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Evbike Manual en

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0% found this document useful (0 votes)
90 views14 pages

Evbike Manual en

Uploaded by

Alex SH
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
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af EVBIKE INSTALLATION MANUAL ae EVBIKE VW on ret api Tel. +42 M% = EVBIKE INSTALLATION MANUAL SIS TABLE OF CONTENTS 1. Breaks, accelerator, handle page 4 2. Changing of Rim with engine page 5 3. Pedal assistant + page 6 4, Battery holder page 7 5. Controller and cabling - page 8 6. Power connector and cable +. page 12 7. Charging page 13 PLEASE CAREFULLY READ THIS INSTALLATION MANUAL BEFORE YOU START THE EVBIKE CONVERSION. For succesful assembly of EVBike, you will also need following: — strip belts (to hold cables) — screws, nuts, washers — usual assembly tools — special puller tools (pic. 1a -¢) — basic technical skills fo1/0) INSTALLATION MANUAL EVBIKE al ay KIT FOR CONVERSION OF BIKE TO ELECTRIC BIKE (EV BIKE) EvBike is one of the cheapest vehicles with minimal running costs. This assembly pack is meant for conversion of your current bike to electric bike. 2. Accelerator handle = e co display Pedal assistant Sensor Magnet Regulator Specifications * Engine power 250 W* + Maximum speed 25 km/h* * Driving range 30 - 70 km in flat terrain (depending on pedaling intensity) ‘Size and material of rim 26" x 1,75", Alluminium alloy 6061, double wall * Drive Front/rear** * Battery Lithium 36 V/10 Ah * Weight of battery 4,8 Kg * ue to European laws for electric bikes, maximum speed is limited to 25 km/h. You can reprogramme controller unit to remove this limitation. + You can choose front or rear wheels, we offer both solutions So rasntanon manu EVBIKE DETAILED MANUAL 1. Breaks, accelerator, handle «First take off original handles along with braking levers. Removing the breaks from bike is very depending on your bike, this is why we aren't covering this part. '* Mount brake levers and tighten screws. Fix the brake cable to clamping screw and end of cable to yoke of lever (pic. 2). Before this intallation step is iportant to consider side of handle-bars where LCD pannel will be mounted (see figure 6.) © On the right side of handlebars place twist throttle, behind throttle slip over small plastic ring and short rubber handle (pic. 3). Tighten the throttle with screw at bottom. On left side of handlebars, place second longer handle A\ If you operate bike in pedal assistant mode you can skip this installation step, So INSTALLATION MANUAL EVBIKE 2. Changing of Rim with engine * To change rim, the wheel have to be removed. Flip the bike, remove rim from fork and then swap tire. ‘+ Rim with engine and already mounted tire have to be assmebled so cabel is on right side while wheel is in normal position - this is valid only for front wheel installation (pic. 4). © Create a space between washers at each side and assemble rim with engine to fork. © The way rim is hold differs from bike to bike. In case you have fork with circle slot for rim axis you must use anti-slip ratchet. You can see thier installation on picture 5. Ratchet is installed due to rim axis slip. Anti-slip ratchet is part of the optional accessories and is not included in basic package. Most of a new bikes have fork prepared for this kind of axis. Ay In any case it is necessary to ensure tight connection nuts, washers and fork surface. Insufficient nut tightening may cause wheel dropping out of the fork. In case of recess on the dropout ends of the fork legs, we recommend to fill recess with suitable washer to ensute correct placement of the nut. (pict 6.) 4 | Engine Nut shaft spring washer (not included) If you are not sure about installation, entrust it to a competent person. Seller shall not be liable for damages caused by improper installation. So snswuuow anon EVBIKE A NoTE: When you install the hub motor to the rear wheel (pic. 7), proceed the same way. There is only following differences between front and rear wheel installation, * In addition, you must dismount the freewheel shimano gears. To dismount the freewheel use a special pinion puller (pic. 1b). The rear hub motor is ready for mounting freewheel with screw pinion. For most bikes equipped with 7 gears shimano wheel is likely that there is a screw pinion. For bikes with 8 gears or more gears is not recommended to use the rear hub motor because here is a potential of many complications during the installation. For bikes with 8 and more gears we recommend to use the front wheel hub motor. * Cable outlet power engine will be on the left side of bike (when the bike is in normal position). * After installation the hub motor you will need to adjust the sorting of gears. Its needed to avoid a collision with the hub motor. 