8344 8 5N-9574 172 5P-8248 129
119 4W· 8556 140 5P·0537 67 5P-8250 26
160 4W·8775 11 74 28
184 72 122 44
4P-8958 57 98 144 54
4P·9060 ~96 4W-9549 2 160 55
4P · 9168 67 4W-9551 2 189 SP-8429 71
) 4P·9169
4P · 9174
67
67
4W·9774 78
5P·0547 .....
193
119
5P-8861 56
71

~ PRIMARY Rl:fi:RENCI:
RELP0604 PART NUMBER INDEX 83
 PART NUMBER INDEX
Part Page Part Page Part Page Part Page

5P-8872 72 67 6V- 4356 94 6V-7702 15

5P-9147 10 6V-1179 . . . .. 58 6V-4357 94 82
5P·9297 160 6V-1392 ... . . 146
172
6V- 4368 58 6V-8002 137
103
SP-9299 184 6V-1394 6V·4589 19 6V- 8104
SP-9514 172 6V·1454 ..... 98 24 6V· 8185 155
193
SP-9757 80 103 26 6V- 8367
5P-9960 112 109 28 6V· 8382 193
5S-0003 72 6V-1903 100 80 6V-8398 74
86 6V-1904 12 183 6V-8629 74
119 6V-1943 112 184 SV-8636 137
160 6V-2686 160 &V-4605 126 6V· 8637 74
5S-9134 ..... 45 6V·2722 189
11
6V-5019 61
137
6V-8638
&V-8647
74
184
72 6V-3250 6V·5039
94 96 6V-5040 137 6V·8733 74
98 6V·5048 72 6V-8784 74
103 184 &V-9007 74
6 6V-3349
6V-3365
67
119
6V·5049 12
39
6V- 9008
6V- 9182
142
74
68· 5072 161 6V·3536 39 51 6V· 9607 80
68- 7280 155 6V-3537 19 64 6V- 9608 49
60-3479 122 6V-3538 2 72 6V- 9746 75
60·5801 193 5 83 142
6F- 7701 155 20 88 6V· 9832 74
6F·8856 155 22 94 6V-9854 142
6F·8857 155 24 109 6V-9872 184
6H·6109 2 26 134 BV-9873 75
61 - 0578 61 28 137
61-0728 119 34 6V·5050 160
61-1418
81-1703
189
119
35
36
6V-5052
6V·5055
45
72
7
61·1705 119 37 94 71-1597 103
61-1708 119 82 &V-5058 39 78-7138 180
61·1707 119 171 45 78-8363 26
61- 1708 119 6V-3539 ..... 24 46 28
61- 1732 135 26 SV-5059 63 54
•177 28 6V-5060 10 55
61-2024 177 6V·3602 .... . 17 6V·5061 30 7C· 0400 ... 33
61-2025 177 20 32 7C· 0403 ... 17
61·2073 44 65 &V-5063 90 7C·0406 .7
61·2074 •44 6V·3603 83 93 7C·0415 . .... •57
61-2313 81 6V·3683 67 106 7C· 0417 ... 64
61·2489 64 6V-3830 152 6V-5065 96 7C-0418 .52
61-2491 64 6V-3832 129 6V· 5068 96 64
61·4545 12 6V-3833 51 6V-5100 78 7C- 0419 ... 61
6J-2244 58 72 BV- 5101 72 64
137 6V-3834 152 94 7C·0435 ... 24
6J-7855 172 6V-3835 88 BV-5139 96 7C-0438 •20
6K-0806 182 6V·3908 109 103 24
183 6V·3916 172 6V·5140 11 7C·1124 67
189 6Y·3935 172 98 7C·1128 67
6K·9194 103 6V·3938 172 6V·5141 67 7C·1412 57
184 6V·3939 172 &V-5605 44 7C·1413 57
6L·4502 •197 &V-3940 172 6V-5625 64 7C·1897 51
6N· 2184 157 6V-3955 ..... 24 &V-5683 190
7C-2115
.166
39
6N-2185 157 26 &V -6609 103
6N·2188 157 28 &V-6753 112 7C·2120 39
6N- 2190 157 51 6V-6809 96 7C-2122 .39
6N-2191 157 6V- 3959 172 98 40
6N·2192 157 6V-3964 60 6V-6869 64 7C-2322 72
6N - 2193 157 6V- 3968 71 6V-6963 67 7C-2359 61
6N-3792 65 72 6V-7238 87 7C· 3302 103
6N-8859 122 6V-3971 172 142 7C-3945 67
6R-7943 146 6V-3980 67 6V·7607 64 7C·4298 30
6V-0717
&V-0973
109
50
6V·4314 12
33
6V-7646
6V·7701
74
105 7C·4299
32
33
)
... ·n••nnn • ft~fl:lt~N"~
84 PART NUMBER INDEX RELP0604
 PART NUMBER INDEX
Part Page Part Page Part Page Part Page

