HZJY-5K-I

Insulation Resistance Tester

Huazheng Electric Manufacturing (Baoding) Co., Ltd
Dear user:

Thank you for choosin g HZJY-5K- I Insul atio n Resista nce Tester.

We ho pe that this instrument can make your work easi er a nd mor e

enjoyable , so th at you can g et th e fe el ing of office auto ma tio n in th e test

and ana lysis work.

Befor e using t he instru me nt, p lease re ad th is man ual , an d oper ate and

maintai n the instrument accord in g to the man ua l to pro lo ng its service

li fe.

"Just a lig ht press, the test wil l b e compl ete d a uto mat ically" is the

operatin g char acteristics of this instru me nt.

If you are satisfie d with t his instrument , ple ase tel l your colle ag ues; if

you are not satisfie d wit h th is instru me nt, ple ase call (03 12) 67 756 56 to

tell you to serve you at al l times-Bao din g Huazhe ng El ectric

Manufactur ing Co., Ltd. , o ur company will defi nit ely make you satisfie d !
 Contents

I. Safe Use Items.................................................................................................................1

II. Feature............................................................................................................................2

III. Specification Parameter.................................................................................................3

IV. Introduction Of Instrument.............................................................................................4

V. Instrument Using.............................................................................................................7

VI. Packing List..................................................................................................................8

I. Safe Use Items
Design and manufacture of the instrument and testing achieves IEC61010 safety

standards (electronic measuring product safety requirements), this manual including the

safety of the instrument use and ensure the safety of equipment state, users must follow

the warnings and safety regulations Please read the following instructions before use.

Warning

● Instrument output voltage, before use, read and understand the instructions of

operational guidelines.

● Please take manual save you to check at any time.

● Must be instructed to use the instrument.

● Understand and comply with the safety operating instructions.

Must strictly abide by the above instructions.

If you don't comply, measurement may cause personal injury and equipment damage.

Dangerous (for improper operation can lead to serious or fatal damage)

● Before use, please wear insulated gloves.

● Please do not over AC/DC600V measurement circuit.

● Please do not test in flammable places, spark could cause an explosion.

● please do not hand wet or damp operators in instrument surface operation.

● Please don't charged the connection test line low.

● Low in the measurement, or do not touch the circuit being measured immediately after

the test, may result in electric shock accidents.

● Low test line or port found easy to damage the insulation properties of dirt or carbon

please stop test.

Warning (for improper operation exists the possibility of a severe or fatal

damage)

● If the instrument is abnormal, please stop using it. For example: instrument damage or

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bare metal parts.

● Please do not install in the device replacement parts or any unauthorized modification,

maintenance, please contact with me.

● Make sure all wires and instrument testing port connection is firm.

Note (for improper operation may cause personal injury or equipment damage)

 Squared before measurement, confirm the voltage selection in the appropriate value.

 If long time not to use, the battery should be fully charge, and recharge in 3 months.

 Squared do not in high temperature, damp, places and condensation may be placed

under direct sunlight for a long time.

 Please use a damp cloth or cleaner to clean the equipment enclosure, do not use

abrasives or solvents.

 Instrument wet, please dry storage first.

II. Feature
High-voltage insulation resistance tester, with 5 range: 500V, 1000V, 2500V, 5000V,

test up to 5TΩ.

● Strict accordance with the safety standards for design

● Insulation resistance range 5TΩ @ 5 kv

● Short circuit current can be adjusted, maximum 5 mA (Can be ordered as high as 10

ma, short circuit current products).

● Automatic display polarization index (PI), induced electric absorption test values than

(DAR), and can test the leakage current and capacitance.

● Anti-jamming performance is superior, the interference current reaches 2 mA, still

ensure accuracy of test instruments.

● Capacitive discharge rapidly, cable test, no need manual discharge, instruments and

automatic discharge quickly.

● 2 methods for power: use of lithium ion batteries, battery life can be up to 4 hours

(5000V @ 100MΩ).

● Insulation resistance simulation column.

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● Digital filtering functions, external influence deviation display value causing mitigation

point using filter function.

● Perfect protection function, and the spare fuse prompt functions.