3. Pedal assistant * Now, the pedal assistant have to be installed, it is used for detection of peeling intensity. When you start pedaling, the bike will automatically adjust power. * To install this part, you must remove pedal part of bike. Removing requires special puller tool as shown in picture 1a, it should be available in every bike shop. If you are unsure how to remove pedals, please contact your bike servis. * After the pedals are removed, free the matrix and place pedal assistant sensor underneath (pic. 8) then fix the matrix back. Put back middle axis with left pedal (pic. 9) and install plastic wheel with magnets in correct direction (direction is shown on wheel by arrows) * There must be around 5-10 mm space between plastic wheel and sensor. In case of contact, you can carefully flex the sensor. * Assembly back pedal part with chainrings. Ay NOTE: Some bikes have encapsulated pedal axis. In this case is needed to use special puller (pic. 1c). If you are not sure how to disassemble pedal axis - please contact your technician from near bike shop. $ ‘ Sto nisin nana. QB EVBIKE 4, Battery holder ‘* For battery holder assembly, you need 4 pcs of M8 screws including pads and nuts. Lenght of screws depends on your bike construction. These screws aren't part of package «Fix the distance rods to bottom part of holder (pic. 10), rods allow the holder to be set in three positions (pic. 11). Choose optimal settings to keep the holder in horizontal possition. Assembly the rods to holder using provided screws. ‘+ Fix the holder to rear wheel at chainrings (pic. 12). it ‘* Rest of rods (pic. 13) are used to fix the holder with seat stay under saddle. Use provided screws with rubber thread (pic. 14). Fo nswumovswwon EVBIKE “aly © Choose correct distance and fix the rods to holder tube using provided screws (pic. 15) ‘© Right after is the holder attached to bike, you can put in the battery. 5. Controller and cabling * Controller placement is your choice, in our case we use bike bag (bag is not included in package) fixed to battery holder. Align all cabels to controller while holding them with plastic strips to bike tubes (pic. 16 - 18) Ho EVBIKE INSTALLATION MANUAL * Connect the connectors with controller and place it in the bag (pic. 19). Ay WARNING - PROPER CABLE CONNECTION Before connecting cables to the controller, make sure that all the pins inside the connectors are properly seated. All pins must be in straight direction to the opposite connector body. Before cable connecting, check the contacts and make adjustments to ensure perfect contact pins with the opposite connector pins. Wrong cables or pins connecting can cause serious damage of bike parts - especially the battery, motor and controller. Damages due the incorrect cable or pins connecting will void your warranty! ‘ACCELERATOR Connector for battery level indicator Leo DISPLAY {optional - not included) WHEEL SPEED SENSOR, BRAKES PEDAL ASSISTANT POWER FOR ENGINE BATTERY POWER SO oesmuanon sawn &B EVBIKE 6. Instalation of LCD panel CONTROL BUTTONS SENSOR LcD PANEL. MAGNET Presa 6.1, Installation the LCD panel to the handlebar The panel can be installed on both side of the handlebar (LEFT or RIGHT). Please mind the correct position of buttons - the lettering "MODE" must be read from the perspective of the rider. After instal the panel please connect cabling to the control unit. 2, Installation the wh nsor Speed sensor must be installed as near to the control unit. In most cases this will be to the rear wheel. Sensor attach to the frame. Magnet must be install close to the speed sensor. The ideal distance between the magnet and the speed sensor is about 5 mm. If the display does not show information about speed and distance, the error is in the installation of speed sensor. of the e-bikes, Speed is reduced to 25 km/h and engine power to 250W. In any case The LCD panel is fully factory configured to meet the legislative requirements A we do not recommend change this settings! Startup of the LCD panel is required for the operation of EV-BIKE. After turning A the ignition key to the starting position, long press "MODE" button that display will show information on the LCD screen. Now EVBIKE can be use. Please mind that, if you set the power level to " , the HUB will not run when you will ride. Ho INSTALLATION MANUAL EVBIKE BATTERY INDICATOR TIMER SPEED POWER ASSIST WALK POWER LEVEL DISTANCE asic information about using the LCD panel The panel displays driving information such as battery status. Displays the current speed, maximum and aver age. Stores information about the number of km driven daily and total. The default rim size is 26" LCD panel communicates with the controller. The panel allows changing the power level in 5 steps. Changing ‘the power level by pressing the buttons "UP" and "DOWN". By holding the button "DOWN" will activate engine speed of 6 km/h. This feature can be used to start the EVBIKE in case you have not installed accelerator (throttle). The panel’s backlight can be activated by simultaneously pressing buttons "UP" and "MODE" for 3 seconds. For detailed setup and use the LCD panel, use a separate manual that is included. 