) 7C-4429
7C-4910
. . .
. . .
157
193
7H-3171
7H-3937
. .
.. .
83
160
7W-4154
7W-5033
. . .
. . .
172
46
119
135
7C-5044
7C-5105
. .. .
. . .
20
155
7K·9197 .. .. ' 122
184
7W·5034
7W-5482
. .. .
. . .
46
65
8J·4351
BL-2779
. . .
. . .
61
137
7C·6021 . .. . 94 7L-6443 .. . 112 7W-5718 . . . 61 184
7C-7886 . . .. 57 126 7W·5720 ..... 61 8L·2786 . . . 24
7C·8432 . .. . .. as 7L-6580 .. . 100 7W-5722 . . . 64 26
7C-8798 . . . 91 7L-7262 . . 125 7W-5725 . . . 61 28
92 7L-9061 .. . 61 7W-5890 . . . 197 51
7C-9033 . . .. 89 7M-6101 .. . 126 7W-6333 . . .. 160 67
70-1649 . . 58 7M-8485 .. . 26 7W-6424 . . . 11 137
70-5363 . . 103 75 7W-7469 . . . 24 142
70-7233 . . 78 142 26 184
7E-0596 . . 96 7N·1903 ..... . 61 28 8L·3441 . . . 64
7E-0701 . . 112 7N-1904 .. 61 7W-7825 . . . 88 BL-8413 . . . 189
7E-0728 . . 11 7N·2043 .. . 50 7W·7833 . . . 72 193
7E-0729 . . 11 7N-2328 .. . 24 7W-8431 . . . 26 8M-2295 . . . 112
7E-0733 . . 17 26 28 SM-2773 . . . 80
7E-0734 . . 65 28 54 BM-7145 . . . 137
7E-0768 .. . 12 54 55 8M·9024 . . . 86
7E-0769 . .. .. 12 55 7W-8575 .. . ... 64 96
7E-0860 .. . 193 7N·4896 . . . .. 80 7W·8580 . . 52 98
7E·0930 . . .. 67 7N-5683 ..... 83 7W-8895 . . . 17 113
7E-0932
7E-1036
. ..
. ..
67
64
7N·7009 . . . .. 89
103 7W·9423 . . .
65
88
119
135
7E-1251 . 96 7N·7221 . .. . . 151 7W·9424 . . . 72 137
7E-1630 . .. 58 7N·7779 . . . 166 7W·9425 . .. . 88 8N-0453 . . . 67
7E-1659 . .. 12 7N·7780 . . . 166 7W·9683 . . . .. 63 BN-8446 . . .. 155
.. 66 7N·8465 . . . 83 7W·9814 . .. . 98 8N·8447 . . . 170
7E-1660 . . 66 7N·9044 . . . 72 7W·9817 . . . 103 8N-8451 . . .. 155
7E-1661 . . 66 94 7X-1678 . . . 179 BN-8452 . . .. 170
. . . . . . . . . . .
0 7E-2545
7E-2548
7E-3155
. .
. .
103
103
.. 93
7N·9738
7R-3029 . . .
166
189
193
7X-2501
7X-3154
7X-3324
. .
. .
.
.
184
40
40
SN-8488
8S-2332
BS-4714
.
.
. ..
.. ..
170
171
14
7E-3173 . . 106 75-8420 . . . 103 7X-4789 . . . 67 85-4757 . . 26
7E-3174 . . 106 7T-1099 . . . 146 7X-6315 . . . 150 28
7E·4356
7E-4365
... .. 106
105
7W-0127
7W·0193
. . .
. . .
.. 40
2
7X-7874
7X-7875
. .
. . .
. 119
119
54
55
7E·4444 .. . 41
42
7W-0194
7W-0195
. . .
. . .
2
2
8$-4950
85·5107
. . .
. . .
103
170
7E-4449 .. . .. 98 7W-0196 . . . 2 8 85·9089 . . . 71
7E-4451 .. 98 7W-0592 . . . 7 90
.. . . .
7E·7066
7E-7074
7E·7122
... .
. ..
83
61
22
7W-0749
7W-0855
7W-1632
. . .
. .. .
103
7
18
88-7624
88-7997
8C-0569
... . ... ..
..
..
172
119
74
85·9191 . . . 72
90
94
.. 26 7W·1649 . . .. 172 BC-3103 . . . 11 BT-0075 . . .. 137
7E·7139 . . .. 46 7W-1650 . .. . 172 184 8T·0098 . . . 11
7E-7163 . . .. 5 7W·2029 ... . 90 8C·3991 . . 41 BT-0639 . . . 193
7E·7202 . ... 61 7W·2459 . .. . 67 42 BT-0788 . . .. 184
7E-7209 . . .. 98 94 8C·5053 . . .. 74 BT-1885 . . . 70
7E-7852 . . .. 197 7W-2467 . . 67 8C-5230 . .. . 33 124
7E-8124 . . .. 5 7W-2750 .. . 67 8C-6868 . ... 137 BT-1886 . . . 70
7E-8126
7E-8127 ... .. ... . ... 5
5
7W-2970
7W-3055
..
..
67
197
8C-6875
BC-7315
.. .. ..
...
. 142
112 ST-1887 . . .
124
75
7E-8130 5 7W·3688 .. 91 135 184
7E- 8131 . . . 5 92 BC-7321 . . . 112 8T-1888 . . . 75
7E-8132 . . .. 5 7W-3881 .. 94 135 184
7E - 8133 . .. . 5 7W-3882 . .. 72 8C·8491 . . . 113 BT-2275 . . . 143
7E-8180 . . . .. 105 94 126 BT-2353 . . 184
7E-8215
7E-9638
.. .. .. .. 57
46
7W-3883
7W-3884
. ..
. ..
94
94
8C-8560 . ... . 190
193
BT-3282
BT-4205
.
.
.
..
129
184
7E·9639 . .. 46 7W-4111 . . 91 8C-8589 . . .. 112 8T-5389 . . 142
7F·3425 . . 96 92 80-0648 . . 58 ST-5447 . . 146
) 7F-8671 . . 172 7W-4116 . .. 91 80-7941 . . . 64 8T -5911 . . .. 129
7H·1447 . . 143 92 8H-3390 . . . 112 ST-6342 . . .. 151