III. Specification Parameter

● Safety Standard

IEC 61010-1 CAT.IV 600V

IEC 61326 EMC specification: test, control and electrical equipment for testing

IEC60529 IP64 （Outer closed state）

● AC Power：220V±10%， 50 HZ ，20 VA

● battery：16.8V Lithium ion rechargeable battery

● Battery Life：5000V@100M， 6 hour

● size（L x W x H）：26cm x 20cm x 16cm

● weight：3kg

● Test voltage accuracy: the nominal value 100% to 110%

● Voltage measurement accuracy：5%+3V

● Current test range：10mA

● current measure precision：5%+0.2nA

● short-circuit current： 5mA

● Capacitance test range：20uF

● Capacitance testing accuracy：15%+0.03uF

● Capacitor discharge rate： from 5000V to 10V，0.5S/µF

● Insulation resistance testing range and accuracy （T:23±5ºC ，RH :45 – 75%）

range
500V 1000V 2500V 5000V
accuracy

Unspecified <100k <100k <100k <100k

5% 100k-10G 100k-20G 100k-100G 100k-100G

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 20% 10G -100G 20G-200G 100G-1T 100G-1T

Unspecified > 100G > 200G > 1T > 1T

IV. Introduction Of Instrument

● The Front Panel Description

number Description number Description

1 AC plug 2 AC ON

3 Test Port（E、G、L） 4 LCD display

5 Key

● Key and function

Key numbered from left to right, the first for a total of five off down the power Key.

key number Description

1 Press the switch on button startup, shutdown condition

2、3、4 functional key

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 The TEST key, press and hold 1 s TEST, then stop (enter the
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Settings menu is invalid)

● Test setup interface

Set test voltage SetThe test time Battery Indicator

Set Short Current Set the filter

Button function tip

Soft key Description

OFF Power Off (No operation, 3 minutes automatic shutdown)
H.V Set test voltage: 500V、1000V、2500V、5000V
TIME SetThe test time: 01:00>10:00>30:00
Switching software keys to a new function, or from other function

to return
Set Short Current，1 mA step selection Usually according to the
I maximum, can also according to the regulations stipulated by the
short circuit current value choice.

Set the filter:

0：without filtering; (no interference case recommended)
1：hardware low-pass filter; (applicable to most situations)
Filter 2：software Low pass filter;High resistance (greater than 100G
recommended choose)
3：hardware + software low-pass filter;
(high resistance is greater than 1T recommend choose)

HELP About Tester message

 Battery Indicator： 、 、 、 、

When the battery voltage shows just one more case should be timely charge, when

the battery displaying flashing is automatically cut off the power at any time, should

be recharged.

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 charge ： AC socket provided meet the requirements of the AC power supply for

panel, you can recharge equipment charging, the power indicator, display the battery

label, in turn, from (0) to (full) showed that when filled, displays (full).
 Contrast Settings interface: LCD display gray level change due to temperature

changes, may affect the electronic contrast adjustment using the instrument Settings

Follow these steps to set up:

1. In shutdown state, hold key 2 (the 2 key).

2. Press the 1 key (the power button), until into the contrast adjustment menu.

3. Press 1 or 2 keys to adjust contrast, until the right .

4. Press the 4 key save and exit, if you don't need to adjust the press 3 key to exit.

Soft key Description

 Move the cursor, also used to increase or decrease in contrast
 Move the cursor, also used to increase or decrease in contrast
Back Return to the main menu

Confirm to enter the current menu function or to determine the

OK
current Settings and exit

 Help menu system

HELP ：Record the serial number of product, production date, version information.

● Insulation testing interface

Digital Insulation value ( > greater than; < less than) Measured time
actual voltage
H.V warning Leakage current
1mA=1000uA
1uA =1000nA
DAR Capacitance
PI
Simulation column

When the test time or manual stopped, display shows as shown in the table of the

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soft keys.

Soft key Description

OFF Power Off (No operation, 3 minutes automatic shutdown)

Back Return to the main menu

H.V Set test voltage: 500V、1000V、2500V、5000V

Rt Veiw 15S、30S、60S、600S Insulation value

V. Instrument Using
 measured DAR:

1. Select more than 1 minute length measurement.

2. Select the appropriate voltage and start.

3. The instrument automatically record 15 s and 60 s resistance, and calculate the

absorption than after 60 seconds.

Absorption ratio calculation method: DAR = R60 / R15;

 measured PI :

1. Select more than 10 minute length measurement.

2. Select the appropriate voltage and start.

3. The instrument automatically record 15S, 60S and 600S resistance, and calculate the

polarization index after 600 seconds.

Polarization index calculation method : PI= R600/R60;

 test connection points for attention

1. Tested to confirm product safety grounding, try not charged.

2. Confirm the instrument E end (ground) have been grounded.

3. The use of G terminal (protection ring) (this machine is of low voltage side of the

screen)

When measuring high insulation resistance, the sample should be in the position a

conductor surface protection between the two measuring end ring, and the conductor

protection ring is connected to the instrument with a test line G side, try to eliminate the

measuring error caused by the surface leakage current, security testing is accurate.

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VI. Packing List

No. Item Qty

1 Main engine 1

2 Power line 1

3 Red test line 1

4 Black test line 1

5 Green test line 1