7. Battery power switch Default position of ignitor is UNLOCK. Turn the possition to PUSH and push the key inside. There is a lock at bottom side of battery, it will fix battery to holder. Then turn to OFF, ON. Now the battery is locked to holder and system is powered (picture 23). ZAPNUTO ODEMKNUTO VyPNUTO foo) nsw un EVBIKE In the event that EVbike will not be used more than 24 hours, recharge the battery ‘) If your EVBIKE will stay more than hour always put the key in the OFF position. at full capacity, remove it and store in a dry place. 7. Charging As accessory, you have a charger with very simple controls. All you have to do, is plug in the charger to battery and then to 230 V grid. The charger will disconnect the battery when it’s charged protecting from overcharging. * Current state of charging is indicated by LED colors on charger. RED ~ charging in progress. GREEN ~ charging finished (charger is now disconnected from battery) * Charge period is about 3 - 6 hours. Charger specifications: Input: 100 - 240 V, 50 - 60 Hz AC Output: 43,8 V/2 ADC By default, this conversion kit doesn’t have the regenerative brake switched on. Before first ride, proceed with checking all screws and all functions of bike system including brakes. 4X WARNINGS FOR BATTERY USE - POSSIBLE DANGERS Danger of shortcut and follwing fire Charged or uncharged cells contains a high amount of electric power, it may cause a electric sparks when contacts are in shortcut, Batteries are not flammable, but fire may be created from sparks or high temperature connectors (temperature caused by shortcut). Danger of inj DC current When connecting more cells or batteries to serie, the danger of injury increases. Never touch the electric wires or other components that are powered. Chemical material danger Lithium cells and batteries does not contain any caustics or acids. Still materials that are affecting human body are inside, We recommend you to use following guidelines when manipulating with Lithium cells. So INSTALLATION MANUAL EVBIKE ++ Eye protection: use eyewear to prevent intrusion of any chemicals in eye. ‘+ Skin protection: use protection clothing and gloves. Prevent contact of chemicals with your skin. ‘Inhale protection: Manipulate with cells or batteries only in ventilated areas. End user instructions Batteries and cells can be used only by person, instructed to use Lithium batteries and cells. This instruction is done by last reseller. When the batteries are sold and shipped, instruction is done via enclosed manual, more details to be found at reseller website Warnings Protect against unqualified manipulation, protect against kids. Protect against water or other liquids. Use the batteries with control or constant managment of Battery protection/control system. Protect the cells and batteries against overcharge and deep discharge. Don't brake battery case, don’t manipulate with damaged batteries. Battery and cell recyclation ~ legal obligation informations a) OF the manner of re-collection; for this purpose, the seller publishes actual list of affordable way to take back and separated collect. Including at least name of the place and address. Place to take back and separated collection: i4wifi a. Priimystova 11, Praha 10 b) About possible negative effects of materials used in batteries or accumulators to environment and human health. Batteries and cells contain chemical materials that have negative effect on environment and human health. ©) About meaning of graphical symbol for separated colletion or take back and about meaning of markings THIS IS GRAPHICAL SYMBOL FOR SEPARATED COLLECT OR TAKE BACK. DO NOT PUT BATTERIES TO MUNICIPAL WASTE BUT HANDLE THEM IN PLACE — FOR SEPARATED COLLECT OR TAKE BACK. Gigawavelink manufacturer requirements and further relevant provisions of directive LOW VOLTAGE DIR 0 ° for electric devices of low voltage. This declaration is issued on documents provided by Manufacturer Ho cs EVBIKE

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