.. PIIIIIIAIIY llll:fi:III:NCE
RELP0604 PART NUMBER INDEX 85
 PART NUMBER INDEX
Part Page Part Page Part Page Part Page

160 161 98 9Y-4871 70

167 184 100 9Y-5535 47
183 9M-4584 80 113 9Y-6181 40
8T-6757 52 9M-4594 112 119 9Y-6874 12
8T-6758 96 9M-5590 58 135 9Y-6992 ... 178
8T-6759 30 9S-1328 2 137 180
32 9S-1364 82 142 9Y-6993 178
52 9S-1366 129 143 181
8T-6760 86 9S-4181 26 144 9Y-7083 11
155 9S-4182 30 180 9Y-8546 46
8T-6762 94 32 184 9Y-8547 46
96 9$-4183 90 9$-9334 71 9Y-8548 46
98 9S-4185 24 9$-9979 66 9Y-8549 46
100 26 9X-0379 197 9Y-9345 ... 46
103 28 9X-1386 166 9Y-9346 46
170 51 9X-1813 175 9Y-9348 46
8T-6764 60 75 182 9Y-9349 46
8T-6765 155 103 183 9Y-9480 144
8T-6876 75 137 9X-2604 93 9Y-9481 144
8T-8729 167 9S-4190 ..... 75 9X-2646 98 9Y-9660 155
189 108 9X-2647 98 9Y-9842 94
8T-8730 189 119 9X-3406 178 9Y-9924 12
BT-8731 175 95-4191 ..... 11 9X-3495 182 9Y-9926 ... 70
182 12 9X-3978 61
8T-8732 182 72 9X-4187 151
BT-8737 151
175
75
88
9X-4813
9X-4814
152
152
0
BT-8883 17 94 9X-5609 189 001-6449 122
65 96 9X-6003 53 003-2143 122
BT- 9047 20 98 9X-6258 190 009 -2062 49
BT-9655 189 103 9X-6375 100 010 -2575 119
109 9X-6376 100 030 -7935 78
137 9X-6380 5 030 -7946 72
9 9$-6130
184
96
9X-6772 151
161 030 -7947
122
183
98-4202 93 95-8002 30 182 030-7951 78
9C- 5344 74 32 183 030-7960 78
90-5421 151 95-8004 39 9X-7688 152 030-7961 183
189 51 9X-8256 193 030 -7972 80
90-6196 137 83 9X-8873 118 031-0214 119
90-6197 137 134 128 031-0220 109
90-9658 180 95- 8005 ..... 24 9X-8874 129 031 -5744 78
9F-2247 26 26 9X-8875 170 032 - 1267 103
61 28 9X-8917 178 032-1268 103
9F-6445 160 51 181 033-6032 134
9F- 8127 103 9S-8006 ..... 24 9X -9675 189 036-5774 189
9G-3695 182 26 193 038-7444 112
183 28 9Y-0539 2 039-4317 172
9G-4523 122 95-8007 83 9Y-0588 ... 48 061-9455 61
9G -4524 122 106 9Y-0589 48 067-2551 124
9G-9150 50 95-8008 106 9Y-1851 ... 47 125
9H -2367 78 95-8009 100 9Y- 1852 48 067 -9921 78
9H -6454 143 95-8748 ..... 2 9Y- 2749 39 068-6074
089-7988
80
129
9L-0672 78 95-8750 75 9Y·2997 39
9L-6531 197 122 9Y-3297 86 091-0081 75
9L-7712 135 144 9Y-3299 78 096-4833 172
9L-9132 94 190 9Y-3300 ... 78 098-5800 117
103 193 9Y-3303 ... 71
137 9S- 8752 ..... 56 9Y-3305 71
152
155
67
75
9Y-3306
9Y-3307
71
71
1
161 78 9Y-3308 56 100 -4996 61
9M - 1974 ..... 72 80 9Y-4252 ... 2 100-7870 182
80 89 9Y-4254 2 101-8187 26
152 94 9Y-4732 94 28

... PRIMARY REF~R~Nc~

86 PART NUMBE R INDEX RELP0604
 PART NUMBER INDEX
Part Page Part Page Part Page Part Page

. . . .. ... .
.. .. .. ....
53 116·6965 •6o 131·2639 18i 143· 6222 19
101 - 9528 .. . . . 134 116·8535 108
.. ...
193 143-6224 . .. .
.. .
19
102-1694 .. . .. . 112 110 131·4888 189 144-0605 112
102-3457 . .. 112 117 ·1385 .... 183 193 144 -0606 .. . . 112
. . .. .
102·4112
102-4157 .. ..
.. 63
58
117-9984
118-2735 .. .
..
.91
137
131-7747
131·7749 ... .. .. ... ... 74
135
144·0612
144-0615
. . .
. ...
. ...
80
108
102-6309 .. 112 118-4728 125 131-7751 135 144·0620 108
102-6311 .. 112 118-6663 .. 135 131-7752 . . . 137 144·0621 . ... 112
102·8802 . .. 167 118-7536 . ... 116 131-9370 . ... 74 145·0039 . ... 112
168 119·0746 .. . 112 131-9372 . . . 74 145·0040 . ... 112
.. . 151 131-9373 . . . 74 145·0041 . .. . 112
102·8803 . . .. 169
183
196
119·3662

119·5929 .. .
189
112
131·9376
131-9379
. . .
. .
74
74
145-0043
145-0225
.... .
. ...
112
112
102-8804 . . . .... 183 119-5931 . ... 112 131·9381 ..... 74 145-0334 ..... 112
. ... ... ....
. . . . . ..
103·0692 178 119·6282 .157 132-3125 182 145·5655 .129
159 132·8487 .. .. 189 145-5659 .so
104-6202 . . ..
•179
160 119·6283 .. .. .158 193 145-5660 .... . •116
105-0428 .. .. .. .. 155
119·6284 . . .. .
159
155
132-9327
132·9331
. ....
.....
•110
110
145-5661
145·8634
.. .. .. .. .. •108
152
105·3176 •94
105-4046 .. . . 137 •159
. ....
•111 146-5215 ..... 155
105-7543 .. . . 189 120-9330 . . .. 24 133-6584 •1
. ....
•174
105·9161 .... 189 26 133·8501 ..... 112 146·5216 174
..... .. .. . .. .. .. ... . ... .. 112
105-9741
106-2033
106-2035
... . .
.....
111
63
40
120·9453
121·0199
.. ..
. .. ..
28
94
151
133-8753
133·9637
189
78
100
146-8381
147·0529
147·1443
74
183
106-5620 . . ... 155 189 134·5643 .. ..
. ....
126
. .. .. . 189
106-5652 .. .. •72 121-0200 . ... . 151 134·5655 126 147·1444 151
106·9586 . .. 100 121·4506 .. .. 1 134-5656 ... . 126 148·0170 182
107-2702 .. .. •11 121-6750 .. .. 74 134·5958 . ... 106 148-2185 ... 98
107-8480 .. .. 180 121·7697 .. .. 74 134·8347 . . ... 51 148-7142 .. 30
108·5603 . .. 61 122·1148 .. 94 135-6527 . . . 49 148-7143 .. 30
108-8235 .. . .. 52 122-2083 . .. ... 141 135·6529 . ... ... 49 148· 7144 . ..
.. . 30
109·0072 100 122·9457 ... 151 136-4185 ... . 126 149-0588 35
109·3038 . ... 151 122·9578 . . .. 61 136-4605 . .. . 160 149-2862 .. . . 74
189 123·6256 .. .. 109 136·7346 .. . ... 148 149-2942 ..... 74
109-3039 . . .. 189 124-1836 . . .. 20 136-7730 .. .. 126 149-2943 .. .. . 74
109-6507 .. .. 189 22 137-0135 ..... 18 150-4881 .. ... 5
193 26 137-0257 .... 72 150·4882 .. . . 5
110 -0096 .... 94 124-3176 .. .. 189 137-4857 ..... 117 151-1315 . . ... 146
11 0·1168 .. . . 182 193 137-6645 ... ..
.. .
183 151-2115 .. .. .. .. 117
110·3890 .... 189 124·6333 ..... 98 138-3331 130 151-4918 .. 61
193 124-9633 . ... 137 138-6144 ... . . ...69 152-1959 .. ...
.. . . . 182
110-3891 .. .. 189 125-1372 ..... 176 74 153-2707 151
193 125- 3780 .. .. 130 138-6158 .. . 74 183
.. .. .. .. .. .. .. .. 153-3723 .. . . 146
. . .. .
110-8314 112 125-3896 143 138-6261 74
110-8714 .. .. 151 125-3902 74 139·6857 109 153·3931 .. . ..
.. .. ..... 52
111-1324 .. .. 189 125-3907 . .... ... 180 140-0971 ..... 142 153-3932 52
193 125-5356 .. .. 160 140·1736 ... . 180 153·5040 193
111-5822 .. . . 118 125-7874 .. . 189 140·9669 ... . 182 153-5042 ... 193
128 125-7875 .. . 151 141·6380 ...
... .
. 160 153·9138 . ..
..
50
114-3364 .. .. 189 125-9997 ... . 189 141 · 9812 74 154·2417 34
114-4301 .... 33 126-1083 . . .. 96 142-1583 . . . .. ... 142 154·2709 ...
.. . .
43
114·4302 . . . 33 126-4229 .... 72 142-1584 ... 142 154·3254 189
114-6672 ... . 56 127- 0594 . . .. . 144 142-2296 ..... ... 12 155· 2260 . . 151
114· 8843 . .. . . 160 152 143·2878 ..... 33
. ...
165
114-8845 . .. 160 160 143-4117 ..... .s 155·2270 160
115-1322 .. ... 193 127-1916 . . .. 19 7
. .. .
183
115-2180 .. . .. 122 127-1921 .. .. 19 143·4770 . . .. . 142 155·2272 183
115·2367 . ... 61 128-8831 .. ... 160
..... •143 156-0518 . . . .. 193
115- 2538 .... . 193 129-3174 .... 134 143-4772 143 156· 0519 .... 193
116· 0118 . . . .. 160 129-4054 .. .. 19 143- 4773 .. .. . 142 156-0520 .. .. . 193
182 129-4859 .. .. 61 143-4774 . . .. .. .. 143 156-4311 .. .. .
. ...
182
116-2649 .. .. •167 130-3357 .. .. 119 143-4880 .. 143 156·4312 182
) .. .. . . ... ... . 19 156-9336 . ... 189
. ..
116·3767 .170 130·3359 119 143·6219
116·5270 .. .. 193 130-8299 .. .. 182 143-6221 111 158·6051 . ... 149

• l'ttiMARY REFERENCE
RELP0604 PART NUMBER INDEX 87
 PART NUMBER INDEX
Part Page Part Page Part Page Part Page

159-3219 .. . 160 176-3591 . ... 74 191-0959 . . 129 210-5639 . . . .. 137

159-8314
159-9322 . .. . .. . 197
151
183
176-3609
176-3610
176-3611
...
. .. ...
. . .
131
131
131
191-8305
192-7870
193-5845
. .
.. .
.. . . .
182
57
... 18
210-9470

211-3504
. . .
. . . ..
... 150
189
... 175
189 176-5880 . . . 100 19 182
160-7689 . . 189 177-7760 . . . .. 7 193-5846 .. ... 19 211-8175 . .. . 112
160-7690 .. . 183 178·1790
178-1791
. . .
. . .
131 193-7879 . 112 119
189 131 119 ... 133
160-8173 .. .. 1
63
178·1797
178-1798
.. . .
. . .
131
131 194-0629 . ..
135
52 211-8176 . .. .
135
133
161-0083 .... . ..
.
67 178-1799 . . .
. . .
131 194-3250 . .. 33 ...134
161-1191
162-4217
162-6209
. .
. .
130
119
175
178-1800
178-1801
178-7879
. . .
. . .
131
131
189
194-5226
194-8110
.
.
.
.
... as
182
126
211-8177
213-6282
213-6283
... .. .
. . ..
.
134
...144
144
163-8523 .. . 182 179-1502 . . .. 67 194-8518 . . 152 213-6284 . .. . 144
164-0717 . . 122 179·3576 . .. . 18 195-2431 . . 182 ... 189
125 180-2923 . . . 109 195-3506 .. . 126 213-6287 .. . 160
... 181 180-3864 . . . 45 195-5915 .. . ... 9 213-6288 .. . 152
164-9501 . . 11 180-3865 . . . 45 196-6043 .. . 43 213-6302 . .. 160
.. ..
165-4416
166-3796
.
.
.
..
..
... 109
152
180-3990
183-3192
. . .
. . .
. . .
130
189
197-0064
197-2691 .. ..
.
.
... 146
193
213-6305
213-6456 . ... ...
.. .
183
... 43

.- .. . .- ..
167-9430 144 183-7232 119 197-4185 126 213-6457 ... 10
169-2521 .
.
135 184-1613 . . .
. .
112 197-6232 .....
.. .
119 213-6461
. ..
... 119

.- .
169-2522 135 184-2472 150 197-6949 189 213-6462 ... 135
169-8676 . 67 184-5287 . . . 74 193 214-6044 . .. 26
170-1186 . . 180 184-5290 . . 112 197-6999 .. . 61 28
170-3528 . . 182 185-1103 . . 36 198-0113 .. . 160 214-6055 . .. ... 22
170-7740 . . ... 3o 186-0136 . 18 198-0114 .. . 160 28
34 186·0144 .. . 18 198-6420 .. . 152 214-6056 . . ... 28
35 186- 0145 .. . 18 198-7778 .. . 74 214-7568 . . 176
36 186-3735 .. . 168 199-8967 .. . 130 184
171 -3992 . . 30
31
169
182
214-9421
215-3890
.
.
..
.
152
... 92
171 -3993 . . . 30 196 2 217-6692 . . 65
31 186-3736 ..... 151 218-0660 . . 26
171 -3994 . . . 33 152 201 - 3610 . . .. 90 28
... 34 160 202-2569 . ... 175 218-3893 . .. ... sa
171·3995 .. . . 33 165 203-9566 . .. 31 218-3894 . . 58
... as 175 203- 9567 . . .. 31 218-7106 . . 126
171 -5349 . . . 166 182 203-9569 . . -. 31 219-2587 . . 152
171-5858 . . . 74 183 204- 4385 . . . .. 61 219-2857 . . ... 122
173-3712 . . . 80 187- 0450 ..... 24 204-6708 . . . 92 219-6908 . . 58
173 -7077 . . . 80 26 205- 0640 . . . 8 219- 9926 . . ... 160
174-0503 . . . 165 28 205-0821 . . . 196 219-9929 . . ... 152
174-4479 . . . 80 188-0449 ... 106 205 - 3584 . . . ... 151 219- 9933 . . ... 137
174-6918 . . . ... 100 188-0450 . . 106 206- 6583 . .. 9 219-9941 .... 183
. . .
174-9447
175-1362
175 -6344
.
.
. . .
.
.
.
... 155
109
34
188-1024
188-1025
188-1026
. .
. .
100
100
100
206-7468
206- 7469
207·1331
... ... ... 10
10
128
219-9946
219- 9954
221-2304
. .
. .
...
152
137
193
35 188-1027 . . 100 207 -4556 . . . 152 221 - 2498 .. . 189
36 188-2875 . . 130 207 -5403 . . 189 193
37 188-4926 . . 160 207 -6106 . . 131 222- 4718 .. . 112
175-7770 ... . 100 188-7695 . . ... 103 207 -6109 . . . 131 224-2735 ... 189
176-2942 .. . 183 189-4583 . . 34 207 -6110 . . 131 225- 3769 .. . 112
176-2943 . . .. 160 35 207 -6111 . . 131 225-3770 ... 112
183 36 207-6859 . . . ... 165 226- 1926 .. ... 42
176-3209 .. . 5 37 182 226-4813 . .. 161
176 ·3583 .... 112 190-0399 .. . 170 208-0327 . . 106 228-6081 .. 130
119 190-2462 . ... 63 208-1007 . . . 106 228-6082 . .. 130
135 190-2463 .. . 63 208 -3787 . . 130 228-6084 . .. ... 130
176-3584
176 -3586
. .
. .
143
74
190-6078
190 -6465
. . . .. .
.. .. . ..
129
45
208-3788
208-6049 .
.
.
.
.
130
193
228-6588
228-6594
. ..
. ..
... 126
...182
176-3587 . . 112 191-0955 129 209-0962 . . 61 228-6595 . ... ... 74
119 191-0956 . .. 119 210 -3936 . . 189 229-8567 . . -. 32
135 191-0957 . .. 129 210-5638 . . 137 229-8570 . ... 32

... PRIMARY REFERENCE

B8 PART NUMBER INDEX RELP0604
 PART NUMBER INDEX
Part Page Part Page Part Page Part Page

229-8571 32 283·9493 189 345-4127 19

230-0933 131 285·8543 124 348·7288 ~8
230-0936 131 288-4608 60 57
230-0937 131 288·6618 60 352·2775 155
230·0938 131 290·2038 57
230-0939 131 290-2039 57
233-0853 67 290-2041 57
233-8091 189 290-4619 183
234-5896 183 290·9753 60
234-5925 189 292·5982 106
235-4861 189 292·8198 64
193 294-0980 135
235·4864 189 297·1405 193
240-0664 ~112 ~196
241-3284 11 297·5475 160
242-8824 183 299-5671 20
242-8988 148
~149

247-3796
160
90
3
103 303-9450 126
248-5513 91 304-4942 105
250-1497 183 ~106
250-1498 183 305-5302 33
251-9565 4 308·1380 176
253-0857 58 310-3180 152
253-0858 58 ~176
253-0859 58 310·4795 160
253-8893 10 ~168
255-0029 ~31 310-4796 160
32 ~169

) 255-0030

255- 0031
~32
37
~37
314-9494
314·9495
314·9496
160
160
160
256·1270 ~4 314·9497 160
257-5889 ~193 314·9498 160
257-8837 ~151 314 -9499 160
193 314·9500 160
258-5631 4 314-9501 160
258- 6989 ~151 315-9742 155
193 315·9825 125
258- 8007 116 322-2734 87
~117 322 -3615 150
259- 4600 67 324-8782 152
72 324 -9181 ~85
259-5812 193 87
259-8435 ~131 324-9535 ~86
260-0405 193 326·2623 86
260-0406 193 ~87
260-0407 193 328·7496 37
262-7116 131 329-4626 125
262- 7117 131 329-4628 124
262-7162 57 329-4631 ~125
262- 7163 57 331-4483 135
264-0167 109 335-9271 124
264- 4297 183 337-6968 160
265-9703 137 339-3140 126
271 - 5584 160 339-3559 160
272-5886 31 341-0615 193
273- 2105 131 341-0616 193
275-4011 58 342-5816 193
276- 6793 183 343-5650 193
278-1085 67 343-5651 193
) 281-4241
283-5270
~124
176
344 - 1077
344·5585
189
189

~ PRIMARY REfERENCE
RELP0604 PART NUMBER INDEX 89
 MEMORANDA

810 MEMORANDA RELP0604

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0
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)
c 2009 CATERPILLAR CAT, CATERPILLAR, THEIR RESPECTIVE LOGOS, "CATERPILLAR PRINTED IN
ALL RIGHTS YELLOW" AND THE POWER EDGE TRADE DRESS, AS WELL AS CORPORATE U.S.A.
RESERVED AND PRODUCT IDENTITY USED HEREIN, ARE TRADEMARKS OF
CATERPILLAR AND MAY NOT BE USED WITHOUT PERMISSION.
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